Panasonic cs-e18rkuaw installation

0 (0)

Order No: PAPAMY1501049CE

Installation Manual

OFF/ON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUTO

 

 

 

FAN

 

 

 

 

 

 

HEAT

 

 

 

SPEED

 

 

 

 

 

 

COOL

 

 

 

 

 

 

 

 

 

 

 

DRY

 

 

 

AIR

 

 

 

 

 

 

FAN

 

 

 

SWING

 

 

 

 

 

 

 

 

 

 

 

 

OFF/ON

AUTO

 

COMFORT

Indoor Unit

Outdoor Unit

CS-E9RKUAW

CU-E9RKUA

CS-E12RKUAW

CU-E12RKUA

CS-E18RKUAW CU-E18RKUA CS-E24RKUAW CU-E24RKUA

Destination

USA

Canada

POWERFUL/

AIR SWING

QUIET FAN SPEED

Please file and use this manual together with the service manual for Model No. CU-2E18NBU and CU-5E36QBU, Order No. PHAAM1111120A1 and PAPAMY1312037CE.

WARNING

This service information is designed for experienced repair technicians only and is not designed for use by the general public.

It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the products dealt with in this service information by anyone else could result in serious injury or death.

PRECAUTION OF LOW TEMPERATURE

In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.

© Panasonic Corporation 2015.

11. Installation Instruction (E9RK and E12RK)

11.1Select the Best Location

11.1.1Indoor Unit

Do not install the unit in excessive oil fume area such as kitchen, workshop and etc.

There should not be any heat source or steam near the unit.

There should not be any obstacles blocking the air circulation.

A place where air circulation in the room is good.

A place where drainage can be easily done.

A place where noise prevention is taken into consideration.

Do not install the unit near the door way.

Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.

Recommended installation height for indoor unit shall be at least 8 ft (2.4 m).

11.1.2Outdoor Unit

If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the condenser is not obstructed.

There should not be any animal or plant which could be affected by hot air discharged.

Keep the spaces indicated by arrows from wall, ceiling, fence or other obstacles.

Do not place any obstacles which may cause a short circuit of the discharged air.

If piping length is over the [piping length for additional gas], additional refrigerant should be added as shown in the table.

Recommended installation height for outdoor unit should be above the seasonal snow level.

 

 

Piping size

 

 

Min.

Max.

 

Piping

 

Capacity

 

 

Std.

Max.

Piping

Additional

Length

Model

 

 

Piping

(Btu/h)

Gas

Liquid

Length

Elevation

Length

Refrigerant

for add.

 

Length

 

 

 

 

 

 

 

 

 

gas

E9RKUAW

9000

3/8"

 

 

 

 

 

 

 

(9.52 mm)

1/4"

24.6 ft

49.2 ft

9.8 ft

65.6 ft

0.2 oz/ft

24.6 ft

 

 

E12RKUAW

11500

1/2"

(6.35 mm)

(7.5 m)

(15 m)

(3 m)

(20 m)

(20 g/m)

(7.5 m)

(12.7 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example: For E9RKUAW

If the unit is installed at 32.8 ft (10 m) distance, the quantity of additional refrigerant should be 1.64 oz (50 g) .... (32.8 - 24.6) ft x 0.2 oz/ft = 1.64 oz.

((10 -7.5) m x 20 g/m = 50 g).

11.1.3Indoor/Outdoor Unit Installation Diagram

Piping direction

 

Do not bend up

 

(Front side)

drain hose

Right

 

 

Rear

Left

 

Right Left

 

bottom Rear

Left bottom

 

 

Installation parts you

/"916

should purchase (Ú)

)mm reo 65( mor

2

1 31/32" (50 mm) or more

(Left and right are identical)

)m ore 4.(2 m

 

t or f

 

8

Floor / Grade level

Installation plate 1

Bushing-Sleeve (Ú)

Sleeve (Ú)

Putty (Ú)

(Gum Type Sealer)

Bend the pipe as closely on the wall as possible, but be careful that it doesn’t break.

Insulation of piping connections

• Carry out insulation after

 

checking for gas leaks and

 

secure with vinyl tape.

Ú Vinyl tape

Attaching the remote control holder to the wall

Remote control holder fixing screws 6

Remote control 3

Remote control holder 5

(

3

1

 

 

 

 

 

 

 

 

5

 

 

 

 

1

 

 

 

/

 

 

 

 

0

 

 

 

1

 

 

o

 

0

m

6"

 

r

m

 

 

 

 

 

 

 

m)

 

 

 

 

or

 

 

 

 

It is advisable to

 

 

 

 

e

 

 

 

avoid more than 2

 

 

 

 

 

 

 

 

 

blockage directions.

