Pioneer PDP-R05E Service manual

POWER

PDP-R05E

ORDER NO.

ARP3225

MEDIA RECEIVER

PDP-R05E

PDP-R05XE

PDP-R05FE

THIS MANUAL IS APPLICABLE TO THE FOLLOWINGMODEL(S) AND TYPE(S).

Model	Type	Power Requirement	Remarks
PDP-R05E	WYVI	AC220-240V
PDP-R05E	WYVIXK	AC220-240V
PDP-R05XE	WYVIXK	AC220-240V
PDP-R05FE	WYVI	AC220-240V
PDP-R05FE	WYVIXK	AC220-240V

Please connect it to the PLASMA DISPLAY PDP-505PE or PDP-435PE for adjustment and operation inspection.

Confirm it

Serial No.

WYVI SS

For details, refer to "Important Check Points for Good Servicing".

WYVIXK

UK

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

T-ZZK NOV. 2004 printed in Japan

1

2

3

4

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

BThis product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

C Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and ser vice technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage

c u r r e n t t e s t e r s u c h a s S i m p s o n M o d e l 2 2 9 - 2 o r

D

equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

			Reading should
		Leakage	not be above
			0.5 mA
		current
E	Device	tester
	under
	test
	Test all
	exposed metal
	surfaces
	Also test with
	plug reversed
	(Using AC adapter		Earth
	plug as required)		ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement par ts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest infor mation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

F

2	PDP-R05E

1

2

3

4

5

6

7

8

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

A

B

C

D

E

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

F

						3
		PDP-R05E			7
5	6					8

	1	2				3	4
CONTENTS
	SAFETY INFORMATION .....................................................................................................................................						2
	1. SPECIFICATIONS ............................................................................................................................................						6
A	2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................						8
	2.1 PACKING SECTION						8
	2.2 EXTERIOR SECTION (1) ........................................................................................................................						10
	2.3 EXTERIOR SECTION (2) ........................................................................................................................						14
	2.4 FRONT PANEL SECTION .......................................................................................................................						16
	3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................						18
	3.1 BLOCK DIAGRAM ...................................................................................................................................						18
	3.1.1 SIGNAL ROUTE ................................................................................................................................						18
	3.1.2 MR MAIN BOARD ASSY...................................................................................................................						20
	3.1.3 AV BOARD ASSY..............................................................................................................................						22
	3.1.4 POWER SUPPLY UNIT .....................................................................................................................						24
	3.1.5 PC CARD MODULE ..........................................................................................................................						25
B	3.1.6 TUNER BOARD ASSY ......................................................................................................................						26
	3.1.7 POWER SUPPLY...............................................................................................................................						27
	3.2 OVERALL WIRING CONNECTION DIAGRAM........................................................................................						28
	3.3 MR MAIN BOARD ASSY (1/12)...............................................................................................................						30
	3.4 MR MAIN BOARD ASSY (2/12)...............................................................................................................						32
	3.5 MR MAIN BOARD ASSY (3/12)...............................................................................................................						34
	3.6 MR MAIN BOARD ASSY (4/12)...............................................................................................................						36
	3.7 MR MAIN BOARD ASSY (5/12)...............................................................................................................						38
	3.8 MR MAIN BOARD ASSY (6/12)...............................................................................................................						40
	3.9 MR MAIN BOARD ASSY (7/12)...............................................................................................................						42
	3.10 MR MAIN BOARD ASSY (8/12).............................................................................................................						44
C	3.11 MR MAIN BOARD ASSY (9/12).............................................................................................................						46
	3.12 MR MAIN BOARD ASSY (10/12)...........................................................................................................						48
	3.13 MR MAIN BOARD ASSY (11/12)...........................................................................................................						50
	3.14 MR MAIN BOARD ASSY (12/12)...........................................................................................................						52
	3.15 AV BOARD ASSY (1/9)..........................................................................................................................						54
	3.16 AV BOARD ASSY (2/9)..........................................................................................................................						56
	3.17 AV BOARD ASSY (3/9)..........................................................................................................................						58
	3.18 AV BOARD ASSY (4/9)..........................................................................................................................						60
	3.19 AV BOARD ASSY (5/9)..........................................................................................................................						62
	3.20 AV BOARD ASSY (6/9)..........................................................................................................................						64
	3.21 AV BOARD ASSY (7/9)..........................................................................................................................						66
	3.22 AV BOARD ASSY (8/9)..........................................................................................................................						68
D	3.23 AV BOARD ASSY (9/9)..........................................................................................................................						70
	3.24 MDR ASSY						72
	3.25 SR ASSY ...............................................................................................................................................						74
	3.26 FRONT ASSY ........................................................................................................................................						76
	3.27 LED ASSY .............................................................................................................................................						78
	3.28 TUNER BOARD ASSY (1/6) ..................................................................................................................						80
	3.29 TUNER BOARD ASSY (2/6) ..................................................................................................................						82
	3.30 TUNER BOARD ASSY (3/6) ..................................................................................................................						84
	3.31 TUNER BOARD ASSY (4/6) ..................................................................................................................						86
	3.32 TUNER BOARD ASSY (5/6) ..................................................................................................................						88
	3.33 TUNER BOARD ASSY (6/6) ..................................................................................................................						90
	3.34 POWER SUPPLY UNIT..........................................................................................................................						92
E	3.35 WAVEFORMS ........................................................................................................................................						94
	3.36 VOLTAGES .............................................................................................................................................						95
	4. PCB CONNECTION DIAGRAM .....................................................................................................................						99
	4.1 SW and MDR ASSYS ..............................................................................................................................						99
	4.2 MR MAIN BOARD ASSY .......................................................................................................................						100
	4.3 AV BOARD and SR ASSY .....................................................................................................................						104
	4.4 FRONT and LED ASSY .........................................................................................................................						108
	4.5 TUNER BOARD ASSY...........................................................................................................................						110
	4.6 POWER SUPPLY UNIT..........................................................................................................................						112
	5. PCB PARTS LIST .........................................................................................................................................						114
	6. ADJUSTMENT .............................................................................................................................................						132
	6.1 HOW TO ENTER SERVICE FACTORY MODE......................................................................................						132
F	6.2 POSSIBLE CASES WHERE READJUSTMENT IS REQUIRED ...........................................................						132
	6.3 USING RS-232C COMMANDS..............................................................................................................						133
	6.4 ADJUSTMENT ITEMS ...........................................................................................................................						134
	6.5 TRAP SWITCH ......................................................................................................................................						137
4
			PDP-R05E

1

2

3

4

5	6	7	8
6.6 SERVICING USING ONLY THE MEDIA RECEIVER		..............................................................................	138
6.7 SERVICE FACTORY MODE...................................................................................................................			139
6.8 LIST OF RS-232C COMMANDS ............................................................................................................			156
6.9 OUTLINE OF COMMANDS....................................................................................................................			159
7. GENERAL INFORMATION ...........................................................................................................................			164
7.1 DIAGNOSIS............................................................................................................................................			164
7.1.1 TROUBLESHOOTING......................................................................................................................			164
7.1.2 DISASSEMBLY ................................................................................................................................			177
7.2 EXPLANATION .......................................................................................................................................			180
7.2.1 PROCESSING IN ABNORMALITY ..................................................................................................			180
7.2.2 SEQUENCE .....................................................................................................................................			184
7.3 PARTS ....................................................................................................................................................			185
7.3.1 IC......................................................................................................................................................			185
7.4 CLEANING .............................................................................................................................................			210
8. PANEL FACILITIES .......................................................................................................................................			211

