Original Instructions, Keep this manual with the machine at all times.
Models
1930ES/
2032ES/2632ES/
2646ES/3246ES
USA Built - S/N 0200239382 to Present
China Built - S/N B200020297 to Present
Mexico Built - S/N M200000100 to Present
Belgium Built - S/N 1200025021 to Present
ANSI
AS/NZS
P/N - 3121655
July 20, 2018 - Rev H
WARNING
Operating, servicing and maintaining this vehicle or equipment
can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State
of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust,
do not idle the engine except as necessary, service your vehicle
or equipment in a well-ventilated area and wear gloves or wash
your hands frequently when servicing. For more information go
to www.P65Warnings.ca.gov.
FOREWORD
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
IT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. SHOULD
PRESSURE-WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRICAL/ELECTRONIC COMPONENTS,
JLG INDUSTRIES, INC. RECOMMENDS A MAXIMUM PRESSURE OF 750 PSI (52 BAR) AT A MINIMUM DISTANCE OF 12 INCHES (30.5 CM) AWAY FROM THESE COMPONENTS. IF ELECTRICAL/ELECTRONIC COMPONENTS ARE SPRAYED, SPRAYING MUST NOT BE DIRECT AND BE FOR BRIEF TIME PERIODS TO AVOID HEAVY
SATURATION.
3121655a
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY
RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE AN ORANGE BACKGROUND.
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROPERTY.
b3121655
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETYRELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED
AND ACCURATE.
For:
• Accident Reporting
•Product Safety Publications
• Current Owner
Updates
• Questions Regarding
Product Safety
• Standards and Regulations Compliance Information
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
FOREWORD
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
or Your Local JLG Office
(See addresses on manual rear cover)
In USA:
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT.
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
3121655c
Phone: 240-420-2661
E-mail: ProductSafety@JLG.com
FOREWORD
Original Issue - A . . . . . . . . . . . . . . . December 1, 2014
Manual Revised - B . . . . . . . . . . . . . July 22, 2015
Manual Revised - C . . . . . . . . . . . . . March 7, 2016
This section outlines the necessary precautions for proper
and safe machine usage and maintenance. In order to promote proper machine usage, it is mandatory that a daily
routine is established based on the content of this manual.
A maintenance program, using the information provided
in this manual and the Service and Maintenance Manual,
must also be established by a qualified person and must
be followed to ensure that the machine is safe to operate.
The owner/user/operator/lessor/lessee of the machine
must not accept operating responsibility until this manual
has been read, training is accomplished, and operation of
the machine has been completed under the supervision of
an experienced and qualified operator.
These sections contain the responsibilities of the owner,
user, operator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation.If
there are any questions with regard to safety, training,
inspection, maintenance, application, and operation,
please contact JLG Industries, Inc. (“JLG”).
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
31216551-1
SECTION 1 - SAFETY PRECAUTIONS
1.2PRE-OPERATION
Operator Training and Knowledge
• The Operation and Safety Manual must be read and understood in its entirety before operating the machine. For clarification, questions, or additional information regarding any
portions of this manual, contact JLG Industries, Inc.
• An operator must not accept operating responsibilities
until adequate training has been given by competent and
authorized persons.
• Allow only those authorized and qualified personnel to
operate the machine who have demonstrated that they
understand the safe and proper operation and maintenance of the unit.
• Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the machine and in
this manual.
• Ensure that the machine is to be used in a manner which is
within the scope of its intended application as determined
by JLG.
• All operating personnel must be familiar with the emergency controls and emergency operation of the machine as
specified in this manual.
• Read, understand, and obey all applicable employer, local,
and governmental regulations as they pertain to your utilization and application of the machine.
Workplace Inspection
• Precautions to avoid all hazards in the work area must be
taken by the user before and during operation of the
machine.
• Do not operate or raise the platform from a position on
trucks, trailers, railway cars, floating vessels, scaffolds or
other equipment unless the application is approved in writing by JLG.
• Before operation, check work area for overhead hazards
such as electric lines, bridge cranes, and other potential
overhead obstructions.
• Check floor surfaces for holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards.
1-23121655
SECTION 1 - SAFETY PRECAUTIONS
• Check the work area for hazardous locations. Do not operate the machine in hazardous environments unless
approved for that purpose by JLG.
• Ensure that the ground conditions are adequate to support
the maximum tire load indicated on the tire load decals
located on the chassis adjacent to each wheel.
• This machine can be operated in nominal ambient temperatures of 0
mize operation outside of this temperature range.
o
F to 104o F (-20o C to 40o C). Consult JLG to opti-
Machine Inspection
• Do not operate this machine until the inspections and functional checks have been performed as specified in Section 2
of this manual.
