Pioneer PDP-5070PU, PDP-5071PU Service Manual

ORDER NO.

ARP3354

PDP-5071PU

PLASMA DISPLAY SYSTEM

PDP-5071PU

PDP-5070PU

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model	Type	Power Requirement	Remarks
PDP-5071PU	KUCXC	AC 120 V
PDP-5070PU	KUCXC	AC 120 V

This service manual should be used together with the following manual(s).

Model No.	Order No.	Remarks
PDP-5071PU, PDP-5070PU	ARP3355	SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

T-IZV AUG. 2006 printed in Japan

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1. NOTES ON SERVICE VISIT

1.1 SAFETY INFORMATION

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This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

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This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

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SAFETY PRECAUTIONS

NOTICE : Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis.

The following precautions should be observed :

1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line

Dand the set in safety before any service is performed.

2.When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc.

3.When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.

4.Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's.

Furthermore where a short circuit has occurred, replace those

Ecomponents that indicate evidence of overheating.

5.Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician.

6. Perform the following precautions against unwanted radiation and rise in internal temperature.

•Always return the internal wiring to the original styling.

•Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.

7. Perform the following precautions for the PDP panel.

•When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).

•Make sure that the panel vent does not break. (Check that the cover is attached.)

•Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.

8. Pay attention to the following.

•Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.

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Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 4MΩ. The below 4MΩ resistor value indicate an abnormality which require corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check).

Turn the AC power switch on.

U s i n g a " L e a k a g e C u r r e n t Te s t e r ( S i m p s o n M o d e l 2 2 9 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 1mA.

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PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with aon the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which dose not B h av e t h e s a m e s a f e t y c h a r a c t e r i s t i c s a s t h e P I O N E E R recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

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		Reading should
	Leakage	not be above
Device	current	1mA
under	tester
test
Test all
exposed metal
surfaces
		D
Also test with
plug reversed		Earth
(Using AC adapter		ground
plug as required)

AC Leakage Test

A N Y M E A S U R E M E N T S N OT W I T H I N T H E L I M I T S

OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL

SHOCK HAZARD AND MUST BE CORRECTED BEFORE

RETURNING THE SET TO THE CUSTOMER.

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Charged Section

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The places where the commercial AC power is used without passing through the power supply transformer.

If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1.Power Cord

2.AC Inlet

B3. Power Switch (S1)

4.Fuse (In the POWER SUPPLY Unit)

5.STB Transformer and Converter Transformer (In the POWER SUPPLY Unit)

6.Other primary side of the POWER SUPPLY Unit

C : Part is Charged Section.

: Part is the High Voltage Generating Points other than the Charged Section.

50 SCAN B Assy

50 Y SUB DRIVE Assy

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High Voltage Generating Point

The places where voltage is 100 V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.

The VSUS voltage remains for several minutes after the power to the unit is turned off. These places must not be touched until about 10 minutes after the power is turned off, or it is confirmed with a tester that there is no residual VSUS voltage.

If the procedures described in “10.3 POWER ON/OFF FUNC- -TION FOR THE LARGE-SIGNAL SYSTEM” are performed before the power is turned off, the voltage will be discharged in about 30 seconds.

POWER SUPPLY UNIT ....................................................	(205 V)
50 X MAIN DRIVE Assy...................................	(–180 V to 205 V)
50 X SUB DRIVE Assy......................................	(–180 V to 205 V)
50 Y MAIN DRIVE Assy....................................................	(500 V)
50 Y SUB DRIVE Assy.......................................................	(350 V)
50 SCAN A Assy..................................................................	(500 V)
50 SCAN B Assy..................................................................	(500 V)

50 X SUB DRIVE Assy Conductive plate X

50 SCAN A Assy 50 Y MAIN DRIVE Assy

50 X MAIN DRIVE Assy

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Fig.1 High Voltage Generating Point (Rear view)

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

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To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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1.2 QUICK REFERENCE UPON SERVICE VISIT

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Quick Reference upon Service Visit 1

