JLG 19AMI Parts Manual
3120759 15AMI/19AMI 3
4 15AMI/19AMI 3120759
3120759 15AMI/19AMI 5
6 15AMI/19AMI 3120759
TABLE OF CONTENTS
SECTION 1 - BASE.............................................................................................................................................................................. 9
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI ................................................................................... 10
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI ................................................................................... 14
SECTION 2 - CONTROLS ................................................................................................................................................................. 17
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702) ................................................................ 18
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present) ........................................................... 22
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY ................................ ............................................................................................. 26
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702) ................................................................... 30
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present) ........................................................... 34
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391) ................................................................ 36
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present) ........................................................... 40
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391) ................................................................... 44
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present) ........................................................... 48
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622) ............................................................................. 50
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present) ......................................................................... 54
FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 56
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION - 15AMI (Prior to SN 0900028708) ................................................... 58
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION - 15AMI (SN 0900028708 to Present) .............................................. 62
FIGURE 2-15. CABLES AND CONTROLS INSTALLATION - 19AMI (Prior to SN 0900028708) ................................................... 66
FIGURE 2-16. CABLES AND CONTROLS INSTALLATION - 19AMI (SN 0900028708 to Present) .............................................. 70
SECTION 3 - MAST ........................................................................................................................................................................... 73
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN AND CABLE) .................................................................................................. 74
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE) ................................................................................................................ 78
FIGURE 3-3. MAST ASSEMBLY - 19AMI ...................................................................................................................................... 82
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS .............................................................................................. 86
SECTION 4 - PLATFORM .................................................................................................................................................................. 89
FIGURE 4-1. MOLDED PLATFORM INSTALLATION .................................................................................................................... 90
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION ....................................................................................................... 94
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE .............................................................. 98