• Do not operate this machine until it has been serviced and
maintained according to the maintenance and inspection
requirements as specified in the machine’s Service and
Maintenance Manual.
• Ensure all safety devices are operating properly. Modification of these devices is a safety violation.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE
MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.
• Do not operate any machine on which the safety or instruction placards or decals are missing or illegible.
• Check the machine for modifications to original components. Ensure that any modifications have been approved
by JLG.
• Avoid accumulation of debris on platform deck. Keep mud,
oil, grease, and other slippery substances from footwear
and platform deck.
1.3OPERATION
General
• Machine operation requires your full attention. Bring the
machine to a full stop before using any device, i.e. cell
phones, two-way radios, etc. that will distract your attention
from safely operating the machine.
• Do not use the machine for any purpose other than positioning personnel, their tools, and equipment.
• Before operation, the user must be familiar with the
machine capabilities and operating characteristics of all
functions.
• Never operate a malfunctioning machine. If a malfunction
occurs, shut down the machine. Remove the unit from service and notify the proper authorities.
31216551-3
SECTION 1 - SAFETY PRECAUTIONS
• Do not remove, modify, or disable any safety devices.
• Never slam a control switch or lever through neutral to an
opposite direction. Always return switch to neutral and stop
before moving the switch to the next function. Operate
controls with slow and even pressure.
• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform,
except in an emergency.
• Do not carry materials directly on platform railing unless
approved by JLG.
• When two or more persons are in the platform, the operator
shall be responsible for all machine operations.
• Always ensure that power tools are properly stowed and
never left hanging by their cord from the platform work
area.
• Do not assist a stuck or disabled machine by pushing or
pulling except by pulling at the chassis tie-down lugs.
• Fully lower platform and shut off all power before leaving
machine.
• Remove all rings, watches, and jewelry when operating
machine. Do not wear loose fitting clothing or long hair
unrestrained which may become caught or entangled in
equipment.
• Persons under the influence of drugs or alcohol or who are
subject to seizures, dizziness or loss of physical control must
not operate this machine.
• The following information is provided in accordance with
the requirements of the European Machinery Directive
2006/42/EC and is only applicable to CE machines.
For electric powered machines, the equivalent continuous
A-Weighted sound pressure level at the work platform is
less than 70dB(A).
For combustion engine powered machines, guaranteed
Sound Power Level (LWA) per European Directive 2000/ 14/
EC (Noise Emission in the Environment by Equipment for
Use Outdoors) based on test methods in accordance with
Annex III, Part B, Method 1 and 0 of the directive, is 109 dB.
The vibration total value to which the hand-arm system is
subjected does not exceed 2,5 m/s2. The highest root mean
square value of weighted acceleration to which the whole
body is subjected does not exceed 0,5 m/s2.
1-43121655
SECTION 1 - SAFETY PRECAUTIONS
Trip and Fall Hazards
• Prior to operation, ensure all gates and rails are fastened
and secured in their proper position.
• JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an
authorized lanyard anchorage point while operating this
machine. For further information regarding fall protection
requirements on JLG products, contact JLG Industries, Inc.
• Identify the designated lanyard anchorage point(s) at the
platform and securely attach the lanyard. Attach only one
(1) lanyard per lanyard anchorage point.
• Enter and exit only through gate area. Use extreme caution
when entering or leaving platform. Ensure that the platform
assembly is fully lowered. Face the machine when entering
or leaving the platform. Always maintain “three point contact” with the machine, using two hands and one foot or
two feet and one hand at all times during entry and exit.
.
• Keep both feet firmly positioned on the platform floor at all
times. Never position ladders, boxes, steps, planks, or similar items on unit to provide additional reach for any purpose.
• Never use the scissor arm assembly to gain access to or
leave the platform.
• Keep oil, mud, and slippery substances cleaned from footwear and the platform floor.
31216551-5
SECTION 1 - SAFETY PRECAUTIONS
Electrocution Hazards
• This machine is not insulated and does not provide protection from contact or proximity to electrical current.
• Maintain distance from electrical lines, apparatus, or any
energized (exposed or insulated) parts according to the
Minimum Approach Distance (MAD) as shown in Table 1-1.
• Allow for machine movement and electrical line swaying.
• Maintain a clearance of at least 10 ft (3 m) between any part
of the machine and its occupants, their tools, and their
equipment from any electrical line or apparatus carrying up
to 50,000 volts. One foot additional clearance is required for
every additional 30,000 volts or less.
1-63121655
• The minimum approach distance may be reduced if insulat-
ing barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded.
