PIONEER PDP-433P, PDP-433PE, PDP-433PU Service Manual

ORDER NO.

ARP3111

PLASMA DISPLAY

PDP-433PE

PDP-433PU

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

	Type	Model		Power Requirement	Remarks
		PDP-433PE	PDP-433PU
	WYVI6	?	−	AC220 - 240V
	KUC	−	?	AC120V

This Service Manual should be used together with the following manual(s).

	Model No.	Order No.	Remarks
	PDP-433PE	ARP3112	SCHEMATIC DIAGRAM and PCB DIAGRAM
	PDP-433PU

This product is component of system.

	Component	System			Service Manual			Remaks
Plasma Display System		PDP-433HDE		PDP-4330HD
	Media Receiver	PDP-R03E		PDP-R03U	PDP-R03E : ARP3110
					PDP-R03U : ARP3113
	Plasma Display	PDP-433PE		PDP-433PU		ARP3111		This service manual
						ARP3112

For details, refer to "Important symbols for good services".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 c PIONEER CORPORATION 2002

T – IZE JAN. 2002 Printed in Japan

PDP-433PE, PDP-433PU

SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

SAFETY PRECAUTIONS

NOTICE :Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis.

The following precautions should be observed :

1.When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.

2.When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc.

3.When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.

4.Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's.

Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating.

5.Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and service technician.

6.Perform the following precautions against unwanted radiation and rise in internal temperature.

•Always return the internal wiring to the original styling.

•Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.

7.Perform the following precautions for the PDP panel.

•When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).

•Make sure that the panel vent does not break. (Check that the cover is attached.)

•Handle the FPC connected to the panel carefully.

Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.

8.Pay attention to the following.

•When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.

•Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.

2

Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3MΩ and a maximum resistor reading of 5MΩ. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis

will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check).

Turn the AC power switch on.

Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.

	Reading should
	not be above
	Leakage 0.5 mA
Device	current
	tester
under
test
	Test all exposed
	metal surfaces

Also test with plug reversed

(Using AC adapter plug as required)

Earth ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.

PDP-433PE, PDP-433PU

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

3

PDP-433PE, PDP-433PU

CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT

7 Charged Section

The places where the commercial AC power is used without passing through the power supply transformer.

If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1.AC Power Cord

2.AC Inlet with Filter

3.Power Switch (S1)

4.Fuse (In the SW POWER SUPPLY Module)

5.STB Transformer and Converter Transformer (In the SW POWER SUPPLY Module)

6.Other primary side of the SW POWER SUPPLY Module

Y DRIVE

Assy

SCAN (A)

Assy

SCAN (B)

Assy

Remove the IF Earth Metal (No.3 on the page 25) beforehand when inclines the power supply unit as the right figure.

SW POWER SUPPLY

Module

7 High Voltage Generating Point

The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.

1. SW POWER SUPPLY Module		...................................... (215V)
2.	X DRIVE Assy ..............................................	(–280V to 215V)
3. Y DRIVE Assy ...............................................................		(345V)
4.	SCAN (A) Assy ..............................................................	(345V)
5.	SCAN (B) Assy ...............................................................	(345V)
6. X CONNECTOR (A) Assy ...........................		(–280V to 215V)
7. X CONNECTOR (B) Assy ............................		(–280V to 215V)

: Part is Charged Section.

: Part is the High Voltage Generating Points other than the Charged Section.

Top

Front

X CONNECTOR (A)

Assy

X DRIVE

Assy

X CONNECTOR (B)

Assy

	AC Inlet with Filter	Power Switch
		(S1)

Power Cord

Fig.1 Charged Section and High Voltage Generating Point (Rear View)

4

PDP-433PE, PDP-433PU

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying

glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

5

PDP-433PE, PDP-433PU

CONTENTS

1. SPECIFICATIONS	.................................................		7
2. EXPLODED VIEWS AND PARTS LIST		.................	8

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 30 (For SCHEMATIC DIAGRAM, refer to ARP3112)

