YAMAHA YFM660FS PARTS CATALOGUE 04

YFM660FS (5KMH) U.S.A. YFM660FS (5KMJ) CANADA YFM660FS (5KMK) EUROPE YFM660FS (5KML) OCEANIA

A2

1C5KM-100E1

( 2C5KM-100E1 )

YFM660FS

PARTS CATALOGUE ©2003 by Yamaha Motor Co., Ltd.

1st edition, May 2003 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

A5

FOREWORD

7. Applicable Serial No.
Engine Serial No.	Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code
DPBSE(*)	DEEP PURPLISH BLUE SOLID E	0583
DPBSN(*)	DARK PURPLISH BLUE SOLID N	0891
PDG(*)	PASTEL DEEP GREEN	00K0
RTR(*)	ROMANTIQUE ROUGE	00TR

9. Quantity Column Information

Column No.	Name Of Q’ty Column	Destination
1	USA	U.S.A.
2	CAN	CANADA
3	EUR	EUROPE
4	OCE	AUSTRALIA,NEW ZEALAND

A6

MODEL LABEL

(1)A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2)“Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

	Model Code	Colouring	Colour	Colour Name	Abbrevia-
		Type Code	Code		tion
		A	00K0	PASTEL DEEP GREEN	PDG
	5KMH	B	00TR	ROMANTIQUE ROUGE	RTR
		C	0891	DARK PURPLISH BLUE SOLID N	DPBSN
		A	00K0	PASTEL DEEP GREEN	PDG
	5KMJ
		B	00TR	ROMANTIQUE ROUGE	RTR
		C	0891	DARK PURPLISH BLUE SOLID N	DPBSN
	5KMK	A	00K0	PASTEL DEEP GREEN	PDG
		B	00TR	ROMANTIQUE ROUGE	RTR
	5KML	D	0583	DEEP PURPLISH BLUE SOLID E	DPBSE

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

	Model	Production	Country
	Code	Code No.	(destination)
	5KMH	010	U.S.A.
	5KMJ	010	CANADA
		010	SWITZERLAND
	5KMK
			FRANCE
		020	UNITED KINGDOM
	5KML	010	AUSTRALIA
			NEW ZEALAND

Model	Production	Country
Code	Code No.	(destination)

A7

ENGINE
CYLINDER HEAD .................................................................	B2
CYLINDER ............................................................................	B4
CRANKSHAFT & PISTON ....................................................	B5
VALVE ...................................................................................	B7
CAMSHAFT & CHAIN ...........................................................	B8
WATER PUMP ......................................................................	B9
RADIATOR & HOSE .............................................................	B10
INTAKE .................................................................................	B12
OIL PUMP .............................................................................	B13
CARBURETOR .....................................................................	B15
EXHAUST .............................................................................	C3
CRANKCASE ........................................................................	C5
CRANKCASE COVER 1 .......................................................	C7
STARTER ..............................................................................	C9
STARTER CLUTCH ..............................................................	C10
CLUTCH ................................................................................	C11
TRANSMISSION ...................................................................	C13
MIDDLE DRIVE GEAR ..........................................................	C15
SHIFT CAM & FORK .............................................................	D3
SHIFT SHAFT .......................................................................	D5
CHASSIS
FRAME ..................................................................................	D7
FRONT FENDER ..................................................................	D9
REAR FENDER .....................................................................	D11
SIDE COVER ........................................................................	D12
REAR ARM ...........................................................................	D13
DRIVE SHAFT .......................................................................	D14
FRONT DIFFERENTIAL .......................................................	E3
REAR SUSPENSION ............................................................	E5
FRONT SUSPENSION & WHEEL ........................................	E6
STEERING ............................................................................	E7
FUEL TANK ...........................................................................	E8
SEAT .....................................................................................	E10
FRONT WHEEL ....................................................................	E11
FRONT BRAKE CALIPER ....................................................	E13
REAR WHEEL .......................................................................	E14
REAR BRAKE CALIPER .......................................................	F2
STEERING HANDLE & CABLE ............................................	F3
FRONT MASTER CYLINDER ...............................................	F4
STAND & FOOTREST ..........................................................	F5