A

B

C

D

E

F

						5
		PDP-R05E			7
5	6					8

	1				2		3		4
	1. SPECIFICATIONS
		Item				Media Receiver, Model:PDP-R05XE			Media Receiver, Model:PDP-R05E
A		Colour System		Analogue		PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60
				Digital		PAL/SECAM			Not Applicable
		TV Function	Receiving System			B/G,D/K,I,L/L ’
		(Analogue)
			Tuner	VHF/UHF		E2 –E69ch,F2 –F10ch,I21 –I69ch,IR A –IR Jch
				CATV		Hyper-band,S1 –S41ch
			Auto Channel Preset			99 ch,Auto Preset,Auto Label,Auto Sort
			STEREO			NICAM/A2
		TV Function	Receiving System			DVB-T (2K/8K COFDM)
		(Digital)
			Tuner	VHF/UHF		VHF Band III (170 to 230 MHz)and
						UHF Band IV,V (470 to 862 MHz)			Not Applicable
B
			Auto Channel Preset			999 ch,Auto Preset,Auto Label,Auto Sort
			STEREO			MPEG layer I/II,Dolby Digital
		Terminals	Rear	INPUT 1		SCART (AV in,RGB in,TV out)
				INPUT 2		SCART (AV in/out,S-VIDEO in,AV link *1)Component Video
				INPUT 3		SCART (AV in/out,S-VIDEO in,RGB in,AV link *1),HDMI in
				Antenna		75 Ω Din Type for VHF/UHF in (Analogue)
						75 Ω Din Type for VHF/UHF in (Digital)			Not Applicable
						75 Ω Din Type for VHF/UHF out (Digital)			Not Applicable
			Front	INPUT 4		S-VIDEO,AV in
C				PC		Analogue RGB in,Audio in
				PC CARD		PCMCIA Type II
		MONITOR OUTPUT Terminal(Rear)				S-VIDEO out,AV out
		SUB WOOFER OUTPUT Terminal (Rear)				Variable
		PHONES OUTPUT Terminal (Front)				16 –32 Ω recommended
		DIGITAL OUT Terminal				Digital audio output (Optical)			Not Applicable
		COMMON INTERFACE (Rear)				CA Module			Not Applicable
		Power Requirement				220 –240 V AC ,50/60 Hz,41 W			220 –240 V AC ,50/60 Hz,35 W
						(1.2 W Standby:Aerial Power Off)			(0.4 W Standby)
D		Dimensions				420 (W) x 90 (H) x 295 (D)mm
		Weight				5.6 kg			4.9 kg

* 1 Switchable

• Design and specifications are subject to change without notice.

Power cord (2 m)

Remote control unit

E	(For Europe, except U.K.and Eire)	(For U.K. and Eire)
	(ADG1214)
			(for PDP-505XDE/435XDE)	(for PDP-505HDE/435HDE)
	Only the power cord that is appropriate in your country or
			(AXD1494)	(AXD1495)
	region is supplied.

			Screw x 4 (for stand)
		Stand	(PMB40P120FTB)	Screw hole cap x 4
	AA size battery x 2			(AMR3363)
		(AXG1013)
	(Manganese battery)
F		System cable (3 m)
		(ADF1026)		Two operating instructions
		Three operating instructions
		(for PDP-505XDE/435XDE)		(for PDP-505HDE/435HDE)
6		PDP-R05E

1

2

3

4

5 6 7 8

Item			Media Receiver, Model:PDP-R05FE
Colour System			PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60
TV Function	Receiving System		B/G,D/K,I,L/L’
	Tuner	VHF/UHF	E2 –E69ch,F2 –F10ch,I21 –I69ch,IR A –IR Jch
		CATV	Hyper-band,S1 –S41ch
	Auto Channel Preset		99 ch,Auto Preset,Auto Label,Auto Sort
	STEREO		NICAM/A2
Terminals	Rear	INPUT 1	SCART (AV in,RGB in,TV out)
		INPUT 2	SCART (AV in/out,S-VIDEO in,AV link *1)Component Video
		INPUT 3	SCART (AV in/out,S-VIDEO in,RGB in,AV link *1),HDMI in
		Antenna	75 Ω Din Type for VHF/UHF in
	Front	INPUT 4	S-VIDEO,AV in
MONITOR OUTPUT Terminal (Rear)			S-VIDEO out,AV out
Power Requirement			220 –240 V AC ,50/60 Hz,27 W
			(0.4 W Standby)
Dimensions			420 (W) x 90 (H) x 295 (D)mm
Weight			4.8 kg

*1 Switchable

• Design and specifications are subject to change without notice.

Power cord (2 m)

(For Europe, except U.K. and Eire)	(For U.K. and Eire)
(ADG1214)

Only the power cord that is appropriate in your country or

region is supplied. Remote control unit (AXD1491)

AA size battery x 2	Screw x 4(for stand)	Screw hole cap x 4
(Manganese battery)	(PMB40P120FTB)	(AMR3386)

Stand	System cable (3 m)	Two operating instructions
(AXG1009)	(ADF1026)

A

B

C

D

E

F

						7
		PDP-R05E			7
5	6					8

	1	2	3	4
2. EXPLODED VIEWS AND PARTS LIST
NOTES:	Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
	The	mark found on some component parts indicates the importance of the safety factor of the part.
A	Therefore, when replacing, be sure to use parts of identical designation.
	Screws adjacent to mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

17

B

5

1, 26, 27, 29, 30, 33, 34

24

21

31

32

C

20

22	22
		14
×4	×4	16

25	8	7
9

28

D

10

12

11

23

	11
4	15

2

E

3

24

F

18

FRONT

19

8	PDP-R05E

1

2

3

4

		5	6
PACKING SECTION PARTS LIST
Mark No.		Description	Part No.
	1	Operating Instructions	See Contrast table (2)
	2	Remote Control Unit	See Contrast table (2)
	3	Battery Cover	See Contrast table (2)
	4	System Cable (3m)	ADF1026
>	5	Power Cord	ADG1214
	6	• • • • • •
NSP	7	Dry Cell Battery (R6/AA)	VEM1031
	8	Screw Hole Cap	See Contrast table (2)
	9	Stand Assy	See Contrast table (2)
NSP	10	Stand	See Contrast table (2)
NSP 11		Stand Cushion	AEB1390
	12	Laminated Sheet Bag	AHG1334
	13	• • • • • •
	14	Pad L	See Contrast table (2)
	15	Pad R	See Contrast table (2)
	16	IM Pad	See Contrast table (2)
	17	Top Pad	See Contrast table (2)
	18	Accessory Box	See Contrast table (2)

	7	8
Mark No.	Description	Part No.
19	Carton	See Contrast table (2)
NSP 20	Literature Bag	AHG1303
21	Vinyl Bag	AHG1340
22	Vinyl Bag	AHG1337
23	Laminated Sheet	AHG1350
24	Air Capsule Bag	AHG1351
25	Screw	PMB40P120FTB
26	Operating Instructions	See Contrast table (2)
27	Caution Card	ARM1223
28	Caution Card	ARM1234
29	Operating Instructions	See Contrast table (2)
30	Errata	See Contrast table (2)
31	User Card A	See Contrast table (2)
32	User Card B	See Contrast table (2)
33	Caution Manual	See Contrast table (2)
NSP 34	Block Diagram	See Contrast table (2)

A

B

(2) CONTRAST TABLE

PDP-R05E/WYVI, /WYVIXK, PDP-R05XE/WYVIXK, PDP-R05FE/WYVI and / WYVIXK are constructed the same except for the following:

Mark

No.

