Panasonic CS-E9DKDW, CU-E9DKD, CS-E12DKDW, CU-E12DKD Service Manual

4.5 (2)

Order No: MAC0412071C2

Air Conditioner

CS-E9DKDW CU-E9DKD

CS-E12DKDW CU-E12DKD

CONTENTS

 

 

 

Page

 

 

Page

1

Features

 

2

8.2. Protection Control Features

35

2

Functions

 

3

9 Operating Instructions

44

 

2.1. Remote Control

3

10 Installation Instructions

50

 

2.2. Indoor Unit

 

4

10.1. Safety Precautions

50

 

2.3. Outdoor Unit

 

6

10.2. Indoor Unit

53

3

Product Specifications

7

10.3. Outdoor Unit

57

 

3.1. CS-E9DKDW

CU-E9DKD

7

11 Installation And Servicing Air Conditioner Using R410A

61

 

3.2. CS-E12DKDW

CU-E12DKD

9

11.1. Outline

61

4

Dimensions

 

11

11.2. Tools For Installing/Servicing Refrigerant Piping

62

 

4.1. Indoor Unit & Remote Control

11

11.3. Refrigerant Piping Work

66

 

4.2. Outdoor Unit

 

12

11.4. Installation, Transferring, Servicing

68

5

Refrigeration Cycle Diagram

13

12 Servicing Information

72

6

Block Diagram

 

14

12.1. Troubleshooting

72

7

Wiring Diagram

 

15

12.2. Breakdown Self Diagnosis Function

74

8

Operation Details

 

16

12.3. Remote Control

76

 

8.1. Basic Function

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© 2004 Panasonic HA Air-Conditioning (M) Sdn Bhd

 

 

 

 

 

(11969-T). All rights reserved. Unauthorized copying

 

 

 

 

 

and distribution is a violation of law.

 

 

 

 

 

 

 

 

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

 

12.4. Disassembly of Parts

77

 

16.1. CU-E9DKD CU-E12DKD

85

13

Technical Data

80

17

Replacement Parts List (Outdoor Unit)

86

 

13.1. Operation Characteristics

80

 

17.1. CU-E9DKD CU-E12DKD

86

 

13.2. Sensible Capacity Chart

82

18

Electronic Circuit Diagram

87

14

Exploded View (Indoor Unit)

83

 

18.1. Indoor Unit

87

 

14.1. CS-E9DKDW CS-E12DKDW

83

 

18.2. Outdoor Unit

91

15

Replacement Parts List (Indoor Unit)

84

 

18.3. Remote Control

96

 

15.1. CS-E9DKDW CS-E12DKDW

84

 

18.4. Print Pattern Indoor Unit Printed Circuit Board

97

16

Exploded View (Outdoor Unit)

85

 

18.5. Print Pattern Outdoor Unit Printed Circuit Board

98

1Features

Product

Four modes of operation selection

Powerful Mode operation

Delay ON Timer and OFF Timer

Ionizer Mode Operation

Quiet Mode Operation

Automatic air swing and manual adjusted by Remote Control for horizontal and vertical airflow.

Supersonic Air Purifying System with Super AlleruBuster.

Inactive various harmful airbone elements including allergens, viruses and bacteria.

Generated supersonic waves enhance the ability to collect dust and dirt in the air.

Serviceability Improvement

Removable and washable Front Panel

Breakdown Self Diagnosis function

Environmental Protection

Non-ozone depletion substances refrigerant (R410A)

Quality Improvement

Gas leakage detection

Deice operation

Auto restart control

2

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

2 Functions

2.1.Remote Control

OFF/ON

I

Operation OFF / ON

MODE

Operation Mode Selection

a Automatic Operation

HEAT Heating Operation

COOL Cooling Operation

DRY Soft Dry Operation

POWERFUL

Powerful Mode Operation

QUIET

Quiet Mode Operation OFF / ON

Ion Mode Operation OFF / ON

AIR SWING

Airflow Direction Control

Vertical Automatic Airflow

 

Direction Control and Manual

 

Airflow Direction Control (5

 

stages of adjustment).

Horizontal Automatic Airflow

 

Direction Control and Manual

 

Airflow Direction Control (5

 

stages of adjustment).

FAN SPEED

Indoor Fan Speed Selection

 

 

 

 

 

 

 

 

 

 

 

Low

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

AUTO Automatic Fan Speed

FAN

TEMP

Room Temperature Setting

• Increase or decrease set temperature

(16°C to 30°C)

TIMER

ON

OFF

Timer Operation Selection

• 24-hour, OFF / ON Real Timer Setting.

Time / Timer Setting

• Hours and minutes setting.

SET

CANCEL

Timer Operation Set / Cancel

ON Timer and OFF Timer setting and cancellation.