CONTENTS

REAR MASTER CYLINDER	................................................. F6
GUARD .................................................................................	F8
GENERATOR .......................................................................	F9
STARTING MOTOR .............................................................	F10
METER .................................................................................	F11
HEADLIGHT .........................................................................	F12
TAILLIGHT ............................................................................	F13
TAILLIGHT 2 .........................................................................	F14
HANDLE SWITCH & LEVER ................................................	F15
ELECTRICAL 1 .....................................................................	G2
ELECTRICAL 2 .....................................................................	G6
EMBLEM & LABEL 1 ............................................................	G7
EMBLEM & LABEL 2 ............................................................	G9
EMBLEM & LABEL 3 ............................................................	G11
EMBLEM & LABEL 4 ............................................................	G12
	INDEX
NUMERICAL INDEX .............................................................	M1

FIG.						1 CYLINDER HEAD
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–11101–01																	CYLINDER HEAD ASSY																													1														1			1			1
2				5KM–11133–10																	.GUIDE, VALVE 1																													3														3			3			3
3				5KM–11134–10																	.GUIDE, VALVE 2																													2														2			2			2
4				93440–10085																	.CIRCLIP																													5														5			5			5
5				90340–18101																	.PLUG, STRAIGHT SCREW																													2														2			2			2
6				95617–08625																	.BOLT, STUD																													4														4			4			4
7				90340–14117																	.PLUG, STRAIGHT SCREW																													1														1			1			1
8				93210–13657																	.O-RING																													1														1			1			1
9				99530–10116																	.PIN, DOWEL																													2														2			2			2
10				90105–09648																	BOLT, FLANGE																													4														4			4			4
11				94701–00241																	PLUG, SPARK (NGK DPR8EA-9)																													1														1			1			1
12				91317–06130																	BOLT																													2														2			2			2
13				91317–06115																	BOLT																													1														1			1			1
14				91317–06025																	BOLT																													5														5			5			5
15				91317–06040																	BOLT																													2														2			2			2
16				91317–06055																	BOLT																													6														6			6			6
17				90109–063E9																	BOLT																													1														1			1			1
18				91317–06050																	BOLT																													1														1			1			1
19				92907–06600																	WASHER, PLATE																													3														3			3			3
20				1L9–11186–00																	COVER, CYLINDER HEAD SIDE 2																													2														2			2			2
21				93210–32172																	O-RING																													2														2			2			2
22				3YF–11187–00																	COVER, CYLINDER HEAD SIDE 3																													1														1			1			1
23				93210–71360																	O-RING																													1														1			1			1
24				91317–06018																	BOLT																													4														4			4			4
25				3TB–12215–01																	CAP, TENSIONER CASE																													1														1			1			1
26				93210–19522																	O-RING																													1														1			1			1
27				90110–06093																	BOLT, HEXAGON SOCKET HEAD																													1														1			1			1

B2

FIG.						1 CYLINDER HEAD
REF.								PART NO.																		DESCRIPTION																																			USA		CAN		EUR			OCE						REMARKS
NO.
28				90401–06001																	BOLT, UNION																				1																						1		1		1
29				90430–06192																	GASKET																				1																						1		1		1

B3

FIG.						2 CYLINDER
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				3YF–11181–00																		GASKET, CYLINDER HEAD 1																								1																		1			1			1
2				93612–16254																		PIN, DOWEL																								2																		2			2			2
3				90105–09647																		BOLT, FLANGE																								2																		2			2			2
4				90201–096J9																		WASHER, PLATE																								6																		6			6			6
5				5KM–11310–00																		CYLINDER																								1																		1			1			1
6				93211–01467																		O-RING																								1																		1			1			1
7				5KM–11351–00																		GASKET, CYLINDER																								1																		1			1			1
8				90105–10649																		BOLT, FLANGE																								2																		2			2			2
9				90105–10650																		BOLT, FLANGE																								2																		2			2			2
10				90201–101A4																		WASHER, PLATE																								4																		4			4			4
11				91317–06040																		BOLT																								2																		2			2			2
12				99530–14016																		PIN, DOWEL																								2																		2			2			2