Description

PDP-R05E/

PDP-R05E/

PDP-R05XE/

PDP-R05FE/

PDP-R05FE/

WYVI

WYVIXK

WYVIXK

WYVI

WYVIXK

1

Operating Instructions

ARE1391

ARE1380

ARE1380

ARE1392

ARE1383

(English/French/German)

2

Remote Control Unit

AXD1495

AXD1495

AXD1494

AXD1491

AXD1491

3

Battery Cover

AZN7919

AZN7919

AZN7919

AZA7424

AZA7424

8

Screw Hole Cap

AMR3363

AMR3363

AMR3363

Not used

Not used

8

Screw Hole Cap UE

Not used

Not used

Not used

AMR3386

AMR3386

9

Stand Assy

AXG1013

AXG1013

AXG1013

Not used

Not used

9

Stand Assy UE

Not used

Not used

Not used

AXG1009

AXG1009

NSP

10

Stand

AMR3352

AMR3352

AMR3352

Not used

Not used

NSP

10

Stand UE

Not used

Not used

Not used

AMR3382

AMR3382

14

Pad L

AHA2370

AHA2396

AHA2396

AHA2370

AHA2396

15

Pad R

AHA2371

AHA2397

AHA2397

AHA2371

AHA2397

16

IM Pad

AHB1253

AHB1259

AHB1259

AHB1253

AHB1259

17

Top Pad

AHB1256

AHB1260

AHB1260

AHB1256

AHB1260

18

Accessory Box

AHC1053

AHC1056

AHC1056

AHC1053

AHC1056

19

Carton E

AHD3247

AHD3293

Not used

Not used

Not used

19

Carton XE

Not used

Not used

AHD3246

Not used

Not used

19

Carton FE

Not used

Not used

Not used

AHD3248

AHD3283

26

Operating Instructions

ARC1541

ARC1533

ARC1533

Not used

Not used

(Italian/Dutch/Swedish/Spanish)

26

Operating Instructions

Not used

Not used

Not used

ARC1542

ARC1535

(Italian/Dutch/Spanish)

29

Operating Instructions

Not used

Not used

ARE1390

Not used

Not used

(English/French/German)

(Italian/Dutch/Swedish/Spanish)

30

Errata

ARX1120

ARX1121

ARX1121

ARX1120

ARX1121

31

User Card A

Not used

ARY1150

ARY1150

Not used

ARY1150

32

User Card B

Not used

ARY1151

ARY1151

Not used

ARY1151

33

Caution Manual

ARM1263

ARM1264

ARM1264

ARM1263

ARM1264

NSP

34

Block Diagram

Not used

ARY1159

ARY1159

Not used

ARY1159

9

PDP-R05E

7

5

6

8

C

D

E

F

1

2

3

4

2.2 EXTERIOR SECTION (1)

A

NON-CONTACT SIDE

CONTACT SIDE

PDP-R05XE only

59

54

54

1

39

B

41	44	41
		41
53

E

4

	I	40
			8
	18	H	I
		9

C

38

53

18

53 18

68

D

B

60

A

67

5

K

J

11

55

		28
		61
		66
		7	61
			65
	53	2
			D
		64
		C
		F
		53

12

F

G

A H

E

D

C

59

54

54

	59
57
L	Except
62	PDP-R05FE
63
53	53
	3
G	36 PDP-R05XE
B	only
J	24
I
54	K
	54

		54	Refer to
E	60
			"2.3 EXTERIOR
			SECTION (2)".
			54

Refer to	13
"2.4 FRONT PANEL SECTION".	53	59
	27	13
F		53

10	PDP-R05E

1

2

3

4

		5	6
EXTERIOR SECTION (1) PARTS LIST
Mark No.		Description	Part No.
	1	TUNER BOARD Assy	See Contrast table (2)
>	2	Power Switch (TRAP)(S1)	ASG1089
>	3	AC Inlet (CN1)	AKP1257
	4	Flexible Cable (J209)	See Contrast table (2)
	5	Flexible Cable (J210)	See Contrast table (2)
	6	• • • • •
	7	3P Housing Wire (J107)	ADX2836
	8	9P Housing Wire (J113)	See Contrast table (2)
	9	8P Housing Wire (J114)	See Contrast table (2)
	10	• • • • •
>	11	Fan Motor 42 x 10.5L	See Contrast table (2)
	12	Center Stay U	ANG2564
	13	Leg Assy	AXG1012
	14	• • • • •
	15	• • • • •
	16	• • • • •
	17	• • • • •
	18	Side Type Mini Clamp	See Contrast table (2)
	19	• • • • •
	20	• • • • •
	21	• • • • •
	22	• • • • •
	23	• • • • •
	24	Rear Cover	AMR3425
	25	• • • • •
	26	• • • • •
	27	Metal Bonnet Bottom	See Contrast table (2)
	28	Metal Bonnet Top	See Contrast table (2)
	29	Serial Sheet	AAX2609
	30	• • • • •
	31	• • • • •
	32	• • • • •
	33	• • • • •
	34	• • • • •
	35	• • • • •

7

Mark No.

Description

50• • • • •

51• • • • •

52• • • • •

53Screw

54Screw

55Screw

56• • • • •

57Screw

58• • • • •

59Screw

60Screw

61Screw

62PC Card Module

63PC Shield

646P Housing Wire (J111)

65Flexible Cable (J208)

66PC Guide

67Gasket XE

68Tuner Adaptor

NSP 36	Serial Label	ARW1100
37	• • • • •
NSP 38	Bottom Can	See Contrast table (2)
39	Top Can	See Contrast table (2)
40	Heat Sink	See Contrast table (2)
41	Screw	See Contrast table (2)
42	Screw	See Contrast table (2)
43	• • • • •
44	PCMCIA Ejector	See Contrast table (2)

45• • • • •

46• • • • •

47• • • • •

48• • • • •

49• • • • •

PDP-R05E

5

6

7

8

Part No.

