ProForm 480E User Manual

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ProForm 480E User Manual

Model No. PFTL49508.0 Serial No.

Write the serial number in the space above for future reference.

Serial

Number

Decal

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if parts are missing,

PLEASE DO NOT CONTACT THE STORE; please contact Customer Care.

IMPORTANT: You must note the product model number and serial number (see the drawing above) before contacting us:

1CALL-888TOLL-533-FREE:-1333

Mon.–Fri. 6 a.m.–6 p.m. MST Sat. 8 a.m.–4 p.m. MST

ON THE WEB: www.proformservice.com

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

USER'S MANUAL

Visit our website at

www.proform.com new products, prizes,

fitness tips, and much more!

TABLE OF CONTENTS

WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 OPERATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 HOW TO FOLD AND MOVE THE TREADMILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

WARNING DECAL PLACEMENT

This drawing shows the locations of the warning decals. If a decal is missing or illegible, call the telephone number on the front cover of this manual and request a free replacement decal. Apply the decal in the location shown. Note: The decals may not be shown at actual size.

PROFORM is a registered2trademark of ICON IP, Inc.

carrying 15 or more amps. No other appliance should be on the same circuit. Do not use an extension cord.
11. Use only a single-outlet surge suppressor that meets all of the specifications described on page 13. To purchase a surge suppressor, see your local PROFORM dealer or call the telephone number on the front cover of this manual and order part number 146148, or see your local electronics store.
12. Failure to use a properly functioning surge suppressor could result in damage to the control system of the treadmill. If the control system is damaged, the walking belt may slow, accelerate, or stop unexpectedly, which may result in a fall and serious injury.
13. Keep the power cord and the surge suppressor away from heated surfaces.
14. Never move the walking belt while the power is turned off. Do not operate the treadmill if the power cord or plug is damaged, or if the treadmill is not working properly. (See TROUBLESHOOTING on page 22 if the treadmill is not working properly.)
15. Read, understand, and test the emergency stop procedure before using the treadmill (see HOW TO TURN ON THE POWER on page 15).
16. Never start the treadmill while you are standing on the walking belt. Always hold the handrails while using the treadmill.
17. The treadmill is capable of high speeds. Adjust the speed in small increments to avoid sudden jumps in speed.
18. The pulse sensor is not a medical device. Various factors, including the user's movement, may affect the accuracy of heart rate readings. The pulse sensor is intended only as an exercise aid in determining heart rate trends in general.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read all important precautions and inctions in this manual and all warnings on your treadmill before using your treadmill. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of

this product.

1. Before beginning any exercise program, consult your physician. This is especially important for persons over age 35 or persons with pre-existing health problems.

2. It is the responsibility of the owner to ensure that all users of this treadmill are adequately informed of all warnings and precautions.

Use the treadmill only as described.

3. Place the treadmill on a level surface, with at least 8 ft. (2.4 m) of clearance behind it and 2 ft. (0.6 m) on each side. Do not place the treadmill on any surface that blocks air openings. To protect the floor or carpet from damage, place a mat under the treadmill.

4. Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a garage or covered patio, or near water.

5. Do not operate the treadmill where aerosol products are used or where oxygen is being administered.

6. Keep children under age 12 and pets away from the treadmill at all times.

7. The treadmill should be used only by persons weighing 250 lbs. (113 kg) or less.

8. Never allow more than one person on the treadmill at a time.

9. Wear appropriate exercise clothes while using the treadmill. Do not wear loose clothes that could become caught in the treadmill. Athletic support clothes are recommended for both men and women. Always wear athletic shoes; never use the treadmill with bare feet, wearing only stockings, or in sandals.

10. When connecting the power cord (see page 13), plug the power cord into a surge suppressor (not included) and plug the surge suppressor into a grounded circuit capable of

3

19. Never leave the treadmill unattended while it

23. Inspect and properly tighten all parts of the

is running. Always remove the key, unplug

treadmill regularly.

the power cord, and switch the reset/off cir-

24. DANGER: Always unplug the power

cuit breaker to the off position when the

treadmill is not in use. (See the drawing on

cord immediately after use, before cleaning the

page 5 for the location of the circuit breaker.)

treadmill, and before performing the mainte-

20. Do not attempt to raise, lower, or move the

nance and adjustment procedures described in

this manual. Never remove the motor hood un-

treadmill until it is properly assembled. (See

less instructed to do so by an authorized ser-

ASSEMBLY on page 6, and HOW TO FOLD

vice representative. Servicing other than the

AND MOVE THE TREADMILL on page 20.)

procedures in this manual should be performed

You must be able to safely lift 45 lbs. (20 kg)

by an authorized service representative only.

to raise, lower, or move the treadmill.