B4

FIG. 3 CRANKSHAFT & PISTON

REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–11400–00																	CRANKSHAFT ASSY																														1													1			1			1
2				5KM–11681–00																	.PIN, CRANK 1																														1													1			1			1
3				93310–637D3																	.BEARING																														1													1			1			1
4				5LP–11651–00																	.ROD, CONNECTING																														1													1			1			1
5				5KM–11536–00																	GEAR, DRIVE																														1													1			1			1
6				5KM–11565–00																	WASHER, BEARING COVER																														1													1			1			1
7				90501–220A1																	SPRING, COMPRESSION																														8													8			8			8
8				93606–09002																	PIN, DOWEL																														4													4			4			4
9				99009–35400																	CIRCLIP																														1													1			1			1
10				90280–16053																	KEY, WOODRUFF																														1													1			1			1
11				90201–10321																	WASHER, PLATE																														1													1			1			1
12				90101–10568																	BOLT																														1													1			1			1
13				93210–16290																	O-RING																														1													1			1			1
14				93306–30702																	BEARING (B6307)																														1													1			1			1
15				3YF–11631–00–X0																	PISTON (STD)																														1													1			1			1
				3YF–11636–00																	PISTON (0.50MM O/S)																														1													1			1			1								AP
				3YF–11638–00																	PISTON (1.00MM O/S)																														1													1			1			1								AP
16				3YF–11610–00																	PISTON RING SET (STD)																														1													1			1			1
				3YF–11610–20																	PISTON RING SET (0.50MM O/S)																														1													1			1			1								AP
				3YF–11610–40																	PISTON RING SET (1.00MM O/S)																														1													1			1			1								AP
17				3YF–11633–01																	PIN, PISTON																														1													1			1			1
18				93450–24028																	CIRCLIP																														2													2			2			2
19				5KM–16181–00																	SPACER 1																														1													1			1			1
20				5KM–11447–00																	SEAL, CRANK																														2													2			2			2
21				5KM–11454–10																	WEIGHT 1																														1													1			1			1
22				5KM–11530–00																	BALANCER WEIGHT GEAR COMP.																														1													1			1			1
23				90282–05005																	KEY, STRAIGHT																														1													1			1			1

B5

FIG. 3 CRANKSHAFT & PISTON

REF.								PART NO.																		DESCRIPTION																																			USA		CAN		EUR			OCE						REMARKS
NO.
24				90170–18003																	NUT																				1																						1		1		1
25				90215–18001																	WASHER, LOCK																				1																						1		1		1
26				93306–30534																	BEARING																				1																						1		1		1
27				93306–30432																	BEARING (B6304)																				1																						1		1		1
28				93102–20108																	OIL SEAL																				1																						1		1		1

B6

FIG.						4 VALVE
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–12111–00																	VALVE, INTAKE																								3																			3			3			3
2				3YF–12121–00																	VALVE, EXHAUST																								2																			2			2			2
3				3YF–12113–00																	SPRING, VALVE INNER																								3																			3			3			3
4				3YF–12114–00																	SPRING, VALVE OUTER																								2																			2			2			2
5				3YF–12116–00																	SEAT, VALVE SPRING																								5																			5			5			5
6				5H0–12119–00																	SEAL, VALVE STEM																								5																			5			5			5
7				3YF–12117–01																	RETAINER, VALVE SPRING																								5																			5			5			5
8				4G0–12118–00																	COTTER, VALVE																								10																			10			10			10
9				3YF–12151–00																	ARM, VALVE ROCKER																								1																			1			1			1
10				3YF–12161–00																	ARM, VALVE ROCKER 2																								1																			1			1			1
11				3YF–12162–00																	ARM, VALVE ROCKER 3																								1																			1			1			1
12				3YF–12163–00																	ARM, VALVE ROCKER 4																								1																			1			1			1
13				3YF–12146–00																	SHAFT, ROCKER																								1																			1			1			1
14				2NX–12156–00																	SHAFT, ROCKER 2																								1																			1			1			1
15				3YF–12166–00																	SHAFT, ROCKER 3																								1																			1			1			1
16				93210–08521																	O-RING																								2																			2			2			2
17				90109–063E8																	BOLT																								2																			2			2			2
18				2NX–12159–00																	SCREW, VALVE ADJUSTING																								5																			5			5			5
19				90170–06128																	NUT																								5																			5			5			5
20				90206–12075																	WASHER, WAVE																								4																			4			4			4

