Yamaha FZ1 Manual

5 (1)
Yamaha FZ1 Manual

OWNER’S MANUAL

FZS1000S

FZS1000SC

LIT-11626-17-40

5LV-28199-13

EAU10041

INTRODUCTION

EAU10080

Congratulations on your purchase of the Yamaha FZS1000/FZS1000C. This model is the result of

Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines.

It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.

The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

IMPORTANT MANUAL INFORMATION

EAU10130

Particularly important information is distinguished in this manual by the following notations:

 

 

 

 

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Failure to follow WARNING instructions could result in severe injury or death to the motor-

 

WARNING

 

 

 

cycle operator, a bystander or a person inspecting or repairing the motorcycle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A CAUTION indicates special precautions that must be taken to avoid damage to the motor-

 

CAUTION:

 

 

 

 

cycle.

 

 

 

 

 

 

 

 

 

NOTE:

A NOTE provides key information to make procedures easier or clearer.

 

 

NOTE:

This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

EWA10010

WARNING

PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.

IMPORTANT MANUAL INFORMATION

EAU10192

AFFIX DEALER

LABEL HERE

FZS1000S/FZS1000SC

OWNER’S MANUAL

©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2003

All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

Printed in Japan.

P/N LIT-11626-17-40

TABLE OF CONTENTS

SAFETY INFORMATION ..................

1-1

Location of important labels ............

1-5

DESCRIPTION ..................................

2-1

Left view ..........................................

2-1

Right view ........................................

2-2

Controls and instruments.................

2-3

INSTRUMENT AND CONTROL

 

FUNCTIONS .......................................

3-1

Main switch/steering lock ................

3-1

Indicator and warning lights ............

3-2

Speedometer unit ...........................

3-3

Tachometer unit ..............................

3-4

Self-diagnosis devices ....................

3-4

Fuel gauge ......................................

3-5

Handlebar switches ........................

3-5

Clutch lever .....................................

3-6

Shift pedal .......................................

3-7

Brake lever .....................................

3-7

Brake pedal ....................................

3-7

Fuel tank cap ..................................

3-8

Fuel .................................................

3-8

Starter (choke) lever .......................

3-9

Seat ..............................................

3-10

Helmet holder ...............................

3-10

Storage compartment ...................

3-11

Adjusting the front fork ..................

3-11

Adjusting the shock absorber

 

assembly ...................................

3-13

EXUP system ...............................

3-15

Sidestand .....................................

3-15

Ignition circuit cut-off system ........

3-16

PRE-OPERATION CHECKS .............

4-1

Pre-operation check list ..................

4-2

OPERATION AND IMPORTANT

 

RIDING POINTS.................................

5-1

Starting and warming up a cold

 

engine .........................................

5-1

Starting a warm engine ..................

5-3

Shifting ...........................................

5-3

Engine break-in ..............................

5-4

Parking ...........................................

5-5

PERIODIC MAINTENANCE AND

 

MINOR REPAIR .................................

6-1

PERIODIC MAINTENANCE ...........

6-1

Owner’s tool kit ...............................

6-1

Periodic maintenance chart for the

 

emission control system .............

6-3

General maintenance and

 

lubrication chart ..........................

6-5

Removing and installing panels .....

6-9

Checking the spark plugs .............

6-10

Canister (for California only) ........

6-11

Engine oil and oil filter cartridge ...

6-12

Coolant .........................................

6-14

Cleaning the air filter element ......

6-17

Adjusting the carburetors .............

6-19

Adjusting the throttle cable

 

free play ....................................

6-19

Adjusting the valve clearance ......

6-20

Tires .............................................

6-20

Cast wheels .................................

6-23

Accessories and replacement

 

parts .........................................

6-23

Adjusting the clutch lever

 

free play ....................................

6-24

Adjusting the brake pedal

 

position .....................................

6-24

Adjusting the rear brake light

 

switch .......................................

6-25

Checking the front and rear brake

 

pads ..........................................

6-25

Checking the brake fluid level ......

6-26

Changing the brake fluid ..............