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION...................................................................... 102
FIGURE 4-5. OPTIONAL PLATFORM COMPONENT INSTALLATIONS .................................................................................... 106
SECTION 5 - CYLINDER ................................................................................................................................................................. 109
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526)........................................................................................ 110
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965) .................................................................. 112
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029966 to Present) ................................................................................... 114
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 117
FIGURE 6-1. HYDRAULIC DIAGRAM - 15AMI/19AMI (Prior to SN 0900027702) ....................................................................... 118
FIGURE 6-2. HYDRAULIC DIAGRAM - 15AMI/19AMI (SN 0900027702 to Present) .................................................................. 120
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 123
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 124
SECTION 8 - DECALS ..................................................................................................................................................................... 127
FIGURE 8-1. DECAL INSTALLATION - 15AMI (STANDARD ANSI) ............................................................................................ 128
FIGURE 8-2. DECAL INSTALLATION - 15AMI (COUNTRY SPECS) .......................................................................................... 130
FIGURE 8-3. DECAL INSTALLATION - 19AMI (STANDARD ANSI) ............................................................................................ 134
FIGURE 8-4. DECAL INSTALLATION - 19AMI (COUNTRY SPECS) .......................................................................................... 136
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 139
FIGURE 9-1. 15AMI/19AMI STANDARD PARTS ......................................................................................................................... 140
FIGURE 9-2. 15AMI/19AMI VARIABLE PARTS ........................................................................................................................... 142
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 143
3120759 15AMI/19AMI 7
TABLE OF CONTENTS
FIGURE 10-1. SPECIAL OPTIONS LIST ...................................................................................................................................... 144
PART NUMBER INDEX .................................................................................................................................................................... 147
8 15AMI/19AMI 3120759
SECTION 1 - BASE
SECTION 1 - BASE
3120759 15AMI/19AMI 9
SECTION 1 - BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
10 15AMI/19AMI 3120759
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BASE ASSEMBLY OPTIONS:
0259070
Ref
Base Assembly (Prior to SN 0900019526)
B 0272230
Ref
Base Assembly (SN 0900019526 to Present)
C 1 0641607
8
Bolt 3/8in-16NC x 7/8in
2 3311605
8
Locknut 3/8in-16NC
3 3760348
2
Ring, Retainer
4 4711600
16
Flatwasher 3/8in
5 Ref
Washer Options:
5 4712200
2
Washer (Prior to SN 0900019526)
5 4740415
2
Washer (SN 0900019526 to Present)
6 4740456
4
Washer, Shim
7 Ref
Base Weldment Options:
7 4845885
1
Base Weldment (Prior to SN 0900019526)
7 4846613
1
Base Weldment (SN 0900019526 to Present)
8 Ref
Wheel Assembly Options: (Stationary)
8 4860183
2
Wheel Assembly (Prior to SN 0900013429)
A 8 7020083
2
Wheel, Replacement
8 7020084
4
Bearing (2 Per Wheel)
8 4860202
2
Wheel Assembly (SN 0900013429 through 0900020795)
B 8
Ref
Bearing Options: (1 Per Wheel)
8 7020209
2
Bearing (SN 0900013429 through 0900013606)
8 7024561
2
Bearing (SN 0900013607 to Present)
8 7020074
4
Retainer (2 Per Wheel)
8 7012631
2
Spanner (1 Per Wheel)
8
4860246
2
Wheel Assembly (No Service Parts Available) (SN 0900020796
to Present)
B
9 Ref
Wheel Assembly Options:
9 Ref
Wheel Assembly - (Non-Locking) Options:
9
4860184
2
Wheel Assembly (Non-Locking Gray Tire and Wheel) (Prior
to SN 0900020877)