4. PCB CONNECTION DIAGRAM ... Refer to ARP3112

5. PCB PARTS LIST			................................................							46
6. ADJUSTMENT	.....................................................									57
7. GENERAL INFORMATION								................................		77
7.1 DIAGNOSIS		..................................................								77
7.1.1 PCB LOCATION							...................................			77
7.1.2 SHUT DOWN/POWER DOWN
DIAGNOSIS BY LED DISPLAY ...........										78
7.1.3 DISASSEMBLY						.....................................				85
7.2 IC INFORMATION					........................................					89
8. PANEL FACILITIES				..........................................					108

6

PDP-433PE, PDP-433PU

1. SPECIFICATIONS

Item	Model: PDP-433PE	Model: PDP-433PU
Number of Pixels	1024 × 768 pixels
Audio Amplifier	12 W + 12 W (1kHz, 10%, 8Ω)
Power Requirement	AC 220–240 V, 50/60 Hz, 320 W (0.6 W Standby)	AC 120 V, 60 Hz, 318 W (0.6 W Standby)
Dimensions	1070 (W) × 630 (H) × 98 (D) mm [421/8 (W) × 2413/16 (H) × 37/8 (D) inch]
Weight	31.5 kg (69.4 lbs)
Accessories	Power Cord, Cleaning Cloth, Three speed clamps, Three bead bands,
	Warranty card

• Design and specifications are subject to change without notice.

Accessories

Power cord

(ADG1173)

(ADG1193)

(ADG1178)

(For Europe, except U.K. and Eire)

(For U.K., and Eire)

(For North America)

Binder Assy (AEC1908)

Three speed clamps						Cleaning cloth	Warranty card
	Three bead bands
						(AED1197)

7

PDP-433PE, PDP-433PU

2. EXPLODED VIEWS AND PARTS LIST

•

•The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

•Screws adjacent to mark on the product are used for disassembly.

•For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1PACKING

(1)PACKING PARTS LISTParts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.NOTES:

			Mark	No.	Description	Part No.
			1	1	Packing Case (43)	See Contrast table (2)
				2	Carton (43)	AHD3100
				3	Pad (43U)	AHA2282
				4	Mirror Mat	AHG1284
			NSP	5	Warranty Card	See Contrast table (2)
				6	Polyethylene Sheet	AHG1302
	PDP-433PU			7	Pad (43L)	AHA2283
				8	Cord Case	AHC1037
	Only	PDP-433PE
				9	Binder Assy	AEC1908
		Only			(Speed Clamp ×3, Bead Band ×3)
	13	11	2	10	Wiping Cloth	AED1197
				11	Power Cord	See Contrast table (2)
				12	Power Cord	See Contrast table (2)
		12	3	13	Power Cord	See Contrast table (2)
				14	Vinyl Bag	AHG1310
	14			15	Caution Sheet	ARM1201
		14

14

10

5

6

4

9

13

15

8	7

2

Front

(2) CONTRAST TABLE

PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433PE		PDP-433PU
			/WYVI6		/KUC
	1	Packing Case (43)	AHD3114		AHD3115
NSP	5	Warranty Card	ARY1114		ARY1112
	11	Power Cord	ADG1173		Not used
	12	Power Cord	ADG1193		Not used
	13	Power Cord	Not used		ADG1178

8

PDP-433PE, PDP-433PU

2.2 UNDER LAYER SECTION (1)

8

1

Refer to

"2.14 PANEL CHASSIS (43) ASSY 9 (AWU1038)".

4	Upper side

5

5

3

2	5	6	7
		2 or 3

9

• UNDER LAYER SECTION (1) PARTS LIST

Mark	No.	Description		Part No.	Mark No.		Description		Part No.
	1	ADR RESONANCE Assy		AWZ6682		5	Circuit Board Spacer		AEC1872
NSP	2	BRIDGE C Assy		AWZ6676	6		PCB Spacer		AEC1253
NSP	3	BRIDGE D Assy		AWZ6677	7		Circuit Board Spacer		AEC1873
	4	Panel Chassis (43) Assy		AWU1038	8		Screw		VBB30P100FNI
		[Refer to "2.14 PANEL CHASSIS (43) ASSY".]			9		Screw		ABA1301