6-27

Drive chain slack ..........................

6-27

Lubricating the drive chain ...........

6-29

Checking and lubricating the

 

cables .......................................

6-29

Checking and lubricating the

 

throttle grip and cable ...............

6-30

Checking and lubricating the

 

brake and shift pedals ..............

6-30

Checking and lubricating the

 

brake and clutch levers ............

6-30

Checking and lubricating the

 

centerstand and sidestand .......

6-31

Lubricating the rear suspension ...

6-31

Checking the front fork .................

6-31

TABLE OF CONTENTS

Checking the steering ...................

6-32

Checking the wheel bearings .......

6-33

Battery ..........................................

6-33

Replacing the fuses ......................

6-34

Replacing a headlight bulb ...........

6-35

Replacing a tail/brake light bulb

...6-36

Replacing a turn signal light

 

bulb ...........................................

6-37

Front wheel ...................................

6-37

Rear wheel ...................................

6-38

Troubleshooting ............................

6-40

Troubleshooting charts .................

6-41

MOTORCYCLE CARE AND

 

STORAGE ..........................................

7-1

Care ................................................

7-1

Storage ...........................................

7-3

SPECIFICATIONS .............................

8-1

CONSUMER INFORMATION.............

9-1

Identification numbers ....................

9-1

Reporting safety defects .................

9-3

Motorcycle noise regulation ............

9-4

Maintenance record ........................

9-5

YAMAHA MOTOR CORPORATION,

U.S.A. STREET AND ENDURO

MOTORCYCLE LIMITED

 

WARRANTY ...............................

9-7

YAMAHA EXTENDED SERVICE

(Y.E.S.) .......................................

9-9

SAFETY INFORMATION

EAU10270

MOTORCYCLES ARE SINGLE

1TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE.

HE OR SHE SHOULD:

OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.

OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.

OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.

OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL

AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.

Safe riding

Always make pre-operation checks. Careful checks may help prevent an accident.

This motorcycle is designed to carry the operator and a passenger.

The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.

Therefore:

Wear a brightly colored jacket.

Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur.

Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license.

Make sure that you are qualified and that you only lend your motorcycle to other qualified operators.

Know your skills and limits. Staying within your limits may help you to avoid an accident.

We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls.

Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn

1-1

SAFETY INFORMATION

due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed).

Always obey the speed limit and never travel faster than warranted by road and traffic conditions.

Always signal before turning or changing lanes. Make sure that other motorists can see you.

The posture of the operator and passenger is important for proper control.

The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle.

The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.

Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.

Never ride under the influence of alcohol or other drugs.

This motorcycle is designed for onroad use only. It is not suitable for off-road use.

Protective apparel

The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.

Always wear an approved helmet.

Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.

The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.

Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.

Never touch the engine or exhaust system during or after operation. They become very hot and can

cause burns. Always wear protective clothing that covers your legs, ankles, and feet.

A passenger should also observe 1 the above precautions.

Modifications

Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.

Loading and accessories

Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle:

1-2

SAFETY INFORMATION

Loading

The total weight of the operator, passenger, accessories and cargo must

1not exceed the maximum load limit of 188 kg (415 lb) (CAL)

189 kg (417 lb) (U49). When loading within this weight limit, keep the following in mind:

Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.

Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.

Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or a slow steering response.

Accessories

Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.

Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.

Never install accessories or carry cargo that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or obscure lights or reflectors.

Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories

1-3

are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.

Certain accessories can displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories are not recommended.

Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power.

SAFETY INFORMATION

Gasoline and exhaust gas

GASOLINE IS HIGHLY FLAMMABLE:

Always turn the engine off when refueling.

Take care not to spill any gasoline on the engine or exhaust system when refueling.

Never refuel while smoking or in the vicinity of an open flame.

Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation.

Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following:

The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas.

Do not park the motorcycle on a slope or soft ground, otherwise it

may fall over.

• Do not park the motorcycle near 1 a flammable source, (e.g., a ker-

osene heater, or near an open flame), otherwise it could catch fire.

When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the carburetor or fuel tank.

If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.

