Brother Innov-is 4000D, Innov-is 4000DLTD Operation Manual

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IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic safety precautions should always be taken, including the following: Read all instructions before using.

DANGER - To reduce the risk of electric shock:

1.The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1.Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.

2.Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.

3.Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

4.Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the accumulation of lint, dust, and loose cloth.

5.Never drop or insert any object into any opening.

6.Do not use outdoors.

7.Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8.To disconnect, turn the main switch to the symbol “” position which represents off, then remove plug from outlet.

9.Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10.Keep fingers away from all moving parts. Special care is required around the machine needle.

11.Always use the proper needle plate. The wrong plate can cause the needle to break.

12.Do not use bent needles.

13.Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

14.Switch the machine to the symbol “” position when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, and the like.

15.Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

16.This sewing machine is not intended for use by young children or infirm persons without supervision.

17.Young children should be supervised to ensure that they do not play with this machine.

18.If the light unit is damaged, it must be replaced by authorized dealer.

19.Hold the foot controller plug when rewinding into cord reel. Do not allow the plug to whip when rewinding.

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

FOR USERS IN THE UK, EIRE, MALTA

AND CYPRUS ONLY

If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.

IMPORTANT

If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut off and an appropriate three-pin plug fitted. With alternative plugs an approved fuse must be fitted in the plug.

NOTE

The plug served from the main lead must be destroyed as a plug with bared flexible cords is hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying

the mark, rating as marked on plug.

Always replace the fuse cover, never use plugs with the fuse cover omitted.

WARNING

DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE LETTER ‘E’, BY THE EARTH SYMBOL OR COLOURED GREEN OR GREEN AND YELLOW.

The wires in this main lead are coloured in accordance with the following code:

Blue Neutral

Brown Live

As the colours of the wiring in the main lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows.

The wire which is coloured blue must be connected to the terminal which is marked with the letter ‘N’ or coloured black or blue.

The wire which is coloured brown must be connected to the terminal which is marked with the letter ‘L’ or coloured red or brown.

Federal Communications Commission (FCC)

Declaration of Conformity (For USA Only)

Responsible Party: Brother International Corporation

100 Somerset Corporate Boulevard

Bridgewater, NJ 08807-0911 USA

TEL : (908) 704-1700

declares that the product

Product Name:	Brother Sewing Machine
Model Number:	Innov-ís 4000D/NV4000D

complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

•Reorient or relocate the receiving antenna

•Increase the separation between the equipment and receiver.

•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

•Consult the dealer or an experienced radio/TV technician for help.

•The enclosed interface cable should be used in order to ensure compliance with the limits for a Class B digital device.

•Changes or modifications not expressly approved by Brother Industries, Ltd. could void the user's authority to operate the equipment.

iii

CONGRATULATIONS ON CHOOSING OUR

MACHINE

Your machine is the most advanced computerized household embroidery and sewing machine. To fully enjoy all the features incorporated, we suggest that you study the manual.

PLEASE READ BEFORE USING THIS MACHINE

For safe operation

1.Be sure to keep your eye on the needle while sewing. Do not touch the handwheel, thread take-up, needle, or other moving parts.

2.Remember to turn off the power switch and unplug the cord when:

•Operation is completed

•Replacing or removing the needle or any other parts

•A power failure occurs during use

•Maintaining the machine

•Leaving the machine unattended.

3.Do not store anything on the foot controller.

4.Plug the machine directly into the wall. Do not use extension cords.

For a longer service life

1.When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot objects.

2.Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.

3.Do not drop or hit the machine.

4.Always consult the operation manual when replacing or installing any assemblies, the presser feet, needle, or other parts to assure correct installation.

For repair or adjustment

In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www.brother.com

The contents of this manual and specifications of this product are subject to change without notice.

WHAT YOU CAN DO WITH THIS MACHINE

SPECIAL FEATURES

Check operations and view advice on the large LCD (liquid crystal display).

Prepare the bobbin thread with one touch.

The automatic thread tension makes trial sewing unnecessary.

Automatic threading makes threading quick and easy.

Getting Ready

To learn the operation of the principal parts and the screens

Chapter 1

Page 7

Utility Stitches

Pre-programmed with more than 100 frequently used stitches

Chapter 3

Page 47

Embroidery

Maximum 30 cm x 18 cm (approx. 12 x 7 inches) for large embroidery designs

Chapter 5

Page 125

My Custom Stitch

Create original decorative stitches

Chapter 7

Page 199

Sewing Basics

To learn how to prepare for sewing and basic sewing operations

Chapter 2

Page 37

Character/Decorative

Stitches

The variety of stitches widen your creativity

Chapter 4

Page 97

Embroidery Edit

Designs can be combined, rotated or enlarged

Chapter 6

Page 175

Appendix

Caring for your machine and dealing with errors and malfunctions

Chapter 8

Page 209

HOW TO USE THIS MANUAL

Chapter 1 and Chapter 2 explain your sewing machine’s basic operation procedures for someone who is using the sewing machine for the first time. If you want to sew utility stitches or character/ decorative stitches, read Chapter 1 and Chapter 2, then go on to Chapter 3 (Utility Stitches) or Chapter 4 (Character/ Decorative Stitches).

When you are ready to begin using the embroidery function after reading Chapter 1 and Chapter 2, proceed to Chapter 5 (Embroidery). Once you understand the steps explained in Chapter 5, go on to Chapter 6 (Embroidery Edit) for an explanation about the convenient embroidery edit functions.

In the screens that appear in the step-by-step directions the parts that are used for the operation are shown in . Compare the screen in the directions with the actual screen, and carry out the operation.

