Epson Stylus Photo RX600, Stylus Photo RX610, Stylus Photo RX620, Stylus Photo RX630 Service Manual

4.5 (2)

SERVICE MANUAL

Scanner Printer Copier

EPSON Stylus PHOTO RX600/610 ,

RX620/630

SEOT03006

Notice:

All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.

The contents of this manual are subject to change without notice.

All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.

The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.

Copyright © 2003 SEIKO EPSON CORPORATION.

I&I CS Quality Promotion Dept.

(Printer Technical Support Grp.)

Imaging & Information Products Div.

PRECAUTIONS

Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.

DANGER

Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in

 

performing procedures preceded by DANGER Headings.

WARNING

Signals a precaution which, if ignored, could result in damage to equipment.

The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.

DANGER

1.ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.

2.NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.

3.WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.

WARNING

1.REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.

2.MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.

3.ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.

4.IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTISTATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.

5.REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.

About This Manual

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

Manual Configuration

This manual consists of six chapters and Appendix.

CHAPTER 1.PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product.

CHAPTER 2.OPERATING PRINCIPLES

Describes the theory of electrical and mechanical operations of the product.

CHAPTER 3.TROUBLESHOOTING

Describes the step-by-step procedures for the troubleshooting.

CHAPTER 4.DISASSEMBLY / ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product.

CHAPTER 5.ADJUSTMENT

Provides Epson-approved methods for adjustment.

CHAPTER 6.MAINTENANCE

Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product.

APPENDIX Provides the following additional information for reference:

Connector pin assignments

Electric circuit boards components layout

Electrical circuit boards schematics

Exploded diagram & Parts List

Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages.

ADJUSTMENT REQUIRED

CAUTION

CHECK

POINT

WARNING

Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the product’s quality.

Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment.

May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.

Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.

Indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly, otherwise the quality of the components in question may be adversely affected.

 

 

Revision Status

Revision

Date of Issue

Description

A

December 10, 2003

First release

B

February 2, 2004

CHAPTER 3 TROUBLESHOOTING

 

 

3.2 Troubleshooting at Unit Level / Table 3-1 LCD Indication (p.21) is modified.

 

 

CHAPTER 4 DISASSEMBLY AND ASSEMBLY

 

 

4.1.5 Stylus PHOTO RX600/610, RX620/630 Disassembly (p.40) is modified.

 

 

4.5 Disassembly and Assembly of Printer Unit (p.50) is modified.

 

 

4.5.3 Printhead (p.54) is added.

 

 

4.5.7 Front Frame Assembly (p.58) is added.

 

 

4.5.8 Front Paper Guide (p.58) is added.

 

 

4.5.9 Waste Liquid Pad (p.59) is added.

 

 

CHAPTER 5 ADJUSTMENT

 

 

5.2 Adjustments by Adjustment Program (p.66) is added.

 

 

CHAPTER 7 APPENDIX

 

 

7.1 Connectors / 7.1.1 Connector Assignments (p.87) is modified.

 

 

• A figure is added to 7.4 Exploded Diagrams (p.96).

 

 

• A list is added to 7.5 ASP List (p.103).

C

September 15, 2004

Add the Stylus PHOTO RX620/630 description

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

CONTENTS

Chapter 1 Product Description

 

1.1 Overview ..............................................................................................................

9

1.1.1 Basic Functions ...........................................................................................

9

1.1.2 Main deference between RX600/610 and RX620/630 .............................

10

1.2 Common ............................................................................................................

10

1.2.1 Electrical Specifications ...........................................................................

10

1.2.2 Interface ....................................................................................................

11

1.2.3 Conformance with Safety and EMC Standards ........................................

11

1.2.4 Environmental Conditions ........................................................................

11

1.2.5 Reliability .................................................................................................

11

1.2.6 Acoustic Noise ..........................................................................................

11

1.2.7 Weight and Overall Dimensions ...............................................................

12

1.3 Ink Cartridge ....................................................................................................

12

Chapter 2 Operating Principles

 

2.1 Overview ............................................................................................................

14

2.2 Mechanism ........................................................................................................

14

2.2.1 Printer Mechanism ....................................................................................

14

2.2.1.1 Carriage Motor Specification ............................................................

15

2.2.1.2 Printerhead Specification ..................................................................

15

2.2.1.3 Paper Feeding Motor Specification ...................................................

15

2.2.1.4 PW Detector Specification ................................................................

15

2.2.2 Scanner Mechanism ..................................................................................

16

2.3 Electric Circuit ..................................................................................................

17

2.3.1 C543 Main Circuit Board .........................................................................

18

2.3.1.1 Feature ...............................................................................................

18

Chapter 3 Troubleshooting

 

3.1 Overview ............................................................................................................

20

 

3.1.1 Specified Tools .........................................................................................

20

 

3.1.2 Preliminary Checks ...................................................................................

20

3.2

Troubleshooting at Unit Level .........................................................................

21

 

3.2.1 Printer / Scanner does not operate at all

 

 

even with power turned on ........................................................................

22

 

3.2.2 Error is detected ........................................................................................

23

 

3.2.3 Trouble related to Print .............................................................................

23

 

3.2.4 Paper feeding is not normally carried out .................................................

24

 

3.2.5 Operation Panel faulty ..............................................................................

24

3.3

Troubleshooting for Printer ............................................................................

25

3.4

Troubleshooting for Scanner ...........................................................................

32

3.5

I/F Concerned Troubleshooting ......................................................................

34

3.6

Troubleshooting for Motors and Sensors ................................................

35

Chapter 4 Disassembly and Assembly

 

4.1

Overview ............................................................................................................

37

 

4.1.1 Precautions ................................................................................................

37

 

4.1.2 Tools .........................................................................................................

38

 

4.1.3 Screws .......................................................................................................

38

 

4.1.4 Service Dispatch Standard ........................................................................

39

 

4.1.5 Stylus PHOTO RX600/610, RX620/630 Disassembly ............................

40

4.2 Main Unit Removal ..........................................................................................

41

 

4.2.1 Panel Unit Removal ..................................................................................

41

 

4.2.2 Scanner Unit Removal ..............................................................................

42

 

4.2.3 Middle Housing Removal .........................................................................

43

4.3

Disassembly and Assembly of Panel Unit .......................................................