 

 

 

 

 

 

 

"

)

 

 

 

 

 

 

/8

For better ventilation

 

 

 

 

 

3

m

 

 

 

 

9

m e

 

 

 

 

3

 

 

0

r

& multiple-outdoor

 

 

 

 

 

 

0

o

 

 

 

 

0

 

 

 

 

 

(1 rm

installation, please

 

 

 

 

 

 

o

 

 

 

 

 

 

 

 

 

 

consult authorized

 

 

 

 

 

 

 

 

 

dealer/specialist.

 

 

 

 

 

 

 

 

 

This illustration is for explanation purposes only.

The indoor unit will actually face a different way.

3

1 5

/ (1

Vinyl tape (wide) (Ú)

• Apply after carrying out a drainage test.

To carry out the drainage test,

remove the air filters and pour water into the heat exchanger.

 

 

 

 

 

 

 

 

Saddle (Ú)

1

6

 

"

 

m

)

 

Conduit

 

 

m

r e

(Power supply cord (Ú))

 

0

 

o

0

 

 

m

 

 

r

 

Conduit

 

 

o

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Connection cable)

 

 

 

 

 

 

 

 

Liquid side piping (Ú)

Gas side piping (Ú)

 

11

 

Additional drain hose (Ú)

(

 

Control Board cover

1

 

 

 

3

 

3

 

 

0

/

 

o

0

1

 

r

 

 

6

mm

 

"

 

o m

 

 

r

)

 

e

 

 

33

11.2Indoor Unit

11.2.1How to Fix Installation Plate

The mounting wall shall be strong and solid enough to prevent it from the vibration.

Wall

 

 

 

 

 

Wall

 

 

Wall

 

 

More than 1

 

 

 

More than 1

 

 

 

 

 

 

 

 

 

 

Indoor unit

 

More than

 

 

 

 

 

 

2 screw

 

 

2

 

 

 

 

 

 

3

 

 

4

 

 

 

 

 

 

 

 

5 1/16" (128 mm)

 

 

 

 

9 17/32"

 

6

 

 

 

 

9 17/32"

 

(241.5 mm)

 

5

 

 

 

 

(241.5 mm)

Measuring

 

 

 

Installation plate 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tape

5

1/16"

 

For best strength of

 

5 1/16"

 

 

 

INDOOR unit installation,

 

 

 

(128 mm)

 

 

(128 mm)

 

 

 

 

it is highly recommended

 

 

 

 

 

 

 

to locate “ ” at 5 position

 

 

 

 

 

 

 

as shown.

 

 

 

 

 

Model

 

 

 

 

Dimension

 

 

 

 

1

 

2

3

4

5

6

 

 

 

 

E9RKUAW,

or

19 9/32"

3 7/32"

17 9/32"

17"

1 11/16"

3 3/4"

E12RKUAW

(490 mm)

(82 mm)

(439 mm)

(432 mm)

(43 mm)

(95 mm)

 

 

The center of installation plate should be at more than c at right and left of the wall.

The distance from installation plate edge to ceiling should more than d.

From installation plate left edge to unit’s left side is e.

From installation plate right edge to unit’s right side is f.

B: For left side piping, piping connection for liquid should be about g from this line. : For left side piping, piping connection for gas should be about h from this line.

1Mount the installation plate on the wall with 5 screws or more (at least 5 screws). (If mounting the unit on the concrete wall, consider using anchor bolts.)

o Always mount the installation plate horizontally by aligning the marking-off line with the thread and using a level gauge.

2Drill the piping plate hole with ø2 3/4" (ø70 mm) hole-core drill.

o Line according to the left and right side of the installation plate. The meeting point of the extended line is the center of the hole. Another method is by putting measuring tape at position as shown in the diagram above. The hole center is obtained by measuring the distance namely 5 1/16" (128 mm) for left and right hole respectively.

o Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor side.

11.2.2

To Drill a Hole in the Wall and

 

 

 

Install a Sleeve of Piping

 

Wall

1 Insert the piping sleeve to the hole.

 

 

 

2 Fix the bushing to the sleeve.

Indoor

Outdoor

3 Cut the sleeve until it extrudes about 19/32"

 

 

 

(15 mm) from the wall.

 

19/32" (15 mm)

 

 

Sleeve for

 

 

CAUTION

tube

 

 

 

assembly

 

 

When the wall is hollow, please be sure

 

 

 

to use the sleeve for tube assembly to

 

Approx. 7/32" - 9/32"

 

prevent dangers caused by mice biting

 

 

 

(5-7 mm)

 

the connection cable.

 

 

 

 

4 Finish by sealing the sleeve with putty or

 

Bushing for tube

 

caulking compound at the final stage.