If, while using the machine, you experience something you do not understand, or there is a function you would like to know more about, refer to the index at the back of the operation manual in conjunction with the table of contents to find the section of the manual you should refer to.

To sew utility stitches To sew character or decorative stitches

Chapter 3

Chapter 1 Chapter 2

Chapter 4


Chapter 1	Chapter 2	Chapter 5		Chapter 6

To do machine embroidery

vii

Contents

CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ..................	i
WHAT YOU CAN DO WITH THIS MACHINE.....	vi
HOW TO USE THIS MANUAL ............................	vii
NAMES OF MACHINE PARTS AND THEIR
FUNCTIONS .........................................................	1
Machine .................................................................................	1
Needle and Presser Foot Section .............................................	2
Embroidery Unit .....................................................................	2
Operation Buttons...................................................................	3
Included Accessories ..............................................................	3
Options...................................................................................	6
Chapter 1 Getting Ready	7
TURNING THE MACHINE ON/OFF .....................	8
LCD SCREEN .........................................................	9
Using the Machine Setting Mode Key ..................................	12
Using the Machine Operation Mode Key ..............................	17
Using the Pattern Explanation Key ........................................	18
LOWER THREADING..........................................	19
Winding the Bobbin..............................................................	19
Setting the Bobbin.................................................................	22
Pulling Up the Bobbin Thread...............................................	23
UPPER THREADING ...........................................	25
Threading Using the “Automatic Threading” Button..............	25
Threading Manually ..............................................................	27
Using the Twin Needle Mode ..............................................	29
Using Threads that Unwind Quickly .....................................	31
CHANGING THE PRESSER FOOT .......................	32
Removing the Presser Foot ....................................................	32
Attaching the Presser Foot .....................................................	32
Attaching the Walking Foot...................................................	33
CHANGING THE NEEDLE...................................	34
Chapter 2 Sewing Basics	37
SEWING ..............................................................	38
Sewing a Stitch .....................................................................	38
Sewing Reinforcement Stitches ............................................	40
Sewing Curves ......................................................................	40
Changing Sewing Direction .................................................	40
Sewing Heavyweight Fabrics ...............................................	41
Sewing Lightweight Fabrics ..................................................	41
STITCH SETTINGS ..............................................	42
Setting the Stitch Width.........................................................	42
Setting the Stitch Length .......................................................	42
Setting the Thread Tension ...................................................	43
USEFUL FUNCTIONS..........................................	44
Automatic Reinforcement Stitching ......................................	44
Automatic Thread Cutting .....................................................	45
Locking the Screen ...............................................................	46

Appliqué ..............................................................................	73
Shelltuck Stitches .................................................................	74
Scallop Stitches ....................................................................	75
Top Stitching .........................................................................	75
Smocking Stitches ................................................................	76
Fagoting ...............................................................................	76
Tape or Elastic Attaching ......................................................	77
Heirloom ..............................................................................	78
One-step Buttonholes ...........................................................	80
Four-step Buttonholes............................................................	84
Bar Tacks .............................................................................	88
Button Sewing ......................................................................	90
Eyelet ...................................................................................	92
Multi-directional Sewing (Straight Stitch and Zigzag Stitch)	..93
Zipper Insertion ....................................................................	94
Chapter 4 Character/Decorative Stitches	97
SELECTING STITCH PATTERNS..........................	98
Selecting Decorative Stitch Patterns/7mm Decorative Stitch
Patterns/Satin Stitch Patterns/7mm Satin Stitch Patterns/Cross
Stitch/Utility Decorative Stitch Patterns ...............................	100
Alphabet Characters ...........................................................	100
SEWING STITCH PATTERNS ...........................	102
Sewing Attractive Finishes ..................................................	102
Basic Sewing .......................................................................	102
Making Adjustments ...........................................................	103
EDITING STITCH PATTERNS ...........................	105
Changing the Size ...............................................................	106
Changing the Length (for 7mm Satin Stitch Patterns Only) ..	107
Creating a Vertical Mirror Image ........................................	107
Creating a Horizontal Mirror Image ....................................	107
Sewing a Pattern Continuously ...........................................	107
Changing Thread Density
(for Satin Stitch Patterns Only) ............................................	108
Checking the Image.............................................................	108
COMBINING STITCH PATTERNS ....................	110
Before Combining ...............................................................	110
Combining Various Stitch Patterns ......................................	110
Combining Large and Small Stitch Patterns .........................	112
Combining Horizontal Mirror Image Stitch Patterns ............	112
Combining Stitch Patterns of Different Length .....................	113
Making Step Stitch Patterns
(for 7mm Satin Stitch Patterns Only) ...................................	114
USING THE MEMORY FUNCTION ..................	116
Stitch Data Precautions .......................................................	116
Saving Stitch Patterns in the Machine’s Memory .................	118
Saving Stitch Patterns to USB Media
(Commercially Available) ....................................................	120
Saving Stitch Patterns in the Computer ................................	121
Retrieving Stitch Patterns from the Machine’s Memory ........	122
Recalling from USB Media ..................................................	123
Recalling from the Computer...............................................	124

Chapter 3 Utility Stitches	47
SELECTING UTILITY STITCHES	..........................48
Selecting a Stitch...................................................................	48
Saving Your Stitch Settings ...................................................	50
Using the Sewing Type Selection Key ..................................	51
SEWING THE STITCHES .....................................	53
Straight Stitches.....................................................................	53
Dart Seam .............................................................................	57
Gathering..............................................................................	57
Flat Fell Seam .......................................................................	58
Pintuck .................................................................................	59
Zigzag Stitches .....................................................................	60
Elastic Zigzag Stitches ..........................................................	62
Overcasting .........................................................................	63
Quilting ...............................................................................	67
Blind Hem Stitches ..............................................................	72