45

 

4.3.1 Panel Circuit Board Removal ...................................................................

45

 

4.3.2 LCD ASSY Removal ................................................................................

46

 

4.3.3 Disassembly and Assembly of LCD ASSY .............................................

46

4.4

Disassembly and Assembly of Scanner Unit ..................................................

47

6

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

4.4.1 Upper Housing Assembly Removal .........................................................

48

4.4.2 CCD Module .............................................................................................

49

4.4.3 Motor Assembly ......................................................................................

49

4.4.4 HP Sensor Circuit Board ..........................................................................

49

4.5 Disassembly and Assembly of Printer Unit ....................................................

50

4.5.1 CR Scale ...................................................................................................

51

4.5.2 Carriage Unit ............................................................................................

52

4.5.3 Printhead ...................................................................................................

54

4.5.4 ASF Unit Removal ...................................................................................

55

4.5.5 Disassembly of ASF Unit .........................................................................

56

4.5.6 Power Unit ................................................................................................

57

4.5.7 Front Frame Assembly .............................................................................

58

4.5.8 Front Paper Guide .....................................................................................

58

4.5.9 Waste Liquid Pad ......................................................................................

59

4.6 Disassembly and Assembly of Other Parts ....................................................

60

4.6.1 Damper Assembly ....................................................................................

60

4.6.2 Stacker ......................................................................................................

60

4.6.3 Main Board Unit .......................................................................................

61

Chapter 5 Adjustment

 

5.1 Overview ............................................................................................................

64

5.1.1 Adjustment Items for Individual Units and Components .........................

65

5.2 Adjustments by Adjustment Program ............................................................

66

5.2.1 Overview ...................................................................................................

66

5.2.1.1 Installing the Adjustment Program ....................................................

66

5.2.1.2 Starting the Adjustment Program ......................................................

66

5.2.2 Adjustment ................................................................................................

67

5.2.2.1 Market Setting (EEPROM initialization) ..........................................

67

5.2.2.2 USB ID ..............................................................................................

68

5.2.2.3 Head ID .............................................................................................

69

5.2.2.4 Head Angular Adjustment .................................................................

69

5.2.2.5 1st Dot Position Adjustment ..............................................................

70

5.2.2.6 Bi-D Adjustment ...............................................................................

71

5.2.2.7 PW Adjustment .................................................................................

72

5.2.2.8 Calorific Limitation Input .................................................................

73

5.2.3 Maintenance ..............................................................................................

74

5.2.3.1 Head cleaning ....................................................................................

74

5.2.3.2 Ink charge ..........................................................................................

74

 

5.2.3.3 Refurbishment For DOA ...................................................................

75

 

5.2.3.4 Waste ink pad counter .......................................................................

75

 

5.2.3.5 EEPROM data copy ..........................................................................

76

 

5.2.4 Check Pattern print ...................................................................................

77

 

5.2.4.1 Normal Paper Pattern ........................................................................

77

 

5.2.4.2 Photo Quality Paper Pattern ..............................................................

77

 

5.2.4.3 Nozzle check pattern .........................................................................

77

 

5.2.5 Appendix ..................................................................................................

78

 

5.2.5.1 Save all of EEPROM data .................................................................

78

5.3 Firmware Uploading ........................................................................................

79

 

5.3.1 Firmware Program File .............................................................................

79

 

5.3.2 Firmware Update Procedure .....................................................................

79

 

5.3.3 Update Error List ......................................................................................

79

Chapter 6 Maintenance

 

6.1

Overview ............................................................................................................

81

 

6.1.1 Maintenance of the Printer .......................................................................

81

6.2

Cleaning .............................................................................................................

81

6.3

Lubrication ........................................................................................................

82

 

6.3.1 Designated Lubricant ................................................................................

82

 

6.3.2 Lubrication Points of the Scanner ............................................................

82

 

6.3.3 Lubrication Points of the Printer ..............................................................

83

Chapter 7 Appendix

 

7.1

Connectors ........................................................................................................

87

 

7.1.1 Connector Assignments ............................................................................

87

7.2 Circuit Board Component Layout ..................................................................

88

7.3

Electric Circuit Diagrams ................................................................................

89

7.4 Exploded Diagrams ..........................................................................................

96

7.5

ASP List ...........................................................................................................

103

7

C H1A P T E R

PRODUCT DESCRIPTION

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

1.1 Overview

This section describes the specifications for the SPC (Scanner, Printer, Copier) machine “Stylus PHOTO RX600/610, RX620/630”.

1.1.1 Basic Functions

The functions of EPSON Stylus PHOTO RX600/610, RX620/630 are as described below:

Printer function

High quality and high speed printing, improved durability against lights, water, gas and rubbing on regular copy paper due to introduction of new dye ink, and has following features:

Maximum printing resolution: 2880 (H) x 1440 (V) dpi

Six color independent ink cartridge EPSON Stylus PHOTO RX600/610, RX620/630

BorderFree print on Epson special paper

Low noise

Alarms to prevent paper jam when stacker (output tray) is closed

Print head

Black Ink

: 90 nozzles

Color Ink

: 90 nozzles x 5 colors (C, M, Y, LC, LM)

 

 

CHECK

Ink cartridge is not compatible to previous model, Stylus CX3100/

POINT

3200.

 

 

Refer to “ 1.3 Ink Cartridge (p12)”.

 

 

 

Scanner function

The image can be easily acquired in the PC. Other features are as follows:

 

The maximum optical resolution

:2400 x 4800dpi

 

Reading gradations

:48bit (Input/Output)

Standalone Copier function

The latest six color dye type printer engine allows to make photo quality copies on the Epson special coated paper.

Other features are as follows:

Copy Mode

Margin

Feature

Standard copy

3mm

Normal copy

 

 

 

BorderFree copy

N/A

Full copy with no margin

Small margin copy

1.5mm

Margins are 1.5 mm in four sides

 

 

 

Repeat copy

-

Copies original size on multiple places in the media

(4/8/16).

 

 

Poster copy

-

Divides the original image into 4/8/16, and produces

poster size copy (A4 and Letter size only).

 

 

 

 

 

2-up/4 up copy

-

Reduces 2 pages/4 pages of the original image to

single page.

 

 

Mirror copy

-

Flips over the original left to right.

 

 

 

Copy Photo (EMC) /

-

This copy layout makes "photo reprint" type copies

Multi-Photo(EAI)

of photo originals in 4x6/10x15 print sizes.

