Yamaha YFM550DF, YFM550PF, YFM550PHF Manual

READ THIS MANUAL CAREFULLY! It contains important safety information.

LIRE ATTENTIVEMENT CE MANUEL!

Il comprend d’importantes informations de sécurité. ¡LEA ESTE MANUAL ATENTAMENTE!

Contiene indicaciones importantes acerca de la seguridad.

OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO

YFM550DF YFM550PF/YFM550PHF

2LB-F8199-61

Original instructions Notice originale Manual original

PRINTED IN USA 2014.03-0.5×1 CR (E,F,S)

READ THIS MANUAL CAREFULLY!

It contains important safety information.

OWNER’S MANUAL

YFM550DF

YFM550PF/YFM550PHF

WARNING

This ATV should not be ridden by anyone under 16 years of age.

2LB-F8199-61-E0

20 January, 2014

EBU29165

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

EC Declaration of Conformity

conforming to Directive 2006/42/EC

We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product

YFM550FWAD (YFM550PF)	(5Y4AJ53W0E0503461–)
(YFM550PHF)	(5Y4AJ54W0E0500861–)

(Make, model)

to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC

(If applicable)

and to the other relevant Directives of EEC 2004/108/EC

(Title and/or number and date of issue of the other Directives of EEC)

(If applicable)

To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:

EN15997, ANSI/SVIA 1-2010

(Title and/or number and date of issue of standards and/or specifications)

Manufacturer

YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA

1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.

Authorized Representative

YAMAHA MOTOR EUROPE N.V.

Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands

Signature

Akihiro Tsuzuki

General Manager

RV Engineering Division

Recreational Vehicle Business Unit

Business Development Operations

YAMAHA MOTOR CO., LTD.

Date of Issue

20 January, 2014

EC Declaration of Conformity

conforming to Directive 2006/42/EC

We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product

YFM550FWA (YFM550DF) (5Y4AJ39W0E0502081–)

(Make, model)

to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC

(If applicable)

and to the other relevant Directives of EEC 2004/108/EC

(Title and/or number and date of issue of the other Directives of EEC)

(If applicable)

To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:

EN15997, ANSI/SVIA 1-2010

(Title and/or number and date of issue of standards and/or specifications)

Manufacturer

YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA 1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.

Authorized Representative

YAMAHA MOTOR EUROPE N.V.

Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands

Signature

Akihiro Tsuzuki

General Manager

RV Engineering Division

Recreational Vehicle Business Unit

Business Development Operations

YAMAHA MOTOR CO., LTD.

Date of Issue

EBU17171

INTRODUCTION

EBU17293

Congratulations on your purchase of the Yamaha YFM550DF/YFM550PF/YFM550PHF. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will provide you with a good basic understanding of the features and operation of this ATV.

This manual includes important safety information. It provides information about special techniques and skills necessary to ride the ATV. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer.

AN IMPORTANT SAFETY MESSAGE:

Read this manual completely before operating your ATV. Make sure you understand all instructions.

Pay close attention to the warning and notice labels on the ATV.

This ATV should not be ridden by anyone under 16 years of age.

EBU17331

IMPORTANT MANUAL INFORMATION

EBU17343

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.

Particularly important information is distinguished in this manual by the following notations:

				This is the safety alert symbol. It is used to alert you to potential per-
				sonal injury hazards. Obey all safety messages that follow this sym-
				bol to avoid possible injury or death.
				A WARNING indicates a hazardous situation which, if not avoided,
	WARNING
				could result in death or serious injury.
				A NOTICE indicates special precautions that must be taken to avoid
	NOTICE
				damage to the vehicle or other property.

TIP	A TIP provides key information to make procedures easier or clearer.

* Product and specifications are subject to change without notice.

EBU17351

IMPORTANT NOTICE

EBU17373

This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV on any paved surface, paved street, paved road or motorway.

Please check your local riding laws and regulations before operating this ATV.

EBU17411

YFM550DF/YFM550PF/YFM550PHF

OWNER’S MANUAL ©2014 by Yamaha Motor Co., Ltd.