Chapter 5 Embroidery	125
BEFORE EMBROIDERING.................................	126
Embroidery Step by Step .....................................................	126
Attaching Embroidery Foot “W” .........................................	127
Attaching the Embroidery Unit ...........................................	128
SELECTING PATTERNS ....................................	130
Selecting Embroidery Patterns/Heirloom Patterns/Border
Patterns/Cross stitch Patterns/Floral alphabet Patterns ..........	132
Selecting Alphabet Character Patterns .................................	133
Selecting Frame Patterns .....................................................	134
Selecting Patterns from Embroidery Cards ..........................	135
Selecting Patterns from USB media/Computer .....................	135
VIEWING THE SEWING SCREEN .....................	136
PREPARING THE FABRIC .................................	138
Attaching Iron-on Stabilizers (backing) to the Fabric ...........	138

viii

Contents

Hooping the Fabric in the Embroidery Frame .....................	139
Embroidering Small Fabrics or Fabric Edges .......................	141
ATTACHING THE EMBROIDERY FRAME..........	143
CONFIRMING THE PATTERN POSITION ........	144
Checking the Pattern Position .............................................	144
Previewing the Completed Pattern ......................................	145
SEWING AN EMBROIDERY PATTERN .............	146
Sewing Attractive Finishes ..................................................	146
Sewing Embroidery Patterns ................................................	147
Sewing Embroidery Patterns Which Use Appliqué ..............	148
ADJUSTMENTS DURING THE EMBROIDERY
PROCESS ..........................................................	150
If the Bobbin Runs Out of Thread .......................................	150
If the Thread Breaks During Sewing ....................................	151
Restarting from the Beginning .............................................	152
Resuming Embroidery After Turning Off the Power .............	152

Chapter 7 MY CUSTOM STITCH	199
DESIGNING A STITCH ....................................	200
ENTERING STITCH DATA ...............................	202
USING STORED CUSTOM STITCHES...............	207
Storing Custom Stitches in Your List....................................	207
Retrieving Stored Stitches....................................................	208
Chapter 8 Appendix	209
CARE AND MAINTENANCE .............................	210
Cleaning the LCD Screen ...................................................	210
Cleaning the Machine Casing ............................................	210
Cleaning the Race...............................................................	210
ADJUSTING THE SCREEN ................................	212
Screen Visibility is Low.......................................................	212
Touch Panel is Malfunctioning ...........................................	212

MAKING EMBROIDERY ADJUSTMENTS .........	154
Adjusting Thread Tension ...................................................	154
Using the Automatic Thread Cutting Function
(END COLOR TRIM) ...........................................................	155
Using the Thread Trimming Function (JUMP STITCH TRIM) 155
Adjusting the Embroidery Speed .........................................	156
Changing the Thread Color Display.....................................	157
Changing the Embroidery Frame Display ............................	158
REVISING THE PATTERN .................................	159
Changing the Pattern Position .............................................	159
Aligning the Pattern and the Needle ....................................	159
Changing the Size ...............................................................	160
Rotating the Pattern .............................................................	161
Creating a Horizontal Mirror Image ....................................	162
Changing the Density (Alphabet Character
and Frame Patterns Only) ...................................................	162
Changing the Colors of Alphabet Character Patterns ...........	163
USING THE MEMORY FUNCTION ..................	164
Embroidery Data Precautions ..............................................	164
Saving Embroidery Patterns in the Machine’s Memory ........	166
Saving Embroidery Patterns to USB Media (Commercially
Available)............................................................................	168
Saving Embroidery Patterns in the Computer .......................	169
Retrieving Patterns from the Machine’s Memory .................	170
Recalling from USB Media ..................................................	170
Recalling from the Computer...............................................	171
EMBROIDERY APPLICATIONS .........................	173
Using a Frame Pattern to Make an Appliqué (1) ..................	173
Using a Frame Pattern to Make an Appliqué (2) ..................	174

TROUBLESHOOTING ......................................	214
ERROR MESSAGES ...........................................	217
SPECIFICATIONS..............................................	223
UPGRADING YOUR MACHINE’S SOFTWARE. 224
Upgrade Procedure Using USB Media ................................	224
Upgrade Procedure Using Computer ..................................	224
STITCH SETTING CHART .................................	227
INDEX...............................................................	234

Chapter 6 Embroidery Edit	175
EXPLANATION OF FUNCTIONS .....................	176
SELECTING PATTERNS TO EDIT ......................	177
Selecting Embroidery Patterns/Heirloom Patterns/Border
Patterns/Cross stitch Patterns/Floral Alphabet Patterns/Frame
Patterns ...............................................................................	178
Selecting Alphabet Character Patterns .................................	178
EDITING PATTERNS .........................................	181
Moving the Pattern .............................................................	183
Rotating the Pattern ............................................................	183
Changing the Size of the Pattern .........................................	184
Deleting the Pattern ............................................................	185
Changing the Configuration of Alphabet Character Patterns 185
Changing Alphabet Character Spacing ...............................	185
Changing the Color of Each
Alphabet Character in a Pattern ..........................................	186
Changing the Thread Color ................................................	187
Creating a Custom Thread Table .........................................	188
Choosing a Color from the Custom Thread Table ................	189
Designing Repeated Patterns ...............................................	190
After Editing ........................................................................	194
COMBINING PATTERNS...................................	195
Editing Combined Patterns ..................................................	195
Sewing Combined Patterns..................................................	197
USING THE MEMORY FUNCTION...................	198

Contents

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

The names of the various parts of the sewing machine and their functions are described below. Before using the sewing machine, carefully read these descriptions to learn the names of the machine parts.