 

 

 

Print images are arranged and printed as wallet-size

Wallet Photo Copy

-

(3.5" x 2.5") images in a grid on A4 or Letter paper.

 

 

This mode is available for the EAI region only.

Print Function with Memory Card

Stylus PHOTO RX600/610, RX620/630 is equipped with built-in memory card slot, and print function with memory card at standalone.

Other features are as follows:

Supports index sheet print that allows you to simply select images by marking on index sheet. Simplifies image selection by scanning or checking the marking sheet.

Basic Print which prints only 4x6 / 10x15.

The custom print function which can perform edit printing as follows:

The select print function in which the number of copies can be set for every ID

The function which can print all ID

The function which can print the range

Equipped with the “ZOOM print” function which carries out zoom of the favorite picture and prints it.

Product Description

Overview

9

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

Compatible to various memory cards.

Compact Flash / Microdrive

Smart Media / xD-Picture Card

Memory Stick / MagicGate Memory Stick / Memory Stick PRO / Memory Stick Duo* / SD Memory Card / miniSD Card* /MultiMediaCard

Note “*”: Adapter required

1.1.2 Main deference between RX600/610 and RX620/630

Operation panel design

High quality LCD

1.2 Common

The specifications described below are common to the scanner and printer.

1.2.1 Electrical Specifications

Table 1-1. AC Input

 

100V model

120V model

220-240V model

 

100

 

 

 

Rated voltage (ACV)

 

120

220-240

 

 

 

 

 

Input voltage (ACV)

90-110

 

108-132

198-264

Rated current (A)

0.8A

 

0.8A

0.4A

 

 

 

 

 

Rated frequency range

 

 

50 ~ 60

(Hz)

 

 

 

 

 

 

Input frequency range

 

 

49.5 ~ 60.5

(Hz)

 

 

 

 

 

 

 

 

 

 

 

 

Approx. 23 W

 

Approx. 24 W

 

(Standalone copying, ISO10561

(Standalone copying, ISO10561

Power consumption

Letter Patter, Plain Paper - Text)

Letter Patter, Plain Paper - Text)

Approx. 6 W (Sleep Mode)

Approx. 6.5 W (Sleep Mode)

(W)

 

 

 

 

 

Approx. 0.3 W

 

Approx. 0.4 W

Approx. 0.5 W

 

(Powered Off

 

(Powered Off

 

 

(Powered Off Mode)

 

Mode)

 

Mode)

 

 

 

 

 

 

 

 

Note 1: The product is Energy Star compliant.

2:The holding current to the motors is reduced when the printer has stayed in nonoperation status for 5 minutes.

3:The Scanner lamp is turned off when the Scanner has stayed in nonoperation status for 15 minutes.

Product Description

Common

10

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

1.2.2 Interface

USB 2.0 compatible. See Table 1-2. for details.

 

Table 1-2.

 

 

Item

Descriptions

 

 

Standard

“Universal Serial Bus Specifications Revision 2.0”

 

“Universal Serial Bus Device Class Definition for Printing Devices

 

Version 1.1” (printer unit)

 

“Universal Serial Bus Mass Storage Class Bulk-Only Transport

 

Revision 1.0”(storage unit)

 

 

Data transfer speed

480Mbps (High Speed Device)

Data format

NRZI

 

 

Conforming connecter

USB Series B

 

 

1.2.3 Conformance with Safety and EMC Standards

Conformance with EMC standard

Table 1-3.

 

120 V version

220-240 V version

Safety

• UL60950

• EN 60950

• CSA22.2 No.60950

 

 

 

 

 

 

EMI

• FCC part15 subpart B class B

• EN 55022(CISPR Pub.22) class B

• CSA C108.8 class B

• AS/NZS 3548 class B

 

 

 

 

1.2.4 Environmental Conditions

 

 

 

Table 1-4.

 

 

 

 

 

 

 

Operating

Storage

Transporting*3

Temperature

10 ~ 35 °C*1

- 20°C ~ 40°C*2

-20°C ~ 60 °C*1

Humidity (no condensation)

20 ~ 80%, RH

20 ~ 85%

5 ~ 85%, RH

Resistance to physical shock

1 G, 1 x 10-3 second

 

2 G, 2 x 10-3 second

Resistance to physical

0.15G

 

0.50G

vibration

 

 

 

 

 

 

 

 

Note “*1”: 1 month at 40 °C or 120 hours at 60 °C “*2”: 1 month at 40 °C

“*3”: In the shipment container.

1.2.5 Reliability

5 years or following printable media volume whichever comes first:

Total print volume

 

Black Ink

: 50,000 pages (A4)§

Color Ink

:

20,000 pages (A4)§

Print head life

30 million dots/nozzle

Scan head

MCBF 30,000 cycles

1.2.6 Acoustic Noise

Level

Max 45 dB (approx.) (according to ISO7779 when for copying)

Product Description

Common

11

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

1.2.7 Weight and Overall Dimensions

Weight:

10.0kg (Excluding ink cartridge)

Overall Dimensions (mm):

455.9x 439.1 x 256.0 (Width x Depth x Height)

NOTE: Neither the rubber feet nor the paper tray is included.

Figure 1-1. External Appearance for RX600/610

1.3 Ink Cartridge

Type:

 

 

 

Special ink cartridge

 

 

Suggested effective period:

Period described on the product package,

 

 

 

 

 

 

or six months after opening.

 

Storage temperature

 

 

 

 

 

 

Storage:

-20°C ~ 40°C (Within a month at 40°C)

 

 

Packing storage:

-30°C ~ 40°C (Within a month at 40°C)

 

 

Transit:

-30°C ~ 50°C (Within 120 hours at 60°C and

 

 

 

 

 

within a month at 40°C)

 

Other

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 1-5.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model Number

 

Dimensions (mm)

 

 

 

Color

 

Europe,

 

 

Life*1

 

 

 

 

 

 

 

 

Asia/Latin

 

(W x D x H)

 

 

 

 

 

EAI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black Ink Cartridge

 

T0481

T0491

 

 

*2

 

 

 

 

 

 

 

 

 

 

 

 

 

Cyan

 

T0482

T0492

 

 

*2

Color Ink

 

Magenta

 

T0483

T0493

 

12.7 x 73.46 x 55.25

*2

 

 

 

 

 

 

 

 

Yellow

 

T0484

T0494

 

*2

Cartridge

 

 

 

 

 

 

 

Light Cyan

 

T0485

T0495

 

 

*2

 

 

 

 

 

 

 

 

 

 

 

 

 

Light Magenta

 

T0486

T0496

 

 

*2

 

 

 

 

 

 

 

 

 

 

Note “*1”: 400pages/A4 (360dpi,5%duty each color)

“*2”: This value reflects continuous print *3 after replacing the ink cartridge. Depending on numbers of cleaning, this value become smaller. The first ink cartridge installed in this product will be used to bring it to printable condition.