A

ABZ30P080FTC

BBZ30P060FTB

See Contrast table (2)

ABZ30P080FTC

See Contrast table (2) ABZ30P060FTB B

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2) See Contrast table (2) See Contrast table (2)

C

D

E

F

11

8

1

2

3

4

(2) CONTRAST TABLE

PDP-R05E/WYVI, /WYVIXK, PDP-R05XE/WYVIXK, PDP-R05FE/WYVI and / WYVIXK are constructed the same except for the following:

	A	Mark	No.	Description	PDP-R05E/	PDP-R05E/	PDP-R05XE/	PDP-R05FE/	PDP-R05FE/
					WYVI	WYVIXK	WYVIXK	WYVI	WYVIXK
			1	TUNER BOARD Assy	Not used	Not used	AWE1301	Not used	Not used
			4	Flexible Cable (J209)	Not used	Not used	ADD1280	Not used	Not used
			5	Flexible Cable (J210)	Not used	Not used	ADD1267	Not used	Not used
			8	9P Housing Wire (J113)	Not used	Not used	ADX3017	Not used	Not used
			9	8P Housing Wire (J114)	Not used	Not used	ADX3018	Not used	Not used
		>	11	Fan Motor 42 x 10.5L)	Not used	Not used	AXM1049	Not used	Not used
			18	Side Type Mini Clamp	Not used	Not used	AEC2003	Not used	Not used
			24	Rear Cover	Not used	Not used	AMR3425	Not used	Not used
			27	Metal Bonnet Bottom	ANE1631	ANE1631	ANE1631	Not used	Not used
	B		27	Metal Bonnet Bottom (UE)	Not used	Not used	Not used	ANE1634	ANE1634
			28	Bonnet Top	ANE1632	ANE1632	ANE1632	Not used	Not used
			28	Bonnet Top (FE)	Not used	Not used	Not used	ANE1637	ANE1637
		NSP	38	Bottom Can	Not used	Not used	XNA1004	Not used	Not used
			39	Top Can	Not used	Not used	XNG1001	Not used	Not used
			40	Heat Sink	Not used	Not used	XNH1004	Not used	Not used
			41	Screw	Not used	Not used	BBZ30P060FTB	Not used	Not used
			42	Screw	Not used	Not used	PMZ20P100FNI	Not used	Not used
			44	PCMCIA Ejector	Not used	Not used	ANG2673	Not used	Not used
			55	Screw	Not used	Not used	BBZ30P140FTC	Not used	Not used
			59	Screw	ABZ30P080FTC	ABZ30P080FTC	ABZ30P080FTC	ABZ30P060FTB	ABZ30P060FTB
	C
			61	Screw	ABZ30P180FTC	ABZ30P160FTC	ABZ30P160FTC	Not used	Not used
			62	PC Card Module	AXY1073	AXY1073	AXY1073	Not used	Not used
			63	PC Shield	ANG2578	ANG2578	ANG2578	Not used	Not used
			64	6P Housing Wire (J111)	ADX3016	ADX3016	ADX3016	Not used	Not used
			65	Flexible Cable (J208)	ADD1226	ADD1226	ADD1226	Not used	Not used
			66	PC Guide	AMR3393	AMR3393	AMR3393	Not used	Not used
			67	Gasket XE	Not used	Not used	ANK1756	Not used	Not used
			68	Tuner Adaptor	Not used	Not used	ANG2672	Not used	Not used

D

E

F

12	PDP-R05E

1

2

3

4

5

6

7

8

A

B

C

D

E

F

						13
		PDP-R05E			7
5	6					8

1

2

3

4

2.3 EXTERIOR SECTION (2)

A

B

42

C

29

D	31

18

42

H 6 14

E

42

35 20

E

25

42 1

A

42

15

42

F

K

28

8

33

30

42

46

42 44

40

52

			D	24	CONTACT-NON	SIDE	CONTACTSIDE
			24
				24
				16
				24
			22
			43
42	23		43	45 40
			E	4343
		3		43
					44
D	36		12			4443
	49		E				4443
							40
		PDP-R05XE					43
		only
			10
	38		34
							41
			A
	13			C	51		19
		42
	42	F	B
	32
				42	2
		B
					42
				11
			C
					4 F
				50

26

A

17

37

30

27

B

42 42

9

G

5

F

14	PDP-R05E

1

2

3

4

		5	6
EXTERIOR SECTION (2) PARTS LIST
Mark No.		Description	Part No.
	1	MR MAIN BOARD Assy	See Contrast table (2)
	2	AV BOARD Assy	See Contrast table (2)
	3	MDR Assy	AWZ6948
	4	SR Assy	See Contrast table (2)
	5	FRONT Assy	See Contrast table (2)
	6	LED Assy	See Contrast table (2)
	7	• • • • •
>	8	POWER SUPPLY Unit	AXY1091
	9	Flexible Cable (J201)	ADD1209
	10	Flexible Cable (J203)	ADD1210
	11	Flexible Cable (J206)	ADD1213
	12	Flexible Cable (J207)	ADD1214
	13	15P Housing Wire (J105)	ADX2833
	14	7P Housing Wire (J109)	ADX3015
	15	16P Housing Wire (J112)	ADX2917
>	16	Fan Motor 60 x 25L	AXM1045
	17	Base Chassis	ANA1811
	18	Front Chassis	See Contrast table (2)
	19	Terminal Panel	See Contrast table (2)
	20	Heatsink HDMI	ANH1618
	21	• • • • •
	22	Fan Holder	ANG2568
	23	HDMI Shield	ANG2646
	24	Insulation Rubber	AEB1377
	25	Silicone Sheet HDMI	AEB1379
	26	PCB Holder	AEC1097
	27	Spacer	AEC1256
	28	Locking Card Spacer	AEC1429
	29	Nyron Rivet	AEC1671
	30	Wire Saddle	AEC1745

	7	8
Mark No.	Description	Part No.
31	Barrier A	AEC2017
32	Re-use Wire Saddle	AEC1945
33	Edge Saddle	AEC1946
34	Mini Card Spacer	AEC1959
35	Circuit Board Spacer	AEC1964
36	Gasket F	ANK1722
37	Card Spacer A	BEC1120
38	Flexible Cable (J202)	ADD1209
39	• • • • •
40	Hexagon Head Screw	BBA1051
41	Screw	ABZ30P060FTB
42	Screw	ABZ30P080FTC
43	Screw	BBZ30P060FTB
44	Screw	BPZ30P100FTB
45	Screw	PMZ26P060FTB
46	Screw	BMZ30P060FTC
47	• • • • •
48	• • • • •
49	FFC Cushion (XE)	See Contrast table (2)
50	SR Holder E	ANG2581
51	Gasket	ANK1730
52	Front Ground Spacer	AEC2016

A

B

C

D

(2) CONTRAST TABLE

PDP-R05E/WYVI, /WYVIXK, PDP-R05XE/WYVIXK, PDP-R05FE/WYVI and / WYVIXK are constructed the same except for the following:

Mark

No.