Machine

■ Front View

aa
	n	ml
on	m
on
		lk
i
h
c		ji
		kj
b

		hg
		fe
dc	ed	gf
dc		gf

aTop cover

Open the top cover to thread the machine and wind the bobbin.

bThread cutter

Pass the threads through the thread cutter to cut them.

cThread take-up lever check window

Look through the window to check the upper thread passing through in it.

dFlat bed attachment with accessory compartment

Store presser feet and bobbins in the accessory compartment of the flat bed attachment. When sewing cylindrical pieces, remove the flat bed attachment.

eOperation buttons (6 buttons) and sewing speed controller

Use these buttons and the slide to operate the sewing machine.

fKnee lifter slot

Insert the knee lifter into the slot.

gKnee lifter

Use the knee lifter to raise and lower the presser foot.

hLCD (liquid crystal display)

Settings for the selected stitch and error messages appear in the LCD.

iThread guide plate

Pass the thread around the thread guide plate when threading upper thread.

jSpool cap

Use the spool cap to hold the spool in place.

kSpool pin

Place a spool of thread on the spool pin.

lBobbin winder

Use the bobbin winder when winding the bobbin.

mSupplemental spool pin

Use this spool pin to wind the bobbin thread, or to sew with the twin needle.

nThread guide for bobbin winding

Pass the thread around this thread guide when winding the bobbin thread.

oPretension disk

Pass the thread around the pretension disk when winding the bobbin thread.

■ Right-side/Rear View

			a
	f	k	i
d	f		i
d
e	m
	m
			g

aHandle

Carry the sewing machine by its handle when transporting the machine.

bHandwheel

Turn the handwheel toward you to raise and lower the needle. The wheel should be turned toward the front of the machine.

cEmbroidery card slot

Insert the embroidery cards (sold separately) into the embroidery card slot.

dUSB port connector for media

In order to send patterns from/to USB media, plug the USB media directly into the USB port connector.

eUSB port connector for computer

In order to import/export patterns between a computer and the machine, plug the USB cable into the USB port connector.

fTouch pen holder

Use the touch pen holder to hold the touch pen when not in use.

gMain power switch

Use the main power switch to turn the sewing machine ON and OFF.

hJack connector

Insert the power cord into the connector jack.

iFeed dog position switch

Use the feed dog position switch to lower the feed dogs.

jPresser foot lever

Raise and lower the presser foot lever to raise and lower the presser foot.

kAir vent

The air vent allows the air surrounding the motor to circulate. Do not cover the air vent while the sewing machine is being used.

lFoot controller with retractable cord

Depress the foot controller to control the speed of the machine.

mFoot controller jack

Insert the foot controller plug into its jack on the machine.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Needle and Presser Foot Section

f
i	g
	g
a
b	h
	h
	d

aPresser foot holder

The presser foot is attached onto the presser foot holder.

bPresser foot

The presser foot applies pressure consistently on the fabric as sewing takes place. Attach the appropriate presser foot for the selected stitch.

cFeed dogs

The feed dogs feed the fabric in the sewing direction.

dBobbin cover

Open the bobbin cover to set the bobbin.

eNeedle clamp screw

Use the needle clamp screw to hold the needle in place.

fButtonhole lever

The buttonhole lever is used with the one-step buttonhole foot to create buttonholes.

gNeedle bar thread guides

Pass the upper thread through the two needle bar thread guides.

hNeedle plate

The needle plate is marked with guides to help sew straight seams.

iPresser foot holder screw

Use the presser foot holder screw to hold the presser foot in place.

Embroidery Unit

aCarriage

The carriage moves the embroidery frame automatically when embroidering.

bRelease button (located under the embroidery unit)

Press the release button to remove the embroidery unit.

cFeed dog position switch

Use the feed dog position switch to raise and lower the feed dogs while the embroidery unit is attached.

dEmbroidery unit connection

Insert the embroidery unit connection into the connection port when attaching the embroidery unit.

eEmbroidery frame holder

Insert the embroidery frame into the embroidery frame holder to hold the frame in place.

fFrame-securing lever

Press the frame-securing lever down to secure the embroidery frame.

CAUTION

•After the embroidery frame is set in the frame holder, be sure the frame-securing lever is correctly lowered.

Note

•Be sure that the feed dog position switch on the embroidery unit is located at right when embroidering.

•You can also sew utility/decorative stitches with the embroidery unit attached. Set the feed dog position switch on the embroidery unit to the appropriate setting.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Operation Buttons

a“Start/Stop” button

Press this button and the machine will sew a few stitches at a slow speed and then begin sewing at the speed set by the sewing speed controller. Press the button again to stop the machine. Hold the button in to sew at the machine’s slowest speed. The button changes color according to the machine’s operation mode.

Green:	the machine is ready to sew or is sewing.
Red:	the machine cannot sew.

b“Reverse/Reinforcement Stitch” button

Use this button to sew reinforcement stitches at the beginning and end of sewing. Press this button, and the machine sews 3 stitches in the same spot and stops automatically. For straight and zigzag stitch patterns that take reverse stitches, the machine will sew reverse stitches at low speed only while holding down the “Reverse/Reinforcement Stitch“ button (the stitches are sewn in the opposite direction).

c“Needle Position” button

Use this button when changing sewing direction or for detailed sewing in small areas. Press this button to raise or lower the needle position. Press the button twice to sew a single stitch.

d“Thread Cutter” button

Press this button after sewing to automatically trim the excess thread.

e“Presser Foot Lifter” button

Press this button to lower the presser foot and apply pressure to the fabric. Press this button again to raise the presser foot.

fSewing Speed controller

Use this controller to adjust the sewing speed. Move the slide to the left to sew at slower speeds. Move the slide to the right to sew at higher speeds. Beginners should sew at a slow speed.

g“Automatic Threading” button

Use this button to automatically thread the needle.