1st edition, February 2014 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in U.S.A.

EBU17421

TABLE OF CONTENTS

LOCATION OF THE WARNING AND
SPECIFICATION LABELS ..............................	1-1
SAFETY INFORMATION ................................	2-1
DESCRIPTION................................................	3-1
Left view......................................................	3-1
Right view....................................................	3-1
Controls and instruments............................	3-2
INSTRUMENT AND CONTROL
FUNCTIONS...................................................	4-1
Main switch .................................................	4-1
Indicator lights and warning lights ..............	4-2
Multi-function display..................................	4-5
Handlebar switches ....................................	4-7
Throttle lever .............................................	4-13
Speed limiter .............................................	4-13
Front brake lever .......................................	4-14
Brake pedal and rear brake lever..............	4-14
Drive select lever.......................................	4-15
Fuel tank cap ............................................	4-15
Fuel ...........................................................	4-16
Seat...........................................................	4-18

Storage compartments.............................	4-18
Front carrier ..............................................	4-21
Rear carrier ...............................................	4-21
Adjusting the front and rear shock
absorber assemblies ..............................	4-21
Auxiliary DC jack.......................................	4-23
PRE-OPERATION CHECKS ..........................	5-1
Fuel .............................................................	5-3
Engine oil ....................................................	5-3
Final gear oil ...............................................	5-3
Differential gear oil......................................	5-3
Coolant .......................................................	5-3
Front and rear brakes .................................	5-3
Throttle lever...............................................	5-4
Tires ............................................................	5-4
Chassis fasteners .......................................	5-7
Instruments, lights and switches ................	5-7
OPERATION ..................................................	6-1
Starting the engine .....................................	6-1
Operating the drive select lever and
driving in reverse ......................................	6-2
Engine break-in...........................................	6-4

Parking ........................................................	6-5
Parking on a slope ......................................	6-5
Accessories and loading.............................	6-6
RIDING YOUR ATV ........................................	7-1
GETTING TO KNOW YOUR ATV ................	7-2
RIDE WITH CARE AND GOOD
JUDGMENT ..............................................	7-2
BE CAREFUL WHERE YOU RIDE...............	7-9
TURNING YOUR ATV................................	7-12
CLIMBING UPHILL ...................................	7-13
RIDING DOWNHILL ..................................	7-16
CROSSING A SLOPE................................	7-17
CROSSING THROUGH SHALLOW
WATER....................................................	7-18
RIDING OVER ROUGH TERRAIN .............	7-21
SLIDING AND SKIDDING..........................	7-21
WHAT TO DO IF........................................	7-22
WHAT TO DO............................................	7-23
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................	8-1
Owner’s manual and tool kit .......................	8-2
Periodic maintenance chart for the
emission control system ...........................	8-3
General maintenance and lubrication
chart ..........................................................	8-5

Removing and installing panels................	8-10
Removing the radiator grills......................	8-19
Checking the spark plug...........................	8-20
Engine oil and oil filter cartridge ...............	8-22
Final gear oil .............................................	8-26
Differential gear oil....................................	8-29
Coolant .....................................................	8-31
Cleaning the air filter element ...................	8-39
Cleaning the spark arrester ......................	8-42
V-belt case drain plug...............................	8-44
Adjusting the throttle lever free play.........	8-45
Valve clearance.........................................	8-46
Adjusting the drive select lever safety
system cable ..........................................	8-46
Brakes.......................................................	8-46
Checking the front and rear brake pads...	8-46
Checking the brake fluid level ..................	8-47
Changing the brake fluid ..........................	8-49
Checking the front and rear brake lever
free play ..................................................	8-49
Adjusting the brake pedal free play..........	8-50
Axle boots.................................................	8-52
Checking and lubricating the cables ........	8-52
Checking and lubricating the front and
rear brake levers .....................................	8-53
Checking and lubricating the brake
pedal.......................................................	8-54

