YAMAHA YP250R (XMAX 250i) PARTS CATALOGUE 07

YP250R (XMAX 250i) (1C04) EUROPE

1F1C0-300E1
( 2F1C0-300E1	)

FEBRUARY, 08, 2008
		NEWS Nº	DATE		COMMENT
		PE2-MC-080002	Feb. 07, 2008	FIG 20.	STEERING
		PE2-MC-080001	Feb. 06, 2008	FIG 31. GENERATOR
		IR07-020	Oct. 29, 2007	FIG 17.	FENDER

A2

NEWS Nº	DATE		COMMENT
IR07-015	Sep. 12, 2007	FIG 22.	SEAT
IR07-008	Jun. 12, 2007	FIG 29.	STAND & FOOTREST
IR07-007	May 08, 2007	FIG 02. CRANKSHAFT & PISTON
IR07-006	May 03, 2007	FIG 30.	LEG SHIELD

YP250R (XMAX)

PARTS CATALOGUE

©2008 by Yamaha Motor España S.A. 1st edition, February 2008

All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor España S.A.

is expressly prohibited. Printed in Spain.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

A4

FOREWORD

7. Applicable Serial No.
Engine Serial No.	Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code
BNM6(*)	BLUISH GRAY METALLIC 6	1058
FIS(*)	FINE SILVER	00LK
SMX(*)	BLACK METALLIC X	0903

A5

MODEL LABEL

(1)A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2)“Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

	Model Code	Colouring	Colour	Colour Name	Abbrevia-
		Type Code	Code		tion
		A	00LK	FINE SILVER	FIS
	1C04	B	1058	BLUISH GRAY METALLIC 6	BNM6
		C	0903	BLACK METALLIC X	SMX

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model	Production	Country
Code	Code No.	(destination)
		AUSTRIA
		FRANCE
	010	GERMANY
		ITALY
		SPAIN
		SWITZERLAND
		GREECE
1C04		IRELAND
		ISRAEL
	020
		POLAND
		SLOVENIA
		TURKEY
		UKRAINE
	040	UNITED KINGDOM
	050	CZECHO
		HUNGARY

Model	Production	Country
Code	Code No.	(destination)

A6

ENGINE
CYLINDER ............................................................................	B2
CRANKSHAFT & PISTON ....................................................	B3
VALVE ...................................................................................	B4
CAMSHAFT & CHAIN ...........................................................	B5
WATER PUMP ......................................................................	B6
RADIATOR & HOSE .............................................................	B7
OIL PUMP .............................................................................	B9
INTAKE .................................................................................	B10
INTAKE 2 ..............................................................................	B12
EXHAUST .............................................................................	B13
CRANKCASE ........................................................................	B14
CRANKCASE COVER 1 .......................................................	C2
STARTER ..............................................................................	C4
CLUTCH ................................................................................	C5
TRANSMISSION ...................................................................	C7
CHASSIS
FRAME ..................................................................................	C8
FENDER ................................................................................	C10
SIDE COVER ........................................................................	C11
REAR ARM & SUSPENSION ...............................................	C12
STEERING ............................................................................	C13
FUEL TANK ...........................................................................	C15
SEAT .....................................................................................	D2
FRONT WHEEL ....................................................................	D4
FRONT BRAKE CALIPER ....................................................	D5
REAR WHEEL .......................................................................	D6
REAR BRAKE CALIPER .......................................................	D7
STEERING HANDLE & CABLE ............................................	D8
FRONT MASTER CYLINDER ...............................................	D10
STAND & FOOTREST ..........................................................	D12
LEG SHIELD .........................................................................	D14
GENERATOR ........................................................................	E2
STARTING MOTOR ..............................................................	E3
FLASHER LIGHT ..................................................................	E4
METER ..................................................................................	E5
HEADLIGHT ..........................................................................	E6
TAILLIGHT ............................................................................	E7
HANDLE SWITCH & LEVER ................................................	E8
ELECTRICAL 1 .....................................................................	E9
ELECTRICAL 2 .....................................................................	E11

CONTENTS

INDEX

NUMERICAL INDEX .............................................................