CAUTION

•Do not press the thread cutter button after the threads have already been cut. Otherwise, the needle may break, the threads may become tangled, or damage to the machine may occur.

Included Accessories

Pull the top of the flat bed attachment to open the accessory compartment.

aStorage space

bPresser foot storage space

cPresser foot storage space

Included Accessories 31-34 are contained in the embroidery unit carrying case. To open the embroidery unit carrying case, unhook the two latches on the case. To re-hook the latches and securely close the case, press on the latches until each of them clicks.

a Latches

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

→ Included Accessories

75/11 2 needles 90/14 2 needles

90/14 2 needles: Ball point needle (gold colored)

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

				Part Code
No.	Part Name
No.	Part Name	U.S.A./		Others
		Canada		Others
		Canada

1	Buttonhole foot “A”			X57789-151

2	Embroidery foot “W”		XC8156-451

3	Overcasting foot “G”		XC3098-051

4	Monogramming foot “N”		X53840-351

5	Zipper foot “I”		X59370-051

6	Zigzag foot “J” (on machine)		XC3021-051

7	Blind stitch foot “R”		X56409-051

8	Button fitting foot “M”		130489-001

9	Walking foot	SA140		F033N:XC2214-102

10	Side cutter foot	SA177		F054:XC3879-002

11	Free-motion quilting foot	SA129		F005N:XC1948-002

12	Straight stitch foot	SA167		F042N:XC1973-102

13	Seam ripper			X54243-001

14	Bobbin × 10	SA156		SFB:XA5539-151

15	Needle set			X58358-051

16	Twin needle		X59296-151

17	Ball point needle set		XD0705-051

18	Scissors		XC1807-121

19	Chalk pen		184944-001

20	Cleaning brush		X59476-051

21	Eyelet punch		135793-001

22	Screwdriver (large)		X55467-051

23	Screwdriver (small)		X55468-051

24	Spool cap (small)		130013-154

25	Spool cap (medium) × 2		X55260-153

26	Spool cap (large)		130012-054

27	Vertical spool pin		XC8619-051

28	Spool felt		X57045-051

29	Disc-shaped screwdriver		XC1074-051

30	Spool net		XA5523-050

31	Embroidery frame set (small)	SA437		EF73:XC8479-052
	H 2 cm × W 6 cm
	(H 1 inch × W 2-1/2 inches)

32	Embroidery frame set	SA438		FE74:XC8480-052
	(medium) H 10 cm × W 10 cm
	(H 4 inches × W 4 inches)

33	Embroidery frame set (large)	SA439		EF75:XC8481-052
	H 18 cm × W 13 cm
	(H 7 inches × W 5 inches)

34	Embroidery frame set (extra	SA440		EF76:XC8482-052
	large) H 30 cm × W 18 cm
	(H 12 inches × W 7 inches)

35	Foot controller	XD0500-051 (EU area)
		XC8028-051 (other area)

36	Embroidery needle plate		XA9939-051
	cover

37	Grid sheet set	SA507		GS3:X81277-001

38	Touch pen (stylus)			XA9940-051

39	Knee lifter		XA6941-051

40	USB cable		XC8897-051

41	Bobbin case (pink screw)		XC8167-151

42	Straight stitch needle plate		XC8362-051

43	Cord guide bobbin cover (with		XC8449-051
	single hole)

44	Embroidery bobbin thread	SA-EBT		EBT-CEN:
				X81164-001

45	Stabilizer material	SA519		BM3:X81175-101

46	Operation manual			XC8170-151

47	Quick reference guide		XC8173-051

48	Embroidery unit carrying	SA529		D6EUC:
	case			XC9862-052

49	Hard case			XC7750-051

Memo

(For U.S.A. only)

Foot controller: Model S

This foot controller can be used with this machine model Innov-ís4000D/NV4000D.

Memo

•Always use accessories recommended for this machine.

•The screw of the presser foot holder is available through your authorized dealer (Part code XA4813-051).

•Included accessories 35, 46, and 47 can be stored in the machine’s hard case.

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Options

		Part Code
No.	Part Name
No.	Part Name	U.S.A./	Others
		Canada	Others
		Canada

1	Embroidery bobbin thread	SA-EBT	X81164-001
	(White)

	Embroidery bobbin thread	SAEBT999	XC5520-001
	(Black)