“*3”: Continuous print: Continuous printing without stopping action due to power ON/ OFF or head cleaning.

Note : Ink in the cartridge freezes if it is left in the temperature below -16°C. Once ink is frozen, it takes approx. 3 hours to return to be usable condition if ink is in - 20°C and moved to in 25°C.

Product Description

Ink Cartridge

12

C H2A P T E R

OPERATING PRINCIPLES

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

2.1 Overview

This Chapter describes the operating principles of the mechanism and electric circuits of EPSON Stylus PHOTO RX600/610, RX620/630.

Stylus PHOTO RX600/610, RX620/630 mainly, basically consists of a printer and a scanner. The mechanism can be divided into the printer and the scanner. The electric circuit includes the Main Board circuit, Power Supply Board circuit, scanner carriage circuit and control panel circuit.

2.2 Mechanism

2.2.1 Printer Mechanism

The printer mechanism comprises the Carriage carrying the print head, the CR Motor for driving the carriage in the lateral direction in the printing range, the Capping Unit for preventing the print head from drying, the PF Motor for transporting the paper, the ASF Unit for loading paper by the driving force from the PF motor, and the Paper Eject Unit for ejecting the paper after printing.

Paper Eject Unit

Print Head

PF Motor

ASF Mechanism

Capping Unit

CR Motor

Figure 2-1. Outline of Printer Mechanism

Operating Principles

Overview

14

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

2.2.1.1 Carriage Motor Specification

 

 

Table 2-1. CR Motor Specification

 

 

 

 

Item

Specifications

 

Type

DC Motor with brush

 

 

 

 

Voltage

+ 42V (DC) ±5% (printable voltage to the driver)

 

Resistance

22.65 Ω ± 10%

 

 

 

 

Inductance

17.3 mH ± 25%

 

Drive

PWM system, rated current chopping system

 

 

 

 

Drive IC

A6615

2.2.1.2

Printerhead Specification

 

 

Black Ink

: 90 nozzles

 

 

Color Ink

: 90 nozzles x 5 colors (C, M, Y, LC, LM)

2.2.1.3 Paper Feeding Motor Specification

 

 

 

Table 2-2. PF Motor Specification

 

 

 

 

 

 

Item

Specifications

 

 

Type

4-phase 200-pole HB stepping motor

 

 

 

 

 

 

Voltage

+ 42V (DC) ±5% (printable voltage to the driver)

 

 

Resistance

30 Ω ± 10%

 

 

 

 

 

 

Inductance

3.5 mH ± 20%

 

 

Drive

Bipolar driving

 

 

 

 

 

 

Drive IC

A6615

2.2.1.4 PW Detector Specification

Stylus PHOTO RX600/610, RX620/630 has newly employed a PW (Paper Width) sensor that is described in detail below.

Purpose of Detection

To prevent printing with no characters on cut sheet.

Detector Specification

Item

 

Specification

Detecting method

Photoelectric conversion method (reflection type)

(SHARP GP2S40V)

 

 

 

Open-collector

Collector withstand-voltage: not more than 30V

Sinc current

: not more than 0.2mA

electric characteristic

Driving voltage

: 3.3 ± 5%

 

 

 

 

Switching Mode

Detected State

Switching Mode

Detector Output

Paper existent

Open

Voltage low

 

 

 

Paper non-existent

Close

Voltage high

 

 

 

Note: Paper head signals shall be converted by means of 8-bit A/D conversion.

PW Detector Control

There are two controlling methods using PW detector as follows:

Control of preventing print with no characters

Before start of print (immediately after paper head feed is complete) or during print, this control detects the existence of paper with PW detector, driving CR and PF motors and prevents print with no characters on paper sent to paper guide, which applies to only right and left edges of paper.

Control of restriction to run-off

This control detect paper edges with PW detector at the time of printing with no margin, and restrict the printing run-off quantity. It detects 4 edges when no margins are set for 4 sides of paper. For each mode, run-off area thin-out control is set that further compensates for run-off mask area at the time of printing with no characters.

Operating Principles

Mechanism

15

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

Controlling of each detection

Table 2-3.

Detection Type

Detection

CR Drive at Time of

PF Drive at Time of

Detection Timing

 

Direction

Detection

Detection

 

• Control of

CR

Interrupt control

At stop or during

• After paper head

preventing print

(PID/load positioning

feed or during

with no characters

direction

control)

drive

print

• Control of

 

 

 

• Acquisition of

 

 

 

restriction to run-

 

 

At time of interrupt

position with

off

PF

Stop

factory

control (PID or BS

 

direction

command at

 

 

control)

 

 

 

time of

 

 

 

 

adjustment

 

 

 

 

 

(Carriage bottom face)

Printhead

PW detector

Figure 2-2. PW Detector Installing Position

2.2.2 Scanner Mechanism

The scanner consists of the Scanner Carriage Unit comprising the CCD for capturing images and the light source for illuminating the document, the Scanner Motor and Timing Belt for moving the scanner carriage unit along the document surface, and the Scan HP Detector for detecting the position of the scanner carriage unit.

Document

Scanner HP Detector

Scanner Carriage Unit

Scanner Motor

Figure 2-3. Scanner Mechanism

Operating Principles

Mechanism

16

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

2.3 Electric Circuit

The electric circuit boards of Stylus PHOTO RX600/610, RX620/630 are as follows:

C543MAIN Board (main circuit board)

C543PSB Board / C543PSE Board (power supply circuit board)

CCD circuit board (Scanner circuit board)

Panel circuit board

Figure 2-4. Electric Circuit Block

Operating Principles

Electric Circuit

17

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

2.3.1 C543 Main Circuit Board

2.3.1.1 Feature

USB 2.0 with multi-end points allows high speed SPC without HUB

SOC with printer control, scanner control, PT control, CPU SuperMacro

1CPU (NA85E2C by NEC) controls printer, scanner and PT unit

256Mbit*16 SDRAM (2 units)

A6615 drives DC x 2 and DC x 2 with 1Chip to motor driver

SOC obtains wider band ranges by setting action frequency of local SDRAM to 96MHz

Copy function allows faster process with SOC to scan, and to generate 2- values, microwave, image buffer instead of going through CPU bus.