1-4

SAFETY INFORMATION

EAU10381

Location of important labels

Please read the following important labels carefully before operating this vehicle.

1

1-5

 

 

SAFETY INFORMATION

 

 

 

 

 

 

 

 

1

5

California only

CAUTION

 

 

 

 

 

 

 

 

 

 

1

 

Cleaning with alkaline

or

 

 

 

 

acid cleaner, gasoline

or

 

 

 

 

 

solvent will damage

 

 

 

 

 

 

windshield.

 

 

 

 

 

 

Use neutral detergent.

 

 

 

 

 

 

5JW-00 (5JW-2835Y-00)

2

6

3

4

7

 

1-6

DESCRIPTION

EAU10410

Left view

2

1.Front fork compression damping force adjusting screw (page 3-11)

2.Front fork rebound damping force adjusting screw (page 3-11)

3.Front fork spring preload adjusting bolt (page 3-11)

4.Air filter element (page 6-17)

5.Fuses (page 6-34)

6.Storage compartment (page 3-11)

7.Grab bar

8.Seat lock/helmet holder (page 3-10/page 3-10)

9.Shock absorber assembly compression damping force adjusting screw (page 3-13)

10.Shock absorber assembly spring preload adjusting ring (page 3-13)

11.Shock absorber assembly rebound damping force adjusting knob (page 3-13)

12.Shift pedal (page 3-7)

2-1

DESCRIPTION

EAU10420

Right view

2

1. Owner’s tool kit (page 6-1)

9. Coolant reservoir (page 6-14)

2.Rear brake fluid reservoir (page 6-26)

3.Battery (page 6-33)

4.Front brake fluid reservoir (page 6-26)

5.Radiator cap (page 6-14)

6.Engine oil filter cartridge (page 6-12)

7.Engine oil level check window (page 6-12)

8.Brake pedal (page 3-7)

2-2

DESCRIPTION

EAU10430

Controls and instruments

2

1.

Clutch lever (page 3-6)

9. Brake lever (page 3-7)

2.

Left handlebar switches (page 3-5)

10.Throttle grip (page 6-19)

3.Starter (choke) lever (page 3-9)

4.Speedometer unit (page 3-3)

5.Main switch/steering lock (page 3-1)

6.Tachometer unit (page 3-4)

7.Fuel gauge (page 3-5)

8.Right handlebar switches (page 3-5)

2-3

INSTRUMENT AND CONTROL FUNCTIONS

EAU10460

Main switch/steering lock

The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.

EAU10510

ON

All electrical systems are supplied with power, and the headlight, meter lighting, taillight and position lights come on, and the engine can be started. The key cannot be removed.

EAU10660

OFF

All electrical systems are off. The key can be removed.

LOCK

EAU10680

To unlock the steering

 

 

 

The steering is locked, and all electrical systems are off. The key can be removed.

To lock the steering

3

1.Push.

2.Turn.

 

Push the key in, and then turn it to

 

“OFF” while still pushing it.

 

 

EWA10060

1. Push.

WARNING

 

Never turn the key to “OFF” or

2. Turn.

1. Turn the handlebars all the way to

“LOCK” while the vehicle is moving,

otherwise the electrical systems will

the left.

be switched off, which may result in

2. Push the key in from the “OFF” po-

loss of control or an accident. Make

sition, and then turn it to “LOCK”

sure that the vehicle is stopped be-

while still pushing it.

fore turning the key to “OFF” or

3. Remove the key.

“LOCK”.

 

 

 

 

3-1

INSTRUMENT AND CONTROL FUNCTIONS

EAU11001

Indicator and warning lights

3

1.Left turn signal indicator light “

2.Neutral indicator light “

3.High beam indicator light “

4.Oil level warning light “

5.Right turn signal indicator light “

6.Coolant temperature warning light “

7.Fuel level warning light “

EAU11030

Turn signal indicator lights “” and

The corresponding indicator light flashes when the turn signal switch is pushed to the left or right.

EAU11060

Neutral indicator light “

This indicator light comes on when the transmission is in the neutral position.