2	Stabilizer material	SA519	X81175-101

	Water soluble stabilizer	SA520	X81267-001

3	Embroidery card

	No. 1 Alphabet	SA298	X58317-001

	No. 2 Flower	SA299	X58321-001

	No. 3 Dinosaur	SA300	X58362-001

	No. 6 Moskowitz’s World	SA303	X58497-001

	No. 7 Country Life	SA304	X59322-001

	No. 8 Holiday	SA305	X59357-001

	No. 9 Hobby Craft	SA306	X59511-001

	No. 10 Monogram Emblem	SA307	X59567-001

	No. 11 Frame	SA311	XA0257-001

	No. 12 Transportation	SA312	XA0275-001

	No. 13 Sports Emblem	SA313	XA0517-001

	No. 14 Large Floral	SA314	XA1223-001

	No. 16 Cats & Dogs	SA316	XA1406-001

	No. 19 Marine	SA319	XA2452-001

	No. 20 Petite Designs	SA320	XA2869-001

	No. 21 Needlework	SA321	XA2873-001

	No. 22 Large Quilt	SA322	XA3431-001

	No. 23 White on White	SA323	XA3430-001

	No. 25 Horse	SA325	XA3791-001

	No. 27 Birds	SA327	XA4289-001

	No. 28 Christmas	SA328	XA4502-001

	No. 29 Lace	SA329	XA4664-001

	No. 30 Wildlife Animals	SA330	XA4771-001

	No. 31 Large Flower II	SA331	XA5037-001

	No. 32 Musical Instruments	SA332	XA5386-001

	No. 33 Trees	SA333	XA5567-001

	No. 35 Cats & Dogs II	SA335	XA5629-001

	No. 36 Fruits & Vegetables	SA336	XA5659-001

	No. 37 Appliqué Alphabet	SA337	XA5753-001

	No. 38 Angel	SA338	XA5781-001

	No. 39 Doll Face	SA339	XA5978-001

			Part Code
No.	Part Name
No.	Part Name	U.S.A./		Others
		Canada		Others
		Canada

3	No. 40 Sports 3	SA340		XA6111-001

	No. 41 Renaissance Alphabet	SA341		XA6586-001

	No. 42 Farm	SA342		XA6733-001

	No. 43 Victorian	SA343		XA6769-001

	No. 44 Lace2	SA344		XA6849-001

	No. 45 Fancy Work	SA345		XA7770-001

	No. 46 Australian Animals	SA346		XA7893-001

	No. 47 Butterfly	SA347		XA8206-001

	No. 48 Australian Flowers	SA348		XA8250-001

	No. 49 Folk Art	SA349		XA8348-001

	No. 50 Fairy & Floral	SA350		XA8414-001

	No. 52 Bear Collections	SA352		XA8511-001

	No. 53 Scene	SA353		XA8936-001

	No. 54 Tea Time	SA354		XA9129-001

	No. 55 Gardening	SA355		XA9348-001

	No. 56 Asian	SA356		XC0025-001

	No. 57 Large Christmas	SA357		XC0057-001

	No. 58 New Quilt Traditions	SA358		XC0861-001

	No. 60 Summer Fun	SA360		XC1168-001

	No. 61 Blouse Embellishment	SA361		XC1304-001

	No. 62 Zodiac Signs	SA362		XC1502-001

	No. 63 Bunny	SA363		XC1646-001

	No. 64 Grand Mom	SA364		XC2176-001

	No. 65 Red Work	SA365		XC4220-001

	No. 66 Pop Mix	SA366		XC4819-001

	No. 67 Home Dec Collection	SA367		XC7048-001

	No. 68 Cross Stitch	SA368		XC7097-001
	Collection1

	No. 69 Sport Shirt Motifs	SA369		XC7274-001

	No. 70 Cross Stitch	SA370		XC7550-001
	Collection2

Memo

•You can use any of the brother embroidery cards listed above with your machine.

•Please be aware that some specifications may change without notice.

Note

•Embroidery cards purchased in foreign countries may not work with your machine.

Chapter 1

Getting Ready

TURNING THE MACHINE ON/OFF......................................................	8
LCD SCREEN..........................................................................................	9
■ Key Functions ..................................................................................................................	10
Using the Machine Setting Mode Key......................................................................	12
■ Adjusting Screen Brightness ............................................................................................	15
■ Choosing the Display Language.......................................................................................	16
Using the Machine Operation Mode Key ................................................................	17
Using the Pattern Explanation Key ..........................................................................	18
LOWER THREADING ..........................................................................	19
Winding the Bobbin ................................................................................................	19
■ Using the Supplemental Spool Pin...................................................................................	19
■ Using the Spool Pin .........................................................................................................	21
Setting the Bobbin...................................................................................................	22
Pulling Up the Bobbin Thread .................................................................................	23
UPPER THREADING............................................................................	25
Threading Using the “Automatic Threading” Button...............................................	25
Threading Manually ................................................................................................	27
Using the Twin Needle Mode..................................................................................	29
Using Threads that Unwind Quickly .......................................................................	31
■ Using the Spool Net ........................................................................................................	31
■ Using the Vertical Spool Pin............................................................................................	31
CHANGING THE PRESSER FOOT .......................................................	32
Removing the Presser Foot ......................................................................................	32
Attaching the Presser Foot ......................................................................................	32
Attaching the Walking Foot.....................................................................................	33
CHANGING THE NEEDLE ...................................................................	34
■ About the Needle ............................................................................................................	36
■ Fabric/Thread/Needle Combinations ..............................................................................	36

TURNING THE MACHINE ON/OFF

WARNING

•Use only regular household electricity as the power source. Using other power sources may result in fire, electric shock, or damage to the machine.

•Turn the main power to OFF and remove the plug in the following circumstances: When you are away from the machine

After using the machine

When the power fails during use

When the machine does not operate correctly due to a bad connection or a disconnection During electrical storms

CAUTION

•Do not use extension cords or multi-plug adapters with many other appliances plugged in to them. Fire or electric shock may result.

•Do not touch the plug with wet hands. Electric shock may result.

•When unplugging the machine, always turn the main power to OFF first. Always grasp the plug to remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.

•Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord, or cause fire or electric shock. If the cord or plug is damaged, take the machine to your authorized dealer for repairs before continuing use.

•Unplug the power cord if the machine is not to be used for a long period of time. Otherwise, a fire may result.