Notes, PD/SD diagnosis, and methods for various settings

	Notes when visiting for service
					PD/SD				Change of settings
	1. Notes when disassembling/reassembling
						No. of LEDs			How to enter Factory mode using
	1 Rear case
					Item	flashing			the supplied remote control unit
	When reassembling the rear case, the screws must be tightened in a
	specific order. Be careful not to tighten them in the wrong order forcibly.					Red	Blue		In the same way as with the remote
	For details, see "Rear Case" in "6. DISASSEMBLY"			section	Communication with the panel drive IC		Blue 1		control unit supplied with the 6th-
	2 Attaching screws for the HDMI connector				Communication with the module IIC		Blue 2		generation model
	When attaching the HDMI connector after replacing the Main Assy,			Panel	DIGTAL-RST2		Blue 3		How to enter Integrator mode using
	secure the HDMI connector manually with a screwdriver, but not
					Panel high temperature		Blue 4		the supplied remote control unit
	with an electric screwdriver. If you tighten the screws too tightly
	with an electric screwdriver, the screw heads may be damaged, in				Audio		Blue 5		1 Enter the Standby mode.
B	which case the screws cannot be untightened/tightened any more.				Communication with the Module microcomputer		Blue 6		2 Press [MENU].
									3 Press [TV ].
	1 How to discharge before replacing the Assys			section	Main 3-wire serial communication		Blue 7
	2. On parts replacement
					Main IIC communication		Blue 8		Release TRAP SW-ERR
	A charge of significant voltage remains in the Plasma Panel even			Main	Communication with the Main microcomputer		Blue 9		1 Enter the Factory mode.
					FAN		Blue 10		2 Select the INITIALIZE mode.
	after the power is turned off. Safely discharge the panel before
					Unit high temperature		Blue 11		3 Hold [DISPLAY] pressed for at least
	replacement of parts, in either manner indicated below:
									5 seconds.
	A: Let the panel sit at least for 3 minutes after the power is turned off.				Communication with the D-TUNER		Blue 12
									How to switch UART 1 (Integrator)
	B: Turn the Large Signal System off before the power is turned off				MTB-RST2/RST4		Blue 13
	then, after 1 minute, turn the power off.			POWER		Red 2			1 Enter the Integrator mode.
	For details, see "10.2 Power ON/OFF Function for the Large-Signal								2 Display "OFF" using [\].
				SCAN		Red 3
	System."								3 Change the communication speed
				SCN-5V		Red 4
	2 On the settings after replacement of the Assys								using [«], then [\].
	Some boards need settings made after replacement of the Assys.			Y-DRIVE		Red 5
									How to switch UART 2 (During Standby)
	For details, see "7. ADJUSTMENT"			Y-DCDC		Red 6
									1 Enter the Standby mode.
C				Y-SUS		Red 7
	3. On various settings								2 Hold [VOL +] or [VOL -] pressed for 3 seconds.
				ADRS		Red 8
	1 SR+								3 Hold [SPLIT] pressed for 3 seconds.
				X-DRIVE		Red 9			4-1 To set to 232C, press [ENTER].
	After a repair using a PC, be sure to restore the setting for the
				X-DCDC		Red 10			5-2 To set to SR+, press [HOME MENU].
	RS-232C connector to SR+.
				X-SUS		Red 11
	2 Setting in Factory mode								Note: If switching is completed successfully,
	After a Mask indication into the panel is performed, be sure to			UNKNOWN		Red 15			the red LED will flash twice.
	set the Mask setting to "OFF" then exit Factory mode.								Note 1: Use a remote control unit supplied with
									the 6th-generation models or later.
									Note 2: Do not hold a key pressed for more
									than 5 seconds.

How to locate several items on the Factory menu

{} : Item on the Factory menu

[ ] : Key on the remote control unit

D" " : Screen indication

1.Confirmation of accumulated power-on time and power-on count

Select {INFORMATION} then {HOUR METER}. (After entering Factory mode, press [«] four times.)

2.Confirmation of the Power-down and Shutdown histories

1 Panel system

PD: Select {PANEL FACTORY} then {POWER DOWN}.

(After entering Factory mode, press [MUTING] once, press [ENTER], then press [«] three times.)

SD: Select {PANEL FACTORY} then {SHUT DOWN}.

(After entering Factory mode, press [MUTING] once, press [ENTER], then press [«] four times.)

E2 Main Assy

Select {INFORMATION} then {MAIN NG}.