B7

FIG. 5 CAMSHAFT & CHAIN

REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–12170–00																	CAMSHAFT ASSY 1																															1												1			1			1
2				3YF–12284–00																	.PIN, DECOMPRESSION LEVER																															1												1			1			1
3				90501–05001																	.SPRING, COMPRESSION																															1												1			1			1
4				93603–21180																	.PIN, DOWEL																															1												1			1			1
5				3YF–12290–00																	.LEVER, DECOMPRESSION SPRING																															1												1			1			1
6				5KM–12176–00																	SPROCKET, CAM CHAIN																															1												1			1			1
7				3YF–12288–00																	CAM, DECOMPRESSION																															2												2			2			2
8				3YF–12247–00																	SHAFT, TENSIONER																															2												2			2			2
9				5KM–12216–00																	SPRING																															2												2			2			2
10				3YF–12233–00																	PLATE, GUIDE STOPPER 1																															2												2			2			2
11				90105–07342																	BOLT, FLANGE																															2												2			2			2
12				94591–53126																	CHAIN (92RH2010-126M)																															1												1			1			1
13				5KM–12231–10																	GUIDE, STOPPER 1																															1												1			1			1
14				5KM–12241–00																	GUIDE, STOPPER 2																															1												1			1			1
15				97027–06016																	BOLT																															2												2			2			2
16				92907–06600																	WASHER, PLATE																															2												2			2			2
17				5KM–12210–00																	TENSIONER ASSY, CAM CHAIN																															1												1			1			1
18				90110–06039																	BOLT, HEXAGON SOCKET HEAD																															2												2			2			2
19				4DW–12213–00																	GASKET, TENSIONER CASE																															1												1			1			1

B8

FIG.						6 WATER PUMP
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–12420–10																	WATER PUMP ASSY																										1																	1			1			1
2				5KM–12450–10																	.IMPELLER SHAFT ASSY																										1																	1			1			1
3				5KM–12422–00																	.COVER, HOUSING																										1																	1			1			1
4				93210–33133																	.O-RING																										1																	1			1			1
5				90105–06023																	.BOLT, FLANGE																										2																	2			2			2
6				93306–00006																	.BEARING (B6000)																										1																	1			1			1
7				5KM–12421–00																	.HOUSING, WATER PUMP																										1																	1			1			1
8				93101–10090																	.OIL SEAL																										1																	1			1			1
9				11H–12438–10																	.SEAL, MECHANICAL																										1																	1			1			1
10				99009–10400																	.CIRCLIP																										1																	1			1			1
11				5KM–12428–00																	.GASKET, HOUSING COVER 2																										1																	1			1			1
12				95027–06010																	.BOLT, FLANGE																										1																	1			1			1
13				90430–06014																	.GASKET																										1																	1			1			1
14				90446–06001																	.HOSE (L300)																										1																	1			1			1
15				90467–06194																	.CLIP																										1																	1			1			1
16				95027–06045																	BOLT, FLANGE																										1																	1			1			1
17				95027–06065																	BOLT, FLANGE																										1																	1			1			1

B9

FIG. 7 RADIATOR & HOSE

REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–12576–00																	HOSE 1																								1																			1			1			1
2				90467–26189																	CLIP																								2																			2			2			2
3				5KM–12481–00																	PIPE 1																								1																			1			1			1
4				91317–06010																	BOLT																								1																			1			1			1
5				93210–21190																	O-RING																								1																			1			1			1
6				5KM–12577–00																	HOSE 2																								1																			1			1			1
7				90450–32015																	HOSE CLAMP ASSY																								2																			2			2			2
8				5KM–12469–00																	JOINT 1																								1																			1			1			1
9				91317–06020																	BOLT																								2																			2			2			2
10				93210–33786																	O-RING																								1																			1			1			1
11				5KM–12578–00																	HOSE 3																								1																			1			1			1
12				90467–26189																	CLIP																								2																			2			2			2
13				5KM–12579–00																	HOSE 4																								1																			1			1			1
14				90467–10038																	CLIP																								2																			2			2			2
15				90462–08008																	CLAMP																								1																			1			1			1
16				5KM–12411–01																	THERMOSTAT																								1																			1			1			1
17				5KM–12413–01																	COVER, THERMOSTAT																								1																			1			1			1
18				95027–06020																	BOLT, FLANGE																								2																			2			2			2
19				5HD–12462–00																	CAP, RADIATOR																								1																			1			1			1
20				5KM–12461–00																	RADIATOR ASSY																								1																			1			1			1
21				5KM–12405–00																	BLOWER ASSY																								1																			1			1			1
22				5KM–12620–00																	.AIR SHROUD ASSY																								1																			1			1			1
23				5KM–12630–00																	.MOTOR ASSY																								1																			1			1			1
24				5KM–12611–00																	.FAN																								1																			1			1			1
25				33M–12671–00																	.NUT 1																								1																			1			1			1
26				5GH–12647–00																	.SCREW, MOTOR HOLDING																								3																			3			3			3
27				1AA–12535–00																	PLATE																								3																			3			3			3