These barriers shall not be part of (or attached to) the
machine. The minimum approach distance shall be reduced
to a distance within the designed working dimensions of
the insulating barrier. This determination shall be made by
a qualified person in accordance with the employer, local,
or governmental requirements for work practices near
energized equipment.
DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD).
ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.
Table 1-1. Minimum Approach Distances (M.A.D.)
VOLTAGE RANGE
(Phase to Phase)
MINIMUM APPROACH DISTANCE
in Feet (Meters)
0 to 50 KV10 (3)
Over 50KV to 200 KV15 (5)
Over 200 KV to 350 KV20 (6)
Over 350 KV to 500 KV25 (8)
Over 500 KV to 750 KV35 (11)
Over 750 KV to 1000 KV45 (14)
NOTE:This requirement shall apply except where employer, local or govern-
mental regulations are more stringent.
SECTION 1 - SAFETY PRECAUTIONS
Tipping Hazards
• Ensure that the ground conditions are adequate to support
the maximum tire load indicated on the tire load decals
located on the chassis adjacent to each wheel. Do not travel
on unsupported surfaces.
• The user must be familiar with the driving surface before
driving. Do not exceed the allowable sideslope and grade
while driving.
• Do not elevate platform or drive with platform elevated
while on or near a sloping, uneven, or soft surface. Ensure
machine is positioned on a firm, level and smooth surface
before elevating platform or driving with the platform in
the elevated position.
• Before driving on floors, bridges, trucks, and other surfaces,
check allowable capacity of the surfaces.
• Never exceed the maximum work load as specified on the
platform. Keep all loads within the confines of the platform,
unless authorized by JLG.
• Keep the chassis of the machine a minimum of 2 ft. (0.6m)
from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards at the ground
level.
• Do not operate the machine when wind conditions exceed
specifications shown in Section 6or as shown on the capacity placard on the platform billboard.
31216551-7
SECTION 1 - SAFETY PRECAUTIONS
DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLATFORM BILLBOARD.
Table 1-2. Beaufort Scale (For Reference Only)
BEAUFORT
NUMBER
WIND SPEED
DESCRIPTIONLAND CONDITIONS
mphm/s
000-0.2CalmCalm. Smoke rises vertically.
11-30.3-1.5Light airWind motion visible in smoke.
24-71.6-3.3Light breezeWind felt on exposed skin. Leaves rustle.
38-123.4-5.4Gentle breezeLeaves and smaller twigs in constant motion.
413-185.5-7.9Moderate breezeDust and loose paper raised. Small branches begin to move.
519-248.0-10.7Fresh breezeSmaller trees sway.
625-3110.8-13.8Strong breezeLarge branches in motion. Flags waving near horizontal. Umbrella
use becomes difficult.
732-3813.9-17.1Near Gale/Moderate GaleWhole trees in motion. Effort needed to walk against the wind.
839-4617.2-20.7Fresh GaleTwigs broken from trees. Cars veer on road.
947-5420.8-24.4Strong GaleLight structure damage.
1-83121655
SECTION 1 - SAFETY PRECAUTIONS
• Never attempt to use the machine as a crane. Do not tie-off
machine to any adjacent structure. Never attach wire, cable,
or any similar items to platform.
• Do not cover the platform sides or carry large surface-area
items in the platform when operating outdoors. The addition of such items increases the exposed wind area of the
machine.
• Do not increase the platform size with unauthorized deck
extensions or attachments.
• If the scissor arm assembly or platform is caught so that one
or more wheels are off the ground, all persons must be
removed before attempting to free the machine. Use
cranes, forklift trucks, or other appropriate equipment to
stabilize machine and remove personnel.
Crushing and Collision Hazards
• Approved head gear must be worn by all operating and
ground personnel.
• Keep hands and limbs out of the scissor arm assembly during operation and when elevated without safety prop
engaged.
• Watch for obstructions around machine and overhead
when driving. Check clearances above, on sides, and bottom of platform when lifting or lowering platform.
31216551-9
SECTION 1 - SAFETY PRECAUTIONS
• During operation, keep all body parts inside platform railing.
• Always post a lookout when driving in areas where vision is
obstructed.
• Keep non-operating personnel at least 6 ft (1.8 m) away
from machine during all operations.
• Under all travel conditions, the operator must limit travel
speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors.
• Be aware of stopping distances in all drive speeds. When
driving in high speed, switch to low speed before stopping.
Travel grades in low speed only.
• Do not use high speed drive in restricted or close quarters
or when driving in reverse.
• Exercise extreme caution at all times to prevent obstacles
from striking or interfering with operating controls and persons in the platform.