Equipped with a color LCD (2.5-inch DTFD liquid crystal display) as standard.

Low current allows LCD to reduce power consumption in low power mode as follows:

Lowering power supply voltage

Shutting off optical current for optical sensor

SLEEP mode for motor drive

Saving the power for printer with no exciting motor

Saving the power for scanner by turning off the lamp

Equipped with printer tray open sensor

 

 

 

Table 2-4.

 

 

 

 

 

 

Main Element

location

 

Function

 

 

 

 

 

 

 

 

• Built-in NA85E2C core

 

 

 

• Built-in iLB RAM 12Kbyte, Built-in dLB RAM 4Kbyte

 

 

 

Built-in iCACHE 8Kbyte, Built-in dCACHE 8Kbyte

 

 

Action frequency

 

Built-in CPU core

 

 

CPU core

:192MHz(SSCG)

SOC

IC6

 

NPB macro (UART, TimerC/D, Prescaler)

:48MHz

(E01A49B*)

 

 

User logic (scanner/photo print)

:48MHz (SSCG)

 

 

 

User logic (printer)

:48MHz

 

 

 

Local SDRAM

:96MHz(SSCG)

 

 

 

External bus clock

:64MHz(SSCG)

 

 

Power supply voltage : internal 1.5 V, external 3.3 V

 

 

 

 

FLASH ROM

IC2

• Firmware

 

(MBM29PL64LM)

• 64MB, 16bit bus, 48pin, 3.3V drive

 

 

 

SDRAM

 

• System Memory (for CPU)

 

(K4S561632)

 

• 256 Mbit, 16 bit bus, 54pin, 133MHz (CL=2) minimum

 

 

 

SDRAM

 

• Work memory for copy function (image processing)

(K4S561632)

 

• 256 Mbit, 16 bit bus, 54pin, 133MHz (CL=2) minimum

Card ASIC

IC14

• Bus clock : 64MHz , internal clock : 48MHz

 

(E09A49B*)

• 3.3V Single power supply

 

 

 

 

 

 

 

CF Socket Power

 

• 8 pin PSOP

 

Controller

IC15

Power control 1CH with current limit

 

(TPS2041A)

 

 

 

 

 

 

Multiple IC

 

RTC circuit

IC1

EEPROM ( Default value, store various parameters)

(RTC9822)

• RESET

 

 

 

 

 

• TIMER

 

 

 

 

 

Motor drive circuit

IC12

CR motor, PF motor, scanner motor drive circuit

(A6615)

• Drive motor: 42V ±5%

 

 

 

Head drive circuit

IC11

Head drive control (control port for SOC)

 

(E09A41RA)

 

 

 

 

 

 

 

 

 

 

 

 

Operating Principles

Electric Circuit

18

C H3A P T E R

TROUBLESHOOTING

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

3.1 Overview

With this printer, almost all troubles can be coped with by using “EPSON Status Monitor 3” installed on the host personal computer.

Once an error occurs, the “EPSON Status Monitor 3” will appear as a pop-up window on the screen of the host PC. It will show details of how to cope with the trouble. In almost all cases, the user can recover the printer from the error, provided that the user follows the instructions indicated on the pop-up window.

In addition, the User's Manual for EPSON Stylus PHOTO RX600/610, RX620/630 describes detailed steps to be taken for recovery from typical errors.

3.1.1 Specified Tools

This printer does not require any specified tools for troubleshooting.

3.1.2 Preliminary Checks

Before starting troubleshooting, be sure to verify that the following conditions are all met:

The power supply voltage must be within the specification limits. (Measure the voltage at the wall socket.)

The POWER CORD must be free from damage, short circuit or breakage, or miswiring in the POWER CORD.

The printer must be grounded properly.

The printer should not be located in a place where it can be exposed to too high or low temperature, too high or low humidity, or abrupt temperature change.

The printer should not be located near waterworks, near humidifiers, near heaters or near flames, in a dusty atmosphere or in a place where the printer can be exposed to blast from an air conditioner.

The printer should not be located in a place where volatile or inflammable gases are produced.

The printer should not be located in a place where it can be exposed to direct rays of the sun.

The printer must be located in a well-ventilated place.

The printer must be placed on a strong and steady level table (without an inclination larger than 5 degrees).

The paper used must conform to the specification.

There is no error in handling of the printer.

Check the inside of the printer, and remove foreign matters, if any, such as paper clips, staples, bits of paper, paper dust or toner.

Clean the inside of the printer and the rubber rolls.

Troubleshooting

Overview

20

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

3.2 Troubleshooting at Unit Level

By following this troubleshooting procedure, when some trouble has occurred, you can easily identify the unit which is the cause of the trouble, from its observation. Table 3-1 and Table 3-2 list the observations of various troubles. Once the type of the trouble has been identified, refer to the flowchart for that trouble.

The flowchart shown in Table 3-1 outlines the troubleshooting procedure.

NOTE: See 3.6 Troubleshooting for Motors and Sensors” (p35) for troubleshooting for motors and sensors.

Identifying the Trouble

Table 3-1, “LCD Indication”

Table 3-2, “Observations and Troubleshooting Flowcharts”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Repair at Unit Level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagnosing the Following Units

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Repair at Parts

Level

Printer Mechanism

Scanner Mechanism

Motor and Sensor Repair

Disassembly = Chapter 4

Adjustment = Chapter 5

Figure 3-1. Troubleshooting Flowchart

Table 3-1. LCD Indication

 

LCD Indication

LED Indication

Error Status

EMC

EAI

Power

Error

 

LED

 

 

 

 

Fatal error in

Printer error occurred.

Printer error occurred.

 

Lighting

printer

Please see the

Please see the User’s Guide.

-

 

documentation.

 

 

up

 

 

 

 

 

 

 

 

 

Fatal error in

Scanner error occurred.

Scanner error occurred.

 

Lighting

scanner

Please see the

Please see the User’s Guide.

