Weider 8630 Owner's Manual

Model No. WEEVSY52000 Serial No.

Write the serial number in the space above for future reference.

Serial Number Decal (Under Seat)

QUESTIONS?

As a manufacturer, we are committed to complete customer satisfaction. If you have questions, or if there are missing parts, we will guarantee complete satisfaction through direct assistance from our factory.

Please CALL:

0345-089009

Or WRITE:

ICON Health & Fitness Ltd.

Revie Road Industrial Estate

Revie Road

Leeds

LS11 8JG

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

®

USER'S MANUAL

Visit our website at

.weiderfitness.com

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HOW TO USE THE TRAINING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 CABLE DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . End of Manual EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . End of Manual ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

2

12. When using the leg press station, always be sure that the lock pin is fully inserted and that the lock pin is clipped in place on the adjustment tube (see page 23).

13. Always stand on the foot plate when performing an exercise that could cause the training system to tip.

14. Always disconnect the lat bar from the training system when performing an exercise that does not use the lat bar.

15. The decals shown at the right (1) and below (2) have been attached to the training system in the locations shown on page 4. If a decal is missing or illegible, please call 0345089009 to order a free replacement decal.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions ore using the training system.

1. It is the responsibility of the owner to ensure that all users of the training system are adequately informed of all precautions.

2. Read all instructions in this manual literature before using the training system.

3. The training system is intended for home use only. Do not use the training system in any commercial, rental, or institutional setting.

4. Use the training system only on a level surface. Place a mat beneath the training system to protect the floor or carpet.

5. Inspect and tighten all parts often. Replace any worn parts immediately.

6. Always wear athletic shoes for foot protection. 7. Keep hands and feet away from moving parts.

8. Keep children under the age of 12 and pets away from the training system at all times.

9. Make sure that the cables remain on the pulleys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys. 10. Never release the press arm, butterfly arms,

leg lever, leg press plate, lat bar, ab strap, or nylon strap while weights are raised. The weights will fall with great force.

11. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool-

ing down.

WARNING: Before beginning this or any exercise program, consult your physician. This specially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

3

BEFORE YOU BEGIN

	Thank you for selecting the versatile WEIDER® 8630	questions, please call our Customer Service
	training system. The WEIDER® 8630 offers a selection	Department Customer Service Department at
	of weight stations designed to develop every major	0345-089009. To help us assist you, please note the
	muscle group of the body. Whether your goal is to tone	product model number and serial number before call-
	your body, build dramatic muscle size and strength, or	ing. The model number is WEEVSY52000. The serial
	improve your cardiovascular system, the WEIDER®	number can be found on a decal attached to the train-
	8630 will help you to achieve the specific results you	ing system (see the front cover of this manual).
	want.	Before reading further, please review the drawing
	For your benefit, read this manual carefully before
		below and familiarise yourself with the parts that are
	using the training system. If you have additional	labeled.

	High Pulley Station	ASSEMBLED
		DIMENSIONS:
		Height:	198 cm
	Lat Bar	Width:	163 cm
		Length:	178 cm
		Butterfly Arms
	WARNING DECAL 1		WARNING
	Ab Pulley Station		DECAL 1
	Backrests		Press Arm
	WARNING DECAL 2
			Leg Press
	Leg Lever		Plate
			WARNING
	Low Pulley		DECAL 2
	Station
	Foot Plate	Weight Stacks
		4

ASSEMBLY

Make Assembly Easier for Yourself!

Everything in this manual is designed to ensure that the training system can be assembled successfully by anyone. Before beginning assembly, make sure to read the information on this page; this brief introduction will save you much more time than it takes to read it!

Assembly Requires Two Persons

For your convenience and safety, assemble the training system with the help of another person.

Set Aside Enough Time

Due to the many features of the training system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the training system over a couple of evenings.

Select a Location for the Training System

Because of its weight and size, the training system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the training system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the training system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Make sure you have the following tools:

• Two (2) adjustable spanners

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end spanners or a set of ratchet spanners.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the centre of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the training system, make sure that all parts are oriented exactly as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service Department Customer Service Department at

0345-089009.