Checking the wheel hub bearings.............	8-54
Checking the stabilizer bushes .................	8-54
Lubricating the rear knuckle pivots...........	8-55
Lubricating the steering shaft ...................	8-55
Battery.......................................................	8-55
Replacing a fuse .......................................	8-59
Replacing a headlight bulb .......................	8-61
Adjusting a headlight beam ......................	8-63
Replacing the tail/brake light bulb ............	8-63
Removing a wheel.....................................	8-64
Installing a wheel.......................................	8-65
Troubleshooting ........................................	8-66
Troubleshooting charts .............................	8-67
CLEANING AND STORAGE ...........................	9-1
Cleaning ......................................................	9-1
Storage........................................................	9-2
SPECIFICATIONS ........................................	10-1
CONSUMER INFORMATION .......................	11-1
Identification numbers ..............................	11-1
INDEX...........................................................	12-1

EBU29681

LOCATION OF THE WARNING AND SPECIFICATION LABELS

1

EBU30292

Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation.

Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replacement label from your Yamaha dealer.

For Europe

1	23
	4	11
7	10	12
	9
6	5
	8

5

1-1

1	4
<	45 kg
(	99 lbs)

1HP-F817R-00

5

2

6

YAMAHA

1P0-F816P-20

3

< 85 kg ( 187 lbs)

1HP-F817R-10

<	5880 N
<	600 kgf		1
<	1322 lbf
<	147 N
<	15 kgf
<	33 lbf
	37S-F817S-00

1HP-F2259-21

35.0 kPa	30.0 kPa
0.35 kgf/cm²	0.30 kgf/cm²
5.0 psi	4.4 psi

YAMAHA

1HP-F816M-M0

1-2

7 YFM550DF

1

2014

YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN

7 YFM550PF/YFM550PHF

2014

YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN

9

YFM550FWA 27.5 kW

294 kg

1NP-F155A-20

YFM550FWAD
27.5 kW
294 kg
2LB-F155A-10	YAMAHA	1HP-F811R-00

8

< 0.5 kg ( 1 lb )

37S-F816N-00

1-3

10

11

1

37S-F816S-00

12

YAMAHA

1P0-F816R-00

1-4

Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check the pictograms that apply to your model.

1

Read the Owner’s manual.

ALWAYS use an approved helmet and protective gear.

For ATV Type 1 category Y12, use from 12 years old.

Operation of this ATV by children under the age of 12 increases the risk of severe injury or death.

Adult supervision required for children under age 16.

Use from 16 years old.

Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.

NEVER use on paved roads.

NEVER carry passengers.

NEVER use with drugs or alcohol.

NEVER store fuel or flammable liquids.

1-5

This unit contains high-pressure nitrogen gas.

Mishandling can cause an explosion. Do not incinerate, puncture or open.

Use unleaded gasoline only.

Measure the tire pressure when the tires are cold.

Adjust the tire pressure.

Improper tire pressure can cause loss of control.

Loss of control can result in severe injury or death.

**.* kPa	**.* kPa
*.** kgf/cm²	*.** kgf/cm²
*.* psi	*.* psi

Turning the ATV in 4WD-LOCK (“DIFF.LOCK”) takes more effort.

Operate at a slow speed and allow extra 1 time and distance for maneuvers to avoid

loss of control.

This pictogram shows the loading limits and/or maximum load capacity for this ATV. Follow all load limits and other loading guidelines in this manual.

Load may include the driver, passenger, human protective gear, accessories, goods, luggage, and all other load related items.

Make sure you do not exceed the load limits. Overloading can cause loss of control.

Loss of control can result in severe injury or death.

This pictogram shows trailer Hitch Tow weight limit. (Combined weight of the trailer and all cargo in the trailer.)

Overloading can cause loss of control.

Loss of control can result in severe injury or death.

This pictogram shows trailer Hitch Tongue weight limit. (Weight on the trailer tongue.) Overloading can cause loss of control.

Loss of control can result in severe injury or death.

1-6

				1		2 3					1	Year of construction
	1										2	Model Name
				****		******
				YAMAHA MOTOR CO., LTD.		*** kW					3	Max. Power
						*** kg
				2500 SHINGAI, IWATA, JAPAN
											4	Mass In Running Order
						4

1-7

For Oceania

1	2 3		1

4

10

9

8

6

5

7

5

1-8

1

1LOAD LIMIT

45 kg (99 lbs)

YAMAHA

1HP-F4877-A0

2

WARNING

NEVER ride as a passenger.

Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.

YAMAHA

3

LOAD LIMIT

85 kg (187 lbs)

YAMAHA

1HP-F4897-30

4

MAXIMUM LOADING LIMIT

PULLING	LOAD:	5880 N (600 kgf)
		1322 lbf
TONGUE	WEIGHT:	147 N ( 15 kgf)
		33 lbf
		37S-F151K-00

5

1HP-F2259-21

1-9

6

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL.

LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH.

OPERATING TIRE PRESSURE : Set with tires cold Recommended : FRONT : 35 kPa, (5.0 psi)

	REAR	: 30 kPa,	(4.4 psi)
Minimum	: FRONT : 32 kPa, (4.6 psi)
	REAR	: 27 kPa,	(4.0 psi)

Never set tire pressure below minimum. It could cause the tire to dislodge from the rim.

LOADING/TRAILER TOWING

Cargo or a trailer can affect stability and handling. Read owner’s manual before loading or towing.

When riding with cargo or towing a trailer : Reduce speed and allow more room to stop. Avoid hills and rough terrain. Maximum Vehicle Load : 220 kg, (485 lbs)

Includes weight of operator, cargo and accessories (and if applicable, trailer tongue weight).

YAMAHA

1HP-F816M-00

7

1

1 lb (0.5 kg).

37S-F151F-00

8

WARNING

UNDER

16

Operating this ATV if you are under the age of 16 increases your chance of severe injury or death.

NEVER operate this ATV if you are under age 16.

1P0-F816L-00

1-10

9

1

WARNING

Improper ATV use can result in SEVERE INJURY or DEATH.

ALWAYS USE	NEVER USE	NEVER CARRY	NEVER USE
AN APPROVED	ON PUBLIC	PASSENGERS	WITH DRUGS
HELMET AND	ROADS		OR ALCOHOL
PROTECTIVE
GEAR

NEVER operate :

•without proper training or instruction.

•at speeds too fast for your skills or the conditions.

•on public roads-a collision can occur with another vehicle.

•with a passenger-passengers affect balance and steering and increase risk of losing control.

ALWAYS :

•use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns.

•avoid paved surfaces-pavement may seriously affect handling and control.

LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.

YAMAHA

4XE-F1568-10

10

Turning the ATV in 4WD-LOCK (“DIFF.LOCK”) takes more effort.

5ND-F1558-00

1-11

EBU17432

SAFETY INFORMATION

EBU27254

AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

An ATV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not follow these instructions:

Read this manual and all labels carefully and follow the operating procedures described.

Never operate an ATV without proper training or instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized ATV dealer to find out about the training courses nearest you.

Always follow the age recommendation:

– A child under 16 years old should never operate an ATV with engine size greater than 90 cc.

 Never allow a child under age 16 to operate an 2 ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely.

Never carry a passenger on an ATV.

This vehicle is intended for off-road use only. Do not operate on any paved surfaces such as: sidewalks, driveways, parking lots, paved roads, public streets or other motorway.

Watch carefully for other vehicles when operating on unpaved public streets or roads. Make sure you know your country’s laws and regulations before you ride on unpaved public streets or roads.

Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants.

Never consume alcohol or drugs before or while operating this ATV.

2-1

Never operate at speeds too fast for your skills or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience.

2 Never attempt wheelies, jumps, or other stunts.

Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.

Always keep both hands on the handlebars and both feet on the footboards of the ATV during operation.

Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.

Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.

Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds and never turn at excessive speeds.

Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills.

Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over the top of a hill at high speed.

Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.

Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning

2-2

technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.

Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use the proper gear range and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in this manual.

Always check for obstacles before operating in a new area.

Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.

Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.

Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after

leaving water. If necessary, apply them several 2 times to let friction dry out the linings.

Always be sure there are no obstacles or people behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly.

Always use the size and type of tires specified in this manual.

Always maintain proper tire pressure as described in this manual.