-

 

documentation.

 

 

up

 

 

 

 

Scanner unit

Scanner unit open. Please close the scanner unit.

-

Lighting

is open

 

 

 

up

Paper out in

Paper out or feed error.

Paper out or feed error.

 

Lighting

printer

Please insert paper or clear

Please insert paper or clear

-

 

the paper feed error, then

the paper feed error, then

 

up

 

press the Color button.

press the Color button.

 

 

Paper jam

Paper jam. Press the color

Paper jam. Press the color

 

 

 

button or Load/Eject button.

button or Load/Eject button.

 

Lighting

 

If the error is not cleared,

If the error is not cleared,

-

 

please manually clear the

please manually clear the

 

up

 

 

 

 

jam.

jam.

 

 

 

 

 

 

 

No ink

No cyan ink cartridge. Press

No cyan ink cartridge. Press

 

Lighting

cartridge

the OK button to install a

the OK button to install a

-

 

new ink cartridge.

new ink cartridge.

 

up

 

 

 

Ink out

Black ink out. Press the OK

Black ink out. Press the OK

 

Lighting

 

button to replace the

button to replace the

-

 

cartridge.

cartridge.

 

up

 

 

 

 

 

 

 

 

Ink cartridge

Ink cartridge(s) cannot be

Ink cartridge(s) cannot be

 

Lighting

error

found. Please insert ink

found. Please insert ink

-

 

cartridge(s) and press the

cartridge(s) and press the

 

up

 

OK button to continue.

OK button to continue.

 

 

 

 

 

 

 

Troubleshooting

Troubleshooting at Unit Level

21

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

Table 3-2. Observations and Troubleshooting Flowcharts

Observation

Details

Refer to

Power is on but not

• LED does not turn on at all.

 

operating

• Printer mechanism does not operate at all.

Figure 3-2

 

• Scanner mechanism does not operate at all.

 

 

 

 

Error is detected

• LCD/LED panel shows error status.

Figure 3-3

Trouble related to

• Printing is not done.

 

print

• Print is abnormal (Dot missing, etc.).

Figure 3-4

 

• Print quality is bad.

 

 

 

 

Paper feeding is not

• Paper feeding is not done.

 

normally carried out.

• Paper jam occurs.

Figure 3-5

 

• Paper start up position is not correct.

 

 

 

 

Faulty operation

• Pressing a button does not work.

Figure 3-6

panel

 

 

 

 

 

 

Trouble related to

• Scanner does not operate normally.

Refer to “3.4

scanner

 

Troubleshooting for

 

 

Scanner” (p32)

 

 

 

3.2.1Printer / Scanner does not operate at all even with power turned on

Start

AC power /

No

voltage

 

is normal?

 

Yes

Yes

Fuse (F1) of Fuse (F1) of power power board is board is blown? blown?

Input normal power..

Replace fuse. Disconnect CN3CN10of main board and turn power on again.

No

No

Check output voltage of

power board CN2. Fuse is blown again?

Yes

No

Power board output voltage is normal?

Yes

Replace power board

Replace main board

Check motors, head and other parts

End

Figure 3-2. Flowchart-1

Troubleshooting

Troubleshooting at Unit Level

22

Epson Stylus Photo RX600, Stylus Photo RX610, Stylus Photo RX620, Stylus Photo RX630 Service Manual

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

3.2.2 Error is detected

3.2.3 Trouble related to Print

 

 

 

 

Start

 

 

 

 

Start

 

 

 

 

 

 

 

 

 

 

 

 

Execute test printing

 

 

 

 

Check error contents by

 

 

 

 

 

 

 

 

LCD (See Table 3-1).

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

Yes

 

 

 

Printing was

 

 

 

 

 

 

 

successfully

 

 

 

 

 

 

Turn power off, unlock

 

done?

 

 

 

 

 

 

 

Yes

 

 

 

 

Printer error?

 

CR and move CR with

 

 

 

All the

Yes

 

 

hand.

 

Yes

 

 

 

 

 

 

 

 

cables are connected

 

No

 

 

 

Print

Execute print

 

properly to main

 

 

 

 

 

board?

 

 

 

 

No

quality is

adjustment (Refer to

 

 

 

 

 

 

normal?

 

No

 

Yes

 

 

“Adjustment” on

 

 

Replace Ink cartridge

CR cartridge can

No

page 63)

 

 

 

Ink cartridge out

 

with a new one by

move smoothly?

 

 

Connect correctly

 

 

operation panel.

 

 

 

 

 

error?

 

 

Yes

Execute cleaning

 

 

 

 

No

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

Check CR motor and if

 

 

Problem is

Refer to Table 3-12

Maintenance error

No

 

Problem is

Replace Ink cartridge

solved?

Ink cartridge

there is no problem,

 

 

 

 

replace main board.

solved?

and execute test print.

 

 

 

 

out error is

 

 

 

 

Yes

 

 

 

cleared?

 

Yes

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace waste ink porous

 

Yes

 

 

Yes

 

 

Problem is

pad and reset counter.

 

Yes

 

 

 

solved?

(Refer to “Disassembly and

 

 

Carriage smoothly

 

Problem is

 

 

 

Assembly” on page 36 and

 

 

 

solved?

 

 

Yes

 

 

moves?

 

 

 

 

“Adjustment” on page 63)

 

 

 

 

No

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

Check whether Head

 

 

Refer to Table 3-12

 

Replace main board

Refer to Table 3-12

 

 

 

FFC is connected

 

 

 

 

 

 

 

 

 

 

properly to head.

 

 

 

 

 

 

 

 

 

 

 

 

Yes

No

 

 

 

 

 

 

 

Problem is

 

 

 

 

 

 

 

 

solved?

 

 

 

 

 

End

End

End

 

End

 

End

 

 

 

 

 

 

Figure 3-3. Flowchart-2

Figure 3-4. Flowchart-3

Troubleshooting

Troubleshooting at Unit Level

23

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

3.2.4 Paper feeding is not normally carried out

Start

No

Paper is correctly set in ASF?

Set paper correctly.

Yes

No

Paper loading roller and PF roller are correctly rotating?

Yes

Remove foreign matters, if any, from paper route.

Clean rollers on paper route. (Refer to “Maintenance” on page 80)

No

PF motor is driving?

Yes

Check whether connector of PF motor is connected to CN6 of main board. If it is connected properly, replace main board.