M1

FIG.						1 CYLINDER
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				1C0–E1101–00																		CYLINDER HEAD ASSY																												1
2				4G0–11133–10																		.GUIDE, VALVE 1																												2
3				93440–10085																		.CIRCLIP																												2
4				90105–06X04																		.BOLT, FLANGE																												1
5				90201–06X09																		.WASHER, PLATE																												1
6				90116–08X03																		BOLT, STUD																												2
7				5HW–E1160–00																		BREATHER ASSY																												1
8				93210–92448																		O-RING																												1
9				90105–06X06																		BOLT, FLANGE																												2
10				1C0–E1186–00																		COVER, CYLINDER HEAD SIDE 2																												1
11				5HW–E1187–00																		COVER, CYLINDER HEAD SIDE 3																												1
12				93210–57634																		O-RING																												2
13				90105–06X06																		BOLT, FLANGE																												5
14				90176–08026																		NUT, CROWN																												4
15				90201–08X21																		WASHER, PLATE																												4
16				4HC–11181–01																		GASKET, CYLINDER HEAD 1																												1
17				99530–14016																		PIN, DOWEL																												2
18				90105–06X10																		BOLT, FLANGE																												2
19				94700–00X11																		PLUG, SPARK																												1
20				1C0–E1311–00																		CYLINDER 1																												1
21				4HC–11351–01																		GASKET, CYLINDER																												1
22				91810–14X00																		PIN, DOWEL																												2
23				5HW–E1166–00																		PIPE, BREATHER 1																												1
24				90467–13064																		CLIP																												2

B2

FIG. 2 CRANKSHAFT & PISTON

REF.

PART NO.

DESCRIPTION

1C04

REMARKS

NO.

1

1C0–E1400–02

CRANKSHAFT ASSY

1

2

90170–16X00

NUT

1

3

90201–160F6

WASHER, PLATE

1

4

90280–05013

KEY, WOODRUFF

1

5

1C0–E1631–01

PISTON (STD)

1

UR STD

1C0–E1636–00

PISTON (0.50MM O/S)

1

AP

1C0–E1638–00

PISTON (1.00MM O/S)

1

AP

6

1C0–E1603–00

PISTON RING SET (STD)

1

UR STD

1C0–E1605–00

PISTON RING SET (0.50MM O/S)

1

AP

1C0–E1607–00

PISTON RING SET (1.00MM O/S)

1

AP

7

1C0–E1633–00

PIN, PISTON

1

8

90468–12X00

CLIP

2

B3

FIG.						3 VALVE
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				5GM–12111–00																	VALVE, INTAKE																								1
2				5H0–12121–01																	VALVE, EXHAUST																								1
3				4G0–12116–01																	SEAT, VALVE SPRING																								2
4				4HC–12113–00																	SPRING, VALVE INNER																								1
5				4HC–12113–00																	SPRING, VALVE INNER																								1
6				4HC–12114–00																	SPRING, VALVE OUTER																								1
7				4HC–12114–00																	SPRING, VALVE OUTER																								1
8				5H0–12119–00																	SEAL, VALVE STEM																								2
9				4G0–12117–00																	RETAINER, VALVE SPRING																								2
10				4G0–12118–00																	COTTER, VALVE																								4
11				1C0–E2151–00																	ARM, VALVE ROCKER																								2
12				3Y1–12156–00																	SHAFT, ROCKER 2																								1
13				5H0–12146–00																	SHAFT, ROCKER																								1
14				93210–09165																	O-RING																								1
15				2NX–12159–00																	SCREW, VALVE ADJUSTING																								2
16				90170–06128																	NUT																								2