CLOCK

Clock Setting

• Current time setting.

CHECK

Check Point

• Breakdown self diagnosis function.

RESET

Reset Point

• Clear memory data.

3

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

2.2.Indoor Unit

Automatic Operation Switch

Press for < 5s to run Automatic Operation. (Used when the remote control cannot be used.)

Press continuously for 5s and < 8s to run Forced Cooling Operation.

Press continuously for 8s and < 11s to run Forced Heating Operation.

Press continuously for 11s and < 16s to

change different remote controlling setting (A↔B Mode).

Press continuously for 16s or < 21s to switch OFF / ON Remote Control Receiving Sound or H14 Abnormality Detection Mode.

Operation Indication Lamps (LED)

POWER (Green) ........ Lights up in operation, blinks in Automatic Operation Mode judging and Hot Start operation.

TIMER (Orange) ...... Lights up in Timer Setting.

Blinks in Self Diagnosis Control.

QUIET (Orange) ...... Lights up in Quiet Mode Operation.

POWERFUL (Orange) ..... Lights up when Powerful Mode is selected.

(Green) .............. Lights up in Ionizer Mode Operation.

SUPER

ALLERU-BUSTER (Blue) ... Lights up in

operation.

Four Operation Modes

Automatic, Heating, Cooling and Soft Dry Operation.

Automatic and 5 Manual Indoor

Fan Speeds

Automatic and 5 Manual Vertical

Airflow Directions

Automatic and 5 Manual Horizontal

Airflow Directions

Powerful Mode

• For quick cooling or heating.

Quiet Mode

• To provide quiet operation.

Ionizer Control

Ionizer control for generate negative ion in discharge air.

Delay ON Timer and OFF Timer

Automatic Restart Control

Operation is restarted after power failure at previous setting mode.

Microcomputer-controlled Room

Temperature Control

4

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

Breakdown Self Diagnosis

Function

Low Pressure Control

(Gas Leakeage Detection)

Indoor Power Relay Control

Deodorizing Control

Anti-Dew Formation Control

Anti Freezing Control

Anti-Cold Draft Control

Hot Start

Intake Air Temperature Control

High Pressure Control

Deice Operation

5

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

2.3.Outdoor Unit

Time Delay Safety Control

30 seconds Forced Operation

Overload Protection Control

Total Running Current Control

Compressor Overheating

Prevention Control

IPM (Power Transistor)

Overheating Protection Control

Low Operation Frequency

Protection Control

Mininum Operation Frequency

Protection Control

Outdoor Air Temperature

Control

Standby Control

Deice Operation

6

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

3 Product Specifications

3.1.CS-E9DKDW CU-E9DKD

 

 

Unit

CS-E9DKDW

 

CU-E9DKD

Cooling Capacity

 

kW

2.6 (0.80 - 3.00)

 

 

kcal/h

2,240 (690 - 2,580)

 

 

BTU/h

8,870 (2,050 - 10,200)

 

 

 

 

 

Heating Capacity

 

kW

3.6 (0.80 - 5.00)

 

 

kcal/h

3,100 (690 - 4,300)

 

 

BTU/h

12,300 (2,050 - 17,100)

 

 

 

 

 

 

Moisture Removal

 

l/h

 

1.6

 

 

Pint/h

 

(3.4)

 

 

 

 

 

 

Power Source (Phase, Voltage, Cycle)

ø

 

Single

 

 

V

220 - 230

 

 

Hz

 

50

 

 

 

 

 

 

Airflow Method

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

INTAKE

 

 

 

 

 

 

 

 

 

Air Volume

Lo

m3/min (cfm)

Cooling; 6.2 (220)

 

 

 

 

Heating; 6.6 (230)

 

 

 

Me

m3/min (cfm)

Cooling; 7.9 (280)

 

 

 

 

Heating; 8.6 (300)

 

 

 

Hi

m3/min (cfm)

Cooling; 9.6 (340)

 

Cooling; 29.8 (1,050)

 

 

 

Heating; 10.5 (370)

 

 

 

 

 

 

 

 

 

SHi

m3/min (cfm)

Cooling; 9.9 (350)

 

 

 

 

Heating; 10.8 (380)

 

 

 

 

dB (A)

Cooling; High 39, Low 26

 

Cooling; 46

 

 

 

Heating; High 40, Low 27

 

Heating; 47

Noise Level

 

 

 

 

 

 

 

Power level dB

Cooling; High 50

 

Cooling; High 59

 

 

 

Heating; High 51

 

Heating; High 60

 

 

 

 

 

Electrical Data

Input

W

Cooling; 600 (175 - 780)

 

 

 

Heating; 845 (165 - 1,360)

 

 

 

 

 

 

Running Current

A

Cooling; 3.0 - 2.9

 