•When leaving the machine unattended, either the main switch of the machine should be turned to OFF or the plug must be removed from the socket-outlet.

•When servicing the machine or when removing covers, either the machine or the electrical set must be unplugged.

•For U.S.A. only

This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way.

If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.

aInsert the power cord into the power cord jack connector, then insert the plug into a wall outlet.

aMain power switch

bPower cord

bTurn the main power switch to “I” to turn on the machine.

aOFF

bON

cTurn the main power switch to “O” to turn off the machine.

LCD SCREEN

When switching on the machine, the screen will display the name of the machine. Touch the screen to display the utility stitch. Either “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is selected, depending on the setting selected in the setting screen (See page 12).

Press a key with your finger to select the stitch pattern, to select a machine function, or to select an operation indicated on the key.

Note

When the straight stitch needle plate is on the machine, the needle will automatically move to the middle position.

Memo

•Only touch the screen with your finger or the included touch pen. Do not use a sharp pencil, screwdriver, or other hard or sharp object. It is not necessary to press hard on the screen. Pressing too hard or using a sharp object may damage the screen.

a b

Ready Getting

a Shows single or twin needle mode setting, and the needle stop position.

Single needle/down position

Single needle/up position

Twin needle/down position

Twin needle/up position

bShows the presser foot code. Attach the presser foot indicated in this display before sewing.

cShows the name and code number of the selected stitch.

dShows a preview of the selected stitch.

eShows the stitch patterns.

fShows additional pages that can be displayed.

*All key functions of the LCD are explained in the “key functions” table on the following page.

LCD SCREEN

■ Key Functions

b c d

e f

No.

Display

Key Name

Explanation

Page

Utility stitch key

Press this key to select a straight stitch, zigzag stitch, buttonhole, blind hem

stitch, or other stitches commonly used in garment construction.

Character/Decorative

Press this key to select character or decorative stitch patterns.

stitch key

Embroidery key

Attach the embroidery unit and press this key to sew embroidery.

130

Embroidery edit key

Press this key to combine embroidery patterns. With the embroidery edit

177

functions, you can also create original embroidery patterns or frame patterns.

Sewing type selection

Press this key when you need help selecting the appropriate stitch pattern for

key

the sewing application and when you need instructions on how to sew the stitch

pattern. This key is very helpful for beginners.

Pattern explanation

Press this key to see an explanation of the selected pattern.

key

Automatic

Press this key to use the automatic reinforcement stitching (reverse stitching)

reinforcement stitch

setting. If you select this setting before sewing, the machine will automatically

key

sew reinforcement stitches at the beginning and end of sewing (depending on

the pattern, the machine may sew reverse stitches).

Automatic thread

Press this key to set the automatic thread cutting function. Set the automatic

cutting key

thread cutting function before sewing to have the machine automatically sew

reinforcement stitches at the beginning and end of sewing (depending on the

pattern, the machine may sew reverse stitches) and trim the threads after

sewing.

				LCD SCREEN

No.	Display	Key Name	Explanation		Page

i		Stitch selection	Press the key of the pattern you want to sew. Use	to	48
		display	Press the key of the pattern you want to sew. Use	to
		display
			change selection screens.

j		Screen lock key	Press this key to lock the screen.When the screen is locked, the various		46
			settings, such as the stitch width and stitch length, are locked and cannot be
			changed. Press this key again to unlock the settings.

k		Image key	Press this key to display an enlarged image of the selected stitch pattern.		49

l		Mirror image key	Press this key to create a mirror image of the selected stitch pattern. If the key		49
			display is light gray, a mirror image of the selected stitch pattern cannot be
			sewn.

m		Needle mode	Press this key to select twin needle sewing mode. The sewing mode changes		29
		selection key (single/	between single needle mode and twin needle mode each time you press the
		double)	key. If the key display is light gray, the selected stitch pattern cannot be sewn in
			twin needle mode.

n		Reset key	Press this key to return the selected stitch pattern’s saved settings to the		42-43
			original settings.

o		Retrieve key	Press this key to retrieve a saved pattern.		51

p		Manual memory key	Change the stitch pattern settings (zigzag width and stitch length, thread		50
			tension, automatic thread cutting or automatic reinforcement stitching, etc.),
			then save them by pressing this key. Five sets of settings can be saved for a
			single stitch pattern.

q		Stitch width and stitch	Shows the zigzag width and stitch length settings of the currently selected stitch		42
		length key	pattern. You can use the plus and minus keys to adjust the zigzag width and
			stitch length settings.

r		Thread tension key	Shows the thread tension setting of the currently selected stitch pattern. The		43
			thread tension is usually set automatically. You can use the plus and minus keys
			to change the thread tension settings.

s		Machine setting mode	Press this key to change the needle stop position, turn the buzzer ON/OFF,		12
		key	adjust the pattern or screen, and change other machine settings.

t		Machine operation	Press this key to see explanations for upper threading, winding the bobbin,		17
		mode key	changing the presser foot, and how to use the machine.

u		Presser foot/Needle	Press this key before changing the needle, the presser foot, etc. This key locks		32-35
		exchange key	all key and button functions to prevent operation of the machine.

Ready Getting

LCD SCREEN

Using the Machine Setting Mode Key

Press to change the default machine settings (needle stop position, embroidery speed, opening display, etc.) Press , or to display the different settings screens.

Memo

• This function will be available in future technology upgrades.

• Press

to display a different settings screen.