9

PDP-433PE, PDP-433PU

2.3 UNDER LAYER SECTION (2)

	Upper side	3
		3

3

4

4

2 5

1 5

• UNDER LAYER SECTION (2) PARTS LIST

Mark	No.	Description		Part No.
NSP	1	CLAMP A Assy		AWZ6668
NSP	2	CLAMP B Assy		AWZ6669
	3	Wire Saddle		AEC1904
	4	Locking Card Spacer		AEC1736
	5	Screw		ABA1301

10

PDP-433PE, PDP-433PU

2.4 UNDER LAYER SECTION (3)

Upper side	1	13
3
		13
13		3
		4
4

5

5

6

11		11	Upper
	12		side

• UNDER LAYER SECTION (3) PARTS LIST			14			14
				9
Mark No.	Description	Part No.
1	DIGITAL VIDEO Assy	AWV1929
2	X DRIVE Assy	AWV1930
3	Insulation Sheet	AMR3263		10	14	10
4	Metal Fitting	ANG2464
5	Heat Sink	ANH1594
6	Silicone Sheet	AEH1039
7	• • • • •					15
8	• • • • •
9	Drive Heatsink Assy	ANH1598
10	Drive Silicone Sheet	AEH1041
11	Coil Silicone Sheet	AEH1048
12	Circuit Board Spacer	AEC1872
13	Screw	ABZ30P060FMC
14	Screw	VBB30P100FNI				Upper
15	Screw	PMB30P060FNI
						side

11

PDP-433PE, PDP-433PU

2.5 UNDER LAYER SECTION (4)

Upper side

2

Upper side

8	3	8
	4	4
		8

1

9

Upper
side	9

5	7	6

12

PDP-433PE, PDP-433PU

• UNDER LAYER SECTION (4) PARTS LIST

Mark No.		Description		Part No.
	1	Y DRIVE Assy		AWZ6683
2		Circuit Board Spacer		AEC1872
3		Drive Heatsink Assy		ANH1598
4		Drive Silicone Sheet		AEH1041
5		Scan IC Spring (43L)		ABK1029
6		Scan IC Spring (43R)		ABK1030
7		Scan Insulation Sheet (43)		AMR3287
8		Screw		VBB30P100FNI
9		Screw		PMB30P060FNI

13

PDP-433PE, PDP-433PU

2.6 UNDER LAYER SECTION (5)

10

3

1 or 2

7

17	10	9	8
	18		13
18			11
11			18
12			12
			13

Upper side

2	13	7	14	15	1
16					16

6 17

5 17

19

4

17

14

PDP-433PE, PDP-433PU

• UNDER LAYER SECTION (5) PARTS LIST

Mark	No.	Description		Part No.	Mark No.		Description		Part No.
NSP	1	BRIDGE A Assy		AWZ6674		11	Insulation Sheet		AMR3263
NSP	2	BRIDGE B Assy		AWZ6675	12		Metal Fitting		ANG2464
	3	THERMAL SENSOR Assy		AWZ6660	13		Wire Saddle		AEC1904
	4	ADR RESONANCE Assy		AWZ6682	14		PCB Spacer		AEC1253
NSP	5	CLAMP A Assy		AWZ6668	15		Circuit Board Spacer		AEC1873
NSP	6	CLAMP B Assy		AWZ6669	16		Locking Card Spacer		AEC1736
	7	Heat Sink		ANH1594	17		Screw		ABA1301
	8	Silicone Sheet		AEH1039	18		Screw		ABZ30P060FMC
	9	FFC Holder		AMR3302	19		Screw		VBB30P100FNI
	10	Rivet		BEC1066

