AEG PROTECT C. 1000, PROTECT C. 2000, PROTECT C. 3000 User guide

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OPERATING INSTRUCTIONS

Protect C

Protect C.1000

Protect C.2000

Protect C.3000

Thank you for purchasing the AEG UPS PROTECT C from AEG Power Solutions.

Safety information and operating instructions are included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Use this manual properly.

CONTENT


1.	Notes on these Operating Instructions ..................			6
2.	General Information...................................................			8
	2.1	Technology ...................................................................		8
	2.2	System Description .......................................................		9
	2.3	Technical information..................................................		11
3.	Safety		........................................................................	16
	3.1	General Safety Instructions.........................................		16
	3.2	Safety .................................Instructions for Protect C		17
	3.3	CE ..............................................................-Certificate		20
4.	Set-Up ..............................................and Operation			21
	4.1	Unpacking ...........................................and Inspection		21
	4.2	Point ......................................................of Installation		22
5.	Overview Connections, Operating / Display
	Elements ...................................................................			23
	5.1	Front ...................................................................View		23
	5.2	Rear ............................................View (Connections)		24
6.	Commissioning ........................................................			26
	6.1	Mechanical ......................................................Set-Up		26
	6.2	External ..........................................Battery Extension		27
	6.3	Power ..............................................................Supply		28
	6.4	Consumer ................................................Connection		29
7.	Operation ...............................................and usage			31
	7.1	Initial .........................................................Installation		31
	7.1.1 ...............................................		Switching on UPS	31
	7.1.2 ...............................................		Switching off UPS	31
	7.2	Control ..............................................................Panel		32
	7.2.1 .............................................................		Overview	32
	7.2.2 ................................................		Indicators (LEDs)	32
	7.2.3 ........................................		Operating (Navigation)	33
	7.3	Display ...................................................(Main Menu)		34
	7.3.1 .............................................		UPS Status Display	34
	7.3.2 ............................................................		Event Log	38
	7.3.3 ....................................................		Measurements	39


	7.3.4		Control ................................................................	39
	7.3.5		Identification........................................................	40
	7.3.6		Settings ...............................................................	41
8.	Interfaces and communication...............................			46
	8.1	RS232 and USB Computer Interfaces ........................		46
	8.2	Communication slot ....................................................		46
	8.3	Shutdownund UPS Management Software .............		47
	8.4	EPO (Emergency Power Off)......................................		48
9.	Trouble Shooting .....................................................			49
	9.1	Malfunctions................................................................		49
	9.1.1		Alarm- / Error messages .....................................	49
10.Maintenance .............................................................				54
	10.1	Battery Charging .........................................................		54
	10.2	Maintenance ...............................................................		54
	10.2.1 Visual Check .......................................................			54
	10.2.2 Checking the Battery...........................................			55
	10.2.3 Fan Checking......................................................			55
	10.3	Battery replacement....................................................		55
11.Storage, Dismantling and Disposal .......................				57
	11.1	Storage .......................................................................		57
	11.2	Dismantling .................................................................		57
	11.3	Disposal ......................................................................		57
12.Glossary....................................................................				59
	12.1	Technical Terms .........................................................		59
	12.2	Key Word Register......................................................		61

1.NOTES ON THESE OPERATING INSTRUCTIONS

DUTY TO PROVIDE INFORMATION

These operating instructions will help you to install and operate the Uninterruptible Power Supply (UPS) PROTECT C.1000, PROTECT C.2000 or PROTECT C.3000 as well as the associated external battery units PROTECT C.1000 BP or PROTECT C.2030 BP – all referred to as PROTECT C in this document – safely and properly, and for its intended purpose. These operating instructions contain important information necessary to avoid dangers during operation. Please read these instructions carefully prior to commissioning!

THESE OPERATING INSTRUCTIONS ARE A COMPLETE PART OF THE PROTECT C

The owner of this unit is obliged to communicate the full content of these operating instructions to all personnel transporting or starting the PROTECT C or performing maintenance or any other work on the unit.