 

 

Heating; 4.2 - 4.0

 

 

 

 

 

 

EER

W/W (kcal/hw), BTU/hw

Cooling; 4.33 (3.73), 14.8

 

COP

W/W (kcal/hw), BTU/hw

Heating; 4.26 (3.67), 14.6

 

 

 

 

 

 

 

Starting Current

A

 

4.2

Piping Connection Port

inch

G ; Half Union 3/8”

 

G ; 3-way valve 3/8”

(Flare piping)

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

Pipe Size

 

inch

G (gas side) ; 3/8”

 

G (gas side) ; 3/8”

(Flare piping)

 

inch

L (liquid side) ; 1/4”

 

L (liquid side) ; 1/4”

 

 

 

 

 

 

Drain

Inner diameter

mm

12

 

Hose

Length

m

0.65

 

7

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

 

 

 

 

 

Unit

CS-E9DKDW

CU-E9DKD

Power Cord Length

 

 

 

 

Number of core-wire

 

 

 

 

Dimensions

Height

 

 

inch (mm)

11 - 1/32 (280)

21 - 1/4 (540)

 

 

Width

 

 

inch (mm)

31 - 15/32 (799)

30 - 23/32 (780)

 

 

 

 

 

 

 

 

 

 

Depth

 

 

inch (mm)

7 - 7/32 (183)

11 - 3/8 (289)

Net Weight

 

 

 

lb (kg)

20 (9.0)

82 (37)

Compressor

 

 

Type

 

Hermetic Rotary

 

 

Motor

 

Type

 

Brushless (6-pole)

 

 

Rated

 

Output

W

700

 

 

 

 

 

 

 

Air Circulation

 

 

Type

 

Cross-flow Fan

Propeller Fan

 

 

 

 

Material

 

ASG20k1

P.P

 

 

Motor

 

Type

 

Transistor (8-poles)

Induction (6-poles)

 

 

 

 

Input

W

61.3

 

 

 

 

Rate Output

W

30

28

 

 

Fan Speed

 

Lo (Cool/Heat)

rpm

820/880

 

 

 

 

Me (Cool/Heat)

rpm

1,050/1,140

 

 

 

 

Hi (Cool/Heat)

rpm

1,280/1,400

770

 

 

 

 

SHi (Cool/Heat)

rpm

1,320/1,440

Heat Exchanger

Description

 

 

 

Evaporator

Condenser

 

 

Tube material

 

Copper

Copper

 

 

Fin material

 

Aluminium (Pre Coat)

Aluminium (Blue Coated)

 

 

Fin Type

 

 

 

Slit Fin

Corrugated Fin

 

 

 

 

 

 

 

 

 

Row / Stage

 

(Plate fin configuration, forced draft)

 

 

 

 

 

 

2 / 15

2 / 24

 

 

 

 

 

 

 

 

 

 

FPI

 

 

 

21

17

 

 

Size (W × H × L)

mm

610 × 315 × 25.4

718.4 × 504 × 36.4

 

 

 

 

 

 

 

689.8

Refrigerant Control Device

 

 

 

Capillary Tube

 

 

 

 

 

 

 

Refrigeration Oil

 

 

 

(cm3)

RB68A (320)

Refrigerant (R410A)

 

 

 

g (oz)

965 (34.1)

 

 

 

 

 

 

 

Thermostat

 

 

 

 

Electronic Control

Protection Device

 

 

 

 

Electronic Control

Electronic Control

 

 

 

Length

mm

C1, C2 ; 950, C3 ; 411

Capillary Tube

Flow Rate

l/min

C1, C2 ; 4.1, C3 ; 18.8

 

 

Inner Diameter

mm

C1, C2 ; 1.1, C3 ; 1.7

 

 

 

 

 

 

 

Air Filter

 

Material

 

P.P.

 

 

 

Style

 

Honeycomb

 

Fan Motor Capacitor

 

 

 

µF, VAC

2.0 µF, 440 VAC

Compressor Capacitor

 

 

 

µF, VAC

65 µF, 350 VAC

 

 

 

 

 

 

 

 

Specifications are subject to change without notice for further improvement.