Sewing settings

c d e

aSelect whether to use the sewing speed controller to determine the zigzag width (see page 70).

bMake adjustments to character or decorative stitch patterns (see page 103).

cAdjust the presser foot height. (Select the height of the presser foot when the presser foot is raised.)

dAdjust the presser foot pressure. (The higher the number, the higher the pressure will be. Set the pressure at 3 for normal sewing.)

eSelect whether “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is the utility stitch that is automatically selected when the machine is turned on.

LCD SCREEN

General settings

a
a
	b
	b
c
c
d


	e	h


	f


		i

	g
	g	j
		j

aChange the brightness of the LCD (see page 15).

bSelect the needle stop position (the needle position when the machine is not operating) to be up or down.

cTurn the buzzer ON/OFF.

dTurn the Needle Area and Work Area Lights ON/OFF.

eTurn the opening screen display ON/OFF.

fUse when running an application.

gChange the display language (see page 16).

hDisplay the service count and the total number of embroidery stitches. The service count is a reminder to take your machine in for regular servicing. (Contact your authorized dealer for details.)

iThe “NO.” is the number for the embroidery and sewing machine.

jDisplay the program version.

Memo

The latest version of software is installed in your machine. Check with your local authorized Brother dealer or at www.brother.com for notification of available updates (see page 224).

Ready Getting

LCD SCREEN

Embroidery settings

b c d e f g h

aSelect from among 10 embroidery frame displays (see page 158).

bChange the thread color display on the embroidery screen; thread number, color name or each time to embroider (see page 156).

cWhen the thread number #123 is selected, select among six thread brands (see page 156).

dAdjust the maximum embroidery speed setting (see page 156).

eAdjust the thread tension for embroidering.

fSelect the height of the embroidery foot “W” during embroidering (see page 138).

gChange the display units (mm/inch).

hChange the initial mode of the display (embroidery/embroidery edit).

iCustomize the thread color numbers (see page 188).

LCD SCREEN

■ Adjusting Screen Brightness

Note

•All or part of the screen may sometimes become darker or lighter because of changes in the air temperature or other changes in the environment around the screen. This is normal and is not a sign of malfunction. Adjust the screen if it is difficult to read.

•The screen may be dark immediately after turning on the power. This is a function of the LCD back light screen, and it is not a sign of malfunction. The screen will return to its normal level of brightness after approximately 10 minutes.

•If you are not directly in front of the machine when you view the LCD, the colors may appear to change or the screen may be difficult to see. This is a characteristic of the LCD, and not a sign of damage or malfunction. For best results operate the screen while sitting in front of the machine.

aPress .

→The Sewing settings screen appears.

bPress .

cOn the BRIGHTNESS OF LCD display, use

and to adjust the screen brightness.

*Press to make the screen darker.

* Press to make the screen lighter.

a Brightness of LCD display

dPress .

→ The General settings screen appears.

Memo

• Press or to display a different

settings screen.

Ready Getting

LCD SCREEN

■ Choosing the Display Language

aPress .

→The Sewing settings screen appears.

bPress .

→ The General settings screen appears.

cUse and to choose the display language.

*Choose from the following languages: [ENGLISH], [GERMAN], [FRENCH], [ITALIAN], [DUTCH], [SPANISH], [DANISH], [FINNISH], [SWEDISH], [PORTUGEUSE], [RUSSIAN], [NORWEGIAN] or [JAPANESE].

a Display language

dPress .

LCD SCREEN

Using the Machine Operation Mode Key

Press to open the screen shown below. Six categories are displayed at the top of the screen. Press a key to see more information about that category.

	displays information about	displays information about	displays information about
the main parts of the machine and their		the operation buttons.	threading the machine, changing presser feet,
functions. This is the first screen displayed			etc.
when you press	.

	displays information about	displays troubleshooting	displays information about
attaching the embroidery unit, preparing		information.	cleaning the machine, etc.
fabric for embroidering, etc.

Ready Getting

LCD SCREEN

Example: Displaying information about upper threading

aPress .

bPress .

→The lower half of the screen will change.

cPress

(upper threading).

→The screen shows instructions for threading the machine.

dRead the instructions.

*Press to see a video of the displayed instructions.

* Press

to view the next page.

ePress to return to the original screen.

Using the Pattern Explanation

Key

If you want to know more about the uses of a stitch pattern, select the pattern and press to see an explanation of the stitch selection.

Example: Displaying information about

aPress .

bPress .

→ The screen shows information about .

cPress to return to the original screen.

LOWER THREADING

Winding the Bobbin

Press → → →

in that order to display a video example of

bobbin winding on the LCD (see page 18). Follow the steps explained below to complete the operation.

CAUTION

•The enclosed bobbin was designed specifically for this sewing machine. If bobbins from other models are used, the machine will not operate correctly. Use only the enclosed bobbin or bobbins of the same type (part code: SA156, (XA5539-151)).

Actual size 11.5 mm

(approx. 7/16 inch)

This model

Other models

■ Using the Supplemental Spool Pin

With this machine, you can wind the bobbin during sewing. While using the main spool pin to sew embroidery, you can conveniently wind the bobbin using the supplemental spool pin.

6 5	a 3, 4
	2
	9
	7, 8
	l
	o
	1
a Supplemental spool pin

LOWER THREADING

aTurn the main power to ON.

bAlign the groove in the bobbin with the spring on the bobbin winder shaft, and set the bobbin on the shaft.

aGroove of the bobbin

bSpring on the shaft

cSetposition.the supplemental spool pin in the “up”

a Supplemental spool pin

dPlace the spool of thread on the supplemental spool pin, so that thread unrolls from the front. Then push the spool cap onto the spool pin as far as possible to secure the thread spool.

b c

aSpool pin

bSpool cap

cThread spool

Ready Getting

+ 221 hidden pages