 

assembly

 

 

 

 

 

ø2 3/4" (ø70 mm)

Putty or caulking compound

 

 

through hole

34

Panasonic cs-e18rkuaw installation

11.2.3Indoor Unit Installation

Do not turn over the unit without it’s shock absorber during pull out the piping. It may cause intake grille damage.

Use shock absorber during pull out the piping to protect the intake grille from damage.

pull out the

pi pi n g

Piping

Intake grille

11.2.3.1For the right rear piping

Step-1 Pull out the Indoor piping

Step-2 Install the Indoor Unit

Step-3 Secure the Indoor Unit

Step-4 Insert the connection cable

11.2.3.2For the right bottom piping

Step-1 Pull out the Indoor piping

Step-2 Install the Indoor Unit

Step-3 Insert the connection cable

Step-4 Secure the Indoor Unit

11.2.3.3For the embedded piping

Step-1 Replace the drain hose

Step-2 Bend the embedded piping

Use a spring bender or equivalent to bend the piping so that the piping is not crushed.

Step-3 Pull the connection cable into Indoor Unit

The inside and outside connection cable can be connected without removing the front grille.

Step-4 Cut and flare the embedded piping

When determining the dimensions of the piping, slide the unit all the way to the left on the installation plate.

Refer to the section “Cutting and flaring the piping”.

Step-5 Install the Indoor Unit

Step-6 Connect the piping

Please refer to “Connecting the piping” column in outdoor unit section. (Below steps are done after connecting the outdoor piping and gas-leakage confirmation.)

Step-7 Insulate and finish the piping

Please refer to “Insulation of piping connection” column as mentioned in indoor/outdoor unit installation.

Step-8 Secure the Indoor Unit

pull ou

t the

pi pi n g

Piping

Shock absorber

Right Rear piping

Tape it with piping in a position as

mentioned in Fig. below.

Piping

Drain

Cover for the

hose

 

bottom piping

How to keep the cover

In case of the cover is cut, keep the cover at the rear of chassis as shown in the illustration for future reinstallation.

(Left and 2 bottom covers for piping.)

Right and Right Bottom piping

Cover

Cover for the

for the

bottom piping left

 

piping

Cover for piping

Tape it with piping in a position as mentioned in Fig. below.

Piping

Cover for Drain hose the right

piping

Install the indoor unit

Hook the indoor unit onto the upper portion of installation plate. (Engage the indoor unit with the upper edge of the installation plate). Ensure the hooks are properly seated on the installation plate by moving it in left and right.

Secure the Indoor Unit

1.Press the lower left and right side of the unit against the installation plate until hooks engages with their slot (sound click).

Cover for the

Cover for

the left

bottom piping

piping

 

 

Hooks at

 

installation

 

plate

 

Sleeve for

 

piping hole

 

Piping

Indoor unit

Drain hose

Unit’s

Installation

plate

hook

 

 

 

 

 

 

 

 

 

 

To take out the unit, push the

 

 

 

 

 

 

 

 

 

marking at the bottom unit, and pull it

 

 

 

 

 

 

 

 

 

slightly towards you to disengage the

 

 

 

 

 

 

 

marking

 

hooks from the unit.

 

 

 

 

 

 

 

 

 

 

Insert the connection cable

 

23

 

 

b

 

 

Connection

 

 

 

 

 

cable

 

(

 

 

 

A

 

 

 

 

Gas side

 

4

 

o

 

 

7

/

 

 

u

 

 

 

 

 

"

 

 

 

 

 

0

 

-

 

 

t

 

 

piping

-

 

3

 

 

 

 

 

8

 

 

 

 

 

 

 

0

 

5

 

 

 

 

 

 

 

 

 

/

"

 

 

Liquid side

 

 

 

mm

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

)

 

 

 

piping

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guide

Connection cable

Drain hose

 

 

 

 

 

 

 

 

surface

 

 

 

 

 

 

 

 

 

 

(This can be used for left rear piping and bottom piping also.)

35

Replace the drain hose

Rear view for left piping installation

Drain hose

Drain cap

Drain hose

Connection

 

cable

Adjust the piping slightly downwards.

How to pull the piping and drain hose out, in case of embedded piping.