15

PDP-433PE, PDP-433PU

2.7 UNDER LAYER SECTION (6)

Upper side	White
39	1 Tape 27 29	6	27 30 2 10 16 27 5 3 31 27 32 7	27	4	43

	K3
SA1	SA2

17

12			36
			TE1
35	D8	D9	D16
			D10		33
37				34
	D1
	D18		D11	20
		41		X2	X1
	D6
			D7
	Y1	28			38
	Y2				18

13	D15	19
	D14

	15			D2
					25
				D3
	14	D12	D13		26	27
				D17			27
					42

40

SA2 SA1

K3

					22 2	9	21	White
4	24 27	8	3 27 23 27 5	11				Tape 1 39

16

PDP-433PE, PDP-433PU

• UNDER LAYER SECTION (6) PARTS LIST

Mark	No.	Description			Part No.	Mark No.		Description			Part No.
NSP	1	ADR CONNECT A Assy			AWZ6678		26	J202	Flexible Flat Cable		ADD1194
NSP	2	ADR CONNECT B Assy			AWZ6679	27		Flat Clamp			AEC1879
NSP	3	ADR CONNECT C Assy			AWZ6680	28		J203	Flexible Flat Cable		ADD1198
NSP	4	ADR CONNECT D Assy			AWZ6681	29		J205	Flexible Flat Cable		ADD1202
	5	ADR RESONANCE Assy			AWZ6682	30		J206	Flexible Flat Cable		ADD1200
NSP	6	BRIDGE A Assy			AWZ6674	31		J207	Flexible Flat Cable		ADD1208
NSP	7	BRIDGE B Assy			AWZ6675	32		J208	Flexible Flat Cable		ADD1205
NSP	8	BRIDGE C Assy			AWZ6676	33		Power Sheet (43)			AMR3284
NSP	9	BRIDGE D Assy			AWZ6677	34		Rivet			BEC1066
	10	SUB ADDRESS A Assy			AWZ6692	35		J110	3P Housing Wire		ADX2741
	11	SUB ADDRESS B Assy			AWZ6693	36		J108	8P Housing Wire		ADX2740
NSP	12	SCAN (A) Assy			AWZ6666	37		J102	Wire PE		ADX2738
NSP	13	SCAN (B) Assy			AWZ6667	38		J103	13P Housing Wire		ADX2766
	14	Y DRIVE Assy			AWZ6683	39		J116,J117 4P Housing Wire			ADX2767
	15	DIGITAL VIDEO Assy			AWV1929	40		J120	Wire L		ADX2763
	16	THERMAL SENSOR Assy			AWZ6660	41		J101	13P Housing Wire		ADX2768
NSP	17	X CONNECTOR (A) Assy			AWZ6672	42		J109	8P Housing Wire		ADX2743
NSP	18	X CONNECTOR (B) Assy			AWZ6673	43		Nylon Binder			AEC-093
	19	X DRIVE Assy			AWV1930
	20	J204	Flexible Flat Cable		ADD1207
	21	J209	Flexible Flat Cable		ADD1206
	22	J210	Flexible Flat Cable		ADD1204
	23	J211	Flexible Flat Cable		ADD1199
	24	J212	Flexible Flat Cable		ADD1201
	25	J201	Flexible Flat Cable		ADD1194

17

PDP-433PE, PDP-433PU

2.8 MIDDLE LAYER SECTION (1)

10

10

11

Upper side

11	1	11
		2

5	3	4	6	10
Upper side
				11
				12

7

	12	2
Upper side	11	Upper side	11

11	8	11	8
	11		11
	14		13
	14

9

9

18

PDP-433PE, PDP-433PU

• MIDDLE LAYER SECTION (1) PARTS LIST

Mark	No.	Description		Part No.
NSP	1	Front Chassis HU (43)		ANA1670
NSP	2	Card Spacer		AEC1902
	3	Niplocker		AEC1803
	4	Card Corner Holder		BEC1144
NSP	5	Sub Frame L		ANG2483
NSP	6	Sub Frame R		ANG2484
NSP	7	Front Chassis HL (43)		ANA1671
NSP	8	Front Chassis V (43)		ANA1672
	9	FPC Cushion (43)		AEB1371
	10	Screw		ABA1283
	11	Screw		ABA1294
	12	Screw		BMZ30P060FMC
	13	VR Cushion		AEB1374
	14	V Cushion		AED1205

19

PDP-433PE, PDP-433PU

2.9 MIDDLE LAYER SECTION (2)

			14	8
		16		29
		17
		14
		29		29
		16
		16	14	8
5				28
	6
				12
27	8	11
7
				15
9		8
	10	13
			1
				Upper side
19

30		20			24
					23
				25
2
	21						26
				22
		3
	30	32	22	4		30
					18		31
					32