8

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

3.2.CS-E12DKDW CU-E12DKD

 

 

Unit

CS-E12DKDW

 

CU-E12DKD

Cooling Capacity

 

kW

3.50 (0.80 - 4.00)

 

 

kcal/h

3,010 (690 - 3,440)

 

 

BTU/h

11,950 (2,730 - 13,600)

 

 

 

 

 

Heating Capacity

 

kW

4.80 (0.80 - 6.50)

 

 

kcal/h

4,130 (690 - 5,590)

 

 

BTU/h

16,400 (2,730 - 22,200)

 

 

 

 

 

 

Moisture Removal

 

l/h

2.0

 

 

 

Pint/h

(4.2)

 

 

 

 

 

 

 

Power Source (Phase, Voltage, Cycle)

ø

Single

 

 

 

V

220 - 230

 

 

 

Hz

50

 

 

 

 

 

 

 

Airflow Method

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

INTAKE

 

 

 

 

 

 

 

 

 

Air Volume

Lo

m3/min (cfm)

Cooling; 6.9 (240)

 

 

 

 

Heating; 8.1 (290)

 

 

 

Me

m3/min (cfm)

Cooling; 8.8 (310)

 

 

 

 

Heating; 9.7 (340)

 

 

 

Hi

m3/min (cfm)

Cooling; 10.7 (380)

 

Cooling; 31.0 (1,090)

 

 

 

Heating; 11.2 (400)

 

 

 

 

 

 

 

 

 

SHi

m3/min (cfm)

Cooling; 11.0 (390)

 

 

 

 

Heating; 11.6 (410)

 

 

 

 

 

 

 

 

 

 

dB (A)

Cooling; High 42, Low 29

 

Cooling; 48

 

 

 

Heating; High 42, Low 33

 

Heating; 50

Noise Level

 

 

 

 

 

 

 

Power level dB

Cooling; High 53

 

Cooling; High 61

 

 

 

Heating; High 53

 

Heating; High 63

 

 

 

 

 

Electrical Data

Input

W

Cooling; 965 (185 - 1,200)

 

 

 

Heating; 1,260 (175 - 1,890)

 

 

 

 

 

 

Running Current

A

Cooling; 4.7 - 4.5

 

 

 

Heating; 6.1 - 5.8

 

 

 

 

 

 

EER

W/W (kcal/hw), BTU/hw

Cooling; 3.63 (3.12), 12.4

 

COP

W/W (kcal/hw), BTU/hw

Heating; 3.81 (3.28), 13.0

 

 

 

 

 

 

 

Starting Current

A

6.1

 

Piping Connection Port

 

inch

G ; Half Union 1/2”

 

G ; 3-way valve 1/2”

(Flare piping)

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

Pipe Size

 

inch

G (gas side) ; 1/2”

 

G (gas side) ; 1/2”

(Flare piping)

 

inch

L (liquid side) ; 1/4”

 

L (liquid side) ; 1/4”

Drain

Inner diameter

mm

12

 

Hose

Length

m

0.65

 

 

 

 

 

 

 

Power Cord Length

 

 

 

Number of core-wire

 

 

 

9

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

 

 

 

Unit

CS-E12DKDW

CU-E12DKD

Dimensions

Height

 

inch (mm)

11 - 1/32 (280)

21 - 1/4 (540)

 

Width

 

inch (mm)

31 - 15/32 (799)

30 - 23/32 (780)

 

Depth

 

inch (mm)

7 - 7/32 (183)

11 - 3/8 (289)

 

 

 

 

 

 

Net Weight

 

 

lb (kg)

20 (9.0)

82 (37)

Compressor

 

Type

 

Hermetic Rotary

 

Motor

Type

 

Brushless (6-pole)

 

Rated

Output

W

700

Air Circulation

 

Type

 

Cross-flow Fan

Propeller Fan

 

 

 

 

 

 

 

 

Material

 

ASG20k1

P.P

 

Motor

Type

 

Transistor (8-poles)

Induction (6-poles)

 

 

Input

W

65.9

 

 

Rate Output

W

30

29

 

Fan Speed

Lo (Cool/Heat)

rpm

910/1,080

 

 

 

 

 

 

 

 

Me (Cool/Heat)

rpm

1,165/1,290

 

 

Hi (Cool/Heat)

rpm

1,420/1,500

830

 

 

SHi (Cool/Heat)

rpm

1,460/1,540

Heat Exchanger

Description

 

 

Evaporator

Condenser

 

Tube material

 

 

Copper

Copper

 

 

 

 

 

 

 

Fin material

 

 

Aluminium (Pre Coat)

Aluminium (Blue Coated)

 

Fin Type

 

 

Slit Fin

Corrugated Fin

 

Row / Stage

 

 

(Plate fin configuration, forced draft)

 

 

 

 

2 / 15

2 / 24

 

FPI

 

 

21

17

 

 

 

 

 

 

 

Size (W × H × L)

mm

610 × 315 × 25.4

718.4 × 504 × 36.4

 

 

 

 

 

689.8

Refrigerant Control Device

 

 

Capillary Tube

Refrigeration Oil

 

 

(cm3)

RB68A (320)

Refrigerant (R410A)

 

 

g (oz)

980 (34.6)

Thermostat

 

 

 

Electronic Control

 

 

 

 

 

 

Protection Device

 

 

 

Electronic Control

Electronic Control

 

Length

 

mm

C1, C2 ; 1,120, C3 ; 370

Capillary Tube

Flow Rate

 

l/min

C1, C2 ; 4.9, C3 ; 19.6

 

Inner Diameter

 

mm

C1, C2 ; 1.2, C3 ; 1.7

Air Filter

Material

 

 

P.P.