B10

FIG. 7 RADIATOR & HOSE

REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
28				97017–06010																	BOLT																				3																							3			3			3
29				92907–06600																	WASHER, PLATE																				3																							3			3			3
30				90480–15235																	GROMMET																				4																							4			4			4
31				95807–06020																	BOLT, FLANGE																				2																							2			2			2
32				90209–06174																	WASHER																				2																							2			2			2
33				90387–060A7																	COLLAR																				2																							2			2			2

B11

FIG.						8 INTAKE
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–13586–01																	JOINT, CARBURETOR 1																								1																			1			1			1
2				93210–44545																	O-RING																								1																			1			1			1
3				93210–321A8																	O-RING																								1																			1			1			1
4				91317–06020																	BOLT																								4																			4			4			4
5				90450–65001																	HOSE CLAMP ASSY																								1																			1			1			1
6				5KM–13596–00																	JOINT, CARBURETOR 2																								1																			1			1			1
7				90460–59211																	CLAMP, HOSE																								1																			1			1			1
8				5KM–14411–10																	CASE, AIR CLEANER 1																								1																			1			1			1
9				5GH–14436–00																	HOOK																								5																			5			5			5
10				1UY–14458–01																	GUIDE																								1																			1			1			1
11				1UY–14468–00																	PLATE,ELEMENT FITTING																								1																			1			1			1
12				1UY–14451–00																	ELEMENT, AIR CLEANER																								1																			1			1			1
13				5KM–14412–10																	CAP, CLEANER CASE 1																								1																			1			1			1
14				5KM–14452–00																	SEAL																								1																			1			1			1
15				59V–14457–00																	SEAL																								1																			1			1			1
16				90467–22080																	CLIP																								1																			1			1			1
17				5KM–14453–00																	JOINT, AIR CLEANER 1																								1																			1			1			1
18				31A–14419–00																	PIPE																								1																			1			1			1
19				90460–75020																	CLAMP, HOSE																								1																			1			1			1
20				5KM–1442F–01																	PROTECTOR																								1																			1			1			1
21				31A–14435–00																	GROMMET																								1																			1			1			1
22				5KM–14419–00																	PIPE																								1																			1			1			1
23				90450–67001																	HOSE CLAMP ASSY																								1																			1			1			1
24				90338–08226																	PLUG																								2																			2			2			2
25				97707–60025																	SCREW, TAPPING																								2																			2			2			2
26				90480–18290																	GROMMET																								2																			2			2			2
27				5KM–2179T–20																	PLATE, EPA 3(CALIFORNIA)																								1

B12

FIG.						9 OIL PUMP
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–13300–00																	OIL PUMP ASSY																											1																1			1			1
2				5KM–13329–00																	GASKET, PUMP COVER																											1																1			1			1
3				95027–06040																	BOLT, FLANGE																											3																3			3			3
4				5KM–13410–00																	STRAINER HOUSING ASSY																											1																1			1			1
5				93210–14579																	O-RING																											1																1			1			1
6				95027–06014																	BOLT, FLANGE																											1																1			1			1
7				90340–14132																	PLUG, STRAIGHT SCREW																											1																1			1			1
8				214–11198–01																	GASKET																											1																1			1			1
9				5GH–13440–00																	ELEMENT ASSY, OIL CLEANER																											1																1			1			1
10				90401–20145																	BOLT, UNION																											1																1			1			1
11				5KM–13355–00																	SPROCKET, DRIVEN																											1																1			1			1
12				99009–11400																	CIRCLIP																											1																1			1			1
13				94581–94070																	CHAIN (DID25SD DHA)																											1																1			1			1
14				3AJ–13161–01																	PIPE, DELIVERY 1																											1																1			1			1
15				90430–08204																	GASKET																											4																4			4			4
16				90401–08117																	BOLT, UNION																											2																2			2			2
17				5KM–13171–00																	PIPE, DELIVERY 2																											1																1			1			1
18				90401–14118																	BOLT, UNION																											1																1			1			1
19				90430–14043																	GASKET																											2																2			2			2
20				5KM–12858–00																	BOLT, UNION																											1																1			1			1
21				90430–14043																	GASKET																											3																3			3			3
22				5KM–13181–00																	PIPE, DELIVERY 3																											1																1			1			1
23				90401–10159																	BOLT, UNION																											1																1			1			1
24				90430–10188																	GASKET																											2																2			2			2
25				91317–06012																	BOLT																											1																1			1			1
26				5KM–13490–00																	RELIEF VALVE ASSY																											1																1			1			1
27				93210–10096																	O-RING																											1																1			1			1