20

PDP-433PE, PDP-433PU

• MIDDLE LAYER SECTION (2) PARTS LIST

Mark No.		Description		Part No.	Mark	No.	Description		Part No.
	1	AUDIO AMP Assy		AWZ6687		16	Spacer		AEC1360
2		FRONT KEY CONN Assy		AWZ6657		17	Audio Base		ANA1687
3		IR (P) Assy		AWZ6658		18	Screw		BMZ30P060FZK
4		LED Assy		AWZ6655		19	V Cushion		AED1205
5		Nylon Rivet		AEP-211		20	J113 Wire PJ		ADX2742
6		IF Sheet		AMR3298	NSP	21	IR Holder		ANG2494
7		Edge Saddle		AEC1571		22	Nylon Rivet		AEC1671
8		Wire Saddle		AEC1745		23	S1 Power Switch		ASG1082
9		IF Shield		ANA1675		24	J106 Wire PC		ADY2745
10		L2 Toroidal Core		ATX1042		25	J104 3P Housing Wire		ADX2748
11		J214 3P Housing Wire		ADX2735	NSP	26	Switch Holder		ANG2493
12		S2 Power Switch		ASG1089		27	Screw		ABA1294
13		Niplocker		BEC1136		28	Screw		PMB30P060FNI
14		PCB Spacer		AEC1570		29	Screw		AMZ30P060FZK
15		J215 3P Housing Wire		ADX2757		30	Screw		BMZ30P040FMC
						31	Gascket R		ANK1695
						32	Screw		ABZ30P050FZK

21

PDP-433PE, PDP-433PU

2.10 UPPER LAYER SECTION (1)

13	13	14	13	13	14	13
						13

2

1

5

4

14

15

16

14

J201

17

12 J202

6

7

8

3	10	11	9

Caution in the MR INTERFACE Assy

Replacement

Set the slide switches in accordance with applicabe model when replacing the MR INTERFACE Assy.

	S4001	S4004
	CBIT_1	CBIT_0
PDP-4333P	→	→
PDP-433PE	←	→
PDP-433PU	→	→

Note 1: When there is not S4004, set only S4001. Note 2: When there are not S4001 and S4004,

setting is unnecessary.

S4001 (CBIT_1)

S4004 (CBIT_0)

22

PDP-433PE, PDP-433PU

• UPPER LAYER SECTION (1) PARTS LIST

Mark No.		Description			Part No.
	1	MR INTERFACE Assy			AWZ6654
2		Terminal Panel (HD)			ANG2485
3		L6 Ferrite Core			ATX1037
4		J201	Flexible Flat Cable		ADD1194
5		J118	Wire P		ADX2765
6		J111	14P Housing Wire		ADX2730
7		L3 Toroidal Core			ATX1042
8		J214	3P Housing Wire		ADX2735
9		J104	3P Housing Wire		ADX2748
10		Ferrite Core Holder			AEC1818
11		J113 Wire PJ			ADX2742
12		J202	Flexible Flat Cable		ADD1194
13		Screw			TBZ40P080FZK
14		Screw			AMZ30P060FZK
15		Screw			BBA1051
16		Screw			PMZ26P030FZK
17		Screw			ABA1294

23

PDP-433PE, PDP-433PU

2.11 UPPER LAYER SECTION (2)

	PDP-433PU ONLY
	17	4	15
		14
	15
		3

8 7

5

6

18

9

16

11

10

13

12

2 7

P7

P6

P4

P1 P2

P3

P5

100V

SW101

200V

1

24

PDP-433PE, PDP-433PU

(1) UPPER LAYER SECTION (2) PARTS LIST

Mark No.		Description			Part No.
	1	SW Power Supply Module			AXY1056
2		FU1 Fuse (10A)			See Contrast table (2)
3		IF Earth Metal			ANA1690
4		Silicone Sheet P			AEH1035
5		L1 Ferrite Core			ATX1032
6		CN1 AC Inlet with Filter			AKP1223
7		J105	Wire PB		ADX2744
8		J114	Earth Wire		ADX2709
9		SP TERMINAL Assy			AWZ6688
10		J101	13P Housing Wire		ADX2768
11		J118	Wire P		ADX2765
12		J103	13P Housing Wire		ADX2766
13		J102	Wire PE		ADX2738
14		Screw			PMB30P060FNI
15		Screw			AMZ30P060FZK
16		Screw			BPZ30P080FZK
17		Solder Warning Label			See Contrast table (2)
18		Screw			BMZ30P060FZK