(After entering Factory mode, press [«] three times.)

3. How to display the Mask indication

1Mask indication in the panel side

1. Select {PANEL FACTORY} then {RASTER MASK SETUP}.

(After entering Factory mode, press [MUTING] once, press [ENTER], then press [«] 8 times.)

2. Press [ENTER], then select a Mask indication, using [»] or [«].

2Mask (SG screen) indication in the Main Assy (MAIN VDEC)

1.Select either Input 1 or 2 or 4, to which no signal is input (black screen).

2.Select {INITIALIZE} then {SG MODE}. Press [|]. (After entering

Factory mode, press [MUTING] three times, then press [«] once.) Then, the indication at the lower right of the screen changes from "OFF" to "ANA AD YCBCR".

F 3. You can change Mask patterns by pressing [«] to select {SG PATTERN} then using [|] or [\].

Note: When you switch "SG MODE" routes, some displays become monochrome, as they are in Y-signal only mode.

Adjustments and Settings after replacement of the Assys (Procedures in Factory mode)

1.Digital Video Assy: Transfer of backup data

1 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [«] seven times, then press

[ENTER].)

2Select {TRANSFER}, using [\], then hold [SET] pressed for at least 5 seconds.

3 After transfer of backup data is completed, {ETC} is automatically selected, and the LED on the front panel returns to normal lighting.

2.MAIN Assy (U): Execution of FINAL SETUP.

1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER]. (After entering Factory mode, press [MUTING] three times, then press [«] four times.)

2Select "YES", using [\]. Then hold [ENTER] pressed for at least 5 seconds.

3After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER switch of the main unit off.

3.POWER SUPPLY Unit: Clearance of the accumulated power-on count and maximum temperature value

1 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER], then press [«] six times.)

2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.

After clearance is completed, "ETC" is automatically selected. Clear the maximum temperature value (MAX TEMP) in the same manner.

4.Other Assys: Clearance of the maximum temperature value

1 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER], then press [«] seven times.)

2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds. After clearance is completed, "ETC" is automatically selected.

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Quick Reference upon Service Visit 2

Mode transition and structure of layers in Service Factory mode

Mode transition in Service Factory mode

Up

Down

INFORMATION mode

1.VERSION (1)

2.VERSION (2), (3)

3.MAIN NG

4.TEMPERATURE

5.HOUR METER

6.HDMI SIGNAL INFO1, 2

7.VDEC SIGNAL INFO 2

8.DTV TUNING STATUS 1, 2, 3

9.DTV TV-GUIDE BER

10.DEBUG INFO

PANEL FACTORY mode

1.PANEL INFORMATION

2.PANEL WORKS

3.POWER DOWN

4.SHUT DOWN

5.PANEL-1 ADJ

6.PANEL-2 ADJ

7.PANEL REVICE

8.ETC.

9.RASTER MASK SETUP

10.PATTEN MASK SETUP

11.COMBI MASK SETUP

•To shift to another mode, press [MUTING].

•To shift to another item in a specific mode, press [»] or [«].

•To shift to the next nested layer below for an item with a "(+)" indication, press [ENTER]. To return to the next nested layer above, also press [ENTER].

INITIALIZE mode 1. SYNC DET 2. SG MODE

3.SG PATTERN

4.SIDE MASK LEVEL

5.FINAL SETUP

6.HMG/HG SERVICE MODE

7.CVT AUTO

8.HDMI INTR POSITION

OPTION mode

1.EDID WRITE MODE

2.ANTENNA MODE

3. AFT

Structure of Layers in Service Factory Mode

INFORMATION mode
1.	VERSION (1)	Flash Versions for PANEL system and MAIN system
2.	VERSION (2)	Flash Versions for DTV system
3.	VERSION (3)	Flash Versions for CCD ucom and HM
4.	MAIN NG	SD histories for MAIN (Going Clear model by SET key)
	4-1. CLEAR	Select Yes by [\] key \ pushing and hold [SET] key
5. TEMPERATURE		TEMP 1, TEMP2 and FAN mode are displayed
6. HOUR METER		Hour meter and number of Power ON are displayed
	6-1. CLEAR	Select Yes by [\] key \ pushing and hold [SET] key
7.	HDMI SIGNAL INFO 1	For factory use
8.	HDMI SIGNAL INFO 2	Signal info of HDMI are displayed ( Detail are on SM )
9.	VDEC SIGNAL INFO	For factory use