Problem is

No

 

solved?

 

Yes

Refer to Table 3-12

End

End

Figure 3-5. Flowchart-4

3.2.5 Operation Panel faulty

Start

Operation Panel is connected

properly with No cable?

Yes

Connectcorrectly Operation panel again.

Yes

Problem is solved?

No

Replace operation panel.

No

Problem is solved?

Yes

 

Replace main

 

 

board.

 

 

 

 

 

 

 

 

 

 

 

 

End

End

Figure 3-6. Flowchart-5

Troubleshooting

Troubleshooting at Unit Level

24

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

3.3 Troubleshooting for Printer

This section describes repair / service of the Printer Mechanism. Listed below are various problems which may occur, observations of such problems, check point and remedies. For the pertinent observation, check the functions of the parts in question according to Check Point.

Table 3-3. Printer Errors

Observation

Cause

Remedy

Ink shortage /

• If any ink cartridge comes

• Start cleaning execution command on

Ink out

close to Ink out, Printer

Panel or by Utility.

 

continues printing in ink

• Carriage automatically moves to

 

shortage status.

replacement position.

 

• If cartridge is completely

• Replace ink cartridge with a new one.

 

empty, Printer indicates ink

 

 

out error and stop printing.

 

 

 

 

Paper out

• When Printer cannot load

1.Set paper on tray if paper is out.

 

paper, paper out error is

2.If paper is stopped midway, pull paper

 

indicated.

out and check that paper is not folded.

 

• Paper stops in front of PE

Loosen paper well and set it again with

 

detector or paper is not loaded.

edge guide adjusted to paper width.

 

• Paper is loaded without

3.Execute “Load/Eject”.

 

adjusting paper to right edge

• Clean paper loading roller. Or replace

 

guide.

paper loading roller.

 

 

• Check that gears for ASF are engaged

 

 

correctly.

Paper jam

When paper is not ejected,

• Select “Load/Eject” from menu and

 

paper jam error is indicated.

execute it.

 

 

1.Open the printer cover and remove with

 

 

hand all the paper inside the printer and

 

 

all the set paper if there is paper on the

 

 

way of loading.

 

 

2.Check that there is no paper in the printer

 

 

and set paper again and execute paper

 

 

loading and paper ejection. Then, this

 

 

error display will be cleared and if there

 

 

is print data, print operation will start.

 

 

• Check whether Platen gap is correct

 

 

value. (Refer to “Adjustment” on

 

 

page -63)

 

 

 

Table 3-3. Printer Errors (continued)

Observation

Cause

Remedy

Ink cartridge out

• If Ink cartridge is not correctly

• Check CSIC connection circuit.

 

set, printer indicates ink

• Replace ink cartridge.

 

cartridge out error.

 

Maintenance

Waste ink overflow indication

After replacing waste ink porous pad,

error

is displayed if the total amount

reset waste ink overflow counter.

 

of ink consumed by cleaning

 

 

and/or flushing has exceeded

 

 

the predetermined limit.

 

 

 

 

Fatal error

• Carriage error:

• Several seconds or more after turning

 

• Home of carriage can not be

power off, press power switch to turn

 

recognized.

power on.

 

• Abnormal external power was

• Open maintenance cover and check that

 

applied to carriage or carriage

there is no obstacle in the carriage

 

operation is obstructed during

moving zone.

 

printing.

If the error is not cleared even by the above

 

• PF error:

operation, check the followings:

 

PF motor does not operate

• CR HP sensor/Harness

 

adequately to feed paper by the

• CR Lock mechanism

 

required distance.

• Main board

 

 

 

Troubleshooting

Troubleshooting for Printer

25

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

Troubleshooting without error display on LCD. For Items and pages, refer the following:

Faulty pump mechanism (p26)

Ink is not absorbed at all or ink absorption is poor. (p26)

Faulty carriage operation (p27)

Printing is not carried out correctly. (p27)

Faulty print (p28)

Faulty paper loading (p30)

Faulty paper ejection (p30)

Printer stops during initialization (p31)

Faulty pump mechanism

Table 3-4. Diagnostics when pump mechanism is abnormal

Condition

Cause

Check Point

Remedy

When power is turned on, PF

There are foreign matters on the PF

Operate the platen drive gear by hand and check whether it

 

Remove foreign matters.

motor operation is abnormal.

gear.

rotates properly.

Replace the printer mechanism.

 

 

 

 

 

 

PF motor is faulty.

Check whether the internal coil resistance is just as specified

Replace the printer mechanism or PF motor.

 

 

and whether the harness is connected properly. See Table 3-21

 

 

 

“Motor Resistance and Check Point” (p 35).

 

 

 

 

 

 

Ink is not absorbed at all or ink absorption is poor.

Table 3-5. Diagnostics when ink is not absorbed

Condition

Cause

Check Point

Remedy

Ejected ink does not flow into

Pump tube is crashed.

Check tube with the naked eye.

Replace the printer mechanism or pump unit.

Ink Eject tube.

 

 

 

Capping unit is faulty.

Check capping rubber with the naked eye.

Replace the printer mechanism or capping unit.

 

 

Tube is projecting from cap.

Check with the naked eye whether tube is projecting from cap.

Connect the tube correctly.

 

 

 

 

 

Pump tube is entangled in the pump

When cap assembly slides up completely, check whether there

Remove the entangled pump tube carefully, correct the tube

 

unit.

is a small slack in pump tube between cap assembly and pump

condition and connect it to the cap assembly.

 

 

unit.

 

Ink is not absorbed from head

Dirt on cap

Check whether any foreign matter is adhering to cap.

Remove foreign matters from the cap and if the cap is

to cap.

 

 

damaged, replace it with a new one.

 

 

 

 

 

Faulty slide-up of cap

Check whether two compression springs are set on cap

Set the compression springs on the cap assembly.

 

 

assembly.

 

 

 

 

 

Troubleshooting

Troubleshooting for Printer

26

EPSON Stylus PHOTO RX600/610, RX620/630

 

Revision C

Faulty carriage operation

 

 

 

 

 

Table 3-6. Diagnostics when carriage action is abnormal

 

 

 

 

 

 

Condition

Cause

Check Point

Remedy

 

 

 

 

 

When power is turned on,

 

There is an obstacle in CR shift area.

Check with the naked eye whether there is an obstacle.