B13

FIG.						9 OIL PUMP
REF.								PART NO.																		DESCRIPTION																																			USA		CAN		EUR			OCE						REMARKS
NO.
28				5KM–1319K–00																	PLATE																				1																						1		1		1
29				95027–06012																	BOLT, FLANGE																				2																						2		2		2

B14

FIG.					10 CARBURETOR
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–14901–10																	CARBURETOR ASSY 1																				1																							1			1			1
2				5KM–1490J–00																	.NEEDLE SET																				1																							1			1			1
3				4KM–14933–00																	.SPRING, DIAPHRAGM																				1																							1			1			1
4				5KM–24411–00																	.DIAPHRAGM																				1																							1			1			1
5				5KM–14912–00																	.VALVE, THROTTLE																				1																							1			1			1
6				5KM–14918–00																	.RING																				1																							1			1			1
7				98507–05008																	.SCREW, PAN HEAD																				2																							2			2			2
8				5EA–14105–00																	.PILOT SCREW SET																				1																							1			1			1
9				3G2–14231–11																	.JET, POWER (# 55)																				1																							1			1			1
10				3G2–1423E–61																	.JET, MAIN (#153.8)																				1																							1			1			1
11				5GH–14918–00																	.RING																				1																							1			1			1
12				5GH–14261–00																	.HOLDER																				1																							1			1			1
13				583–14561–00																	.O-RING																				1																							1			1			1
14				5DM–14985–00																	.FLOAT																				1																							1			1			1
15				98507–04008																	.SCREW, PAN HEAD																				1																							1			1			1
16				127–14186–00																	.PIN, FLOAT																				1																							1			1			1
17				1FN–14565–00																	.SCREW																				1																							1			1			1
18				5DM–14561–00																	.O-RING																				1																							1			1			1
19				5KM–14190–30																	.NEEDLE VALVE ASSY																				1																							1			1			1
20				5DM–14141–30																	.NOZZLE, MAIN																				1																							1			1			1
21				12R–14191–00																	.PLUG, DRAIN																				1																							1			1			1
22				1HX–14231–12																	.JET, MAIN (# 60)																				1																							1			1			1
23				5KM–1410A–00																	.STARTER SET																				1																							1			1			1
24				4WV–14147–10																	.O-RING																				1																							1			1			1
25				4WV–14293–00																	.COVER 1																				1																							1			1			1
26				98507–04008																	.SCREW, PAN HEAD																				3																							3			3			3
27				5KM–14197–20																	.PIPE																				1																							1			1			1

B15

FIG.					10 CARBURETOR
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
28				28V–14988–00																	.PIPE, STARTER CONNECTING																											1																1			1			1
29				3YX–14197–00																	.PIPE																											1																1			1			1
30				5AP–14280–00																	.COVER, CARBURETOR																											1																1			1			1
31				97607–04114																	.SCREW,WITH WASHER																											2																2			2			2
32				5KM–14197–10																	.PIPE																											1																1			1			1
33				5KM–1490H–00																	.DIAPHRAGM SET 5																											1																1			1			1
34				5KM–14193–00																	.PIPE																											1																1			1			1
35				4KM–14142–40																	.JET, PILOT (# 40)																											1																1			1			1
36				5KM–14968–00																	.CAP																											1																1			1			1
37				98507–04010																	.SCREW, PAN HEAD																											3																3			3			3
38				522–14161–00																	.NUT, CABLE ADJUSTING																											1																1			1			1
39				1UY–14155–00																	.GUIDE, CABLE																											1																1			1			1
40				5KM–14103–00																	.THROTTLE SCREW SET																											1																1			1			1
41				98507–04014																	.SCREW, PAN HEAD																											1																1			1			1
42				92907–04600																	.WASHER																											1																1			1			1
43				5KM–14937–00																	.CLIP																											1																1			1			1
44				256–14956–01																	.WASHER																											1																1			1			1
45				3DM–14216–00																	.SCREW																											1																1			1			1
46				90467–06194																	.CLIP																											1																1			1			1
47				4WV–14349–00																	PIPE																											1																1			1			1
48				24W–14193–00																	PIPE																											1																1			1			1
49				91A20–07010																	TUBE, FLEXIBLE VINYL																											1																1			1			1