25. This treadmill is intended for in-home use

21. When folding or moving the treadmill, make

only. Do not use this treadmill in a commer-

sure that the storage latch is holding the

cial, rental, or institutional setting.

frame securely in the storage position.

 

22. Never insert any object into any opening on

the treadmill.

SAVE THESE INSTRUCTIONS

 

4

BEFORE YOU BEGIN

Thank you for selecting the new PROFORM® 480 E treadmill. The 480 E treadmill offers a selection of features designed to make your workouts at home more effective and enjoyable. And when youʼre not exercising, the treadmill can be folded up, requiring less than half the floor space of other treadmills.

For your benefit, read this manual carefully before using the treadmill. If you have questions after reading this manual, please see the front cover of this manual. To help us assist you, please note the product

model number and serial number before contacting us. The model number and the location of the serial number decal are shown on the front cover of this manual.

To avoid a registration fee for any service needed under warranty, you must register the treadmill at www.proformservice.com/registration.

Before reading further, please review the drawing below and familiarize yourself with the labeled parts.

Accessory Tray

Handrail

Upright

Walking Belt

Foot Rail

Idler Roller

Adjustment Bolts

Console

Pulse Sensor

Key/Clip

Reset/Off

Circuit Breaker

Power Cord

Platform Cushion

5

ASSEMBLY

To hire an authorized service technician to assemble the treadmill, call 1-800-445-2480.

Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not dispose of the packing materials until assembly is completed. Note: The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a small amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal condition and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off the lubricant with a soft cloth and a mild, non-abrasive cleaner.

Assembly requires the included hex keys and your own Phillips screwdriver

,

adjustable wrench

, and scissors

.

 

Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number after the parentheses is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it is preattached to one of the parts to be assembled. To avoid damaging plastic parts, do not use power tools for assembly. Extra hardware may be included.

 

 

#8 x 1/2" Ground

M4.2 x 19mm

M4.2 x 25mm

M8 Star

M10 Star

Screw (4)–1

Screw (1)–4

Tek Screw (3)–4

Washer (10)–6

Washer (9)–4

 

 

 

 

 

M4 x 19mm

M4 x 20mm

 

 

 

Screw (35)–6

 

 

 

Screw (2)–2 M8 x 25mm Bolt (5)–6

 

 

 

Base Foot Spacer

3/8" Locknut

 

 

 

(6)–1

 

3/8" x 1 3/4" Bolt (7)–2

(94)–2

 

 

Bolt Spacer (90)–4

 

M10 x 95mm Bolt (8)–4

 

6

1. Make sure that the power cord is unplugged.

1

88

Hole

 

 

 

95

 

With the help of a second person, carefully tip

 

 

the treadmill onto its left side. Partially fold the

 

 

 

 

 

Frame (56) so that the treadmill is more stable;

 

 

 

 

 

do not fully fold the Frame yet.

 

 

 

 

 

Cut the tie securing the Wire Harness (88) to the

 

56

 

 

 

 

 

 

 

 

Base (95). Next, locate a tie in the indicated hole

 

 

 

 

 

in the Base, and use the tie to pull the Wire

 

 

 

 

 

Harness out of the hole.

 

 

 

 

 

2. Attach two Base Feet (92) to the Base (95) in

2

 

 

 

 

the locations shown with two M4.2 x 25mm Tek

 

 

 

 

 

 

 

 

 

Screws (3) and two Base Foot Spacers (94).

 

 

 

92

 

Attach the other two Base Feet (92) with only

 

95

 

 

 

 

 

3

two M4.2 x 25mm Tek Screws (3).

 

 

 

 

94

92 3

 

92 3

94

923

 

7

3.Remove the M10 Nut (19), the M10 x 50mm Bolt (31), and the shipping bracket (A) from the Base (95). Attach a Wheel (97) with the Bolt and the Nut that you just removed. Do not overtighten the Nut; the Wheel must turn freely. Discard the shipping bracket.

4.Identify the Right Upright (89) and the Right Upright Spacer (91), which are marked with stickers.

Insert the Wire Harness (88) through the Right Upright Spacer (91) as shown. Then, set the Right Upright Spacer on the Base (95).

With the help of a second person, hold the Right Upright (89) near the Base (95). See the inset drawing. Tie the long tie in the Right Upright securely around the end of the Wire Harness (88). Then, pull the other end of the long tie until the Wire Harness is routed completely through the Right Upright.

3

 

 

 

31

 

 

 

A

97

95

 

19

 

 

4

 

Long

 

 

 

 

 

 

Tie

 

 

 

 

89

88

 

 

88

 

 

 

 

 

95

91

 

89

88

Long

 

Tie

5. Hold a Bolt Spacer (90) inside the lower end of

5

 

8

 

the Right Upright (89). Insert an M10 x 95mm

 

 

 

 

 

Bolt (8) with an M10 Star Washer (9) into the

 

89

 

 

Right Upright and the Bolt Spacer. Repeat this

 

 

 

 

 

 

 

step with a second Bolt Spacer (90), M10 x

 

 

9

 

95mm Bolt (8), and M10 Star Washer (9).