	The Four Stages of the Assembly Process
	Frame Assembly—You will begin by assembling	Cable Assembly—During this stage you will
	the base and the uprights that form the skeleton of	attach the cables and pulleys that connect the
	the training system.	arms to the weights.
	Arm Assembly—During this stage you will	Seat Assembly—During the final stage you will
	assemble the arms and the leg lever.	assemble the seats and the backrests.

5

FRAME ASSEMBLY

1.Before you begin this step, make sure that you have read all of the information on page 5. This brief introduction will save you much more time than it takes to read it.

Locate and open the parts bags labeled “FRAME ASSEMBLY BAG ONE” and “FRAME ASSEMBLY BAG TWO.”

Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated locations. Press a 2” Square Inner Cap (56) into the end of the Weight Base.

Insert four 5/16” x 2 1/2” Carriage Bolts (49) up through the Press Base (13). Insert two 5/16” x 2 1/2” Carriage Bolts up through the Weight Base (14).

Attach the Press Base (13) to the Weight Base (14) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40). Do not tighten the Nylon

Locknuts yet.

2. Slide the Ab Upright (1) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

Slide the Leg Press Upright (4) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Press Base (13). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts.

Do not tighten the Nylon Locknuts yet.

3. Press a 2” Square Inner Cap (56) into each end of the Top Frame (2). Press a 2” Square Inner Cap into each side of the Butterfly Frame (3). Press two 1” Inner Caps (95) into the top of the Butterfly Frame.

Attach the Butterfly Frame (3) to the Top Frame (2) with a 5/16” x 3” Bolt (92) and a 5/16” Nylon Jam Nut (91). Be sure that the

Bolt is on the side shown.

Finish attaching the Butterfly Frame (3) to the Top Frame (2) with a 5/16” x 2 3/4” Bolt (55), a 5/16” Washer (20), and a 5/16” Nylon Locknut (40).

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1		58
				55	58
	14	20			13
		49		40
56					49
2
	1					4
	40					40
				14		13
			49		49
3						56
				91
		40
	2	20			92	95	56
				55			3
56					56

FRAME ASSEMBLY

4. Slide the Front Seat Frame (8) onto the indi-	4	55		40
cated 5/16” x 2 1/2” Carriage Bolts (49) in the
Press Base (13). Hand tighten two 5/16”					8
Nylon Locknuts (40) onto the Carriage Bolts.		20
Attach the other end of the Front Seat Frame			4			56
(8) to the Leg Press Upright (4) with two 5/16”
x 2 3/4” Bolts (55), two 5/16” Washers (20),						40
and two 5/16” Nylon Locknuts (40).				13
Press a 2” Square Inner Cap (56) into the
Front Seat Frame (8).				49
5. Insert two Weight Guides (23) into one of the
	5
brackets on the Weight Base (14). Attach the
lower ends of the Weight Guides with a 5/16”
x 6” Bolt (67), two 1/2” x 3/4” Spacers (69),
and a 5/16” Nylon Locknut (40). Do not over-
tighten the Nylon Locknut.				23
Attach the other Weight Guides (23) in the		23
same manner.
		40
6. Slide a Weight Bumper (81) onto each of the		14	69		67
	6				90
Weight Guides (23).
Slide eight Weights (90) onto each set of		90				Pin
					Grooves
Weight Guides (23). Be sure that the pin
grooves are on the indicated side of each		Pin
stack of Weights.
	Grooves
				23
			81	81
7. Press a Weight Tube Bumper (26) into each	7			25
Weight Tube (25).
Insert a Weight Tube (25) into each stack of				26
Weights (90). Be sure that the pins on the
Weight Tubes are in the pin grooves in the					90
upper Weights.		90
7