B4

FIG. 4 CAMSHAFT & CHAIN

REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				5SE–E2170–00																	CAMSHAFT ASSY 1																												1
2				93306–005Y6																	.BEARING																												1
3				93306–202YT																	.BEARING																												1
4				4GA–1111F–00																	PLATE																												1
5				90101–06X12																	BOLT																												2
6				90215–06184																	WASHER, LOCK																												1
7				4HC–12176–00																	SPROCKET, CAM CHAIN																												1
8				93604–10X00																	PIN, DOWEL																												1
9				90101–10303																	BOLT																												1
10				90201–10X08																	WASHER, PLATE																												1
11				4KB–11145–00																	PLATE, BREATHER 2																												1
12				94582–17104																	CHAIN																												1
13				1C0–E2231–00																	GUIDE, STOPPER 1																												1
14				1C0–E2241–00																	GUIDE, STOPPER 2																												1
15				1C0–E2210–00																	TENSIONER ASSY, CAM CHAIN																												1
16				4RF–12213–00																	GASKET, TENSIONER CASE																												1
17				90110–06X30																	BOLT, HEXAGON SOCKET HEAD																												2
18				4HC–12157–00																	BOLT																												1
19				93210–15X00																	O-RING																												1

B5

FIG.						5 WATER PUMP
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				5HW–E2420–01																	WATER PUMP ASSY																												1
2				5HW–E2450–00																	IMPELLER SHAFT ASSY																												1
3				5HW–E2422–00																	COVER, HOUSING																												1
4				4HC–12428–10																	GASKET, HOUSING COVER 2																												1
5				90110–06X45																	BOLT, HEXAGON SOCKET HEAD																												2
6				93306–000Y0																	BEARING																												1
7				5HW–E2421–00																	HOUSING, WATER PUMP																												1
8				93101–10090																	OIL SEAL																												1
9				11H–12438–10																	SEAL, MECHANICAL																												1
10				93410–10X00																	CIRCLIP																												1
11				90201–06X09																	WASHER, PLATE																												1
12				90105–06X19																	BOLT, FLANGE																												1
13				93210–33133																	O-RING																												1
14				5GM–12426–00																	SHAFT																												1
15				93603–22X00																	PIN, DOWEL																												1
16				90201–08X10																	WASHER, PLATE																												2
17				4HC–12459–00																	GEAR, IMPELLER SHAFT																												1
18				99001–07600																	CIRCLIP																												1
19				4HC–12446–00																	JOINT																												1
20				93210–16275																	O-RING																												2
21				90110–06X29																	BOLT, HEXAGON SOCKET HEAD																												2

B6

FIG. 6 RADIATOR & HOSE

REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				4HC–12411–00																	THERMOSTAT																												1
2				1C0–E2413–10																	COVER, THERMOSTAT																												1
3				90111–04X01																	BOLT,HEX. SOCKET BUTTON																												1
4				90201–047R9																	WASHER, PLATE																												1
5				90110–06X27																	BOLT, HEXAGON SOCKET HEAD																												2
6				1C0–E2576–10																	HOSE 1																												1
7				90467–11X00																	CLIP																												2
8				1C0–E2460–10																	RADIATOR ASSY																												1
9				1B9–E2405–00																	BLOWER ASSY																												1
10				1B9–E2671–00																	NUT 1																												3
11				1B9–E2675–00																	BOLT, BLOWER HOLDING																												3
12				90480–20X00																	GROMMET																												1
13				90480–15363																	GROMMET																												2
14				90387–06X24																	COLLAR																												2
15				90201–060A3																	WASHER, PLATE																												2
16				9580M–06025																	BOLT, FLANGE																												2
17				5MF–E2462–01																	CAP, RADIATOR																												1
18				1B9–E2591–00																	SUPT, FILLER NECK																												1
19				90149–06X04																	SCREW																												1
20				1C0–E244H–10																	HOSE 5																												1
21				90450–08X01																	HOSE CLAMP ASSY																												1
22				90450–27X00																	HOSE CLAMP ASSY																												1
23				1B9–E243A–00																	HOSE 1																												1
24				90450–27X00																	HOSE CLAMP ASSY																												2
25				1C0–E243E–00																	HOSE 2																												1
26				90450–27X00																	HOSE CLAMP ASSY																												2
27				1C0–E248B–00																	PIPE ASSY 1																												1