 

 

 

Hold the Right Upright Spacer (91) and the

 

95

88

 

 

 

 

Right Upright (89) against the Base (95). Be

 

 

 

 

 

 

90

careful not to pinch the Wire Harness (88).

 

 

91

Tighten the M10 x 95mm Bolts (8) until the

 

 

 

heads of the Bolts touch the Right Upright; do

 

 

 

 

not fully tighten the Bolts yet.

 

 

 

 

 

8

 

 

 

6. Press a Base Cap (87) into the Base (95).

6

 

 

 

 

 

 

 

 

 

 

 

87

 

 

 

 

95

7. With the help of a second person, carefully tip

7

 

 

 

the treadmill onto its right side. Partially fold the

 

 

 

 

 

 

 

Frame (56) so that the treadmill is more stable;

 

 

 

 

do not fully fold the Frame yet.

 

 

 

 

Remove the M10 Nut (19), the M10 x 50mm

 

 

31

 

Bolt (31), and the shipping bracket (A) from the

 

 

 

Base (95). Attach a Wheel (97) with the Bolt and

 

 

 

56

the Nut that you just removed. Do not over-

 

 

 

 

 

 

 

tighten the Nut; the Wheel must turn freely.

 

95 97

 

 

Discard the shipping bracket.

 

A

 

 

 

19

 

8. With the help of a second person, hold a Bolt

8

 

 

 

Spacer (90) inside the lower end of the Left

 

 

 

 

 

 

 

Upright (85). Insert an M10 x 95mm Bolt (8) with

 

8

85

 

an M10 Star Washer (9) into the Left Upright and

 

 

the Bolt Spacer. Repeat this step with a second

 

 

 

 

Bolt Spacer (90), M10 x 95mm Bolt (8), and

 

9

 

 

M10 Star Washer (9).

 

 

 

 

 

 

 

Orient the Left Upright (85) and the Left Upright

 

 

 

 

Spacer (86) as shown. Hold the Left Upright

90

 

 

 

Spacer and the Left Upright against the Base

86

 

 

 

 

 

(95). Tighten the M10 x 95mm Bolts (8) until the

 

 

 

 

95

 

 

heads of the Bolts touch the Left Upright; do not

 

 

 

fully tighten the Bolts yet.

 

 

 

 

 

9

 

 

 

9.

Press a Base Cap (87) into the Base (95).

9

 

 

 

 

 

 

 

 

 

 

 

With the help of a second person, tip the treadmill

 

87

 

 

 

 

so that the Base (95) is flat on the floor.

 

 

 

 

 

 

 

 

95

 

 

 

10.

Set the Console (105) face down on a soft sur-

10

 

 

 

 

 

face to avoid scratching the Console. Remove

 

 

 

 

 

the ties securing the Pulse Support (111) to the

 

 

 

 

 

 

Console.

 

 

 

 

 

 

Lift off the Pulse Support (111).

 

 

105

 

 

 

 

111

 

 

 

 

 

 

 

 

 

11.

Identify the Right Handrail (101), which has a

11

 

 

 

 

 

large hole in the location shown. Hold the Right

 

Tie

Console

 

 

Handrail near the Console (105). Attach the

 

 

 

 

 

 

Wire

 

 

Console Ground Wire (112) to the Right

 

 

 

 

 

 

Handrail with a #8 x 1/2" Ground Screw (4).

 

101

 

1

 

 

 

 

 

 

 

Next, insert the tie on the console wire into the

 

 

 

 

 

 

 

 

Large

 

 

large hole in the Right Handrail (101) and out of

 

Plastic Tie

 

 

 

Hole

 

 

the top as shown. Insert the included plastic tie

 

 

 

112

 

 

through the holes in the Right Handrail as

 

 

 

1

 

shown. Make sure the plastic tie holds the con-

 

 

 

 

 

sole wire to the near side. Tighten the plastic tie.

 

 

4

 

 

 

Attach the Right Handrail with two M4.2 x 19mm

 

 

 

 

 

 

105

 

 

 

 

Screws (1). Make sure that no wires are

 

 

 

 

 

 

pinched. Start both Screws before tightening

 

 

 

 

 

 

either of them; do not overtighten the

 

 

 

 

 

 

Screws. Remove the plastic tie.

 

 

 

 

 

 

Attach the Left Handrail (not shown) to the

 

 

 

 

 

 

Console (105) in the same way. Note: There

 

 

 

 

 

 

are no wires on the left side of the Console.

 

 

 

 

 

 

 

10

 

 

 

 

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