C2

FIG.					11 EXHAUST
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–14611–10																	PIPE, EXHAUST 1																							1																				1			1			1
2				95817–06020																	BOLT, FLANGE																							2																				2			2			2
3				90201–06778																	WASHER, PLATE																							1																				1			1			1
4				5KM–14627–00																	COVER, EXHAUST																							1																				1			1			1
5				95827–06016																	BOLT, FLANGE																							6																				6			6			6
6				90201–06778																	WASHER, PLATE																							6																				6			6			6
7				90387–061V4																	COLLAR																							6																				6			6			6
8				90480–01009																	GROMMET																							6																				6			6			6
9				5KM–14711–10																	MUFFLER 1																							1																				1			1			1
10				5KM–14721–00																	.MUFFLER 1																							1																				1			1			1
11				5KM–14752–00																	.PIPE, OUTLET																							1																				1			1			1
12				91380–06010																	.BOLT																							3																				3			3			3
13				5KM–14718–10																	.PROTECTOR, MUFFLER 1																							1																				1			1			1
14				5KM–14728–10																	.PROTECTOR, MUFFLER 2																							1																				1			1			1
15				98507–06010																	.SCREW, PAN HEAD																							4																				4			4			4
16				90173–06015																	.NUT, SQUARE																							4																				4			4			4
17				90450–32008																	.HOSE CLAMP ASSY																							2																				2			2			2
18				5KM–14715–00																	.BAND, MUFFLER																							1																				1			1			1
19				5KM–14738–00																	.PROTECTER, MUFFLER 3																							1																				1			1			1
20				5KM–14788–00																	.BAND, SILENCER																							3																				3			3			3
21				3YF–14755–00																	GASKET, SILENCER																							1																				1			1			1
22				95817–08025																	BOLT, FLANGE																							1																				1			1			1
23				90201–086J0																	WASHER, PLATE																							1																				1			1			1
24				95807–08040																	BOLT, FLANGE																							1																				1			1			1
25				90209–08249																	WASHER																							1																				1			1			1
26				5KM–27414–01																	DAMPER, FOOTREST																							1																				1			1			1
27				90179–08410																	NUT																							4																				4			4			4

C3

FIG.

11 EXHAUST

REF.

PART NO.

DESCRIPTION

USA

CAN

EUR

OCE

REMARKS

NO.

28

3YF–14613–01

GASKET, EXHAUST PIPE

2

2

2

2

C4

FIG.					12 CRANKCASE
REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–15100–04																	CRANKCASE ASSY																													1														1			1			1
2				99530–10116																	.PIN, DOWEL																													2														2			2			2
3				95027–06030																	BOLT, FLANGE																													11														11			11			11
4				90105–06031																	BOLT, FLANGE																													1														1			1			1
5				95027–06040																	BOLT, FLANGE																													2														2			2			2
6				95027–06055																	BOLT, FLANGE																													1														1			1			1
7				91317–08040																	BOLT																													3														3			3			3
8				5KM–11166–10																	PIPE, BREATHER 1																													1														1			1			1
9				90467–14015																	CLIP																													1														1			1			1
10				5KM–15362–00																	PLUG, OIL LEVEL																													1														1			1			1
11				93210–19522																	O-RING																													1														1			1			1
12				4WV–15388–00																	PLATE, BEARING COVER																													1														1			1			1
13				95027–06016																	BOLT, FLANGE																													2														2			2			2
14				5KM–15163–00																	HOUSING, BEARING 1																													1														1			1			1
15				5KM–15463–00																	GASKET, CARBURETOR COVER 2																													1														1			1			1
16				99530–10116																	PIN, DOWEL																													2														2			2			2
17				95027–06030																	BOLT, FLANGE																													7														7			7			7
18				95027–06040																	BOLT, FLANGE																													2														2			2			2
19				93316–01003																	BEARING																													1														1			1			1
20				93102–35004																	OIL SEAL																													1														1			1			1
21				99009–80500																	CIRCLIP																													1														1			1			1
22				5KM–15199–00																	BRACKET																													1														1			1			1
23				95817–06016																	BOLT, FLANGE																													2														2			2			2
24				95827–06050																	BOLT, FLANGE																													2														2			2			2
25				5KM–15442–00																	HOUSING, BEARING																													1														1			1			1
26				99530–10116																	PIN, DOWEL																													2														2			2			2
27				95827–06030																	BOLT, FLANGE																													2														2			2			2