EAU11080

High beam indicator light “

This indicator light comes on when the high beam of the headlight is switched on.

EAU11120

Oil level warning light “

This warning light comes on when the engine oil level is low.

The electrical circuit of the warning light can be checked by turning the key to “ON”.

If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.

NOTE:

Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction.

EAU11350

Fuel level warning light “

This warning light comes on when the fuel level drops below approximately 4.0 L (1.06 US gal) (0.88 Imp.gal). When this occurs, refuel as soon as possible.

The electrical circuit of the warning light can be checked by turning the key to “ON”.

If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.

EAU11440

Coolant temperature warning light

This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool.

The electrical circuit of the warning light can be checked by turning the key to “ON”.

If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.

3-2

 

 

 

 

INSTRUMENT AND CONTROL FUNCTIONS

 

 

 

 

 

 

 

 

 

ECA10020

Speedometer unit

EAU11810

be traveled on a full tank of fuel. This in-

 

 

 

CAUTION:

 

 

 

 

formation will enable you to plan future

Do not operate the engine if it is

 

 

fuel stops.

overheated.

 

 

 

 

To set a mode

 

 

 

 

 

 

 

 

Push the “SELECT” button to change

 

 

 

 

between the odometer mode “ODO”,

 

 

 

 

and the tripmeter modes “TRIP 1” and

 

 

 

 

3

 

 

“TRIP 2” in the following order:

 

 

 

 

 

 

 

ODO → TRIP 1 → TRIP 2 → ODO

 

 

 

 

 

 

1.Speedometer

2.Odometer/tripmeter

3.“SELECT” button

4.“RESET” button

The speedometer unit is equipped with the following:

an odometer

two tripmeters

When set to “ODO”, the vehicle’s total mileage is indicated.

When set to “TRIP 1” or “TRIP 2”, the vehicle’s mileage since the tripmeter was last reset is indicated. The tripmeters can be used together with the fuel gauge to estimate the distance that can

To reset a meter

To reset either tripmeter 1 or 2 to 0.0, select either by pushing the “SELECT” button, and then push the “RESET” button for at least one second.

3-3

INSTRUMENT AND CONTROL FUNCTIONS

EAU11890

Tachometer unit

3

1.Tachometer

2.Tachometer red zone

3.Clock

The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.

ECA10030

CAUTION:

Do not operate the engine in the tachometer red zone.

Red zone: 11500 r/min and above

This tachometer unit is equipped with a clock.

To set the clock

1.Push both the “SELECT” and “RESET” buttons for at least two seconds.

2.When the hour digits start flashing, push the “RESET” button to set the hours.

3.Push the “SELECT” button to change the minutes.

4.When the minute digits start flashing, push the “RESET” button to set the minutes.

5.Push the “SELECT” button to start the clock.

NOTE:

After setting the clock, be sure to push the “SELECT” button before turning the key to “OFF”, otherwise the clock will not be set.

EAU12100

Self-diagnosis devices

This model is equipped with a self-diag- nosis device for the following electrical circuits:

throttle position sensor

speed sensor

EXUP system

overturn switch

If any of those circuits are defective, the tachometer will repeatedly display the following error code:

0 r/min for

Circuit-specific

Current

number of r/min

engine

3 seconds

for 2.5 seconds

speed for

 

 

(See the table

3 seconds

 

below.)

 

Use the chart below to identify the faulty electrical circuit.

Specific r/min for the faulty circuit

Throttle position sensor: 3000 r/min

Speed sensor: 4000 r/min EXUP system: 7000 r/min Overturn switch: 9000 r/min

3-4

INSTRUMENT AND CONTROL FUNCTIONS

If the tachometer displays such an error code, note the circuit-specific number of r/min, and then have a Yamaha dealer check the vehicle.

ECA10040

CAUTION:

When the tachometer displays an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.

EAU12110

Fuel gauge

1. Fuel gauge

The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 4.0 L (1.06 US gal) (0.88 Imp.gal) of fuel remain in the fuel tank. If this occurs, refuel as soon as possible.