VALIDITY

These operating instructions comply with the current technical specifications of the PROTECT C at the time of delivery. The contents do not constitute a subject matter of the contract, but serve for information purposes only.

WARRANTY AND LIABILITY

We reserve the right to alter any specifications given in these operating instructions, especially with regard to technical data and operation, prior to start-up or as a result of service work. Claims in connection with supplied goods must be submitted within one week of receipt, along with the packing slip. Subsequent claims cannot be considered.

The warranty does not apply to damage caused by non-compliance with these instructions (such damage also includes damaging the warranty seal). AEG will accept no liability for consequential damage. AEG reserves the right to rescind all obligations such as warranty agreements, service contracts, etc. entered into by AEG and its representatives without prior notification in the event of maintenance and repair work being carried out with anything other than original AEG spare parts or spare parts purchased by AEG.

HANDLING

PROTECT C is designed and constructed so that all necessary steps for start-up and operation can be performed without any internal manipulation of the unit. Maintenance and repair work may only be performed by trained and qualified personnel.

Illustrations are provided to clarify and facilitate certain steps.

If danger to personnel and the unit cannot be ruled out in the case of certain work, it is highlighted accordingly by pictograms explained in chapter 3.

HOTLINE

If you still have questions after having read these operating instructions, please contact your dealer or our “Hotline”:

Tel:	+49 2902 763100
Internet:	www.aegps.com

No part of these operating instructions may be transmitted, reproduced and/or copied by any electronic or mechanical means without the express prior written permission of AEG.

2. GENERAL INFORMATION

2.1TECHNOLOGY

PROTECT C is an Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment and similar devices. It consists of:

Mains filter with surge voltage protection (device protection/ class D) and mains energy backfeed protection

Rectifier section with PFC logic (power factor correction unit)

Separate battery charger with switch mode power supply technology

Sealed, maintenance-free battery system as energy storage medium with downstream DC/DC converter unit

IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage

Automatic bypass as additional passive redundancy

Control unit based on digital signal processor technology

2.2SYSTEM DESCRIPTION

The UPS is connected to a shockproof socket between the public utility’s mains and the loads to be protected.

The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system disturbance. A separate, second rectifier (charging REC set up using switch mode power supply technology) is responsible for charging or trickle-charging the battery connected in the intermediate circuit. The configuration of this charging REC means the harmonic content of the charging current for the battery is almost zero, so the service life of the battery is increased even more. The inverter is responsible for converting the DC voltage into a sinusoidal output voltage. A microprocessor-controlled control system based on pulsewidth modulation (PWM) in conjunction with an extremely quickly pulsating IGBT power semiconductors of the inverter guarantee that the voltage system on the protected busbar is of the highest quality and availability.

In the event of mains faults (e.g. power outage), the voltage continues to be supplied from the inverter to the load without any interruption. From this point onwards, the inverter draws its power from the battery instead of the rectifier. No switching operations are necessary; this means there is no interruption in the supply to the load.

The automatic bypass serves to increase the reliability of the supply further. It switches the public mains directly through to the load if there is an inverter malfunction. As a result, the automatic bypass represents an extra passive redundancy for the load.

The graphical LC display used provides for versatile use and easy operation. Such a convenient feature as an emergency power off contact round out the standard interface selection (USB, RS232, communication slot).