C5

FIG.					12 CRANKCASE
REF.								PART NO.																		DESCRIPTION																																			USA		CAN		EUR			OCE						REMARKS
NO.
28				95827–06040																	BOLT, FLANGE																						2																				2		2		2
29				93306–20120																	BEARING																						1																				1		1		1
30				93101–12168																	OIL SEAL																						1																				1		1		1
31				4WV–15381–00																	PLATE, BEARING COVER																						1																				1		1		1
32				95027–06012																	BOLT, FLANGE																						1																				1		1		1

C6

FIG. 13 CRANKCASE COVER 1

REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
1				5KM–15411–10																	COVER, CRANKCASE 1																												1															1			1			1
2				5KM–15451–00																	GASKET, CRANKCASE COVER 1																												1															1			1			1
3				90465–08361																	CLAMP																												1															1			1			1
4				90465–05M87																	CLAMP																												1															1			1			1
5				99530–10116																	PIN, DOWEL																												2															2			2			2
6				95027–06030																	BOLT, FLANGE																												8															8			8			8
7				90105–06031																	BOLT, FLANGE																												1															1			1			1
8				95027–06040																	BOLT, FLANGE																												4															4			4			4
9				5KM–15113–00																	PLATE																												1															1			1			1
10				95027–06014																	BOLT, FLANGE																												2															2			2			2
11				93306–07801																	BEARING																												1															1			1			1
12				93102–28476																	OIL SEAL																												1															1			1			1
13				21V–15719–00																	WASHER, THRUST																												1															1			1			1
14				90151–05023																	SCREW, COUNTERSUNK																												2															2			2			2
15				90340–14117																	PLUG, STRAIGHT SCREW																												1															1			1			1
16				93210–14369																	O-RING																												1															1			1			1
17				5KM–15421–00																	COVER, CRANKCASE 2																												1															1			1			1
18				5KM–15453–00																	GASKET																												1															1			1			1
19				5KM–15315–00																	SEAL, CRANKCASE																												1															1			1			1
20				95827–06030																	BOLT, FLANGE																												7															7			7			7
21				5KM–15431–00																	COVER, CRANKCASE 3																												1															1			1			1
22				5KM–15379–00																	SEAL, CRANKCASE																												1															1			1			1
23				95827–06025																	BOLT, FLANGE																												12															12			12			12
24				95827–06016																	BOLT, FLANGE																												2															2			2			2
25				90480–13018																	GROMMET																												1															1			1			1
26				5KM–15351–00																	PLUG, DRAIN																												1															1			1			1
27				5KM–15471–00																	DUCT, AIR																												1															1			1			1

C7

FIG. 13 CRANKCASE COVER 1

REF.								PART NO.																		DESCRIPTION																																			USA				CAN			EUR			OCE								REMARKS
NO.
28				5KM–15494–00																	SEAL, PROTECTOR																				1																							1			1			1
29				5BF–1443E–00																	PIPE, DRAIN																				1																							1			1			1
30				90467–16195																	CLIP																				1																							1			1			1
31				5KM–15472–10																	SEAL, AIR DUCT																				1																							1			1			1
32				5KM–15473–00																	DUCT, AIR																				1																							1			1			1
33				5KM–15474–00																	SEAL, AIR DUCT																				1																							1			1			1
34				90460–81224																	CLAMP, HOSE																				2																							2			2			2
35				90460–85135																	CLAMP, HOSE																				2																							2			2			2
36				90480–13398																	GROMMET																				1																							1			1			1
37				90119–06056																	BOLT, WITH WASHER																				1																							1			1			1
38				90183–06053																	NUT, SPRING																				1																							1			1			1
39				5KM–15423–00																	COVER 2																				1																							1			1			1
40				95827–06020																	BOLT, FLANGE																				6																							6			6			6
41				5GH–15413–00																	COVER																				1																							1			1			1
42				90480–13398																	GROMMET																				3																							3			3			3

C8