NOTE:

Do not allow the fuel tank to empty itself completely.

EAU12341

Handlebar switches

Left

3

1.Dimmer switch “ /

2.Turn signal switch “/

3.Horn switch “

Right

1.Engine stop switch “ /

2.Start switch “

3-5

INSTRUMENT AND CONTROL FUNCTIONS

EAU12400

Dimmer switch “/

Set this switch to “” for the high beam and to “” for the low beam.

EAU12460

Turn signal switch “/

To signal a right-hand turn, push this switch to “ ”. To signal a left-hand

3turn, push this switch to “”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.

EAU12500

Horn switch “

Press this switch to sound the horn.

EAU12660

Engine stop switch “ /

Set this switch to “ ” before starting the engine. Set this switch to “” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck.

EAU12710

Start switch “

Push this switch to crank the engine with the starter.

ECA10050

CAUTION:

See page 5-1 for starting instructions prior to starting the engine.

EAU12820

Clutch lever

1. Clutch lever

The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.

The clutch lever is equipped with a clutch switch, which is part of the ignition circuit cut-off system. (See page 3-16.)

3-6

INSTRUMENT AND CONTROL FUNCTIONS

EAU12870

EAU12930

EAU12941

Shift pedal

Brake lever

Brake pedal

 

The brake lever is located at the right

 

 

handlebar grip. To apply the front

 

 

brake, pull the lever toward the handle-

 

 

bar grip.

 

3

1. Shift pedal

The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 6-speed con- stant-mesh transmission equipped on this motorcycle.

1. Brake pedal

The brake pedal is on the right side of the motorcycle. To apply the rear

brake, press down on the brake pedal.

1. Brake lever

2. Brake lever position adjusting dial

3. Arrow mark

4. Distance between brake lever and handlebar grip

The brake lever is equipped with a position adjusting dial. To adjust the distance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the brake lever.

3-7

INSTRUMENT AND CONTROL FUNCTIONS

Fuel tank cap

EAU13070

NOTE:

EAU13210

Fuel

3

1.Fuel tank cap lock cover

2.Unlock.

The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.

EWA11090

WARNING

Make sure that the fuel tank cap is properly closed before riding.

1. Fuel tank filler tube

2. Fuel level

To open the fuel tank cap

Open the fuel tank cap lock cover, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be opened.

To close the fuel tank cap

1.Push the fuel tank cap into position with the key inserted in the lock.

2.Turn the key counterclockwise to the original position, remove it, and then close the lock cover.

Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.

EWA10880

WARNING

Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands.

Avoid spilling fuel on the hot engine.

3-8

INSTRUMENT AND CONTROL FUNCTIONS

ECA10070

CAUTION:

Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.

EAU13300

Recommended fuel:

UNLEADED GASOLINE ONLY

Fuel tank capacity:

21.0 L (5.55 US gal) (4.62 Imp.gal)

Fuel reserve amount:

4.0 L (1.06 US gal) (0.88 Imp.gal)

ECA11400

CAUTION:

Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.

Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If

knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.

Gasohol

There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.

EAU13590

Starter (choke) lever “

3

1. Starter (choke) lever “

Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).

Move the lever in direction (a) to turn on the starter (choke).

Move the lever in direction (b) to turn off the starter (choke).

3-9

INSTRUMENT AND CONTROL FUNCTIONS

EAU13940

Seat

To remove the seat

1.Insert the key into the seat lock, and then turn it clockwise.

3

1.Seat lock

2.Unlock.

2.While holding the key in that position, lift the rear of the seat, and then pull the seat off.

To install the seat

1.Insert the projection on the front of the seat into the seat holder as shown.

1.Projection

2.Seat holder

2.Push the rear of the seat down to lock it in place.

3.Remove the key.

NOTE:

Make sure that the seat is properly secured before riding.

EAU14290

Helmet holder

1.Helmet holder

2.Unlock.

To open the helmet holder, insert the key into the lock, and then turn the key as shown.

To lock the helmet holder, turn the key to the original position, and then remove it.

EWA10160

WARNING

Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident.

