YAMAHA YFS200P, YFS200, YF200S PARTS CATALOGUE 02

YFS200P

YFS200P

YFS200

YF200S

(5KJ7)

(5KJ8)

(5KJ8)

(5KJ7)

U49

CANADA

FRANCE

JAPAN

2A5KJ–100E1

A2

YFS200P/YFS200/YF200S

PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd.

1st Edition, Jun. 2001 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand part names correctly.

YFS200P/YF200S(5KJ7), YFS200P/YFS200(5KJ8)

1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2.Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4.Number of component for assembly

The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY		2
115–83311–60	.BULB (6V–18W)	1
1M1–83309–60	.REFLECTOR	1

5.Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5 FUEL TANK COMP.		2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

6. Applicable Serial No.
Engine Serial No.	Frame Serial No.

7.Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8.The asterisk (*) before a reference number indicates modification items after the first edition.

A4

MODEL LABEL

(1)A label called “Model Label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.

(2)“Model Label”Indication

a	b	a:	Model Type Code	4TW1–010
xxxx – xxx		b:	Production Code No.
	x c	c:	Colouring Type	A

(3) Model Label Affixing Location

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

	Model	Production	Country
	Code	Code No.	(destination)
	5KJ7	010	U49
		020	JAPAN
	5KJ8	010	CANADA
		020	FRANCE

Model	Production	Country
Code	Code No.	(destination)

(5) Colouring Information

	Model	Colouring type	Colour	Colour Name	Abbrevi-
	Code	code	code		ation
	5KJ7	A	0583	DEEP PURPLISH BLUE	DPBSE
	5KJ8			SOLID E
	5KJ7	B	0033	YAMAHA BLACK	YB
	5KJ8

A5

FIG. 1 CYLINDER HEAD

REF.		PART NO.	DESCRIPTION
NO.
1	2XJ–11111–00		HEAD, CYLINDER 1
2	3R9–11162–00		ABSORBER 2
3	1K6–11128–00		ABSORBER 4
4	90116–08394		BOLT, STUD
5	95317–08600		NUT
6	90201–08649		WASHER, PLATE
7	94701–00204		PLUG, SPARK (NGK BR8ES)
	94703–00204		PLUG, SPARK(NGK–BR8ES)
8	2XJ–11181–00		GASKET, CYLINDER HEAD 1
9	2XJ–11311–01		CYLINDER 1
10	3R9–11162–00		ABSORBER 2
11	3R6–11162–00		ABSORBER 2
12	3JM–11351–01		GASKET, CYLINDER
13	10V–1131E–00		HOLDER 1
14	90116–08318		BOLT, STUD
15	90116–08388		BOLT, STUD
16	99530–10114		PIN, DOWEL
17	90179–08299		NUT

B2

U49	CAN	FRA	JPN
1	1	1	1
2	2	2	2
2	2	2	2
6	6	6	6
6	6	6	6
6	6	6	6
1	1	1
			1
1	1	1	1
1	1	1	1
2	2	2	2
4	4	4	4
1	1	1	1
1	1	1	1
2	2	2	2
2	2	2	2
2	2	2	2
4	4	4	4

REMARKS

FIG. 2 CRANKSHAFT. PISTON

REF.		PART NO.	DESCRIPTION
NO.
1	37F–11400–00		CRANKSHAFT ASSY
2	37F–11412–00		.CRANK 1
3	37F–11422–00		.CRANK 2
4	43G–11651–00		.ROD, CONNECTING
5	37F–11681–00		.PIN, CRANK 1
6	90209–22248		.WASHER
7	93310–522L4		.BEARING
8	2XJ–11631–01–97		PISTON (STD)
	2XJ–11635–01		PISTON (0.25MM O/S)
	2XJ–11636–01		PISTON (0.50MM O/S)
9	3JM–11601–00		PISTON RING SET (STD)
	3JM–11601–10		PISTON RING SET (0.25MM O/S)
	3JM–11601–20		PISTON RING SET (0.50MM O/S)
10	93310–316H6		BEARING
11	4L0–11633–00		PIN, PISTON
12	93450–17044		CIRCLIP
13	93306–20562		BEARING
14	93306–30556		BEARING
15	93102–25331		OIL SEAL
16	93103–32099		OIL SEAL
17	90387–206K3		COLLAR
18	90280–03017		KEY, WOODRUFF
19	90282–05047		KEY, STRAIGHT
20	10V–11536–01		GEAR, DRIVE
21	37F–11454–00		WEIGHT 1
22	93306–20211		BEARING (6202SH2–C3)
23	93306–20335		BEARING