 

Style

 

 

Honeycomb

 

 

 

 

 

 

 

Fan Motor Capacitor

 

 

µF, VAC

2.0 µF, 440 VAC

Compressor Capacitor

 

 

µF, VAC

65 µF, 350 VAC

Specifications are subject to change without notice for further improvement.

10

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

4 Dimensions

4.1.Indoor Unit & Remote Control

4.1.1.CS-E9DKDW CS-E12DKDW

11

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

4.2.Outdoor Unit

4.2.1.CU-E9DKD CU-E12DKD

12

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

5 Refrigeration Cycle Diagram

13

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

6 Block Diagram

14

Panasonic CS-E9DKDW, CU-E9DKD, CS-E12DKDW, CU-E12DKD Service Manual

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

7 Wiring Diagram

15

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

8 Operation Details

8.1.Basic Function

Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting. The compressor at outdoor unit is operating following the frequency instructed by the microcomputer at indoor unit that judging the condition according to internal setting temperature and intake air temperature.

8.1.1.Internal Setting Temperature

Once the operation starts, remote control setting temperature will be taken as base value for temperature shifting processes. These shifting processes are depending on the air conditioner settings and the operation environment. The final shifted value will be used as internal setting temperature and it is updated continuously whenever the electrical power is supplied to the unit.

Table (a): Auto Operation Mode Setting

Mode Shift:

Temperature Shift (°C)

Cooling/Soft Dry → Heating

-2.0

Heating → Cooling/Soft Dry

+2.0

Table (b): Outdoor Air Temperature Shifting

Mode:

Outdoor Temperature, X (°C):

Temperature Shift (°C)

Cooling/Soft Dry

 

30

X

+0.5

 

 

X

30

+1.0

 

 

 

 

 

Heating

 

9

X

-1.0

 

 

 

 

 

 

5

X

9

-0.5

 

1

X

5

0.0

 

 

 

 

 

 

 

X

1

+1.0

Table (c): Powerful Mode Shifting

Mode:

Period, X (min):

Temperature Shift (°C)

Cooling

X

20

-2.0

 

X

20

0.0

 

 

 

 

Soft Dry

X

20

-1.0

 

X

20

0.0

 

 

 

 

Heating

X

20

+3.5

 

 

 

 

 

X

20

+3.5

16

CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD

Table (d): Indoor Air Temperature Shifting

1.Target room temperature shift value (dGetaDst)

To offset the absolute gap between detection temperature with actual room temperature.

The heat exchanger unit’s temperature is different based on operation mode, it become the action operation mode value.

Actual operation mode

Target room temperature offset value (dGetaDst)

Cooling

(1)

 

 

Heating

(2)

Dry

(0)

2.Room temperature shift value (dGeta)

When compressor ON/OFF, correction of detected room temperature by shift value during defrost etc.

i)Initial value when operation starts, or changing the actual operation mode.

Set the offset value at each operation mode. However, in order to improve the heating start up efficiency, the offset value will be changed based on the gap between setting temperature and room temperature.

Actual operation mode

Gap between setting temperature and room

Room temperature offset value

 

temperature

(dGeta)

Cool

(0)

 

 

 

Heat

(Operation start set temp. - room temp) <4°C

(4)

 

(Operation start set temp.) 4°C

(4)

 

 

 

Dry

(0)

 

 

 

ii) Updating during operation

During operation, it will compare with the target room temperature offset value at specific period, then the room temperature will be updated.

Actual operation mode

Room temperature zone

Updating period (sec.)

Cool

(180)

Heat

A, B, C, D zone

(15)

 

 

 

Dry

(180)

Update the room temperature offset value (dGeta)

Temperature condition

Room temp. offset value after modified (dGeta)

Target room temp. offset value > Room temp. offset value

dGeta + (0.5)

(dGetaDst > dGeta)

 

 

 

Target room temp. offset value < Room temp. offset value

dGeta - (0.5)

(dGetaDst < dGeta)

 

Target room temp. offset value = Room temp. offset value

Do not change

(dGetaDst = dGeta)

 

However, if the following condition is occurred, temperature cannot detect correctly and therefore no updating will be done.

Heating zone E and above (Temperature gap is big and great capacity increased)

During deice

After deice complete *within 600 sec.

Comp stop

Comp starting *within 600 sec.