B7

FIG. 6 RADIATOR & HOSE

REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
28				90119–06X02																	BOLT, WITH WASHER																				2
29				1C0–E244G–00																	HOSE, 4																				1
30				90450–27X00																	HOSE CLAMP ASSY																				2
31				1C0–E243F–00																	HOSE,3																				1
32				90450–27X00																	HOSE CLAMP ASSY																				2
33				1B9–F1871–00																	TANK, RECOVERY																				1
34				90119–06X02																	BOLT, WITH WASHER																				2
35				1B9–F1771–00																	BODY, CAP																				1
36				5XL–F1817–00																	PIPE 2																				1
37				90467–10X01																	CLIP																				1
38				90467–10X01																	CLIP																				1
39				90464–50X05																	CLAMP																				1

B8

FIG.						7 OIL PUMP
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				1C0–E3300–00																	OIL PUMP ASSY																									1
2				93603–12X03																	..PIN, DOWEL																									1
3				1C0–E3325–00																	.GEAR, PUMP DRIVEN																									1
4				93603–22X01																	.PIN, DOWEL																									1
5				90201–08X22																	.WASHER, PLATE																									1
6				93430–06X02																	.CIRCLIP																									1
7				4HC–13475–00																	GASKET																									1
8				90111–06X06																	BOLT,HEX. SOCKET BUTTON																									2
9				59V–11167–00																	PIPE, BREATHER 2																									1
10				51Y–13411–00																	STRAINER, OIL																									1
11				90501–18576																	SPRING, COMPRESSION																									1
12				5DS–E5351–00																	PLUG, DRAIN																									1
13				93210–35520																	O-RING																									1

B9

FIG.						8 INTAKE
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				1C0–E3585–00																	MANIFOLD																												1
2				1C0–13930–00																	PIPE INLET ASSEMBLY																												1
3				5CA–14147–00																	.O-RING																												1
4				1C0–14413–00																	.STAY																												1
5				5VU–24135–00																	CLAMP 1																												1
6				90464–06X04																	CLAMP																												1
7				9131M–06016																	BOLT																												1
8				5VU–13556–00																	GASKET, MANIFOLD																												1
9				95817–06025																	BOLT, FLANGE																												1
10				1C0–E3895–00																	HOSE, AIR																												1
11				90467–07138																	CLIP																												1
12				90467–07801																	CLIP																												1
13				91317–06030																	BOLT																												2
14				1C0–E3595–00																	JOINT																												1
15				93210–35537																	O-RING																												1
16				93210–35537																	O-RING																												1
17				90110–06X28																	BOLT, HEXAGON SOCKET HEAD																												2
18				1C0–13750–00																	THROTTLE BODY ASSY																												1
19				5RU–85885–00																	.THROTTLE SENSOR ASSY																												1
20				98507–05010																	.SCREW, PAN HEAD																												2
21				5CA–14216–00																	.SCREW																												2
22				5LB–14216–00																	.SCREW																												2
23				1C0–14286–00																	.SPRING																												1
24				1C0–14340–00																	.VALVE ASSY																												1
25				1C0–E4291–00																	BRACKET 1																												1
26				90387–06X33																	COLLAR																												2
27				1B9–E4435–00																	GROMMET																												2

B10

FIG.						8 INTAKE
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
28				90201–06X23																	WASHER, PLATE																				2
29				95702–06500																	NUT, FLANGE																				2
30				95817–06010																	BOLT, FLANGE																				1
31				90460–52210																	CLAMP, HOSE																				1
32				1C0–E3892–00																	HOSE, AIR 2																				1
33				90467–20030																	CLIP																				2
34				1C0–F1374–00																	HOLDER, FUEL PIPE																				1
35				9580M–06012																	BOLT, FLANGE																				1
36				1C7–82380–00																	SENSOR, PRESSURE																				1