9
4860245
2
Wheel Assembly (Non-Locking Charcoal Gray Tire and Gray
Wheel) (SN 0900020877 to Present)
9
7020017
2
Swivel Rig for 4860184 (1 Per Assembly)
9 4860245
2
Swivel Rig for 4860245 (1 Per Assembly)
9 7020086
2
Wheel, Replacement for 4860184 (1 Per Assembly)
9 4860245
2
Wheel, Replacement for 4860245 (1 Per Assembly)
9 7020084
4
Bearing for 4860184 (2 Per Wheel)
9 4860245
4
Bearing for 4860245 (2 Per Wheel)
9 7012631
2
Bushing, Axle Spanner for 4860184 (1 Per Assembly)
9 4860245
2
Bushing, Axle Spanner for 4860245 (1 Per Assembly)
9 7012630
2
Axle Kit for 4860184 (1 Per Assembly)
9 4860245
2
Axle Kit for 4860245 (1 Per Assembly)
9 4860194
2
Wheel Assembly - (Locking)
A 9 7020017
2
Swivel Rig (1 Per Assembly)
9 7020086
2
Wheel, Replacement (1 Per Assembly)
9 7020084
4
Bearing (2 Per Wheel)
9 7012631
2
Bushing, Axle Spanner (1 Per Assembly)
9 7012630
2
Axle Kit (1 Per Assembly)
10
3020017
AR
Lubricant (Prior to SN 0900020796)
11
4240032
AR
Tie, Wire (Not Shown - 4in Long)
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
3120759 15AMI/19AMI 11
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
12
4460234
AR
Mount, Wire Tie (Not Shown)
Ref
MAST SUPPORT INSTALLATION OPTIONS:
0259071
Ref
Mast (Chain, Cable) (Prior to SN 0900019526)
A 0272232
Ref
Mast (Chain, Cable) (SN 0900019526 to Present)
B 0259689
Ref
Mast (All Cable) (Prior to SN 0900019526)
A 0272234
Ref
Mast (All Cable) (SN 0900019526 to Present)
B 0274281
Ref
Mast (All Cable Stainless Steel) (SN 0900023100 to Present)
B
101
0100001
AR
Adhesive
102
0641609
12
Bolt 3/8in-16NC x 1-1/8in
104
2420140
1
Gauge, Circular Level
105
2560088
2
Handle
106
Ref
Nut 3/8in-16NC Options:
106
3311605
AR
Locknut
106
3311608
AR
Locknut, Flanged
106
0100011
AR
Compound, Locking
107
Ref
Tube, Mast Brace Options:
107
4567824
2
Tube, Mast Brace (Prior to SN 0900031622)
107
4567508
2
Tube, Mast Brace (SN 0900031622 to Present)
108
4711600
AR
Flatwasher 3/8in Narrow
109
Ref
Support Weldment Options:
109
4845715
1
Support Weldment (Prior to SN 0900031622)
109
1001108178
1
Support Weldment (SN 0900031622 to Present)
110
1704582
1
Decal - Manual Descent (Not Shown - Located at bottom of Mast)
(SN 0900019526 to Present)
0259104
Ref
FLOOR STOP INSTALLATION
E
201
0920114
1
Stop, Floor
202
Ref
Limit Switch Options:
202
4360397
1
Limit Switch (Use p/n 4360456) (Prior to SN 0900013474)
202
4360456
1
Limit Switch (SN 0900013474 through 0900028054)
202
4360702
1
Limit Switch (SN 0900028055 to Present)
203
0641808
4
Bolt 1/2in-13NC x 1in
204
3311805
4
Locknut 1/2in-13NC
205
4711800
2
Flatwasher 1/2in
206
3911024
2
Screw #10-24NC x 1-1/2in
207
3311001
2
Nut #10-24NC
208
4751000
2
Flatwasher #10
209
4761000
2
Lockwasher #10
210
3539920
AR
Spacer - 11ga
211
3539921
AR
Spacer - 14ga
212
4460662
1
Strain Relief (Prior to SN 0900028055)
213
0902523
1
Bracket, Limit Switch
214
4922561
1
Harness, Brake
215
4460234
AR
Mount, Wire Tie (Not Shown)
216
4240033
AR
Tie, Wire (Not Shown)
0256808
Ref
DESCENT ALARM ONLY INSTALLATION (OPTIONAL)
C
301
0140033
1
Alarm 302
0641406
2
Bolt 1/4in-20NC x 3/4in
303
4751400
4
Flatwasher 1/4in
304
3311405
4
Nut 1/4in-20NC
305
4922805
1
Harness, Alarm (SN 0900023815 to Present)
1001107904
Ref
DESCENT ALARM AND BEACON LIGHT INSTALLATION
(OPTIONAL)
A
SECTION 1 - BASE
12 15AMI/19AMI 3120759
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
401
0140033
1
Alarm 402
0641406
2
Bolt 1/4in-20NC x 3/4in
403
0721006
2
Screw #10-24NC x 3/4in
404
2920146
1
Strobe Light Assembly
404
7016319
1
Bulb, Flash Tube
404
7016372
1
Replacement Lens
405
3311005
2
Locknut #10-24NC
406
3311405
4
Locknut 1/4in-20NC
407
4240032
AR
Tie-Strap
409
4460234
4
Base, Tie-Strap
410
4751000
4
Flatwasher #10 Regular
411
4751400
4
Flatwasher 1/4in Regular
412
4922805
1
Harness, Alarm
413
1001093322
1
Plate, Mounting
414
1001107934
1
Harness, Strobe Light
1001107903
Ref
BEACON LIGHT ONLY INSTALLATION (OPTIONAL)
A
501
0641406
2
Bolt 1/4in-20NC x 3/4in
502
0721006
2
Screw #10-24NC x 3/4in
503
2920146
1
Strobe Light Assembly
503
7016319
1
Bulb, Flash Tube
503
7016372
1
Replacement Lens
504
3311005
2
Locknut #10-24NC
505
3311405
4
Locknut 1/4in-20NC
506
4240032
AR
Tie-Strap
507
4460234
4
Base, Tie-Strap
508
4751000
4
Flatwasher #10 Regular
509
4751400
4
Flatwasher 1/4in Regular
510
1001093322
1
Plate, Mounting
511
1001107934
1
Harness, Strobe Light
3120759 15AMI/19AMI 13
SECTION 1 - BASE