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8.1.2.Compressor Operation Frequency

8.1.2.1.The frequency determination method (Cooling operation control)

8.1.2.1.1.Basic specification

The domain directions data (intake-setting) transmitted from the interior of a room determines a changed part of frequency. Then, a directed changed part changes frequency to the present frequency.

8.1.2.1.2.Initial frequency determination

After a starting control end, initial frequency (absolute value) is determined.

However, a FcMAX domain judges instantly.

8.1.2.1.3.Change frequency determination

When (Suction-setup) is +0.5deg, directions of Fcmax came by the mentioned initial frequency.

Fcmax continued until it reaches. (If other directions came by protection control, priority is given)

When room temperature is reached, it shifts to relative control after moving to change frequency.

The following operation determines change frequency.

The Hzkirikae = present condition frequency * Inclines and it is calculation.

Inclination = lapsed time to remote control attaintment (Minute)

 

 

Inclination

0 - 60

60 - 90

90

 

 

Inclination coefficient

80%

90%

100%

 

 

 

 

 

 

1.

The present frequency is real operation frequency.

 

 

2.

When change directions come out with remote control after starting, continue calculation as it is.

The time to room temperature attainment is calculated.

3. When remote control directions were changed before room temperature attainment and below room temperature attainment temperature becomes

With initial frequency, it is considered as change frequency.

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8.1.2.1.4.The frequency changed method

1.After shifting to relative control, (intake-setting) is every 60 seconds, A tap is adjusted according to the domain and frequency changes relatively to present condition.

2.Intake-setting to other domains by load sudden change (remote control setting, open air introduction, etc.). When it moves, it has the following renewal of data, an addition and subtraction tap is switched.

3.When the load change was further carried out and suction-setup separates the domain of relative control, it goes to the clause of initial frequency and operation frequency is determined.

8.1.2.2.The frequency determination method (Heating operation control)

8.1.2.2.1.Basic specification

Intake temperature domain is sent to outdoor. Renewal of data every 60 seconds in outdoor.

Domain directions data (intake-setting) transmitted from indoor determine a changed part of frequency. Then, a directed changed part changes frequency to the present frequency.

Change of frequency may be 1 tap = 1Hz.

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8.1.2.2.2.Initial frequency determination

After a starting control end, initial frequency (absolute value) is determined and is immediately shift.

However, the domain of Fhmax is judged instantly.

8.1.2.2.3.Change frequency determination

When directions of Fhmax determined from mentioned initial frequency, (intake-setting) relativity control. Fhmax continued until (If other directions came by protection control, priority is given there) room temperature is reached, it shifts to relative control after moving to change frequency.

The following operation determines change frequency.

The Hzkirikae = present condition frequency *Inclines (calculation)

Inclination = Lapsed time to remote control attainment (min)

Inclination

0 - 30

30 - 60

60

Inclination coefficient

70%

90%

100%

1. The present frequency is real operation frequency.

2. When directions change come out by remote control after starting, calculation continued.

The time to room temperature attainment is calculated.

3. When remote control directions were changed before room temperature achieved and below room temperature attainment temperature becomes

With initial frequency, it is considered as change frequency.

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8.1.2.2.4.The frequency changed method

1.When intake-setting remains for 30 seconds in a domain after shifting to relative control, a tap is adjusted according to the domain and frequency changes relatively to the present condition.

2.A suction-setup to other domains by load sudden change (remote control setting change, open air introduction, etc.). When it moves, addition or subtraction tap is changed at the time of the following renewal of data.

3.When the load change was furthermore carried out and a suction-setup separates from the domain of relative control, it goes to the clause of initial frequency and operation frequency is determined.

8.1.2.3.The frequency determination method (Soft Dry operation control)

8.1.2.3.1.Basic specification

The domain directions data (intake-setting) transmitted from indoor determines a changed part of frequency. Then, a directed changed part changes frequency to the present frequency.

Change of frequency may be 1 tap = 1Hz.

It applies to cooling correspondingly.

8.1.2.3.2.Initial frequency determination

It shifts to initial frequency after a starting frequency end.

 

ID intake 22°C

ID intake < 22°C

Frequency

ESCHZ02

ESCHZ01

 

 

 

 

38 (E12), 31 (E9)

34 (E12), 28 (E9)

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8.1.2.3.3.The frequency change method

1.When (suction-setup) remains in a domain for 30 seconds, after shifting to relative control, a tap is adjusted according to the domain and frequency changes relatively to the present condition.

2.A suction-setup is to other domains by load sudden change (remote control setting, open air introduction, etc.). When it moves, an addition-and-subtraction tap is changed from the time of the following renewal of data.

8.1.3.Cooling Operation

8.1.3.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -1.5°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF point.

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8.1.4.Soft Dry Operation

8.1.4.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -2.0°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF point.

8.1.5.Heating Operation

8.1.5.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting Temperature > +2.0°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature < Compressor OFF point.