3-10

INSTRUMENT AND CONTROL FUNCTIONS

EAU14450

Storage compartment

1. Storage compartment

The storage compartment is located under the seat. (See page 3-10.)

EWA10960

WARNING

Do not exceed the load limit of 3 kg (7 lb) for the storage compartment.

Do not exceed the maximum load of FZS1000:189 kg (417 lb) / FZS1000C: 188 kg (415 lb) for the vehicle.

When storing the owner’s manual or other documents in the storage compartment, be sure to wrap them in a plastic bag so that they will not get wet.

When washing the vehicle, be careful not to let any water enter the storage compartment.

EAU14750

Adjusting the front fork

This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting screws and compression damping force adjusting screws.

 

EWA10180

WARNING

 

 

 

3

 

 

 

 

Always adjust both fork legs equally, otherwise poor handling and loss of stability may result.

Spring preload

1. Spring preload adjusting bolt

To increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in direction (a). To decrease the spring pre-

3-11

INSTRUMENT AND CONTROL FUNCTIONS

load and thereby soften the suspension, turn the adjusting bolt on each fork leg in direction (b).

NOTE:

Align the appropriate groove on the adjusting mechanism with the top of the front fork cap bolt.

3

1.Current setting

2.Front fork cap bolt

Spring preload setting:

Minimum (soft): 5*

Standard:

2

Maximum (hard): 1

*Adjusting bolt fully turned in direction

(b)

Rebound damping force

1. Rebound damping force adjusting screw

To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting screw on each fork leg in direction (a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting screw on each fork leg in direction (b).

Rebound damping setting:

Minimum (soft):

17 clicks in direction (b)* Standard:

7 clicks in direction (b)* Maximum (hard):

1 clicks in direction (b)*

*With the adjusting screw fully turned in direction (a)

Compression damping force

1. Compression damping force adjusting screw

To increase the compression damping force and thereby harden the compression damping, turn the adjusting screw on each fork leg in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting screw on each fork leg in direction (b).

Compression damping setting:

Minimum (soft):

21 clicks in direction (b)* Standard:

6 clicks in direction (b)* Maximum (hard):

1 clicks in direction (b)*

*With the adjusting screw fully turned in direction (a)

3-12

INSTRUMENT AND CONTROL FUNCTIONS

ECA10100

CAUTION:

Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.

NOTE:

Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary.

EAU15041

Adjusting the shock absorber assembly

This shock absorber assembly is equipped with a spring preload adjusting ring, a rebound damping force adjusting knob and a compression damping force adjusting screw.

ECA10100

CAUTION:

Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.

Spring preload

To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in direction (b).

NOTE:

 

 

 

Align the appropriate notch in the

3

adjusting ring with the position in-

 

 

dicator on the shock absorber.

 

Use the special wrench included in the owner’s tool kit to make the adjustment.

Spring preload setting:

Minimum (soft): 1

Standard:

6

Maximum (hard): 11

1.Spring preload adjusting ring

2.Special wrench

3.Position indicator

3-13

INSTRUMENT AND CONTROL FUNCTIONS

Rebound damping force

3

1. Rebound damping force adjusting knob

To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob in direction

(a). To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in direction (b).

Rebound damping setting:

Minimum (soft):

20 click(s) in direction (b)* Standard:

10 click(s) in direction (b)* Maximum (hard):

3 click(s) in direction (b)*

*With the adjusting knob fully turned in direction (a)

Compression damping force

1. Compression damping force adjusting screw

To increase the compression damping force and thereby harden the compression damping, turn the adjusting screw in direction (a). To decrease the compression damping force and thereby soften the compression damping, turn the adjusting screw in direction (b).

Compression damping setting:

Minimum (soft):

1 click(s) in direction (a)* Standard:

7 click(s) in direction (a)* Maximum (hard):

12 click(s) in direction (a)*

*With the adjusting screw fully turned in direction (b)

NOTE:

Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary.

EWA10220

WARNING

This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling.

Do not tamper with or attempt to open the gas cylinder.

3-14

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