B3

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

AP

AP

AP

AP

FIG. 2 CRANKSHAFT. PISTON

REF.		PART NO.	DESCRIPTION
NO.
24	90282–05013		KEY, STRAIGHT
25	37F–11530–00		BALANCER WEIGHT GEAR COMP.
26	90215–12235		WASHER, LOCK
27	90170–12337		NUT

B4

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

FIG. 3 OIL PUMP

REF.		PART NO.	DESCRIPTION
NO.
1	2XJ–13100–00		OIL PUMP ASSY
2	90445–054F8		.HOSE
3	90468–02033		.CLIP
4	90430–04004		.GASKET
5	98907–04008		.SCREW, BIND
6	10V–13175–00		SHAFT, WORM
7	90201–08624		WASHER, PLATE
8	126–13116–01		GASKET, PUMP CASE
9	98507–05014		SCREW, PAN HEAD
10	93101–10001		OIL SEAL
11	137–13176–00		METAL, WORM SHAFT OUTER
12	10V–13178–01		GEAR, PUMP DRIVE
13	93603–22028		PIN, DOWEL
14	93430–08007		CIRCLIP
15	90468–02033		CLIP
16	90468–15020		CLIP

B5

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2
1	1	1	1
1	1	1	1

REMARKS

FIG. 4 INTAKE

REF.		PART NO.	DESCRIPTION
NO.
1	2HF–13610–01		REED VALVE ASSY
2	2HF–13613–00		.REED, VALVE
3	58T–13616–01		.STOPPER, REED VALVE
4	98517–03008		.SCREW, PAN HEAD
5	92907–03100		.WASHER
6	3JM–13621–00		GASKET, VALVE SEAT
7	2XJ–13565–00		JOINT, CARBURETOR
8	97007–06025		BOLT
9	92907–06600		WASHER, PLATE
10	90450–44046		HOSE CLAMP ASSY
11	90460–49058		CLAMP, HOSE
12	2XJ–14453–00		JOINT, AIR CLEANER 1
13	2XJ–14477–00		PLATE
14	2XJ–14459–00		HOLDER, GUIDE
15	95607–05100		NUT, U
16	2XJ–14451–00		ELEMENT, AIR CLEANER
17	2XJ–14458–00		GUIDE
18	90209–06096		WASHER
19	98507–06060		SCREW, PAN HEAD
20	2XJ–14412–01		CAP, CLEANER CASE 1
21	15A–14462–00		SEAL
22	90159–06085		SCREW, WITH WASHER
23	2XJ–14437–00		DUCT
24	90460–56105		CLAMP, HOSE
25	59V–14457–00		SEAL
26	90467–22080		CLIP

B6

U49	CAN	FRA	JPN
1	1	1	1
2	2	2	2
2	2	2	2
4	4	4	4
4	4	4	4
1	1	1	1
1	1	1	1
4	4	4	4
4	4	4	4
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
6	6	6	6
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
4	4	4	4
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

FIG. 5 CARBURETOR

REF.		PART NO.	DESCRIPTION
NO.
1	2XJ–14101–01		CARBURETOR ASSY 1
2	304–14184–00		.GASKET, FLOAT CHAMBER
3	260–14142–32		.JET, PILOT (# 32.5)
4	98502–04008		.SCREW, PAN HEAD
5	2MA–14107–28		.NEEDLE VALVE SET
6	4L0–14185–00		.FLOAT
7	537–14186–00		.PIN, FLOAT
8	2XJ–14112–20		.VALVE, THROTTLE 1
9	137–14143–46		.JET, MAIN (#230)
10	137–14153–00		.WASHER, MAIN JET
11	4L0–14141–46		.NOZZLE, MAIN
12	2NL–14197–00		.PIPE
13	98502–04016		.SCREW, PAN HEAD
14	92990–04100		.WASHER, SPRING
15	4L0–14197–00		.PIPE
16	2GU–14153–00		.RING
17	248–14131–00		.SPRING, THROTTLE VALVE
18	12R–14191–00		.PLUG, DRAIN
19	2GU–14952–00		.WASHER
20	10W–14104–00		.AIR SCREW SET
21	500–14146–00		.PLATE
22	2GU–14171–00		.PLUNGER, STARTER
23	558–14147–00		.O–RING
24	2GU–14161–00		.NUT, CABLE ADJUSTING
25	98502–05008		.SCREW, PAN HEAD
26	92990–05100		.WASHER, SPRING
27	2GU–14243–00		.PLATE