Description

PDP-R05E/

PDP-R05E/

PDP-R05XE/

PDP-R05FE/

PDP-R05FE/

WYVI

WYVIXK

WYVIXK

WYVI

WYVIXK

1

MR MAIN BOARD Assy

AWZ6944

AWZ6944

AWZ6990

AWZ6945

AWZ6945

2

AV BOARD Assy

AWZ6946

AWZ6946

AWZ6986

AWZ6947

AWZ6947

4

SR Assy

AWZ6949

AWZ6949

AWZ6949

AWZ6950

AWZ6950

E

5

FRONT Assy

AWZ6951

AWZ6951

AWZ6951

AWZ6952

AWZ6952

6

LED Assy

AWZ6953

AWZ6953

AWZ6953

AWZ6954

AWZ6954

18

Front Chassis E

ANB1867

ANB1867

ANB1867

Not used

Not used

18

Front Chassis

Not used

Not used

Not used

ANB1866

ANB1866

19

Terminal Panel E

ANC2363

ANC2369

Not used

Not used

Not used

19

Terminal Panel XE

Not used

Not used

ANC2362

Not used

Not used

19

Terminal Panel FE

Not used

Not used

Not used

ANC2364

ANC2370

49

FFC Cushion (XE)

Not used

Not used

AEB1407

Not used

Not used

F

15

PDP-R05E

7

5

6

8

1

2

3

4

2.4 FRONT PANEL SECTION

A

B

C

D

E

F

CONTACT-NON SIDE	CONTACTSIDE			23
			25	J
			2
		3		1
	4			23
	5
	13		24
		23	22
			Refer to	below.
	14
				23
	20		16
	21			Except
	12			10 PDP-R05FE
				27
11	17		9	28	23
	21				6
	19			8
					23

18	15
	21

7

For PDP-R05E and PDP-R05FE

For PDP-R05XE

Please cut-off 2 portion

before assembly. Please cut-off 1 portion before assembly.

22

22

16	PDP-R05E

1

2

3

4

	5	6		7	8
FRONT PANEL SECTION PARTS LIST
Mark No.	Description	Part No.	Mark No.	Description	Part No.
1	SW Assy	AWZ6920	16	Damper Holder	AMR3416
2	SW Holder	ANG2670	17	Escutcheon Ring	ADD4130
3	SW Spring	ABH1109	18	Sealing Sheet	See Contrast table (2)
4	Power Button	ADD4128	19	Sealing Sheet S	See Contrast table (2)
5	Front Panel Assy	See Contrast table (2)	20	Pioneer Badge	VAM1124
6	Magnet Holder	ANG2671	21	Door Cushion	See Contrast table (2)
7	Magnet Catcher	ANG2675	22	LED Lens	AMR3417
8	Magnet	AMF1004	23	Screw	BPZ30P100FTB
9	Gear	AMR3418	24	Screw	JPZ20P035FNI
10	Damper	AXA1018	25	Screw	BMZ30P060FTC
11	Panel	See Contrast table (2)	26	• • • • • •
12	Door	AAN1473	27	PC Spring	See Contrast table (2)
13	Front Panel	See Contrast table (2)	28	PC Card Door	See Contrast table (2)
14	Door Holder L	AMR3414
15	Door Holder R	AMR3415

A

B

(2) CONTRAST TABLE

PDP-R05E/WYVI, /WYVIXK, PDP-R05XE/WYVIXK, PDP-R05FE/WYVI and / WYVIXK are constructed the same except for the following:

	Mark	No.	Description	PDP-R05E/	PDP-R05E/	PDP-R05XE/	PDP-R05FE/	PDP-R05FE/
				WYVI	WYVIXK	WYVIXK	WYVI	WYVIXK
		5	Front Panel Assy E	AXG1021	AXG1021	Not used	Not used	Not used
		5	Front Panel Assy XE	Not used	Not used	AXG1020	Not used	Not used
		5	Front Panel Assy FE	Not used	Not used	Not used	AXG1022	AXG1022
		11	Panel (E)	AAK2826	AAK2826	Not used	AAK2826	AAK2826
		11	Panel (XE)	Not used	Not used	AAK2825	Not used	Not used
		13	Front Panel (E)	AMB2829	AMB2829	Not used	Not used	Not used
		13	Front Panel (XE)	Not used	Not used	AMB2828	Not used	Not used
		13	Front Panel (FE)	Not used	Not used	Not used	AMB2830	AMB2830
		18	Sealing Sheet (XE E)	AAL2547	AAL2547	AAL2547	Not used	Not used
		18	Sealing Sheet (FE)	Not used	Not used	Not used	AAL2548	AAL2548
		19	Sealing Sheet S (GC)	AAL2555	AAL2555	Not used	AAL2555	AAL2555
		19	Sealing Sheet S (E)	Not used	Not used	AAL2554	Not used	Not used
		21	Door Cushion	AEB1391	AEB1391	AEB1391	AEB1394	AEB1394
		27	PC Spring	ABH1112	ABH1112	ABH1112	Not used	Not used
		28	PC Card Door	AMR3365	AMR3365	AMR3365	Not used	Not used

C

D

E

F

						17
		PDP-R05E			7
5	6					8

1

2

3

4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.1.1 SIGNAL ROUTE

A

PDP-R05XE,PDP-R05E,PDP-R05FE

Block Diagram

Data signal

Antenna

U7501

Analog Audio signal

Input

AXF1133

Analog Video signal

Control signal

B

Component signal

RF signal

IC7501

Digital Video signal

Digital Audio signal

TDA9818TS

B

Synchronized signal

TTX_R/G/B_DIG

IC7502
MSP3417G	CVBS,Y/C (Main)

Input1

			SLOW_SW_1				IC8904		IC6406
							SDA6000
					CXA2069Q	IC8002			MM1389
			Input2				IC8901
									IC6403
			SLOW_SW_2				PST9230N		MM1389
			Input3				HD_TXT
			SLOW_SW_3				VD_TXT		IC7452
							Y/Pb/Pr		TC74VHC126FT
	G						R/G/B
C			Input4						MAINC_Y
	R05E-PDP	R05XE,-PDP					CVBS,Y/C (Sub)
			PC
			input
									SW
			Head		PDP-R05XE
			Phone		PDP-R05E
							IC8007
							BH3544AFS
			SUB WOOFER				IC8008
							BH3540AFS
									R_DA_SUB
			RAPID_SW_3						G_DA_SUB
									B_DA_SUB
			IC9105						IC6605
			TL4051BF						MM1389
				PDP-R05XE
D			IC9107	PDP-R05E
			TL4051BF
			RAPID_SW_1				IC8003		IC6604
			Monitor				TC4052BFT		BA7078AF
			Output					IC8004	YSUBC
								NJM12904V
									IC6803
								HDMI_LCH	PCM1742KE
								HDMI_RCH
			Input2	Y/Pb/Pr	AN15852A	IC8005	SW0AV SW1AV	Y/Pb/Pr	IC6881
			comp
								R/G/B
								KEY
									SII9993CTG100

PDP-R05XE	SDA_TXT,SCL_TXT
PDP-R05E	REM
RS OUT	SDA_AV,SCL_AV

E	RS IN	REM		IC8705	SCL,SDA
			R/G/B	24LC01B
		TXD,RXD		R/G/B		IC8702		TXD_IF
						HD64F3687FP
	RS232C						IC8703	RXD_IF
						RESET	PST9231IN	REQ_IF
								CE_IF
				PDP-R05XE,PDP-R05E			RELAY	BUSY_IF
	Antenna
	Input	Digital Terrestrial		PC Card
	Antenna		Board	Module
	Output							Video3
			PDP-R05XE				Power Supply	HDMI
F				TXD_DT , RXD_DT