(2) CONTRAST TABLE

PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433PE		PDP-433PU
			/WYVI6		/KUC
	2	FU1 Fuse (10A/400V)	AEK1071		Not used
	2	FU1 Fuse (10A/125V)	Not used		AEK1069
	17	Solder Warning Label	Not used		AAX2644

25

PDP-433PE, PDP-433PU

2.12 FRONT CASE SECTION
	2	PDP-433PU		20 21	(1) FRONT CASE SECTION PARTS LIST
		ONLY
					Mark	No.	Description	Part No.
						1	FRONT KEY Assy	AWZ6656
						2	Front Case Assy 43 (P)	AMB2725
						3	Rivet	AEC1877
						4	L5 Ferrite Core	ATX1043
						5	Lead Cover (P)	AMB2704
						6	Pioneer Badge	AAM1091
					NSP	7	Panel Holder (43)	ANG2487
						8	Spacer	AEC1896
					4	9	Panel Cushion V (43)	AED1201
19		6		14		10	Panel Cushion H (43)	AED1200
					5
18
					3	11	Protect Panel Assy (43)	AMR3303
				13
						12	Screw	ABZ30P050FZK
		17				13	Screw	VMZ30P060FZK
			Foil Side			14	Serial Sheet	AAX2609
						15	• • • • •
		16		1	NSP	16	J213 Flexible Flat Cable	ADD1193
						17	Flexible Seal (P)	AEH1052
	12	12				18	Power Button	AAD4113
						19	Coil Spring	ABH1108
	7		7
						20	Energy Star Label	See Contrast table (2)
						21	HDTV Label	See Contrast table (2)
12					12
7					7
	7	7
8	8	8	8
	12	12
	10
					9
9
	10	11

(2) CONTRAST TABLE

PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433PE		PDP-433PU
			/WYVI6		/KUC
	20	Energy Star Label	Not used		AAX2865
	21	HDTV Label	Not used		AAX2891

26

PDP-433PE, PDP-433PU

2.13 REAR SECTION

	4	5	3	4	6	7	3		4	4
4
										(1) REAR SECTION PARTS LIST
										Mark	No.	Description	Part No.
4										4	1	Rear Case (P)	ANE1600
											2	Gascket A	ANK1694
											3	Screw	AMZ30P060FZK
											4	Screw	TBZ40P080FZK
										4	5	Cleaning Label	AAX2751
										NSP	6	Name Label	See Contrast table (2)
											7	Bolt Caution Label	AAX2852
4	3	3	8	3		3	3	9	3		8	Terminal Display Label P	AAX2858
											9	Terminal Display Label L (E)	See Contrast table (2)
										1

Bottom View

2

(2) CONTRAST TABLE

PDP-433PE/WYVI6 and PDP-433PU/KUC are constructed the same except for the following :

				Part No.
Mark	No.	Symbol and Description				Remarks
			PDP-433PE		PDP-433PU
			/WYVI6		/KUC
NSP	6	Name Label	AAL2368		AAL2369
	9	Terminal Display Label L (E)	AAX2860		Not used
	9	Terminal Display Label L	Not used		AAX2859

27

PDP-433PE, PDP-433PU

2.14 PDP SERVICE ASSY 433 (AWU1043)

PDP Service Assy 433 (AWU1043) consists of the following parts.