Remove the obstacle.

carriage operation is

 

 

 

 

 

CR lock is not released.

Check that change lever is in the front of printer.

Return the change lever to the back of printer by tweeters or a

abnormal.

 

 

 

 

small driver.

 

 

 

 

 

 

 

Check whether the CN12 connector and coil resistance of the

Connect the PF motor to CN12 on the main board.

 

 

 

PF motor are as specified. See Table 3-21 “Motor Resistance

Replace the printer mechanism or PF motor.

 

 

 

and Check Point” (p 35).

 

 

 

 

Check whether any gear is damaged on the torque

Replace the damaged gear with a new one.

 

 

 

transmission route of PF motor.

 

 

 

Faulty CR motor

Check whether the internal coil resistance is just as specified

Replace the CR motor.

 

 

 

and whether the harness is connected properly. See Table 3-21

 

 

 

 

“Motor Resistance and Check Point” (p 35).

 

 

 

 

 

 

Abnormal carriage operation

 

Carriage does not move smoothly.

Operate the carriage by hand and check whether carriage

Clean the CR guide shaft and lubricate.

during printing

 

 

moves smoothly.

 

 

 

 

Check tension of timing belt.

Adjust tension or replace the belt.

 

 

 

 

 

 

 

 

Check whether there is an obstacle in carriage route.

Remove the obstacle.

 

 

 

 

 

Printing is not carried out correctly.

Table 3-7. Diagnostics when printing is erratic

Condition

Cause

Check Point

Remedy

Carriage moves correctly but

Head FFC is not connected properly.

Check whether Head FFC is connected properly to CN13 and

Connect the FFC correctly.

printing is not normal.

 

CN14 of main board.

 

 

 

 

 

 

Inside of FFC is not connected

Check FFC by tester.

Replace the FFC.

 

properly.

 

 

 

Faulty ink cartridge

Set new ink cartridge and execute test printing.

Replace the ink cartridge.

 

 

 

 

 

Faulty head unit

Repeat cleaning and test printing alternately several times.

Replace the head unit.

 

Faulty head cleaner

Check whether dust is adhering to head cleaner.

Clean or replace the head cleaner.

 

 

 

 

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27

EPSON Stylus PHOTO RX600/610, RX620/630

 

Revision C

Faulty print

 

 

 

 

Table 3-8. Diagnostics when printing is abnormal

 

 

 

 

 

Condition

Cause

Check Point

Remedy

 

 

 

 

Faulty printing occurs at

Head surface is dirty.

Repeat cleaning and test printing alternately several times.

Clean with a swab fixed to a stick.

specific dots.

(Dot missing occurs)

 

 

 

 

 

 

 

Faulty head FFC

Check whether head FFC is damaged.

Replace the head FFC with a new one.

 

Faulty head unit

Repeat cleaning and nozzle checking alternately several

If the condition is not improved even after cleaning, replace

 

 

times.

the head.

 

 

 

 

 

Capping porous pad is in contact with

Check capping porous pad with the naked eye.

Replace the capping porous pad, if its shape is deformed or it

 

head surface.

 

is damaged.

Sometimes dots are missing.

Head surface is dirty.

Repeat cleaning and nozzle checking alternately several

Clean with a swab fixed to a stick.

 

(Dot is missing occurs)

times.

 

 

 

 

 

 

Inside of FFC is not connected

Check FFC by tester.

Replace the head FFC.

 

properly.

 

 

 

Head FFC is not connected.

Check whether Board and Carriage FFC are connected.

Connect the FFC correctly.

 

 

 

 

 

Faulty Head unit.

Execute cleaning several times, and Check nozzle.

If the condition is not improved even after cleaning, replace

 

 

 

the head.

 

Faulty ink cartridge.

Set new ink cartridge and check nozzle.

Replace the ink cartridge.

 

 

 

 

Black points or dots are

Head FFC is not connected.

Check whether Board and Carriage FFC are connected.

Connect the FFC correctly.

printed.

Faulty head unit

Check connection with head FFC.

If connection with the FFC is not faulty, replace the head.

 

Vertical line is not straightly

Bi-D adjustment has not been made.

Make Bi-D adjustment.

Refer to “ Adjustment” (p63)

lined.

 

 

 

 

 

 

 

Troubleshooting

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28

EPSON Stylus PHOTO RX600/610, RX620/630

Revision C

Table 3-8. Diagnostics when printing is abnormal (continued)

Condition

Cause

Check Point

Remedy

White line appears in output

Dirt is adhering to CR guide shaft.

Check whether dirt is adhering to the surface of CR guide

Clean the surface of CR guide shaft with a dry and soft cloth.

data.

 

shaft.

 

 

 

 

 

 

Faulty CR guide shaft.

Check that CR guide shaft is steadily installed in the

Reinstall the CR guide shaft on the mounting slats (wing

 

 

designated position.

boards) on both sides of the frame, and fix it with the rod

 

 

Check that CR guide shaft surface is flat.

spring.

 

 

 

Replace the CR guide shaft with a new one.

 

Faulty slide operation of Carriage.

Check whether sufficient oil is remaining on the surface in the

Clean the surface in the carriage slide area and apply a

 

 

carriage slide area on the Paper Eject Frame.

specified amount of G-26. Refer to “ Maintenance” (p80)

 

 

 

 

 

Paper feeding route is dirty.

Check whether PF roller is dirty.

Clean the surface of the PF roller carefully with a soft brush.

 

Damaged gear

Check whether the following parts are not damaged.

Replace the damaged part with a new one.

 

 

• Combination gear16, 21.6

 

 

 

• Combination gear 11.6, 36.8

 

 

 

• Spur gear 73.6

 

 

 

• Spur gear 25.6

 

 

 

 

 

 

Platen gap is not correct.

Adjust platen gap.

Refer to “ Adjustment” (p63)

 

As head surface is dirty, dot jet

Repeat cleaning and test printing alternately several times.

Clean with a swab fixed to a stick.

 

direction is slanting.

 

 

 

Check whether dust is adhering to head cleaner.

Clean or replace the head cleaner.

 

 

 

Faulty ink cartridge

Set new ink cartridge and execute test printing.

Replace the ink cartridge.

 

 

 

 

 

Faulty head unit

Clean several times, and execute test printing.

Replace the head unit.

 

 

 

 

Troubleshooting

Troubleshooting for Printer

29

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