Never exceed the stated load capacity for an ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.

Do not operate your ATV during darkness unless it is equipped with a properly functioning headlight. Off-road riding is inherently dangerous and additionally, off-road trails do not have streetlights to guide you.

2-3

Never maintain an ATV without proper knowledge. Contact an authorized ATV dealer to inform you on basic ATV maintenance. Certain maintenance can only be carried out by certified

2staff.

In the event of an accident

1.If serious injuries are incurred, you may be safer staying next to your vehicle; it may shield you from oncoming riders. Depending on your injuries and position in the trail; you must make a judgment call as to whether you should move to a position off the trail. If you have sustained head, neck, or back injuries, or cannot feel your limbs, you should not move. Keep your helmet on and remain motionless. Lie down next to your vehicle and wait for help.

2.If less serious injuries are incurred and you can walk, then move to a position off the trail. Check yourself for injuries and apply first aid as needed.

3.If your injuries are light, when safe to do so, move your vehicle off the trail to avoid collisions with oncoming riders. Check for injuries and apply first aid as necessary. If you can physically operate your vehicle, inspect your

vehicle. If the vehicle is in safe operating condition and you can safely operate it, restart it and ride gently back to camp or other known location where you can receive medical attention. If necessary, contact your riding party or local authorities to let them know where you are and what has happened.

In the event of a breakdown

1.If your vehicle will not restart or is not in safe operating condition, turn off the main switch and engine stop switch. If the breakdown occurs at twilight or night, leave the main switch on so that your lights may warn other riders of your stopped vehicle.

2.Get out of danger. Check for oncoming vehicles and when safe, push your vehicle to the side of the trail or even off the main trail to avoid any possible collisions with oncoming riders. If you cannot move your vehicle by yourself, when safe, walk to the nearest vantage point and signal an oncoming rider to help you push your vehicle to a safe place off the trail.

3.Inspect your vehicle for any immediate hazardous conditions. The most obvious hazardous conditions are leaking fuel and

2-4

ungrounded or broken wiring. Visually check for broken wiring and leaking fuel. Leaking fuel can be confirmed by the odor of gasoline.

4.Once immediate safety hazards are confirmed not to exist, you may remove your helmet to more closely inspect your vehicle. Check for external signs of wear, broken parts, fluid leaks, cracks in the frame, suspension damage, wheel damage, and so on. Fuel, oil, and coolant usually give off a noticeable odor.

5.If your vehicle will not restart or if it is unsafe to ride, then turn off all vehicle systems (engine stop switch, main switch, and fuel cock), and then signal or go for help.

Aftermarket Parts, Accessories, and Modifications

While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious

injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.

 Never install accessories that would impair the 2 performance of your ATV. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance, limit suspension travel, steering travel or control operation.

Accessories fitted to the ATV can create instability due to improper weight distribution.

Bulky or large accessories may seriously affect the stability of the ATV.

Certain accessories can displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories are not recommended.

Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the ATV’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.

2-5

EWB00073

WARNING

Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon monoxide,

2a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.

Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports.

Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

2-6

EBU17681

EBU17691

Left view

1.Radiator cap

2.Battery

3.Fuses

4.Air filter case

5.Spark arrester

6.Engine oil dipstick

7.Oil filter cartridge

8.Coolant reservoir

DESCRIPTION

EBU17701

Right view

5

3

1.Rear shock absorber assembly spring preload adjusting ring

2.Rear storage compartment and tool kit

3.Fuel tank cap cover

4.Front shock absorber assembly spring preload adjusting ring

5.Spark plug

6.Brake pedal

7.V-belt case drain plug

3-1

EBU17713

Controls and instruments

3

1.Drive select lever

2.Rear brake lever

3.Handlebar switches

4.Horn switch

5.Rear brake fluid reservoir

6.Multi-function display

7.Front brake fluid reservoir

8.On-Command four-wheel-drive/differential gear lock switch

9.Front brake lever

10.Throttle lever

11.Front storage compartment 12.Main switch

13.Auxiliary DC jack

TIP

The ATV you have purchased may differ slightly from the figures shown in this manual.

3-2