10.DTV TUNING STATUS 1 Detail information for DTV is displayed

11.DTV TUNING STATUS 2 Detail information for DTV is displayed

12.DTV TUNING STATUS 3 Detail information for DTV is displayed

13. DTV TV-GUIDE BER		For production line use
14. DEBUG INFO		For factory use
PANEL FACTORY mode		Refer to [PANEL FACTORY MODE]
OPTION
1.	EDID WRITE MODE	For factory use
2.	ANTENNA MODE	For production line use
3.	AFT	For production line use
INITIALIZE
1.	SYNC DET (+)	For factory use
2.	SG MODE	SG signal from MAIN VDEC (Composite signal is required)
3.	SG PATTERN	For factory use
4.	SIDE MASK LEVEL(+)	For factory use
	4-1. R MASK LEVEL
	4-2. G MASK LEVEL
	4-3. B MASK LEVEL
5.	FINAL SETUP	Set to Factory default settings (it should perform after
	5-1. DATA RESET	replacing a MAIN board )

6.HMG/HG SERVICE MODE Information for a USB device is displayed 6-1. MODE SIFT

7.	CVT AUTO	For factory use
8.	HDMI INTR POSITION(+)	For factory use

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Structure of Layers in Panel Factory Mode 1

1.	PANEL INFORMATION	Version indication of the panel
2.	PANEL WORKS	Indications of the accumulated power-on time, pulse-meter
		count, and power-on count of the panel
3.	POWER DOWN	Indication of the Power-down history
4.	SHUT DOWN	Indication of the Shutdown history

5.PANEL-1 ADJ (+)

1.X-SUS B

2.Y-SUS B

3.Y-SUSTAIL T1

4.Y-SUSTAIL T2 Modification not required because these items are basically

5.Y-SUSTAIL W for factory presetting

6.XY-RST W1

7.XY-RST W2

8.VOL SUS

9.	VOL OFFSET	Settings required after replacement of the panel
10. VOL RST P
11. SUS FREQ.		For AM noise prevention (Depending on the mode,
		brightness of the screen changes.)
6. PANEL-2 ADJ (+)
1.	R-HIGH
2.	G-HIGH
3 .B-HIGH		Parameters for the WB adjustment of the panel, which are
4.	R-LOW	required during adjustment after panel replacement

5.G-LOW

6.B-LOW

7. ABL	Setting of the power consumption. A setting table is
	available for each vertical signal.

To "Structure of Layers in Panel Factory Mode 2"

Structure of Layers in Panel Factory Mode 2
7. PANEL REVISE (+)
R-LEVEL
G-LEVEL		Items for use by engineers
B-LEVEL
8. ETC (+)		D
1.	BACKUP DATA	For transferring backup data (after replacement of
		the DIGITAL Assy)
2.	DIGITAL EEPROM	To clear data of the digital video
3.	PD INFO.
4.	SD INFO.	For clearance of data for the corresponding items.
5.	HR-MTR INFO.	The clearing method is the same: Select "CLEAR",
6.	PM/B1-B5	using [\], then hold [SET] pressed for at least 5
7.	P COUNT INFO.	seconds. After clearance is completed, {ETC} is
8.	MAX TEMP.	automatically selected.

9.RASTER MASK SETUP (+)

1.MASK OFF

2. RST MASK 01	For use while Raster Mask (full mask) is displayed.
• • • • •	Use [»] or [«] to select the type of mask.

25.RST MASK 24

10.PATTEN MASK SETUP (+)

1. MASK OFF	E
2. PTN MASK 01	For use while Pattern Mask is displayed. Use [»] or
• • • • •	[«] to select the type of mask.

40.PTN MASK 39

11.COMBI MASK SETUP (+)

1.MASK OFF

2. CMB MASK 01	For use while Combination Mask is displayed.
• • • • •	Use [»] or [«] to select the type of mask.
11. CMB MASK 10

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1.3 JIGS LIST
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Cleaning
Name	Part No.	Remarks
Cleaning liquid	GEM1004	Used to fan cleaning.
Cleaning paper	GED-008	Refer to "2.4 CHASSIS SECTION (1/2).