18	PDP-R05E

1

2

3

4

5

6

7

8

A

IC7001

HV57V643220CT-7

IC7002

HV57V643220CT-7

A

B

PCA_H

32bit

R_TXT_MAIN

PCA_V

G_TXT_MAIN

B_TXT_MAIN

A/3DY/CD DECODE

PICTURE

IC6107

OUTPUT

24bit

PD0278A

FOMAT

IC7004

R_DA_MAIN

G_DA_MAIN

PE5362A

B_DA_MAIN

IC6401

IC6402

IC6951

CK_MAIN

SM5301BS

AD80058

PD6435A

HD_MAIN

CN7401 DISPLAYPLASMA WHITE

HD_TXT_MAIN

VD_MAIN

DE_MAIN

HD1_MAIN

TMDS

VD_TXT_MAIN

C6405

H_IC2

VD_SUB

TC74VHC126FT

48bit

TC74VCX08FT

IC7404

IC6404

VD1_MAIN

V_IC2

TC74VHC126FT

HD2_MAIN

BA7078AF

VD2_MAIN

HD_MAIN

DE_IC2

FILM_IC2

VD_MAIN

IC6408

C

TC74VHC126FT

CYCLE_IC2

PHASE_IC2

HD_SUB

IC6607

DCLK_IC2

CK_SUB

CLK0

PCA_H_SUB

HD_SUB

VD0

TC74VCX574FT

IC7403

VD_SUB

HD1_SUB

HD0

PCA_V_SUB

DE_SUB

VD1_SUB

DE0

HD_TXT_SUB

VD_TXT_SUB	IC6255			24bit
	PD0278A			IC7101	Sii170BCL54
				PD5855A		IC7401
	IC6601
	IC6602
	SM5301BS				24bit
	AD80058
				HD2_SUB					D
	IC6603			VD2_SUB			Buff
	TC74VHC126FT			16bit
H/V			CLK_IC3	PDP-R05XE,PDP-R05E
	MA SDA	MA SCL	TXD_IC3
			RXD_IC3
			IC3_CE	IC7152	IC7151
			IC3_BUSY
				MBM29PL3200BE70PFV	MBM29PL3200BE70PFV
REM,KEY			IC3_REQ
								DISPLAY PLASMA
						KEY	BLACK		CN9301
	RDV2			CLK_IC2
	GDV2		CKDV2
				TXD_IC2
	BDV2		DEDV2
				RXD_IC2
			VDV2
				IC2_OE
			HDV2
				IC2_CE
	IC7207								E
	MB91F355PMT-G

SDA_HDCP

IC7202

SDL_HDCP

TC74VHC125FT

UARTRXD

RESET

IC7209

IC7205

SCL

UARTTXD

NJM12904V

SDA

BR24LC64F

IC7203

PST3628UR

IC7211

PQ20WZ11

F

FAN

DVID_Y

DVID_PbPr

19

PDP-R05E

7

5

6

8

A

B

C

D

E

F

1

2

3

4

3.1.2 MR MAIN BOARD ASSY

: Analog Video Signal

: Sync Signal

: Analog Audio Signal

: Digital Video Signal

: System Clock

:Digital Audi Signal

16M SDRAM

IC6106

HV57161610DTC-8

: TMDS Signal

: Control Signal

SDA/SCL_MA

RESETX1

CN7454

AKM1201

RA/GA/BA_MAIN [0:7] (RGB/YPbPr)

MAIN_Y/C (CV,Y/C)

Y/C SEP.

R/G/B_DA_MAIN (RGB)

FLD_MAIN

CHROMA DEC

MAIN

HD/VD/DE/CK_MAIN

IC6107

X7001

BUFFER

SYSCLK1S

PD0278A

MAIN

ASS1175

IC6106

_

(27MHz)

TC74LCX125FT

HD/VD

R/G/B_CCTXT (RGB)	MIX SW		HD/VD_TXT_MAIN
	MAIN
	IC6406
	MM1389XFBE
	MIX SW	SDA/SCL_MA	AD MAIN
	MAIN		IC6402
	IC6403			HD/CK_MAIN
	MM1389XFBE	LPF MAIN	AD80058-K
MAINC_Y/Pb/Pr (RGB/YPbPr)		IC6401
		SM5301BS

SYNC SEP.

MAIN

MAINC_Y

IC6404

BA707BAF

PCA_H/V

SUB_Y/C (CV,Y/C)

Y/C SEP.

FLD_SUB

CHROMA DEC

RESETX1

SUB

SDA/SCL_MA

IC6255

R/G/B_DA_SUB (RGB)

PD0278A

	MIX SW
	MAIN	HD/VD_TXT_SUB
	IC6605
	MM1389XFBE
	SCL/SDA_EP2
	SDA/SCL_HDMI/TXT
	SDA/SCL_MA	AD SUB
	LPF SUB	IC6602	HD/CK_SUB
	IC6601	AD80058-K
SUBC_Y/Pb/Pr (RGB/YPbPr)
	SM5301BS

SYNC SEP.

SUB_C_Y

SUB

PCA_H/V_SUB

IC6604

BA707BAF

HD/VD_TXT

CN6951

AKM1201

GDT [0:7] (Y) , BDT [0:7] (Pb/Pr)

HDT, VDT, CKDT, DEDT

JA6881

AKP1232

TMDS

SCL, SDA

EEPROM IC6880

CN7455 BR24L04FJ-W

AKM1201

TTX_R/G/B_DIG (RGB from TXT)

HDMI_L/RCH

AUDIO_L/R

SYNC SEL.

IC7452

TC74VHC126FT

RST_DT

RXD/TXD_DT

SDA/SCL_MA

R/G/BDV2 [0:7] (RGB/YPbPr)

SEL.

HD/VD/DE/CK_MAIN

HDMI2 Rx

HDV2, VDV2, DEDV2, CKDV2

IC6881

IC6951

SII9993CTG100

PD6435A

I2S_SPDIF_2 [0:3]

HD/VD/DE/CK_SUB

RESETX1

RESETX1

SDA/SCL_MA

AUDIO DAC

IC6803

HDMI_AUDIO_CE/TXD/CLK

PCM1742KE

SCL/SDA_AV

RXD/TXD/CLK_WR, RXD/TXD/CLK_IF

RST_IF/TXT

RAPID_DT1 RAPID_DT3

20

PDP-R05E

1

2

3

4

5

6

7

8

	64M SDRAM
				64M FLASH
	IC7001, IC7002
				IC7152
	HY57V64322OCT-7
				MBM29PL3200BE70PFV

RXD/TXD/CLK__IC2

RXD/TXD/CLK_IC3

SDA/SCL_HDCP

UART_RXD/TXD

RESETX2

RESETX2

RST_HDCP

CN7401

RA/GA/BA_IC2 [0:7]

AKP1250

RB/GB/BB_IC2 [0:7]

RA/GA/BA [0:9]

DVI Tx

I/P

(RGB)

RESIZE MIX

(RGB)

TMDS

IC7401

HD/VD/DE/CK_MAIN

H/V/DE/DCLK_IC2

FIELD

VDO, CLKO

IC7004

IC7101

CLKO

SII170BCLG64

PE5362A

PD5855A

HDO,DEO,

OUTHD/DE

CLP_MAIN

MAINHD1/VD1

MAINHD2/VD2

SYSCLK2

HD/VD/DE/CKSUB

CLP/PLLHD/PLLHOLDSUB

SUBHD1/VD1

SUBHD2/VD2

[0:7]SUBRA/GA/BA

(YCbCr/RGB)

SYSCLK3

PLLHD/PLLHOLD_MAIN

SYNC SEL.