 

 

 

 

 

 

 

 

 

 

 

 

)

 

 

 

 

 

 

 

 

 

n

 

 

m

Apply putty or

 

 

 

 

 

 

 

 

 

m

 

 

 

 

tha

 

0

 

caulking material

 

ore

 

 

 

"(95

 

 

 

 

2

 

 

 

 

 

 

M

 

3/3

 

 

 

 

to seal the wall

 

 

 

1

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

Connection

opening.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cable

 

/16"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Piping

 

9

 

 

 

 

 

 

 

 

 

 

 

 

27

 

 

 

 

 

 

 

an

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

th

 

 

 

 

 

 

 

 

re

 

 

 

)

 

 

than

mm)

 

o

 

 

 

 

 

from main unit

 

 

1/2"

 

 

 

m

 

 

 

 

M

 

 

 

 

 

Drain hose

 

 

 

 

 

 

 

 

 

70m

 

 

 

 

 

18

 

 

(4

 

 

 

 

More

(700

 

 

 

 

 

 

 

 

 

PVC tube (VP-65) for piping

PVC tube for

and connection cable

 

 

PVC tube for drain hose (VP-30)

drain hose (VP-20)

 

PVC tube

 

 

 

 

 

Cable

 

 

 

for drain

 

 

 

 

 

 

 

 

 

 

 

 

hose

 

 

 

 

 

Piping

 

 

 

 

 

 

 

 

 

 

Indoor unit

3 15/16" (100 mm)

Drain hose adapter 9 usage

Join indoor drain hose to 3/4" (20 mm) nominal PVC pipe size by using drain hose adapter 9 when necessary.

Remarks :

Make sure indoor unit drain hose & 3/4" (20 mm) nominal PVC pipe are fully inserted to drain hose adapter 9.

 

Connection

Piping

cable

More than 37 13/32"

 

Drain hose

(950 mm)

Sleeve for piping hole

How to insert the connection cable and drain hose in the case of left piping.

° 5 4

Drain hose

Cable

Piping

(For right piping, follow the same procedure)

Indoor unit drain hose

Close join by Vinyl Tape ( )

Drain hose adapter 9

3/4" (20 mm) nominal PVC pipe

-Install incline downward more than 1°

-Apply PVC glue at the join.

11.2.4Connect the Cable to the Indoor Unit

1.The inside and outside connection cable can be connected without removing the front grille.

2.Unscrew the conduit cover and fix the conduit connector to conduit cover with lock nut, then secure it against chassis.

3.Connection cable between indoor unit and outdoor unit should be UL listed or CSA approved 4 conductor wires minimum AWG16 in accordance with local electric codes.

4.Connection cable between indoor unit and outdoor unit should be UL listed or CSA approved 4 conductor wires minimum AWG16 in accordance with local electric codes.

o Ensure the colour of wires of outdoor unit and terminal number are the same as the indoor's repectively.

Terminals on the indoor unit

 

1

 

 

2

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Colour of wires (connection cable)

 

 

 

 

 

 

 

 

 

 

 

Terminals on the outdoor unit

 

1

 

 

2

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

This equipment must be properly earthed.

oEarth lead wire shall be Yellow/Green (Y/G) in colour and shall be longer than other lead wires as shown in the figure for electrical safety in case of the slipping.

Conduit

Connector

Conduit

Cover

Lock Nut

Chassis

Rear Side of Indoor Unit

1

2

3

Indoor and outdoor connection

cable

Terminal

Board

Earth Wire longer than others AC wires for safety reason

Holder

36

11.2.5Wiring Stripping and connecting requirement

 

 

 

Wire stripping

Conductor

Conductor

Conductor not

 

 

 

 

 

13/32" ± 1/16"

(10±1 mm)

Indoor/outdoor

fully inserted

over inserted

fully inserted

 

connection

 

 

 

 

terminal board

 

 

 

 

7/32" (5 mm)

 

 

 

No loose strand

or more

ACCEPT

PROHIBITED

PROHIBITED

when inserted

 

 

(gap between wires)

RISK OF FIRE

 

JOINING OF WIRES

 

MAY CAUSE

OR

WARNING OVERHEATING

AND FIRE.

 

Do not joint wires

 

OR

OR

Use complete wire without joining.

Use approved socket and plug with earth pin.

Wire connection in this area must follow to national wiring rules.

11.2.5.1Cutting and flaring the piping

1Please cut using pipe cutter and then remove the burrs.

2Remove the burrs by using reamer. If burrs are not removed, gas leakage may be caused. Turn the piping end down to avoid the metal powder entering the pipe.

3Please make flare after inserting the flare nut onto the copper pipes.

 

Pipe

 

Handle

0 – 1/32"

 

Reamer

 

(0-0.5 mm)

 

 

 

 

Bar

Yoke

Bar

 

 

 

 

 

 

 

 

 

Core

 

 

Point down

Clamp handle

Red arrow mark

Copper

 

 

pipe

1 . To cut

 

 

 

2. To remove burrs

3. To flare

 

Improper flaring

Inclined Surface Cracked Uneven damaged thickness

When properly flared, the internal surface of the flare will evenly shine and be of even thickness. Since the flare part comes into contact with the connections, carefully check the flare finish.

37

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