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CONTENTS
	1. NOTES ON SERVICE VISIT.............................................................................................................................	2
	1.1 SAFETY INFORMATION ...........................................................................................................................	2
	1.2 QUICK REFERENCE UPON SERVICE VISIT...........................................................................................	6
	1.3 JIGS LIST ..................................................................................................................................................	8
	2. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................	10
	2.1 PACKING SECTION ................................................................................................................................	10
	2.2 REAR SECTION ......................................................................................................................................	12
	2.3 FRONT SECTION....................................................................................................................................	14
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	2.4 CHASSIS SECTION (1/2) ........................................................................................................................	16
	2.5 CHASSIS SECTION (2/2) ........................................................................................................................	18
	2.6 PANEL CHASSIS SECTION ....................................................................................................................	20
	2.7 MULTIBASE SECTION ............................................................................................................................	22
	2.8 PDP SERVICE ASSY 507 (AWU1212)....................................................................................................	24
	2.9 TABLE TOP STAND .................................................................................................................................	26
	3. PCB PARTS LIST ...........................................................................................................................................	27
	4. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................	44
	4.1 OVERALL CONNECTION DIAGRAM (1/2) .............................................................................................	44
	4.2 OVERALL CONNECTION DIAGRAM (2/2) .............................................................................................	46
	4.3 OVERALL BLOCK DIAGRAM (1/2) .........................................................................................................	48
D	4.4 OVERALL BLOCK DIAGRAM (2/2) .........................................................................................................	50
	4.5 50 ADDRESS S and L ASSYS ................................................................................................................	51
	4.6 50 SCAN A and B ASSYS .......................................................................................................................	52
	4.7 50X MAIN DRIVE and 50X SUB DRIVE ASSYS.....................................................................................	53
	4.8 50Y MAIN DRIVE and 50Y SUB DRIVE ASSYS.....................................................................................	54
	4.9 50 DIGITAL ASSY ....................................................................................................................................	55
	4.10 AUDIO ASSY .........................................................................................................................................	56
	4.11 SIGNAL BLOCK DIAGRAM ...................................................................................................................	58
	4.12 DTV BLOCK DIAGRAM .........................................................................................................................	60
	4.13 50 X/Y DRIVE POWER LINE BLOCK DIAGRAM ..................................................................................	62
	4.14 FUKUGO BLOCK POWER LINE BLOCK DIAGRAM ............................................................................	63
	4.15 POWER SUPPLY UNIT..........................................................................................................................	64
E
	4.16 VOLTAGES .............................................................................................................................................	65
	4.17 WAVEFORMS ........................................................................................................................................	78
	5. DIAGNOSIS INFORMATION ..........................................................................................................................	82
	5.1 THE FLOW OF DIAGNOSIS....................................................................................................................	82
	5.1.1 FLOWCHART OF FAILURE ANALYSIS FOR THE WHOLE UNIT ....................................................	82
	5.1.2 FLOWCHART OF FAILURE ANALYSIS FOR THE POWER SUPPLY UNIT .....................................	84
	5.1.3 FLOWCHART OF FAILURE ANALYSIS FOR THE DIGITAL ASSY ..................................................	85
	5.1.4 FLOWCHART OF FAILURE ANALYSIS FOR THE DRIVE ASSY.....................................................	86
	5.1.5 FLOWCHART OF FAILURE ANALYSIS FOR THE MAIN ASSY.......................................................	90
	5.1.6 FLOWCHART OF FAILURE ANALYSIS FOR THE VIDEO SYSTEM................................................	91
	5.1.7 FLOWCHART OF FAILURE ANALYSIS FOR THE AUDIO SYSTEM ...............................................	97
	5.2 POWER DOWN .....................................................................................................................................	101
F
	5.2.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL....................................................................	101
	5.2.2 POWER DOWN OF FAILURE ANALYSIS .......................................................................................	102
	5.3 SHUT DOWN .........................................................................................................................................	104
8	PDP-5071PU