LOGIC

HDO, DEO

LOGIC

IC6408

IC7403

IC7404

TC74VHC126FT

TC74VHC574FT

TC74VCX08FT

CN7402

5→3.3V CONV.

BUFFER

FIELD2

AKM1234

IC6405

IC7003

TC74VHC126FT

TC74LCX125FT

MRXD, MTXD

X7001

ASS1174

(85MHz)

HD/VD/DE/CK_SUB

HD/VD SUB

A

SYNC SEL.

IC6607

TC74VHC126FT

5→3.3V CONV.

IC6603

TC74VHC126FT

PDP-R05XE, PDP-R05E

RAPID_DT1

RAPID_DT3

RXD/TXD/CLK_IC2

RXD/TXD/CLK_IC3

RXD/TXD/CLK_IF

MRXD, MTXD

UART SEL.

IC7202

UART_RXD/TXD

TC74VHC125FT

UART SEL.

RXD/TXD_DT IC7204

T74VHC125FT

RXD/TXD/CLK_WR

HDMI_AUDIO_CE/TXD/CLK

MR MAIN BOARD ASSY

SCL/SDA_EP

EEPROM

IC7205

BR24L64F-W

EEPRST

MAIN UCOM

IC7207

MB91F355APMTGE1

RST_ASIC

LOGIC

IC7451

TC74VHC08FT

RESET

RST2

SCL/SDA_MA, SCL/SDA_HDCP SCL/SDA_AV, SCL/SDA_EP2 SCL/SDA_HDMI/TXT

RST_DT/HDCP/IF/TXT

RESETX1, RESETX2

RESET IC		RESET IC		RESET IC
IC7203		IC7206		IC7210
PST3628UR		PST3628UR		PST3612UR

						21
		PDP-R05E			7
5	6					8

A

B

C

D

E

F

1

2

3

4

3.1.3 AV BOARD ASSY

A
	ANTENNA	U7501		IC7501		IC7502
	IN	AXF1133		TDA9818TS		MSP3417G
B			AIR_V				AIR_V
			AIR_R/L				AIR_R/L
			V1_RED/GRN/BLE
	VIDEO1		V1_V/R/L
			SLOW_SW1				IC8002
			RAPID_SW1				CXA2069Q
			SLOW_SW2
			V2_V/Y/C/R/L
	VIDEO2		VOUT
			AUDIO_R/L
			VOUT3
			RAPID_SW3				MAIN_Y
C			SLOW_SW3				IC8904
	VIDEO3		V3_V/Y/C				SDA6000
			DVD_RCH/LCH
			AUDIO_R/L
			V3_RED/GRN/BLE
							TELETEXT
		Y					UCOM
								MAIN_SW_A/C
	VIDEO2
		PB
	Component
		PR
					CN8653
				CN9502	AKM1201		IC8901	SUB_SW_A/C
	G	V4_Y		AKM1201		V4_Y
				32	19		PST9230N
D		V4_C		30	21	V4_C
	FRONT
	ASSY	V4_V		25	26	V4_V
	VIDEO4	V4_R		20	31	V4_R
		V4_L		22	29	V4_L
	PDP-R05XE/R05E	HP_L		38	13	HP_L
	H.P.	HP_R		36	15	HP_R
		PC_LCH		18	33	PC_LCH	IC8005
		PC_RCH		16	35	PC_RCH	AN15852A
E		PC_R		13	38	PC_R
	PC	PC_G		11	40	PC_G	PDP-R05XE/R05E
							IC8007
		PC_B		94	2	PC_B	BH3544F
							6dB AMP
		PC_H		74	4	PC_H
		PC_V		54	6	PC_V		HP_VOL
							IC8008
	PDP-R05XE/R05E			CN8660 HFW12S-2STE1			BH3540AFS	PC_V
							VOL.IC
	PC CARD			12	YUVD1_R
				10	YUVD1_G
F	MODULE			8	YUVD1_B
	L			4	CARD_V
				5	CARD_H
				2	TXD_CARD
				1	RXD_CARD
	22					PDP-R05E
	1				2	3	4

5

6

7

8

AUDIO_L

B

AV BOARD ASSY

AUDIO_R

IC8003

VOUT

MONITOR

TC4052BFT

OUT

IC8702

CN8654

COUT

HD64F3687FP

UIF_UCOM

AKM1201

AUDIO SW

UIF UCOM

YOUT

30–32,35–40,

48,50

RESET

IC8703

PST9231N

AUDIO_R

3

AUDIO_L

5

HDMI_RCH

7

HDMI_LCH

9

SCL_AV

34

SDA_AV

33

RAPID_DT_1

1

RAPID_DT_3

3

IC8902

TC7W126FU

HP_VOL

48

TXT_RGB_DIG

12–27

IC8907

PIXEL_CLK_IN

11

MAIN_SW_A/C

TC7SH04FU

IC9105

TC4051BF

CN8652

IC9107

AKM1201

B_SW_A/C

TC4051BF

PN2

14

MAIN_Y

49

MAIN_C

47

CN8662

PDP-R05XE

SUB_Y

33

AKM1303

SUB_C

31

DTV ASSY

WE_TXT

10

VD_TXT_MAIN

15

HD_TXT_MAIN

16

I

R_TXT_MAIN

37

G_TXT_MAIN

35

B_TXT_MAIN

39

FBLK_MAIN

23

FBLK_SUB

22

SCL_TXT

9

SDA_TXT

8

		MAINC_Y/PB/PR
		SUBC_Y/PB/PR
			MAINC_Y	41
			MAINC_PB	45
			MAINC_PR	43
		SUB	SUBC_Y	25
			SUBC_PB	29
		WOOFER
			SUBC_PR	27
		IC7701	DSUB_DET	13
		TC74VHC125FT
			PCA_V	19
	PC_V	IC8001
			PCA_H	20
		TC7WH123FU
		IC7702	PCA_V_SUB	17
		TC74VHC125FT	PCA_H_SUB	18
			TXD_CARD	12
			RXD_CARD	11

						23
		PDP-R05E			7
5	6					8

A

B

C

D

E

F

F

E

D

C

24

1

INPUT CONNECTOR		INRUSH
		CURRENT
	INPUT	LIMITER
AC IN
	FILTER
	CIRCUIT

2

R05E-PDP

3

4

RELAY

SWITCH

POWER FACTOR

CONTROL

CIRCUIT

SWITCHING

DEVICE

OVERCURRENT

DETECTOR

PWM CONTROL IC

AC

DETECTION

RECTIFICATION POWER SUPPLY

CIRCUIT (SIGNAL SYSTEM)

RECTIFICATION		FILTER
CIRCUIT

SWITCHING

DEVICE

OUTPUT

VOLTAGE

CONTROL

CIRCUIT

RECTIFICATION

CIRCUIT

RECTIFICATION

CIRCUIT (SYNC)

RECTIFICATION

CIRCUIT

RECTIFICATION

CIRCUIT (SYNC)