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI
14 15AMI/19AMI 3120759
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0273842
Ref
BASE ASSEMBLY
B 1 0100019
AR
Compound, Locking
2 0641607
8
Bolt 3/8in-16NC x 7/8in
3 0641812
8
Bolt 1/2in-13NC x 1-1/2in
5 0920114
2
Stop, Floor
6 3760348
2
Ring, Retaining
8 4711600
8
Flatwasher 3/8in
9 4711800
4
Flatwasher 1/2in
10
4740456
12
Shim 11
4860244
2
Wheel, Rear
12
2360694
1
Base 14
0721005
2
Screw #10-24NC x 5/8in
15
1320043
2
Clamp, Cable
17
3311005
2
Locknut #10-24NC
20
4751000
4
Flatwasher #10
21
4761000
4
Lockwasher #10
22
4240032
AR
Tie, Wire (Not Shown)
23
4460234
AR
Wire, Tie (Not Shown)
24
4740415
2
Flatwasher
32
4922416
1
Limit Switch/Beacon Light/Alarm Harness (See Items 502-512 for
Breakdown)
0273532
Ref
MAST SUPPORT INSTALLATION
B
101
0100001
AR
Adhesive
102
0641609
4
Bolt 3/8in-16NC x 1-1/8in
103
Ref
Bolt 3/8in-16NC Options:
103
0641610
AR
Bolt 3/8in-16NC x 1-1/4in
103
0641612
AR
Bolt 3/8in-16NC x 1-1/2in
104
0801409
1
Mast Assembly (Not Shown - See MAST SECTION for
Breakdown)
105
1704582
1
Decal - Manual Descent (Not Shown - Located on Rear of Base)
106
2420140
1
Gauge, Level
107
2560088
2
Handle
108
Ref
Nut 3/8in-16NC Options:
108
3311605
AR
Locknut
108
3311608
AR
Locknut, Flanged
108
0100011
AR
Compound, Locking
109
Ref
Tube, Mast Brace Options:
109
4567911
2
Tube, Mast Brace (Prior to SN 0900031622)
109
1001110174
2
Tube, Mast Brace (SN 0900031622 to Present)
110
4711600
AR
Flatwasher 3/8in Narrow
111
Ref
Support, Mast Options:
111
4845715
1
Support, Mast (Prior to SN 0900031622)
111
1001108178
1
Support, Mast (SN 0900031622 to Present)
Ref
FRONT WHEEL
201
4860245
2
Wheel Assembly (Non-Locking Charcoal Gray Tire and Gray
Wheel) Ref
DESCENT ALARM INSTALLATION (OPTIONAL):
0273842
Ref
Descent Alarm Installation (Prior to SN 0900022661)
B 0274010
Ref
Descent Alarm Installation (SN 0900022661 to Present)
A
301
0140033
1
Alarm
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI
3120759 15AMI/19AMI 15
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
302
0641406
2
Bolt 1/4in-20NC x 3/4in
303
4751400
4
Flatwasher 1/4in
304
3311405
4
Nut 1/4in-20NC
Ref
BEACON ASSEMBLY (OPTIONAL):
0273842
Ref
Beacon Assembly (Prior to SN 0900022661)
B 0274167
Ref
Beacon Assembly (SN 0900022661 to Present)
A
401
0721008
2
Screw #10-24NC x 1in
402
2920146
1
Lamp, Beacon
402
7016319
1
Bulb, Replacement
402
7016372
1
Lens, Replacement
403
3311005
2
Locknut #10-24NC
404
4751000
4
Flatwasher #10
0273842
Ref
ELECTRICAL COMPONENTS (BASE MOUNTED)
B
501
4922416
1
Limit Switch/Beacon Light/Alarm Harness (Includes Items 502-
512) D 506
4460662
2
Connector, Strain Relief (Prior to SN 0900028055)
507
Ref
Switch, Limit Options:
507
4360456
2
Switch, Limit (Prior to SN 0900028055)
507
4360702
2
Switch, Limit (SN 0900028055 to Present)
508
3911024
4
Screw #10-24NC x 3in
509
3311001
4
Nut #10-24NC
510
4751000
4
Flatwasher #10
511
4761000
4
Lockwasher #10
512
0902523
2
Bracket, Limit Switch
SECTION 1 - BASE
16 15AMI/19AMI 3120759
SECTION 2 - CONTROLS
SECTION 2 - CONTROLS
3120759 15AMI/19AMI 17
SECTION 2 - CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
18 15AMI/19AMI 3120759
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0259208
Ref
100 VOLT (Japanese Spec) (Prior to SN 0900019526)
A
0272240
Ref
100 VOLT (Japanese Spec) (SN 0900019526 through
0900027702)
D
0259206
Ref
110 VOLT (ANSI and ANSI Export Specs) (Prior to SN
0900019526)
A 0272238
Ref
110 VOLT (ANSI and ANSI Export Specs) (SN 0900019526
through 0900027702)
C
0259207
Ref
220 VOLT (ANSI and ANSI Export Specs) (Prior to SN
0900019526)
A 0272239
Ref
220 VOLT (ANSI and ANSI Export Specs) (SN 0900019526
through 0900027702)
C
1
0630486
4
Screw, Counter Sunk
2
0641406
4
Bolt 1/4in-20NC x 3/4in
3
0721006
2
Screw
4 Ref
Junction Box Assembly Options: (See JUNCTION BOX
ASSEMBLY for Breakdown)
5
0861286
1
100 Volt (Japanese Spec) (Prior to SN 0900020166)
5
0861557
1
100 Volt (Japanese Spec) (SN 0900020166 through
0900027702)
5
0860933
1
110 Volt (ANSI and ANSI Export Specs)
5 0860936
1
220 Volt (ANSI and ANSI Export Specs)
6 Ref
Ground Control Box Assembly Options:
6
0861212
NLA
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN
0900020166)
6 0861305
1
Ground Control Box Assembly (SN 0900020166 through
0900027702)
Ref
Note: Original Equipment control box p/n 0861212 mayhave
been replaced with p/n 0861305 as a Service Replacement.