8.1.6.Automatic Operation

This mode can be set using remote control and the operation is decided by remote control setting temperature, indoor intake air temperature and outdoor air temperature.

During operation mode judgment, indoor fan motor (with speed of Lo-) and outdoor fan motor are running for 30 seconds to detect the indoor intake and outdoor air temperature. The operation mode is decided based on below chart.

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Values of T1, T2, and T3 depend on remote control setting temperature, as shown in below table. After the adjustment of T1, T2 and T3 values, the operation mode for that particular environment and remote control setting is judged and performed, based on the above operation mode chart, every 30 minutes.

Remote Control Setting Temperature (°C)

T1

T2

T3

16 ~ 18

+10

-3

-5

 

 

 

 

19 ~ 22

+8

-3

-7

23 ~ 26

+7

-3

-7

 

 

 

 

27 ~ 30

+6

-3

-8

There is a temperature shifting on T1, T2, and T3 if the operation mode judged is changed from Cooling/Soft Dry to Heating or vice verse.

Operation Mode change from

Temperature shifts (°C)

Cooling/Soft Dry → Heating

-2

Heating → Cooling/Soft Dry

+2

Example of operation mode chart adjustment:

From the above table, if remote control setting temperature = 25,

T1 = 25 + 7 = 32; T2 = 25 - 3 = 22; T3 = 25 - 7 = 18

The operation mode chart for this example is as shown in below figure and the operation mode to be performed will depend on indoor intake air temperature and outdoor air temperature at the time when the judgment is made.

8.1.7.Indoor Fan Motor Operation

A.Basic Rotation Speed (rpm)

Required rotation speed for fan is set to respond to the remote control setting (10 rpm unit)

[Cooling, Dry, Fan]

Remote Control

O

O

O

O

O

Tab (rpm)

PSHI

SHI

Hi

Me+

Me

Me-

Lo

Lo-

SLo

SSLo

 

 

 

 

 

 

 

 

 

 

 

E9DK

1320

1320

1280

1165

1050

935

820

760

720

710

 

 

 

 

 

 

 

 

 

 

 

E12DK

1460

1460

1420

1293

1165

1038

910

840

720

710

[Heating]

Remote Control

O

O

O

O

O

Tab (rpm)

PSHi

SSHi

SHi

Me+

Me

Me-

Lo

Lo-

SLo

SSLo

E9DK

1440

1440

1400

1270

1140

1010

880

820

720

710

 

 

 

 

 

 

 

 

 

 

 

E12DK

1540

1540

1500

1395

1290

1185

1080

1010

720

710

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B.Indoor Fan Control

i.Indoor fan control operation outline

1.Cooling / Dry

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2. Heating

ii.Auto Fan Speed

1.Cooling

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2. Heating

Note:

a.UP:

If move from Lo, the fan speed will be shifted to Maximum 1520 rpm.

If move from Maximum, the fan speed no change.

In up zone, 10 rpm is added for every 10s until Maximum 1520 rpm.

b.DOWN:

The fan speed will be decreased one step every 10 sec. until Minimum 1270 rpm.

c.Current Output Fixed:

Maintain at present fan speed.

d.Instantaneous Maximum:

Fan speed will be increased to maximum auto fan speed.

e.Temperature in ( ) is for Powerful Mode operation.

C.Fan Motor Control

1.Motor specification

High voltage PWM Motor

2.Feedback Control

a.Number-of-rotations feedback

Immediately after the fan started, rpm is checked and duty is added, and feedback control is performed. For high voltage PWM motor, it is done once every 0.5 second.

b.Offset duty T max/min limit

High voltage PWM motor has maximum offset duty. (Refer Indoor fan motor control basic rotation speed)

3.Abnormal Detection Control Conditions:

a.Out of rhythm signal input

b.If feedback number of rotations exceeded #2550 r/min or when less than #50 r/min.

Control: Fans stop

Return: Restart after 5 seconds

* It will not detect the out of rhythm condition within 5s for phase control motor (PWM motor is when duty=0) after start.

A fan stops when condition (1) and (2) happen within 25.0 seconds after fan starting, and if this happens for continuously 7 times, it will not retry.

→ FM lock processing

4.Restart Prohibition Control

Restart is prohibited within 5s for phase control motor (PWM motor is when duty=0) after fan stop (except re-ON the power supply).

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D. Deodorizing Control

i. Control condition

Control at cooling/dry operation and auto fan speed.

No Deodorizing Control is performed during ON timer standby operation and during Anti-freezing control prevention.

ii. Operation

The odor status is arranged as below and it is shifted as follow.