FRAME ASSEMBLY

8.	Lubricate the insides of the holes in the Top	8
	Weights (24) as shown. Slide a Top Weight
	onto each set of Weight Guides (23).
								24
			24					Lubricate
		Lubricate						23
			23
9.	Attach the Top Frame (2) to the Ab Upright (1)	9						55
	with two 5/16” x 2 3/4” Bolts (55), two 5/16”
	Washers (20), and two 5/16” Nylon Locknuts					20
	(40). Do not tighten the Nylon Locknuts			55
	yet.
	Attach the Butterfly Frame (3) to the Leg	2	20					3
	Press Upright (4) with two 5/16” x 2 3/4” Bolts
	(55), two 5/16” Washers (20), and two 5/16”
	Nylon Locknuts (40). Do not tighten the
	Nylon Locknuts yet.
			1			40	40	4
10.	Attach the upper ends of one set of Weight	10
	Guides (23) to the Top Frame (2) with a 5/16”					40		69
	x 6” Bolt (67), two 1/2” x 3/4” Spacers (69),				69			23
	and a 5/16” Nylon Locknut (40).		40
	Attach the upper ends of the other set of							67
	Weight Guides (23) in the same manner.	2
	Before continuing, firmly tighten all nylon
	locknuts used in steps 1 through 10.					67
						23
	8

FRAME ASSEMBLY

ARM ASSEMBLY

11.Attach the Leg Press Plate (11) to the Adjustment Tube (10) with a 5/16” x 2 1/4” Bolt (62), two 5/16” Washers (20), and a 5/16” Nylon Locknut (40). Be sure that the Leg

Press Plate and Adjustment Tube are oriented as shown.

Press a 1 3/4” Square Inner Cap (48) into the Adjustment Tube (10).

12.Press two 2” Square Inner Caps (56) into the Leg Press Arm (9).

13.Locate and open the parts bag labeled “ARM ASSEMBLY.”

Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1” Tap Screw (72). Lubricate the 3/8” x 3 1/4” Bolt (71). Attach the Leg Press Arm (9) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).

14.Press a 1” x 7/8” Plastic Bushing (54) onto each welded spacer on the Press Frame (12). Slide the Press Frame onto the Press Base (13) so that the Plastic Bushings are aligned with the indicated tube. Note: This will be a tight fit. Make sure that the high pulley is on the side shown.

Lubricate the 3/8” x 8” Bolt (52). Attach the Press Frame (12) to the Press Base (13) with the Bolt and a 3/8” Nylon Locknut (42).

9

11
	10		40
48		20
62
	Angle		11
12
	9
			56
13
	8
		9
		53	42
		72
	13		71—Lubricate
14
			Tube
High		12
Pulley
Welded			13
Spacers			52—Lubricate
42		54

ARM ASSEMBLY

15. Attach a Press Arm (7) to one side of the	15
Press Frame (12) with two 5/16” x 2 1/2” Bolts
(39) and two 5/16” Nylon Locknuts (40).
Attach the other Press Arm (7) to the Press			39		7
Frame (12) in the same manner.
		7		40
			12
16. Press a 1” Round Inner Cap (70) into one of
	16
the Press Arms (7). Press a 1 3/4” Square			48
Inner Cap (48) into the Press Arm.						70
Repeat this step for the other Press Arm (not
shown).
				7
17. Lubricate both axles on the Butterfly Frame (3).	17
Refer to the drawing to identify the Right
Butterfly Arm (5) and the Left Butterfly Arm (6).			3
Press a 1 3/4” Square Inner Cap (48) into the
				Lubricate Axle
upper end of the Left Butterfly Arm (6). Slide
the Left Fly Arm onto the indicated axle. Note:
Be careful not to confuse the Left Butterfly
Arm with the Right Butterfly Arm (5). Be	5		48
sure that the upper end of the Left Butterfly				45
Arm is behind the indicated bracket on the			Bracket
Butterfly Frame (3).					46
IMPORTANT NOTE: Before assembling the						6
1” Retainers (45) used in this step, be sure
that you thoroughly understand the step.
The Retainers can be assembled only
once. If they must be removed, you will
need to order new Retainers.
Tap two 1” Retainers (45) and a 1” Round
Outer Cap (46) onto the axle. Be sure that
the teeth on the Retainers bend toward the						Axle
Round Outer Cap, as shown in the inset				45
drawing.
Attach the Right Butterfly Arm (5) in the same						46
way.
10