1

2

3

4

5	6				7	8
5.3.1 BLOCK DIAGRAM OF THE SHUT-DOWN SIGNAL ........................................................................						104
5.3.2 SHUT DOWN OF FAILURE ANALYSIS ...........................................................................................						105
5.4 NON-FAILURE SYMPTOMS ..................................................................................................................						106
6. DISASSEMBLY .............................................................................................................................................						107
6.1 PCB LOCATION .....................................................................................................................................						107
6.2 FLOWCHART OF THE MAIN PARTS AND PC BOARDS EXCHANGE.................................................						108
7. ADJUSTMENT ..............................................................................................................................................						113
7.1 PARTS CHANGE OF NOTES.................................................................................................................						113
7.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED......................................						113
7.3 ADJUSTMENT REQUIRED WHEN PART IS REPLACED .....................................................................						114
7.4 BACKUP WHEN THE PANEL UNIT IS ADJUSTED ...............................................................................						115
7.5 EXCHANGE OF SERVICE PANEL ASSY ..............................................................................................						118
7.5.1 ADJUSTMENTS WHEN THE SERVICE PANEL ASSY IS REPLACED...........................................						118
7.6 ADJUSTMENTS WHEN THE DRIVE ASSYS ARE REPLACED............................................................						125
7.7 HOW TO CLEAR HISTORY DATA ..........................................................................................................						128
7.8 PROCEDURE WHEN REPLACING THE POWER SUPPLY UNIT.........................................................						129
8. SERVICE FACTORY MODE .........................................................................................................................						130
8.1 SERVICE FACTORY MODE OUTLINE ..................................................................................................						130
8.1.1 TRANSITION DIAGRAM OF SERVICE FACTORY MODE ..............................................................						130
8.1.2 HOW TO ENTER/EXIT SERVICE FACTORY MODE.......................................................................						130
8.1.3 OPERATION OF SERVICE FACTORY MODE.................................................................................						131
8.1.4 REMOTE CONTROL CODE ............................................................................................................						132
8.1.5 CONFIGURATION OF FACTORY MODE ........................................................................................						133
8.1.6 INDICATION (OSD) OF SERVICE FACTORY MODE......................................................................						134
8.2 FACTORY MENU....................................................................................................................................						136
8.2.1 INFORMATION.................................................................................................................................						136
8.2.2 PANEL FACTORY MODE.................................................................................................................						145
8.2.3 OPTION MODE................................................................................................................................						155
8.2.4 INITIALIZE MODE............................................................................................................................						156
9. LIST OF RS-232C COMMANDS ..................................................................................................................						161
9.1 RS-232C COMMANDS OUTLINE ..........................................................................................................						161
9.1.1 PREPARED TOOLS .........................................................................................................................						161
9.1.2 USING RS-232C COMMANDS........................................................................................................						161
9.1.3 COMMAND PROTOCOL..................................................................................................................						162
9.1.4 DEFINITION OF COMMAND ...........................................................................................................						163
9.2 LIST OF RS-232C COMMANDS ............................................................................................................						164
9.3 OUTLINE OF COMMANDS....................................................................................................................						170
9.3.1 QS1 ..................................................................................................................................................						170
9.3.2 QS2 ..................................................................................................................................................						171
9.3.3 QIP ...................................................................................................................................................						172
9.3.4 QAJ ..................................................................................................................................................						172
9.3.5 QPW.................................................................................................................................................						173
9.3.6 QPM .................................................................................................................................................						173
9.3.7 QPD..................................................................................................................................................						174
9.3.8 QSD..................................................................................................................................................						175
9.3.9 QS6 ..................................................................................................................................................						176
9.3.10 QSI .................................................................................................................................................						177
9.3.11 QMT ...............................................................................................................................................						178
9.3.12 QNG ...............................................................................................................................................						178
9.3.13 DRV ................................................................................................................................................						179
9.3.14 COMMANDS FOR PROHIBITION/PERMISSION OF DTV/HOMENET COMMUNICATION ........						180
9.3.15 OTHER COMMANDS ....................................................................................................................						181
10. GENERAL INFORMATION .........................................................................................................................						182
10.1 POWER ON SEQUENCE.....................................................................................................................						182
10.2 POWER SUPPLY TRANSITION STATUS.............................................................................................						183
10.3 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM ..................................................						186
10.4 LED INFORMATION .............................................................................................................................						187
10.5 SPECIFICATION ABOUT THE THERMAL PROTECTION...................................................................						188
10.6 PROCESSING IN ABNORMALITY ......................................................................................................						189
10.7 TRAP SW..............................................................................................................................................						190
11. SPECIFICATIONS .......................................................................................................................................						191
11.1 MAIN SPECIFICATIONS ......................................................................................................................						191
11.2 ACCESSORIES....................................................................................................................................						192
11.3 PANEL FACILITIES...............................................................................................................................						193
12. IC INFORMATION .......................................................................................................................................						196
						9
		PDP-5071PU			7
5	6					8