• PARTS LIST

Mark No.		Description		Part No.	Mark No.		Description		Part No.
		Panel Chassis (43) Assy		AWU1038			Insullation Sheet		AMR3263
NSP		Front Chassis V (43)		ANA1672			Scan Sheet (43)		AMR3287
NSP		Front CHassis HU (43)		ANA1670			Card Corner Holder		BEC1144
NSP		Front Chassis HL		ANA1692			Screw		ABA1283
NSP		Sub Frame L (43)		ANG2483			Screw		ABA1294
NSP		Sub Frame R (43)		ANG2484			Screw		ABZ30P060FMC
		Scan IC Spring (43L)		ABK1029			Screw		BMZ30P060FMC
		Scan IC Spring (43R)		ABK1030			Screw		PMB30P060FNI
NSP		Metal Fitting		ANG2464			Screw		VBB30P100FNI
		FPC Cushion (43)		AEB1371			Bolt		ABA1259
NSP		PCB Spacer		AEC1211			Corner Pad		AHA2293
		Locking Card Spacer		AEC1736			Upper Carton		AHD3139
		Circuit Board Spacer		AEC1872			Under Carton		AHD3140
		Circuit Board Spacer		AEC1873			Packing Sheet		AHG1291
		Spacer		AEC1896			Washer		WB80FZB
NSP		Card Spacer		AEC1902			VR Cushion		AEB1374
		Wire Saddle		AEC1904			Niplocker		AEC1803
		Panel Cushion H (43)		AED1200			Static Plate		AHK1013
		Panel Cushion V (43)		AED1201			Plate		AHK1014
		V Cushion		AED1205			Screw		BYC40P220FMC
							Washer		WC60FZK

2.15 PANEL CHASSIS (43) ASSY (AWU1038)

Panel Chassis (43) Assy (AWU1038) consists of the following parts.

• PARTS LIST

• LIST OF ASSY

Mark No.

Description

Part No.

Mark

No.

Description

Part No.

NSP

SCAN FUKUGO ASSY

AWV1927

NSP

SCAN FUKUGO ASSY

AWV1927

NSP

ADDRESS FUKUGO ASSY

AWV1928

NSP

SCAN (A) ASSY

AWZ6666

NSP

Address Module (IC1 - IC32)

AXF1110

NSP

SCAN (B) ASSY

AWZ6667

NSP

FPC (J1,J2)

ADY1079

NSP

X CONNECTOR (A) ASSY

AWZ6672

NSP

FPC (J3,J4)

ADY1080

NSP

X CONNECTOR (B) ASSY

AWZ6673

NSP

BRIDGE A ASSY

AWZ6674

NSP

Chassis Assy (43)

ANA1693

NSP

BRIDGE B ASSY

AWZ6675

NSP

Chassis (43)

ANA1668

NSP

BRIDGE C ASSY

AWZ6676

NSP

Base Chassis (43)

ANA1669

NSP

BRIDGE D ASSY

AWZ6677

NSP

Scan Heatsink (43)

ANH1601

ADDRESS FUKUGO ASSY

AWV1928

NSP

Corner Angle A

ANG2457

NSP

CLAMP A Assy

AWZ6668

NSP

Corner Angle B

ANG2458

NSP

CLAMP B Assy

AWZ6669

NSP

Tube Cover

AMR3262

NSP

ADR CONNECT A ASSY

AWZ6678

Silicone Sheet 43

AEH1043

NSP

ADR CONNECT B ASSY

AWZ6679

Adhesive Tape 43

AEH1044

NSP

ADR CONNECT C ASSY

AWZ6680

Adhesive Tape B 43

AEH1054

NSP

ADR CONNECT D ASSY

AWZ6681

Panel Silicone Sheet

AEH1055

ADR RESONANCE ASSY

AWZ6682

Silicone Sheet B 43

AEH1056

Pin Grommet

AEC1015

Card Spacer

AEC1889

Scan Silicone Sheet (43)

AEH1047

NSP

Plasma Panel Assy (43)

AAV1239

Screw

VBB30P100FNI

28

PDP-433PE, PDP-433PU

Caution in Replacement of Chassis Block

Please order the PDP Service Assy 433 (AWU1043) when replacing the Chassis block. PDP Service Assy 433 is all common use parts of for business, public use and module.

Supply it by the state that installed Circuit Board Spacer (AEC1872) and Wire Saddle (AEC1904) as follows. Therefore need to remove it in accordance with model.

Confirm character carved a seal near the parts, and remove it.

P : Public exclusive use

W : Module exclusive use

PW : Common use of public use and module

In case of this unit, the parts that "W" is marked removes.

PDP Service Assy 433 (AWU1043)

Circuit Board Spacer Circuit Board Spacer (AEC1872) (AEC1872)

29

	1		2		3		4

PDP-433PE, PDP-433PU

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A 3.1.1 OVERALL DIAGRAM

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

VADR2

ADR CONNECT A

CLK/LE

IC6501

VADR2

VADR2

ADR CONNECT B

CLK/LE

IC6601

VADR2

Buffer IC

Buffer IC

CLAMP

ASSY

AA1

CLAMP

ASSY

AB1

CLA1

BGA1

Q6706 - Q6711

CLAMP A

BRIDGE A

K2

VADR Gen.