B11

FIG.						9 INTAKE 2
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				1C0–E4411–10																	CASE, AIR CLEANER 1																												1
2				1B9–E4412–00																	CAP, CLEANER CASE 1																												1
3				1B9–E441A–00																	COVER, CLEANER CASE 1																												1
4				1B9–E4437–00																	DUCT																												1
5				1C0–E4453–10																	JOINT, AIR CLEANER 1																												1
6				1B9–14451–00																	ELEMENT, AIR CLEANER																												1
7				1B9–E4452–00																	SEAL																												2
8				97707–50125																	SCREW, TAPPING																												9
9				90446–14X00																	HOSE																												2
10				90467–12X00																	CLIP																												4
11				90387–06X31																	COLLAR																												2
12				90480–13X01																	GROMMET																												4
13				5CA–85886–00																	SENSOR, AIR TEMPRATURE																												1
14				5CA–14435–00																	GROMMET																												1
15				5DS–E446M–00																	COVER, DRAIN VALVE																												2
16				1C0–E4349–00																	PIPE																												1
17				90467–15X00																	CLIP																												2
18				90110–06X70																	BOLT, HEXAGON SOCKET HEAD																												2
19				90201–06X06																	WASHER, PLATE																												2
20				90450–45X00																	HOSE CLAMP ASSY																												1

B12

FIG.					10 EXHAUST
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				1C0–E4711–00																	MUFFLER 1																										1
2				1S6–E4718–10																	PROTECTOR, (PAINTED)																										1
3				5GM–14738–00																	PROTECTOR, MUFFLER 3																										1
4				90111–06015																	BOLT,HEX. SOCKET BUTTON																										2
5				90480–10332																	GROMMET																										2
6				1S6–E4799–10																	CAP (PAINTED)																										1
7				5GM–14728–00																	PROTECTOR, MUFFLER 2																										2
8				5GM–1482K–00																	PLATE																										1
9				90111–06020																	BOLT,HEX. SOCKET BUTTON																										3
10				5RB–14766–00																	WASHER, PROTECTOR																										6
11				4HC–14628–00																	PROTECTOR, EXHAUST PIPE																										1
12				92017–06012																	BOLT, BUTTON HEAD																										2
13				92907–06200																	WASHER																										2
14				4BD–14766–00																	WASHER, PROTECTOR																										4
15				1B9–14714–00																	GASKET, MUFFLER																										1
16				1C0–E4611–00																	PIPE, EXHAUST 1																										1
17				3MT–14613–00																	GASKET, EXHAUST PIPE																										1
18				95607–08200																	NUT, SELF-LOCKING																										2
19				97517–12590																	BOLT, WITH WASHER																										3
20				90464–50X05																	CLAMP																										1
21				5C4–8592A–00																	O2 SENSOR																										1

B13

FIG.					11 CRANKCASE
REF.								PART NO.																		DESCRIPTION																																			1C04																		REMARKS
NO.
1				5SE–E5100–01																	CRANKCASE ASSY																													1
2				4HC–15378–01																	.HOLDER																													2
3				90387–1006J																	.COLLAR																													2
4				93210–16275																	.O-RING																													4
5				90201–16242																	.WASHER, PLATE																													2
6				93410–16X00																	.CIRCLIP																													2
7				4X6–F2216–00																	.BUSH, REAR SHOCK ABSORBER																													1
8				4HC–15371–00																	BREATHER																													1
9				90445–13X00																	HOSE																													1
10				91810–14X00																	PIN, DOWEL																													2
11				90105–06X08																	BOLT, FLANGE																													4
12				90105–06X09																	BOLT, FLANGE																													5
13				93102–30284																	OIL SEAL																													1
14				90116–08591																	BOLT, STUD																													4
15				90105–08X06																	BOLT, FLANGE																													1
16				90430–08X00																	GASKET																													1
17				3VL–E5363–00																	PLUG, OIL																													1
18				93210–14X01																	O-RING																													1
19				5SE–E5421–00																	COVER, CRANKCASE 2																													1
20				5SE–E5461–00																	GASKET, CRANKCASE COVER 2																													1
21				91810–14X00																	PIN, DOWEL																													2
22				90105–08X07																	BOLT, FLANGE																													6
23				4HC–15492–00																	COVER																													1
24				90110–06X30																	BOLT, HEXAGON SOCKET HEAD																													2
25				90340–12X00																	PLUG, STRAIGHT SCREW																													1
26				90430–12213																	GASKET																													1
27				1C0–E5199–00																	BRACKET																													1

B14