* When COMP is ON

 

 

 

1 → 2 → 3

 

 

 

 

 

 

 

 

 

(Shift to 4 when COMP is OFF)

 

 

 

 

 

 

 

 

 

* When COMP is OFF

 

 

 

4 → 5 → 6 → 7 → 6 ←→ 7

 

 

 

 

 

 

(Shift to 1 when COMP is ON)

 

 

 

 

 

 

 

 

 

*

Start from 4 if the Thermostat is OFF during the start operation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Odor Status

1

2

3

 

4

5

6

 

7

6.7.6...

1

Status Shift

 

 

ON

 

 

 

OFF

 

 

 

ON

according to COMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status Shift

 

Cooling

 

 

 

 

 

 

 

 

 

 

 

 

according

 

zone

40

50

 

30

90

20

 

90

20.90.20...

 

 

to time (s)

 

Dry zone

 

 

 

 

 

 

 

 

 

 

 

ON

 

 

Cooling

 

 

Auto Fan Speed

 

 

 

 

 

 

 

 

Fan Speed

 

zone

OFF

SSLo

 

 

SSLo

OFF

SSLo

 

OFF

SSLo.OFF...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dry zone

 

 

SLo

 

 

 

 

 

 

 

 

 

8.1.8.Outdoor Fan Motor Operation

Outdoor fan motor is operated with one fan speed only. It starts when compressor starts operation and it stops 30 seconds after compressor stops operation.

8.1.9.Airflow Direction

1.There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by vertical vanes).

2.Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature and intake air temperature) and manual (angles of direction can be adjusted using remote control).

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8.1.9.1.Vertical Airflow

Operation Mode

Airflow Direction

 

 

Vane Angle (°)

 

 

 

 

 

1

2

3

4

5

Heating

Auto with Heat Exchanger

A

Upward fix

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

B

Downward fix

 

 

64

 

 

 

 

C

Upward fix

 

 

3

 

 

 

 

D

Downward fix

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

Manual

 

 

3

17

33

49

63

Cooling, Soft Dry and Ion

Auto

 

 

 

 

8 ~ 36

 

 

 

 

 

 

 

 

 

 

 

 

Manual

 

 

8

15

22

30

36

Mode Judgment in Auto

Auto

 

 

 

 

8

 

 

 

Manual

 

 

8

15

22

30

36

 

 

 

 

 

 

 

 

 

1.Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the angles as stated above. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below. When the air conditioner is stopped using remote control, the vane will shift to close position.

2.Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and the positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the vane will shift to close position.

8.1.9.2.Horizontal Airflow

1.Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the angles as stated below. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below.

Operation Mode

 

Vane Angle (°)

Heating, with heat exchanger temperature

A

65 ~ 115

 

 

 

 

B

90

 

 

 

Cooling, Soft Dry and Ion

 

65 ~ 115

2.Manual horizontal airflow direction can be set using remote control; the angles of the vane are as stated below and the positions of the vane are as Figure 2 above.

Pattern

1

2

3

4

5

Airflow Direction

 

 

 

 

 

Patterns at Remote

 

 

 

 

 

Control

 

 

 

 

 

 

 

 

 

 

 

Vane Angle (°)

90

65

78

102

115

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8.1.10. Quiet operation (Cooling Mode/Cooling area of Dry Mode)

A. Purpose

To provide quiet cooling operation compare to normal operation.

B.Control condition

a. Quiet operation start condition

When “quiet” button at remote control is pressed. Quiet LED illuminates.

b.Quiet operation stop condition

1.When one of the following conditions is satisfied, quiet operation stops:

a.Powerful button is pressed.

b.Stop by OFF/ON switch.

c.Timer “off” activates.

d.Quiet button is pressed again.

2.When quiet operation is stopped, operation is shifted to normal operation with previous setting.

3.When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.

4.When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.

5.During quiet operation, if timer “on” activates, quiet operation maintains.

6.After off, when on back, quiet operation is not memorised.

C. Control contents

1.Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of Hi, Me, Lo for 3dB.

2.Fan speed for quiet operation is -1 step from setting fan speed.

8.1.10.1. Quiet operation (Heating)

A. Purpose

To provide quiet heating operation compare to normal operation.

B.Control condition

a. Quiet operation start condition

When “quiet” button at remote control is pressed. Quiet LED illuminates.

b.Quiet operation stop condition

1.When one of the following conditions is satisfied, quiet operation stops:

a.Powerful button is pressed.

b.Stop by OFF/ON switch.

c.Timer “off” activates.

d.Quiet button is pressed again.

2.When quiet operation is stopped, operation is shifted to normal operation with previous setting.

3.When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.

4.When operation mode is changed, quiet operation is shifted to quiet operation of the new mode, except fan only mode.

5.During quiet operation, if timer “on” activates, quiet operation maintains.

6.After off, when on back, quiet operation is not memorised.

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