• Ensure that operators of other overhead and floor level
machines are aware of the aerial work platform’s presence.
Disconnect power to overhead cranes. Barricade floor area
if necessary.
• Do not operate over ground personnel. Warn personnel not
to work, stand, or walk under a raised platform. Position
barricades on floor as necessary.
1-103121655
SECTION 1 - SAFETY PRECAUTIONS
1.4TOWING, LIFTING, AND HAULING
• Never allow personnel in platform while towing, lifting, or
hauling.
• This machine should not be towed, except in the event of
emergency, malfunction, power failure, or loading/unloading. Refer to emergency towing procedures.
• Ensure platform is fully retracted and completely empty of
tools prior to towing, lifting or hauling.
• When lifting machine with a forklift, position forks only at
designated areas of the machine. Lift with a forklift of adequate capacity.
• Refer to Section 3 for lifting information.
1.5MAINTENANCE
This sub-section contains general safety precautions which
must be observed during maintenance of this machine. Additional precautions to be observed during machine maintenance are inserted at the appropriate points in this manual
and in the Service and Maintenance Manual. It is of utmost
importance that maintenance personnel pay strict attention
to these precautions to avoid possible injury to personnel or
damage to the machine or property. A maintenance program
must be established by a qualified person and must be followed to ensure that the machine is safe.
Maintenance Hazards
• Shut off power to all controls and ensure that all moving
parts are secured from inadvertent motion prior to performing any adjustments or repairs.
• Never work under an elevated platform until it has been
fully lowered to the full down position, if possible, or otherwise supported and restrained from movement with appropriate safety props, blocking, or overhead supports.
• DO NOT attempt to repair or tighten any hydraulic hoses or
fittings while the machine is powered on or when the
hydraulic system is under pressure.
• Always relieve hydraulic pressure
from all hydraulic circuits before
loosening or removing hydraulic
components.
• DO NOT use your hand to check for
leaks. Use a piece of cardboard or
paper to search for leaks. Wear
gloves to help protect hands from
spraying fluid.
• Ensure replacement parts or components are identical or
equivalent to original parts or components.
31216551-11
SECTION 1 - SAFETY PRECAUTIONS
• Never attempt to move heavy parts without the aid of a
mechanical device. Do not allow heavy objects to rest in an
unstable position. Ensure adequate support is provided
when raising components of the machine.
• Use only approved non-flammable cleaning solvents.
• Do not replace items critical to stability, such as batteries or
solid tires, with items of different weight or specification.
Do not modify unit in any way to affect stability.
• Reference the Service and Maintenance Manual for the
weights of critical stability items.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE
MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.
Battery Hazards
• Always disconnect batteries when servicing electrical components or when performing welding on the machine.
• Do not allow smoking, open flame, or sparks near battery
during charging or servicing.
• Do not contact tools or other metal objects across the battery terminals.
• Always wear hand, eye, and face protection when servicing
batteries. Ensure that battery acid does not come in contact
with skin or clothing.
BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND
CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH
CLEAN WATER AND SEEK MEDICAL ATTENTION.
• Charge batteries only in a well ventilated area.
• Avoid overfilling the battery fluid level. Add distilled water
to batteries only after the batteries are fully charged.
1-123121655
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION
SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION
2.1PERSONNEL TRAINING
The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
Persons under the influence of drugs or alcohol or who are
subject to seizures, dizziness or loss of physical control must
not operate this machine.
Operator Training
Operator training must cover:
1. Use and limitations of the controls in the platform and
at the ground, emergency controls and safety systems.
2. Control labels, instructions, and warnings on the
machine.
3. Rules of the employer and government regulations.
4. Use of approved fall protection device.
5. Enough knowledge of the mechanical operation of
the machine to recognize a malfunction or potential
malfunction.
6. The safest means to operate the machine where overhead obstructions, other moving equipment, and
obstacles, depressions, holes, drop-offs.
7. Means to avoid the hazards of unprotected electrical
conductors.
8. Specific job requirements or machine application.
Training Supervision
Training must be done under the supervision of a qualified
person in an open area free of obstructions until the trainee
has developed the ability to safely control and operate the
machine.
Operator Responsibility
The operator must be instructed that he/she has the responsibility and authority to shut down the machine in case of a
malfunction or other unsafe condition of either the machine
or the job site.
31216552-1
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION
NOTICE
2.2PREPARATION, INSPECTION, AND MAINTENANCE
The table below covers the periodic machine inspections and maintenance recommended by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms. The frequency of inspections and maintenance must be increased as
necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the
machine is used in a severe manner.