2.3TECHNICAL INFORMATION

Power rating

	Protect C.1000	1000 VA (cos φ = 0.8 lag.) 800 W

	Protect C.2000	2000 VA (cos φ = 0.8 lag.) 1600 W

	Protect C.3000	3000 VA (cos φ = 0.8 lag.) 2400 W

	UPS Input	1ph~ / N / PE
	Rated input voltage	200 / 208 / 220 / 230 / 240 VAC
	Rectifier voltage range
	(without battery	176 – 300 VAC
	operation, 100 % load,	176 – 300 VAC
	operation, 100 % load,
	cos = 0.8 lag.)
	Rectifier voltage range
	(without battery operation,	110 – 300 VAC
	50 % load, cos = 0.8 lag.)
	Nominal frequency	50 Hz / 60 Hz
	Nominal frequency	(autom. detection or manual)
		(autom. detection or manual)
	Frequency tolerance	±10 %
	Power consumption at full load (max.)
	Protect C.1000	4.8 / 4.6 / 4.4 A
		UN = 220 / 230 / 240 VAC
	Protect C.2000	8.9 / 8.5 / 8.2 A
		UN = 220 / 230 / 240 VAC
	Protect C.3000	13.1 / 12.5 / 12.0 A
		UN = 220 / 230 / 240 VAC
	Bypass voltage range	176 VAC – 264 VAC
	Mains feedback factor	≥0.99 (THDi <5 %)
	Connection	IEC connector
	UPS Output
	Rated output voltage	200 / 208 / 220 / 230 / 240 VAC ±2 %
		Power reduction at 200 VAC 20 % /
		at 208 VAC 10 %
	Nominal frequency	50 Hz / 60 Hz ±0.2 Hz
		(Tolerance in battery mode or free running
		in variable-frequency inverter mode)
	Synchronization range	50 Hz / 60 Hz ±10 %
	Synchronization speed	1 Hz/s

Power factor range	0.3 lag. to 0.9 cap.
	at full output
	Power reduction of 20 % to 0.5 cap.
Inverter frequency	40 % power reduction
	(Bypass disabled, Input Frequency Range
	40 - 70 Hz)
Sinus waveform	Sinus waveform distortion
	<3 % THD (linear load)
	<5 % THD (non-linear load)
Connection	IEC sockets
Crest factor	3:1
Overload behaviour	up to 105 % continuous;
	>105 % – <110 % for 60 s;
	≥110 % – <125 % for 30 s;
	≥125 % –	150 % for 10 s;
	Then automatic inverter to Bypass
	in < 4 ms (switches back when
	overload damps = Load < 90%)

Overload bypass	Up to 125 % continuous
	>125 % – 150 % 10 min.
Short circuit	3 x IN for 100 ms
Battery
Autonomy Time
External	cos = 0.8 lag. / 100 % charged battery
battery module
battery module	C.1000	C.2000	C.3000
	C.1000	C.2000	C.3000
With integrated battery	4.5 min.	7 min.	3.5 min.
1 add. battery module	25 min.	38,5 min.	21 min.
2 add. battery modules	51 min.	70 min.	45 min.
Battery check	daily; weekly; monthly
(programmable)
Rated DC voltage (intermediate circuit)
Protect C.1000	36 VDC
Protect C.2000	96 VDC
Protect C.3000	96 VDC

	Battery charging current	1 ADC
	(max.)	1 ADC
	(max.)

Battery type	sealed maintenance free (VRLA)
	Protect C.1000	12 V 7 Ah x 3
	Protect C.2000	12 V 7 Ah x 8
	Protect C.3000	12 V 7 Ah x 8
	Protect C.1000 BP	12 V 7 Ah x 3 x 2
	Protect C.2030 BP	12 V 7 Ah x 8 x 2
Recharge time (to 90 %	~ 8 h (UPS with internal battery)
of rated capacity)	~ 24 h (with 1 additional battery)
	~ 40 h (with 2 additional batteries)
Communication
Interfaces	RS232 SUB-D (9-pin), USB
	Additional: communication slot for
	Extensions (eg, relay card, SNMP (Pro), ...)