OUTPUT

VOLTAGE

CONTROL

CIRCUIT

OVER VOLTAGE

DETECTION

ON / OFF

CIRCUIT

B

A

INPUT

DETECTION

FILTER

CIRCUIT

FILTER

CIRCUIT

FILTER

CIRCUIT

RELAY

WELDING

DETECTION

SIGNAL

OUTPUT

CIRCUIT

SIGNAL

OUTPUT

CIRCUIT

			K
OUTPUT CONNECTOR			POWER
			SUPPLY
1		17V
7, 8		6 .5V
	9, 10 GND
2		GND	UNIT
3, 4		12V
	5, 6 GND

16 ACDET

15 PD . TRIGGER

123 . 3V

13GND

14POWER ON

4.1.3
POWER	1
UNIT SUPPLY
	2

3

4

5

6

7

8

3.1.5 PC CARD MODULE

J PC CARD MODULE

IC100

IC300

IC301

IC302

CN501

(CPU)

(FLASH)

(SDRAM)

(SDRAM)

CN501

TxD

1 YUVD1_R

RxD

2 GND

3 YUVD1_G

4 GND

Hsync

5 YUVD1_B

6 GND

Vsync

IC400

IC603

IC600

IC600

7 YGND

8 CARD_H

(PCMCIA)

(VRAM)

(GDC)

(GDC)

Rout

9 CARD_V

Gout

0 NC

- TXD_CARD

Bout

= RXD_CARD

CN401, 2

1.9V

IC1

CN1

(PCMCIA)

CN501

2.5V

IC1

3.3V

1 3.3V

1.7V

2 3.3V

card-

IC3

4 GND

3 GND

PC

3.3V

5 5V

6 GND

3.3V

IC4

5V

1.7V

A

B

C

D

E

F

						25
		PDP-R05E			7
5	6					8

1

2

3

3.1.6 TUNER BOARD ASSY

Media Receiver European Digital Tuner PDP-R05XE

A

SPDIF Connector

PCMCIA Connector

[JA4000]

[CN5000 & 9012]

I2C_tun

TS3

TS2

COFDM

IF Amp

Data Bus buffer

TS1

[IC1001]

[IC1000]

[IC5003]

B

CiMAX 2

Address Bus Buffer

[IC5004 & IC5004]

[IC5002]

TS4

SAW filter

[F1000]

I2C_tun

SPDIF Converter

[IC4003]

ControlData,

mainI2C

SDRAM

[IC3000]

128Mbit

C

Audio A/D

Address,

SPDIF out

[IC4008]

OMEGA

[IC2000]

SDRAM

AudioLPF

[IC3003]

opamp

128Mbit

ConnectorDigital

[CN6003]

Video Buffer

Analogue Audio out

Transistor

D

Flash

[IC3002]

TxRx,controls

Analogue Video out

CPLD

[IC6000]

Digital Video out

E

F

4

RF in

RF out

Tuner

[M1000]

IF

Audio L/R in	connectorAnalogue	[CN4000]

PSU Connector (9p & 8p)	[CN6001 & CN6002]

26	PDP-R05E

1

2

3

4

5

6

7

8

3.1.7 POWER SUPPLY

PS_MOD

RELAY

SW_REG

RELAY

SW_REG

K

Always

currentcarrying lines

Current-carrying lines in ACTIVE STAND-BY

Current-carrying lines in RELAY

Current-carrying lines in PSW1

Port (Black frame)

Control port name(H active)

Port (White frame)

Control port name(L active)

5

AV_BOARD

MAIN_BOARD

FAN_MOD

B

V+16.5V

V+12V

IC7211

REG

V+12V

A

V+6.5V

V+6.5V

E

V+SB3VT

V+3VSTB

MDR_ASSY

PANEL side

V+12VSTB

IC8509

V+3COM

• Communication

• LED and around it

COM_SW

BUFF between

• REM, KEY and

PANEL

around it

ACTIVE

V+3V_DD

• Main Ucom and around it

U8502

DC/DC_CONV

V+1V_DD

• IC2 and around it

• IC3 and around it

• IC1 and around it

PSW1

IC7456

V+1V_IC1

REG

• DVI_Tx and around it

• HDMI_Rx and around it

V+5V_A

R7456

IC7454

REG

V+3V_A

• Video A/D and around it

R7455

IC7453

REG

PSW1

• LPF and around it

• Sync separator and around it

• MIX_SW and around it

• Video filter for IC1 (discrete)

• DD Converter (discrete)

V+12V_EU

DTB_MOD

IC8503

Q8518

V+30V

DC/DC_CONV

REG

V+1.8_DD

V+3V_DD

IC8502

V+6.5_ON

DC/DC_CONV

PC CARD_MOD

V+3V_DD

V+5V_A

H

V+3VSTB

LED_ASSY

• LED and around it

F

V+3VSTB

SR_ASSY

• 232C driver and around it

V+5VSTB

R8550

Q8550

V+5STB

• SR interface (discrete )

REG

IC8504

V+9V

R8525

REG

• Multiplex and around it

IC8505

V+5V

• AV_SW and around it

R8528

• Component SW and around it

REG

R8531

IC8506

V+5V

• FE and around it

REG

V+3V

R8543

IC8507

REG

V+3_DR

• TELE TEXT, memory, and SW

V+2V

Q8511 FET_SW

R8545

IC8508

REG

PSW1

• IF Ucom and around it

27

PDP-R05E

7

6

8

A

B

C

D

E

F

1

2

3

4

3.2 OVERALL WIRING CONNECTION DIAGRAM

A			PC CARD
			L MODULE
		FRONT ASSY	(PDP-R05E,
	G (PDP-R05E : AWZ6951)		PDP-R05XE
			: AXY1073)
		(PDP-R05XE : AWZ6951)
		(PDP-R05FE : AWZ6952)
B
C
	B	B 1/9 - B 9/9			I	I 1/6 -	I 6/6
	AV BOARD ASSY
	(PDP-R05E : AWZ6946)				TUNER BOARD ASSY
D	(PDP-R05XE : AWZ6986)				(PDP-R05XE : AWE1301)
	(PDP-R05FE : AWZ6947)
E
F		F SR ASSY	(PDP-R05E,	(PDP-R05E,			K
			PDP-R05XE	PDP-R05XE	H		POWER
			: AWZ6949)	: AWZ6953)
			(PDP-R05FE	(PDP-R05FE	LED ASSY		SUPPLY UNIT
			: AWZ6950)	: AWZ6954)			(AXY1091)
	28		PDP-R05E
	1	2		3			4

5

6

7

8

NOTES: • When ordering service parts, be sure to refer to “EXPLODED VIEWS and PARTS LIST” or “PCB PARTS LIST”.

• The > mark found on some component parts indicates the A importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

•: The power supply is shown with the marked box.

5

6

A

A 1/12 - A 12/12

MR MAIN

BOARD ASSY

(PDP-R05E,

: AWZ6944)

PDP-R05XE

: AWZ6990)

(PDP-R05FE

: AWZ6945)

B

C

D

E

E

MDR ASSY (AWZ6948)

SW ASSY

J (AWZ6920)	F
PDP-R05E	29
7	8

1

2

3

4

3.3 MR MAIN BOARD ASSY (1/12)

A 1/12 MR MAIN BOARD ASSY

A (PDP-R05E : AWZ6944) (PDP-R05XE : AWZ6990) (PDP-R05FE : AWZ6945)

NOT USED

¶ GR BLOCK

B

C

SIDE A

D

A 12/12

E

A 12/12

F NOT USED

A 1/12

30	PDP-R05E

1

2

3

4