Table 2-1. Inspection and Maintenance Table
TypeFrequency
Pre-Star t Inspec tion
Pre-Deli very Inspe ction
(see note below)
Frequent Inspec tion
Annual Machine
Inspection
(see note below)
Preventative Maintenance
NOTE: Inspection forms are available from JLG. Use the Ser vice and Maintenance Manual to perform inspections.
JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
2-23121655
Before using each day; or
whenever there’s an Operator change.
Before each sale, lease, or rental delivery.Owner, Dealer, or User Qualified JLG Mechanic
In service for 3 months or 150 hours, whichever comes
first; or Out of service for a period of more than 3
months; or Purchased used.
Annually, no later than 13 months from the date of
prior inspection.
At intervals as specified in the Service and Maintenance Manual.
Primary
Responsibility
User or OperatorUser or OperatorOperation and Safety Manual
Owner, Dealer, or UserQualified JLG Mechanic
Owner, Dealer, or User
Owner, Dealer, or UserQualified JLG MechanicSer vice and Maintenance Manual
Service
Qualification
Fac to ry Trai ne d
Service Technician
(Recommended)
Reference
Service and Maintenance Manual and
applicable JLG inspection form
Service and Maintenance Manual and
applicable JLG inspection form
Service and Maintenance Manual and
applicable JLG inspection form
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION
Parent Meta l Crac k
Wel d Cra ck
Pre-Start Inspection
The Pre-Start Inspection should include each of the following:
1. Cleanliness – Check all surfaces for leakage (oil, fuel,
or battery fluid) or foreign objects. Report any leakage
to the proper maintenance personnel.
2. Structure – Inspect the machine structure for dents,
damage, weld or parent metal cracks or other discrepancies.
3. Decals and Placards – Check all for cleanliness and
legibility. Make sure none of the decals and placards
are missing. Make sure all illegible decals and placards
are cleaned or replaced.
4. Operation and Safety Manuals– Make sure a copy of
the Operator and Safety Manual, AEM Safety Manual
(ANSI markets only), and ANSI Manual of Responsibili-
ties (ANSI markets only) is enclosed in the weather
resistant storage container.
8. Engine Oil Supply (If equipped) – Ensure the engine
oil level is at the full mark on the dipstick and the filler
cap is secure.
9. Fluid Levels – Check the hydraulic oil level. Ensure
hydraulic oil is added as required.
10. Accessories/Attachments – Refer to the accessories
section in this manual for specific inspection, operation, and maintenance instructions for accessories
that can be installed on this machine.
11. Function Check – Once the Walk-Around Inspection is
complete, perform a functional check of all systems in
an area free of overhead and ground level obstructions. Refer to Section 3 for more specific operating
instructions.
31216552-3
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION
Function Check
Perform the Function Check as follows:
1. From the ground control console with no load in the
platform:
a. Check that all guards protecting the function con-
trol switches and controllers are in place.
b. Operate all functions and check all limiting and
cutout switches.
c. Check manual descent.
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is depressed.
2. From the platform control console:
a. Ensure that the control console is firmly secured
in the proper location.
b. Check that all guards protecting the function con-
trol switches and controllers are in place.
c. Operate all functions and check all limiting and
cutout switches.
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is depressed.
3. With the platform in the transport (stowed) position:
a. Drive the machine on a grade, not to exceed the
rated gradeability, and stop to ensure the brakes
hold.
b. Check the tilt indicator light to ensure proper
operation. The light should be illuminated when
tilted.
2-43121655
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION
Table 2-2. Tilt Activation vs. Height
Tilt Setting
Model
1930ES3
2032ES3
2632ES3
2646ES3
3246ES3
(front to back)
Tilt Setting
(side to side)
Degrees FeetMeters
1.518.75 (Full)5.7
2144.3
2.5113.4
392.7
1.520 (Full)6
2154.5
2.5123.7
3103
1.525.4 (Full)7.7
2206
2.5164.9
3134
226 (Full)7.9
2.5226.7
3206
231.75 (Full)9.7
2.5226.7
3206
Maximum Deck
Elevation
NOTE: For Japanese specification machines labeled "Ministry of
Labor Notification #70," the Tilt Setting is 5 degrees (front
to back and side to side) regardless of elevated platform
height.
Table 2-3. High Drive Speed Cutout Height
ModelHigh Drive Speed Cutout Height
1930ES54 in1.4 m
2032ES66 in1.7 m
2632ES76 in1.9 m
2646ES76 in1.9 m
3246ES76 in1.9 m
31216552-5
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION & INSPECTION
Walk-Around Inspection
2-63121655
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