Remote shutdown contact Potential-free (optionally programmable as

	opener or closer)
Shutdown Software	“CompuWatch” for all popular operating
on CD	systems like:. Windows, Linux,
	Mac, Unix, Novell, Sun
General data
Classification	VFI SS 111 acc. to. IEC 62040–3
	double conversion technology (INV / BATT)
	VFI SS 311 acc. to IEC 62040–3
	ECO mode
Full load efficiency	Protect C.1000	≥87 % / ≥85 %
(AC-AC / DC-AC)	Protect C.2000	≥88 % / ≥85 %
	Protect C.3000	≥88 % / ≥85 %
Full load efficiency	Protect C.1000	≥93 %
(ECO / Transfer time	Protect C.2000	≥94 %
<10 ms) (economical	Protect C.3000	≥94 %
mode)
Inherent noise	Protect C.1000	≤44 dB (A)
(1 m distance)	Protect C.2000	≤49 dB (A)
	Protect C.3000	≤49 dB (A)
Type of cooling	Forced cooling by variable speed fans
Operating temperature	0 °C to 45 °C Recommendation +15 °C
	to +25 °C (due to battery system)
Storage temperature	-15 °C to +60 °C (UPS)
	0 °C to +35 °C (Battery)

Humidity	0 – 95 % (non-condensing)
Max. site altitude	Up to 1000 m rated power
	Usage >1000 m above sea
	level results in a derating as follows:
	Height (m)	1000	1500	2000	2500	3000
	Power (%)	100	95	90	85	80
Protection	IP20
Outlets	Protect C.1000		4 x IEC 320 C13
	Protect C.2000		6 x IEC 320 C13
	Protect C.3000		4 x IEC 320 C13
			+1 x IEC 320 C19
			+1 fixed connection on
			terminal block
Display	Graphic LCD, resolution: 128 x 64 pixels
	Languages: DE / EN / ES / FR / RU
	3 LEDs for power indication
Equipment color	Blackline
Weight			(net / gross)
	Protect C.1000		13 kg / 15 kg
	Protect C.1000 BP		18 kg / 19 kg
	Protect C.2000		31 kg / 33 kg
	Protect C.3000		31 kg / 33 kg
	Protect C.2030 BP		44 kg / 46 kg
Dimensions	Protect C.1000		145 mm x 220 mm
W x H x D (net)			x 400 mm
	Protect C.1000 BP		145 mm x 220 mm
			x 400 mm
	Protect C.2000		192 mm x 347 mm
			x 460 mm
	Protect C.3000		192 mm x 347 mm
			x 460 mm
	Protect C.2030 BP		192 mm x 347 mm
			x 460 mm

Dimensions

W x H x D (gross) (packaging)

Protect C.1000	240 mm x 330 mm
	x 495 mm
Protect C.1000 BP	300 mm x 330 mm
	x 500 mm
Protect C.2000	330 mm x 475 mm
	x 590 mm
Protect C.3000	330 mm x 475 mm
	x 590 mm
Protect C.2030 BP	330 mm x 475 mm
	x 590 mm

Guidelines	The PROTECT D complies with the
	EN 62040 product standard.
	The CE seal on the device confirms that the
	device complies with the following directives:
	EG Low Voltage Directive 2014 / 35 / EU as
	well as the EMC Directive 2004 / 108 / EG for
	electromagnetic compatibility, if the
	installation instructions provided in this
	manual are followed.
	For 2014 / 35 / EU Low Voltage Directive
	Reference number
	EN 62040-1: 2008
	For 2004 / 108 / EG EMC-Directive
	Reference number
	EN 62040-2: 2006 Class C1

3. SAFETY

3.1GENERAL SAFETY INSTRUCTIONS

Read these operating instructions prior to start-up of the PROTECT C UPS and its external battery modules (special accessories), and observe the safety instructions.

Only use the unit if it is in a technically perfect condition and always in accordance with its intended purpose, while being aware of safety and danger aspects, and in accordance with the operating instructions!

Immediately eliminate any faults that could be detrimental to safety. The following pictograms are used in these operating instructions to identify dangers and important information:

Danger!

Identifies risk of fatal injury to the operator.

Attention!

Identifies risk of injury and risk of damage to the unit and parts of the unit.

Information!

Useful and important hints for the operation of the UPS and its external battery modules (special accessories).