Identify component before ordering parts
6
7020078
1
Switch, Push-Pull (Stop)
6 7020096
1
Legend Plate, "Stop"
6 7020097
1
Legend Plate, "Power/Off/On"
6 Ref
Switch, Key Options:
6 7020098
1
Switch, Key (Prior to SN 0900020166)
6 4360467
1
Switch, Key (SN 0900020166 through 0900027702)
6 Ref
Key, Replacement Options:
6 7016339
1
Key, Replacement (Prior to SN 0900020166)
6
2860030
1
Key, Replacement (SN 0900020166 through
0900027702)
6 Ref
Connector, Strain Relief Options:
6 7020090
1
Connector, Strain Relief (Prior to SN 0900020166)
6
4460633
1
Connector, Strain Relief (SN 0900020166 through
0900023611)
6 7027787
1
Connector, Strain Relief (SN 0900023612 through
0900027702)
6
7020093
4
Screw m3 x 25
6 7020094
1
Lid 7
3311005
AR
Locknut #10-24NC
8 3311405
4
Locknut 1/4in-20NC
9 3311505
4
Locknut 5/16in-18NC
10 Ref
Pump/Motor Assembly Options:
10
3600262
1
100 Volt (Japanese Spec) (Prior to SN 0900019526)
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
3120759 15AMI/19AMI 19
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
10
3600356
NLA
100 Volt (Japanese Spec) (Use p/n 1001091459) (SN
0900019526 through 0900027702)
10
3600264
1
110 Volt (Prior to SN 0900019526)
10
3600353
NLA
110 Volt (Use p/n 1001091459) (SN 0900019526 through
0900027702)
10
3600265
1
220 Volt (Prior to SN 0900019526)
10
3600354
NLA
220 Volt (Use p/n 1001091459) (SN 0900019526 through
0900027702)
Ref
Note: Kit p/n 1001091459 includes Pump/Motor Assy, Pump
and AC Box Mtg Brackets and 2 Hydraulic Tubes. Once kit
has been added, machine will be updated to S/N
0900027702 to S/N 0900029966 Design.
12
4460566
1
Terminal, 90
13
4751000
AR
Flatwasher #10
14
4751400
8
Flatwasher 1/4in
15
4751500
4
Flatwasher 5/16in
16
4845712
1
Plate, Mounting
Ref
POWER PACK INSTALLATION
0259294
Ref
Power Pack Installation (Prior to SN 0900019526)
A 0272235
Ref
Power Pack Installation (SN 0900019526 through 0900027702)
B
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0641614
4
Bolt 3/8in-16NC x 1-3/4in
104
1702353
1
Decal - Manual Descent (Prior to SN 0900019526)
109
3311605
4
Locknut 3/8in-16NC
110
Ref
Shield, Pump Cover Options:
110
4060875
1
Shield, Pump Cover (Prior to SN 0900019526)
110
4061024
1
Shield, Pump Cover (SN 0900019526 through 0900027702)
110A
1704582
1
Decal (SN 0900019688 through 0900027702)
110B
9984088
1
Cover (SN 0900019688 through 0900027702)
114
4711400
4
Flatwasher 1/4in Narrow
115
4711600
8
Flatwasher 3/8in Narrow
116
4070984
2
Shim, Pump Spacer
0273365
Ref
HOURMETER INSTALLATION (OPTIONAL)
D
201
2420172
1
Hourmeter
202
3311001
2
Nut #10-24NC
203
3572158
1
Bracket, Mounting
204
3911010
2
Screw #10-24NC x 5/8in
205
4761000
2
Lockwasher #10
206
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
0272686
Ref
SECURITY LOCK INSTALLATION
C
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable
408
0791003
2
Screw#10-24NC x 3/8in
0274289
Ref
CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL)
A
SECTION 2 - CONTROLS
20 15AMI/19AMI 3120759
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
501
2420193
1
Gauge, Counter
502
3311001
4
Nut #10-24NC
503
3520166
1
Plug 504
3572158
1
Plate, Counter Mounting
505
3911010
2
Screw #10-24NC x 5/8in
506
3911024
2
Screw #10-24NC x 1-1/2in
507