B7

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
4	4	4	4
4	4	4	4
2	2	2	2
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

FOR LEFT

FIG. 5 CARBURETOR

REF.		PART NO.	DESCRIPTION
NO.
28	2XJ–1490J–00		.NEEDLE SET
29	3JM–8259E–00		SWITCH ASSY
30	2GU–2633K–00		WIRE, INNER 1
31	98507–03010		SCREW, PAN HEAD
32	92907–03100		WASHER
33	92907–03600		WASHER

B8

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
1	1	1	1
3	3	3	3
3	3	3	3
3	3	3	3

REMARKS

FIG. 6 EXHAUST

REF.		PART NO.	DESCRIPTION
NO.
1	2XJ–14610–00		EXHAUST PIPE ASSY 1
2	2XJ–14718–00		PROTECTOR, MUFFLER 1
3	98907–06010		SCREW, BIND
4	4BD–14766–00		WASHER, PROTECTOR
5	90206–06090		WASHER, WAVE
6	3PA–14613–10		GASKET, EXHAUST PIPE
7	90116–08042		BOLT, STUD
8	90179–08270		NUT
9	565–14771–00		STAY, MUFFLER 1
10	95817–06012		BOLT, FLANGE
11	2XJ–14753–00		SILENCER, EXHAUST
12	1W2–14714–00		GASKET, MUFFLER
13	90460–37026		CLAMP, HOSE
14	95817–08016		BOLT, FLANGE
15	2XJ–14752–00		PIPE, OUTLET
16	2XJ–14755–10		GASKET, SILENCER
17	98907–06010		SCREW, BIND

B9

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
2	2	2	2
4	4	4	4
2	2	2	2
1	1	1	1
2	2	2	2
2	2	2	2
1	1	1	1
2	2	2	2
1	1	1	1
1	1	1	1
2	2	2	2
2	2	2	2
1	1	1	1
1	1	1	1
3	3	3	3

REMARKS

FIG. 7 CRANKCASE

REF.		PART NO.	DESCRIPTION
NO.
1	2XJ–15111–01		CRANKCASE 1
2	2XJ–15121–00		CRANKCASE 2
3	99530–12016		PIN, DOWEL
4	98507–06045		SCREW, PAN HEAD
5	98507–06060		SCREW, PAN HEAD
6	90340–12059		PLUG, STRAIGHT SCREW
7	90201–12172		WASHER, PLATE
8	37F–15128–00		HOLDER
9	98507–08010		SCREW, PAN HEAD
10	98507–06030		SCREW, PAN HEAD
11	98507–06075		SCREW, PAN HEAD
12	92907–06600		WASHER, PLATE
13	90480–01209		GROMMET
14	90338–09206		PLUG
15	137–13115–01		CONNECTOR, SUCTION PIPE
16	90446–09155		HOSE
17	90201–166L5		WASHER, PLATE

B10

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
2	2	2	2
8	8	8	8
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2
2	2	2	2
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2

REMARKS

FIG. 8 CRANKCASE COVER 1

REF.		PART NO.	DESCRIPTION
NO.
1	2XJ–15411–00		COVER, CRANKCASE 1
2	2XJ–15379–00		SEAL, CRANKCASE
3	98507–06030		SCREW, PAN HEAD
4	90465–10069		CLAMP
5	2XJ–15420–00		CRANKCASE COVER ASSY 2
6	99530–10014		PIN, DOWEL
7	3JM–15451–11		GASKET, CRANKCASE COVER 1
8	95027–06030		BOLT, FLANGE
9	95027–06035		BOLT, FLANGE
10	37F–15416–00		COVER, OIL PUMP
11	98507–06030		SCREW, PAN HEAD
12	3Y1–15363–00		PLUG, OIL
13	93210–19123		O–RING
14	367–13174–00		HOLDER, OIL PIPE

B11

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
5	5	5	5
1	1	1	1
1	1	1	1
2	2	2	2
1	1	1	1
7	7	7	7
1	1	1	1
1	1	1	1
4	4	4	4
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