3.2SAFETY INSTRUCTIONS FOR PROTECT C

This chapter contains important instructions for the PROTECT C UPS and its external battery modules (special accessories). These must be followed during assembly, operation and maintenance of the uninterruptible power supply and the battery systems (internal and, if appropriate, external as well).

The UPS carries high voltage. Danger! The unit may only be opened by trained and qualified personnel. Repairs may only be carried out by qualified customer service staff!

The output may be live, even if the UPS is not connected to the mains, since the UPS has its own internal power supply (battery)!

The equipment must be properly earthed in order to protect personnell!

PROTECT C may only be operated with or connected to a 220 V / 230 V / 240 V mains with protective grounding using a CE marked mains connection cable with PE conductor (included in the delivery) that has been tested in accordance with national standards.

Danger! Risk of burning!

The battery has powerful short-circuit currents. Incorrect connection or isolation faults can lead to melting of the plug connections, sparking potential and severe burns!

The unit has a warning signal that sounds when the battery voltage of PROTECT C is exhausted or when the UPS is not working in its normal mode (see also chapter 9.1.1, Page 49).

Observe the following safety instructions to ensure permanent operational safety of and safe work with the UPS and the battery modules (special accessories):

Do not dismantle the UPS!

(The UPS does not contain any parts that require regular maintenance. Bear in mind that the warranty will be invalidated if the unit is opened!)

Do not install the unit in direct sunshine or in close proximity of heaters!

The unit is designed to be installed inside in heated rooms. Never install the housing in the vicinity of water or in an excessively damp environment!

Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed. The UPS must be absolutely dry prior to start-up. As a result, leave it to acclimatise for at least two hours.

Never connect the mains input to the UPS output, and vice versa!

Ensure that no fluids or foreign bodies can penetrate the housing!

Do not block the air vents of the unit! Keep children away from the unit and ensure that objects are never inserted through the air vents!

Do not connect household appliances such as hairdryers to the UPS! Also take care when working with motor loads. It is essential to avoid back-feeding the inverter, e.g. if the load is intermittently operated in regenerative mode.

The mains connection should be near the unit and easily accessible to facilitate disconnecting the AC input or pulling out the plug!

During operation, do not disconnect the mains connection cable from the UPS or from the socket outlet in the building (shockproof socket), otherwise the protective grounding of the UPS and all the loads connected to it will be cancelled.

Danger! Electric shocks!

Even after the mains voltage has been disconnected, the components within the UPS remain connected to the battery and can thus cause electric shocks. It is therefore imperative to disconnect the battery circuit before carrying out any maintenance or repair work!

If it is necessary to replace the battery or carry out maintenance work, this must be done by or under the supervision of a specialist familiar with batteries and the necessary safety precautions!

Only authorised persons are allowed in the vicinity of the batteries! When replacing the batteries, the following must be observed:

Only ever use identical maintenance-free sealed lead batteries with the same data as the original batteries.

Only authorised persons are allowed in the vicinity of the batteries!

When replacing the batteries, the following must be observed:

Only ever use identical maintenance-free sealed lead batteries with the same data as the original batteries.

Danger! Explosive!

Never throw batteries into open fire. Never open or damage batteries. (Electrolyte may leak out and damage skin and eyes. It may be toxic!)

Batteries can cause electric shocks and high short-circuit currents.

Take the following safety precautions when working with the batteries:

Take off watches, rings and other metallic objects!

Always use tools with insulated handles!

Do not switch loads on and off using the UPS main switch. Do not use multiple outlet adapters with a central on/off switch, in order to avoid peak inrush currents.

Switch OFF the UPS if you do not intend to use it for some time. PROTECT C must be switched off every evening if the electricity supply in your company is switched off every night. Otherwise, the battery will be discharged (assumed power failure). Frequent and complete discharging of the battery leads to a shorter service life of the battery and should therefore be avoided!

For personal safety reasons, never switch on the main switch when the mains connector of PROTECT C is disconnected!

3.3CE-CERTIFICATE

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