A

B

C

D

E

F

	1	2	3	4
2. EXPLODED VIEWS AND PARTS LIST
NOTES:	Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
	The	mark found on some component parts indicates the importance of the safety factor of the part.
A	Therefore, when replacing, be sure to use parts of identical designation.
	Screws adjacent to mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

22

B

21

27

C

					4
					3
					6
					5
			9			17
D			Noise filter
			for antenna cable
	13, 15, 18		Binder for noise filter		28
						20
					25
			29		1
			10			14
E	7	8		11	24	16
2			Speed clamp ×3		12
			Bead band ×3		25
					23

19

26

F

10	PDP-5071PU

1

2

3

4

		5	6
(1) PACKING PARTS LIST
Mark No.		Description	Part No.
>	1	Power Cord (2 m)	ADG1215
	2	G-LINK Cable (3 m)	VDX1010
	3	Remote Control Unit	AXD1536
	4	Battery Cover	AZN2680
	5	Simpled Remote Control Unit	See Contrast table (2)
	6	Battery Cover	See Contrast table (2)
NSP 7		Alkaline Dry Cell Battery (LR6, AA) VEM1023
NSP	8	Dry Cell Battery (R03, AAA)	See Contrast table (2)
	9	Filter	CTX1054
	10	Binder Assy	AEC1908
NSP 11		Hexagonal Wrench (6 mm)	AEF1029
	12	Cleaning Cloth	AED1285
	13	Operating Instructions	ARE1426
		(English, French, Spanish)
	14	Caution Card	ARM1239
	15	Cleaning Caution (U)	ARM1303

7 8

Mark No.	Description	Part No.
16	Accessory Caution	ARM1304	A
NSP 17	Warranty Card	ARY1196
NSP 18	Card (Register)	ARY1156
19	Polyethlene Bag	AHG1394
20	Vinyl Bag	AHG1347
21	Pad (507REG. T-L)	AHA2571
22	Pad (507REG. T-R)	AHA2572
23	Pad (507REG. B-L)	AHA2573
24	Pad (507REG. B-R)	AHA2574
25	Pad (507EL. B-ACC.)	AHA2575
			B
26	Under Carton (507REG)	AHD3484
27	Upper Carton (507REG)	See Contrast table (2)
28	Packing Sheet L	AHG1389
29	Polyethylene Bag S	AHG1395

C

(2) CONTRAST TABLE

PDP-5071PU/KUCXC and PDP-5070PU/KUCXC are constructed the same except for the following:

	Mark	No.	Symbol and Description	PDP-5071PU	PDP-5070PU
				/KUCXC	/KUCXC
		5	Simpled Remote Control Unit	AXD1539	Not used
		6	Battery Cover	AZN2682	Not used
	NSP	8	Dry Cell Battery (R03, AAA)	VEM1036	Not used
		27	Upper Carton	AHD3485	AHD3523

D

E

F

						11
		PDP-5071PU			7
5	6					8

1

2

3

2.2 REAR SECTION

A

36

36

B

29

C

36

MAIN

CN4010

D

E

24

36

39

F

15	18	40	36
			20
33			17

23		22
		34
		36
26
37	1	36
28		38
38		13
36
6
8		12

11

MAIN

USB

11

7

2

9 A

39

36

39 36

36

36

25

15

19

36

36

14

4

10

38 16 5

38

36

39

36

A

TANSHI

CN8801

12	PDP-5071PU

4

4040

33

31

18

30

27

36

Refer to

"2.3 FRONT SECTION".