FIG. 9 STARTER CLUTCH

REF.		PART NO.	DESCRIPTION
NO.
1	10V–15660–00		KICK AXLE ASSY
2	10V–15641–00		GEAR, KICK (23T)
3	90468–26048		CLIP
4	90201–200J7		WASHER, PLATE
5	90508–26667		SPRING, TORSION
6	10V–15666–00		SPACER
7	10V–15651–00		GEAR, KICK IDLE (29T)
8	90201–154E8		WASHER, PLATE (1.0T)
9	99009–15400		CIRCLIP
10	2XJ–15620–10		KICK CRANK ASSY
11	90179–12659		NUT
12	93109–20014		OIL SEAL

B12

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2
2	2	2	2
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

FIG. 10 CLUTCH

REF.		PART NO.	DESCRIPTION
NO.
1	3JM–16150–01		PRIMARY DRIVEN GEAR COMP.
2	37F–16371–01		BOSS, CLUTCH
3	1V1–16324–00		PLATE, CLUTCH 1
4	4V0–16321–00		PLATE, FRICTION
5	2TV–16154–00		PLATE, THRUST 1
6	37F–16351–00		PLATE, PRESSURE 1
7	90501–20568		SPRING, COMPRESSION
8	90119–05001		BOLT, WITH WASHER
9	1HX–16331–00		PLATE, FRICTION 2
10	1HX–16383–00		SPRING, CLUTCH BOSS
11	2JK–16111–01		GEAR, PRIMARY DRIVE (22T)
12	90179–12567		NUT
13	90208–18046		WASHER, CONICAL SPRING
14	90201–180P2		WASHER, PLATE
15	90215–12271		WASHER, LOCK
16	90170–12370		NUT
17	1W1–16358–01		PLATE, PUSH
18	1W1–16356–02		ROD, PUSH 1
19	92907–06200		WASHER
20	95307–06600		NUT
21	93503–16003		BALL
22	2J5–16357–00		ROD, PUSH 2
23	37F–16380–02		PUSH LEVER ASSY
24	90508–20555		SPRING, TORSION
25	90201–14217		WASHER, PLATE
26	93104–14004		OIL SEAL
27	93315–21429		BEARING

B13

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
6	6	6	6
6	6	6	6
1	1	1	1
1	1	1	1
5	5	5	5
5	5	5	5
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

FIG. 11 TRANSMISSION

REF.		PART NO.	DESCRIPTION
NO.
1	2XJ–17411–00		AXLE, MAIN
2	2XJ–17151–00		GEAR, 5TH PINION (18T)
3	2XJ–17131–00		GEAR, 3RD–4TH PINION (15T–16T)
4	2XJ–17161–00		GEAR, 6TH PINION (21T)
5	2XJ–17121–00		GEAR, 2ND PINION (14T)
6	90201–20266		WASHER, PLATE (1.0T)
7	90201–206L6		WASHER, PLATE
8	90209–16133		WASHER
9	93410–20038		CIRCLIP
10	93306–20431		BEARING (B6204Z)
11	93311–31576		BEARING
12	37F–17421–01		AXLE, DRIVE
13	2XJ–17211–00		GEAR, 1ST WHEEL (34T)
14	2XJ–17251–00		GEAR, 5TH WHEEL (19T)
15	2XJ–17231–00		GEAR, 3RD WHEEL (25T)
16	2XJ–17241–00		GEAR, 4TH WHEEL (20T)
17	2XJ–17261–00		GEAR, 6TH WHEEL (19T)
18	2XJ–17221–01		GEAR, 2ND WHEEL
19	90201–150J4		WASHER, PLATE
20	93440–15012		CIRCLIP
21	90209–18135		WASHER
22	93410–22039		CIRCLIP
23	90201–22555		WASHER, PLATE
24	93311–51554		BEARING
25	93306–30438		BEARING
26	93102–20143		OIL SEAL
27	93832–13164		SPROCKET, DRIVE (13T)

B14

U49	CAN	FRA	JPN
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
3	3	3	3
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
2	2	2	2
4	4	4	4
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1
1	1	1	1

REMARKS

FIG. 11 TRANSMISSION

REF.		PART NO.	DESCRIPTION
NO.
28	5H0–17456–00		HOLDER, SPROCKET
29	97027–06012		BOLT
30	10V–17471–00		PLATE, COVER
31	98507–06012		SCREW, PAN HEAD

B15

U49	CAN	FRA	JPN
1	1	1	1
2	2	2	2
1	1	1	1
2	2	2	2

REMARKS