4360437
1
Switch, Limit
508
4761000
2
Lockwasher #10
509
4923190
1
Harness, Counter
3120759 15AMI/19AMI 21
SECTION 2 - CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
22 15AMI/19AMI 3120759
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0275890
Ref
100 VOLT (JAPANESE SPEC)
C 0275940
Ref
110 VOLT
C 0275889
Ref
220 VOLT
D 1 0100011
AR
Compound, Locking
2 0630550
2
Bolt 1/4in-20NC x 3/4in
3 0641406
4
Bolt 1/4in-20NC x 3/4in
4 0721006
2
Screw 5 Ref
Bolt Options:
5 0791608
2
Bolt 3/8in-16NC x 1in (110Volt)
5 0791609
2
Bolt 3/8in-16NC x 1-1/8in (100Volt/220Volt)
6 Ref
Junction Box Assembly Options: (See JUNCTION BOX
ASSEMBLY for Breakdown)
6
0861557
1
100 Volt (Japanese Spec)
6 0860933
1
110 Volt
6 0860936
1
220 Volt
7 0861305
1
Ground Control Box Assembly
7 7020078
1
Switch, Push-Pull (Stop)
7 7020096
1
Legend Plate, "Stop"
7 7020097
1
Legend Plate, "Power/Off/On"
7 4360467
1
Switch, Key
7 2860030
1
Key, Replacement
7 7027787
1
Connector, Strain Relief
7 7020093
4
Screw m3 x 25
7 7020094
1
Lid
8
3311005
2
Locknut #10-24NC
9 3311405
4
Locknut 1/4in-20NC
10
3600467
1
Pump/Motor Assembly (See MOTOR/PUMP ASSEMBLY
(MONARCH) for Breakdown)
11
4341431
1
Mounting, Bracket AC Box
12
4341432
1
Mounting, Bracket Pump
13
4460566
1
Terminal, 90
14
4751000
2
Flatwasher #10
15
4751400
8
Flatwasher 1/4in
16 Ref
Shrink, Heat Options (Not Shown):
16
2820030
1 ft/ 0.3m
Shrink, Heat (SN 0900027702 through 0900030160)
16
1001105113
2
Shrink, Heat (SN 0900030161 to Present)
0275939
Ref
POWER PACK INSTALLATION
B
101
0100011
AR
Compound, Locking
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0791609
4
Bolt 3/8in-16NC x 1-1/8in
106
3311608
4
Nut 3/8in-16NC
107
4061024
1
Shield, Pump Cover
110
4711400
4
Flatwasher 1/4in Narrow
0275697
Ref
HOURMETER INSTALLATION (OPTIONAL)
C
203
2420172
1
Hourmeter
205
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
3120759 15AMI/19AMI 23
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
Ref
SECURITY LOCK INSTALLATION
0272686
Ref
Security Lock Installation (SN 0900026490 through
0900031621)
D
1001110217
Ref
Security Lock Installation (SN 0900031622 to Present)
B
0272181
Ref
Security Lock Installation (SN 0900026490 through
0900031621)
C
1001110217
Ref
Security Lock Installation (SN 0900031622 to Present)
B
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable (Note: Does NOT include Items 404 & 405)
403
Ref
Fastener Options:
403
0791003
2
Screw #10-24NC x 3/8in
403
3820032
2
Rivet
404
4460267
3
Pin, Male (Not Shown) (SN 0900031622 to Present)
405
4460326
1
Plug, Male - 3 Position (Not Shown) (SN 0900031622 to
Present)
406
1001114375
1
Harness, Security Lock (Not Shown) (SN 0900031622 to
Present)
406
4460268
3
Socket, Female (Not Shown) (SN 0900031622 to Present)
406
4460445
1
Receptacle, Female - 3 Position (Not Shown) (SN 0900031622
to Present)
0274289
Ref
CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL)
C
501
2420193
1
Gauge, Counter
502
3311001
2
Nut #10-24NC
503
3520166
1
Plug 506
3911024
2
Screw #10-24NC x 1-1/2in
507
Ref
Switch, Limit Options:
507
4360437
1
Switch, Limit (Prior to SN 0900028055)
507
1001092205
1
Switch, Limit (SN 0900028055 to Present)
509
4923190
1
Harness, Counter
510
4751000
6
Flatwasher #10 (Wide)