ASSY

ASSY

ADR RESONANCE

K1

ASSY

SAA3

+60

ADR_CO

SUB ADDRESS A
ASSY	SAA1	SAA2

D8

D9

D16

D1

D10

+12V

V+5V

B

SCAN (B) ASSY

THERMAL

V+5V_STB

+12V

V+3V

TE1

DC/DC Conv.

(UPPER)

SENSOR

Module

V+2V

+12V

ASSY

D11

IC5

VCC_VH

IC6201

DIGITAL VIDEO

PSUS

Y DRIVE ASSY

V+3V

ADD

ASSY

SEL_PULSE

IC5

VC_VF+ VC_VFV_OFS VCC_VH V_IC5V

KL_U0:2

VCC_VH

D7

IC6202

IC1703

DC/DC Conv.

D18

XDRV_SIG

ADD

XY Drive

SEL_PULSE

Block

Sequence Pattern

ADL_LE_UL

VCP

Gen.

IC5

VCC_VH

Y4

+5V +15V VSUS

Y1

ADL_LE_DL

IC6203

ADD

PSUS

Y-SUS

V+2V

D4

SEL_PULSE

Drive

YDRVSIG

SCANSIG

IC2206

V+3V

MASK

Pulse Module

Signal

IC5

VCC_VH

Block

V+3V

Clock

ADD

V+3V_IC

V+5V_STB

IC6204

+15V VSUS

D6

X180

SEL_PULSE

Y2

Gen.

V+2V_IC

IC5

VCC_VH

IC6205

Logic

+Reset Block

ADD

Block

IC1301 (IC31 L)

D15

SEL_PULSE

VCC_VH

VCP

Sub-Field Conv.

IC5

VCC_VH

V_IC5V

for Left with Field Memory

IC6206

+5V +15V VSUS

ADD

Y-SUS

SEL_PULSE

IC2204

Drive

SCAN

MASK

Pulse Module

Signal

Y3

Block

V+3V_I

SCAN (A) ASSY

D14

V+2V_I

(LOWER)

VCC_VH

+15V

IC5

VCC_VH

V_IC5V

IC1401 (IC31 R)

Soft-D

IC6001

Sub-Field Conv.

ADD

SCAN

Block

for Right with Field Memory

SEL_PULSE

C

IC5

VCC_VH

Y5

ADCLK_DR

D2

IC6002

BA2:9

ADD

VC_VF+ VC_VFV_OFS

BB2:9

SEL_PULSE

V+3V

IC5

VCC_VH

Scan Signal

Offset

GA2:9

IC6003

Block

V+5V_STB

IC119

GB2:9

Flash

ADD

SEL_PULSE

PSUS

V_IC5V

ROM

IC5

VCC_VH

V+3V

IC6004

Photo Coupler

TXD/RX

RA2:9

ADD

IC120

IC1101

SEL_PULSE

Y6

Block

Module

Panel UCOM

RB2:9

IC5

UCOM

VCC_VH

TXD0/RX0

IC6005

RE

ADD

SEL_PULSE

LED_SIG

IC5		I2
VCC_VH
IC6006	D17	D3
ADD
SEL_PULSE
PSUS
D12	D13

FRONT KEY

ASSY

FRONT KEY CONN

ASSY

SW21

KL21

KL22

SUB ADDRESS B

SAB1

SAB2

IR (P)

ASSY

ASSY

+60

ADR_CO

D	RE1					ADR RESONANCE		SAB3
CLAMP B				BRIDGE C		ASSY		K1
								K2
ASSY				ASSY
								Q6706 - Q6711
CLB1				BGC1				VADR Gen.
CLAMP		AD1			CLAMP	AC1
	ADR CONNECT D		IC6901		ADR CONNECT C		IC6801
					ASSY			VADR2
VADR2	ASSY	CLK/LE	Buffer IC	VADR2	VADR2	CLK/LE	Buffer IC

30

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

Driver

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

IC

	1		2		3		4