SECTION 2 - CONTROLS
24 15AMI/19AMI 3120759
SECTION 2 - CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
26 15AMI/19AMI 3120759
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
JUNCTION BOX ASSEMBLY OPTIONS:
Ref
100 VOLT (Japanese Spec)
0861286
Ref
Junction Box Assembly (Prior to SN 0900020166)
2-B 0861557
Ref
Junction Box Assembly (SN 0900020166 to Present)
D 0860933
Ref
110 VOLT
K 0860936
Ref
220 VOLT
K 1
Ref
Box with Lid Options:
1 0860911
1
100/110 Volt (Prior to SN 0900013477)
1 0860943
1
100/110 Volt (SN 0900013477 to Present)
1 0860943
1
220 Volt
2 3740094
2
Relay, Starter 12 VDC
3 Ref
Relay, Starter Options:
3 3740093
1
100/110VAC
3 3740105
1
220VAC
4 3910808
12
Screw #8-32NF x 1/2in
5 4460565
1
Strip, Terminal
9 4460633
AR
Connector, Strain Relief
16 Ref
Circuit Breaker Options:
16
4360161
1
100/110 Volt - 20 Amp
16
4360070
2
220 Volt - 15 Amp
17
4360376
1
Rectifier
18
3740049
1
Relay 19 Ref
Transformer Options:
19 Ref
100 Volt Box Options:
19
4530013
1
Transformer (Prior to SN 0900020166)
19
4530023
1
Transformer (SN 0900020166 to Present)
19 Ref
110 & 220 Volt Box
19
4530010
1
Transformer (Prior to SN 0900014643)
19
4530013
1
Transformer (SN 0900014643 through 0900028707)
19
4530010
1
Transformer (SN 0900028708 to Present)
21 Ref
Harness Options:
21
4921663
1
100/110 Volt Box Harness (Prior to SN 0900023728)
21
4923034
1
100/110 Volt Box Harness (SN 0900023728 to Present)
21
4460549
1
Plug, Terminal
21 Ref
220 Volt Box Options:
21
1060585
3 ft./0.9m
Harness (Prior to SN 0900023728)
21
4923152
1
Harness (SN 0900023728 to Present)
22 Ref
Decal Options:
22 Ref
100 Volt Options:
22
1702569
1
Decal (Prior to SN 0900020166)
22
1702102
1
Decal (SN 0900020166 to Present)
22 Ref
110 Volt
22
1702569
1
Decal (Prior to SN 0900028708)
22
1702102
1
Decal (SN 0900028708 to Present)
22
1702103
1
220 Volt
23
1702120
1
Decal - Wire Size
24 Ref
Decal - JLG Options:
24
1702365
1
Decal - JLG (Prior to SN 0900028708)
24
1703681
1
Decal - JLG (SN 0900028708 to Present)
25
3520028
1
Plug (100 & 110 Volt Boxes) (SN 0900013477 to Present)
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
3120759 15AMI/19AMI 27
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
26
3520034
4
Plug (SN 0900019636 to Present)
27 Ref
Harness, AC Box Options (Not Shown): (SN 0900020166 to
Present)
27
4923150
1
Harness, AC Box - 100 Volt
27
4923131
1
Harness, AC Box - 110 Volt
27
4923151
1
Harness, AC Box - 220 Volt
28 Ref
Wiring Diagram, AC Box Options (Not Shown - See
ELECTRICAL SECTION for Breakdown) (SN 0900020166 to
Present)
28
4933309
1
Wiring Diagram, AC Box - 100 Volt
28
4933305
1
Wiring Diagram, AC Box - 110 Volt
28
4933310
1
Wiring Diagram, AC Box - 220 Volt
29
1001093646
1
Harness, Capacitor 2200UF 50V (SN 0900028708 to Present)
30
4922546
1
Harness, Ground Controls (SN 0900019526 to Present)
I
30
4460424
1
Terminal, Plug
30
4460268
2
Socket, Female
31
1001096586
1
Harness, 16/5
A
31
1060687
1 ft/0.3m
Cable Electrical 16/5
32
1001096587
1
Harness, 12/3
A
32
1060908
2.42
ft/0.8m
Cable Electrical 12/3
SECTION 2 - CONTROLS
28 15AMI/19AMI 3120759
SECTION 2 - CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702)
30 15AMI/19AMI 3120759
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