1

2

3

4

	5	6
(1) REAR SECTION PARTS LIST
Mark No.	Description	Part No.
1	SIDE KEY Assy	AWW1133
2	SIDE Assy	AWW1157
3	• • • • •
4	USB Cable 120 cm (J301)	ADF1034
5	Side Input Panel (U)	ANC2392
6	Function Button Base	ANG2923
7	Side Input Shield	ANK1834
8	Function Button Shield	ANK1835
NSP 9	PCB Support	AEC1288
10	PCB Spacer	AEC1570
11	Wire Saddle	AEC1745
12	Re-use Wire Saddle	AEC1945
13	Locking Card Spacer	AEC2019
14	USB Spacer	AED1310
15	Inner Grip Assy	AMR3434
16	Gasket (USB)	ANK1846
NSP 17	Name Label (507PU)	See Contrast table (2)
18	Side Spacer 507	AED1311
19	Bolt Caution Label	AAX3075
NSP 20	Serial Seal	AAX3182

7 8

Mark No.	Description	Part No.
21	Side Spacer 507	AED1311
22	Terminal Display Label A (U/B)	AAX3325	A
23	Terminal Display Label C (U/B)	AAX3330
24	Terminal Display Label B50 (U/B)	AAX3414
25	Terminal Panel B (50U)	ANC2409
26	Function Button Panel	AMB2906
27	Side Input Cover	AMB2911
28	Function Button	AAC1562
29	Function Button Sheet (U)	AAK2895
30	Input Cover Label U	AAX3363
31	Rear Case (507)	ANE1656	B
32	• • • • •
33	Screw (3 x 40P)	ABA1332
34	Screw	ABA1341
35	• • • • •
36	Screw	AMZ30P060FTB
37	Screw	AMZ30P080FTC
38	Screw	APZ30P080FTB
39	Screw	BPZ30P080FTB
40	Screw	TBZ40P080FTB	C

(2) CONTRAST TABLE

PDP-5071PU/KUCXC and PDP-5070PU/KUCXC are constructed the same except for the following:

Mark	No.		Symbol and Description	PDP-5071PU	PDP-5070PU
				/KUCXC	/KUCXC
NSP	17	Name Label		AAL2766	AAL2810

D

E

F

						13
		PDP-5071PU			7
5	6					8

1

2

3

4

2.3 FRONT SECTION

A

Refer to

"2.4 CHASSIS SECTION (1)".

B

C

MAIN

CN4006

10

8

1

10

7 11

D	6	10	10
		4

12

10

10			MAIN
		2	CN4010,
11	8		CN4006

5

7

E

3

9

F

14	PDP-5071PU

1

2

3

4

	5	6	7	8
(1) FRONT SECTION PARTS LIST
Mark No.	Description	Part No.
1	50 LED Assy	AWW1135
2	LED IR Assy	AWW1136
3	Front Case Assy (507PU)	AMB2917
4	Corner Cushion	AEB1416
5	Pioneer Name Plate	AAM1098
6	Coil Spring	ABH1120
7	Blind Cushion	AEB1415
8	Nyron Rivet	AEC1671
9	Screw Rivet	AEC1877
10	Insulation Sheet A	AED1283
11	Insulation Sheet B	AED1284
12	Power Button	AAD4133

A

B

C

D

E

F

						15
		PDP-5071PU			7
5	6					8

1

2

3

4

2.4 CHASSIS SECTION (1/2)

A

B

C

		11
D	22	21
	24	5

22

16

E

23

F

16

23

Refer to

"2.7 MULTI BASE SECTION".

	28
	23
23	28

	27
	23
17
27
		8		27
	17
7	27
		21	17
22
21	22	13	19
12	22
		15
21	14	15	3
			15
		14		MAIN
			CN4009
			15	10
			25

Cleaning liquid : GEM1004

Cleaning paper : GED-008

10

21

6

25

21

9					2	22
		24		18		11
			21
23
		POWER				12
16		P10
		POWER
	22
		P3
		AC inlet	1			22

4 26

Refer to

"2.5 CHASSIS SECTION (2)".

PDP-5071PU

1

2

3

4

	5	6	7	8
CHASSIS SECTION (1/2) PARTS LIST
Mark No.	Description	Part No.
> 1	Power Switch (S1)	ASG1092
2	Ferrite Core	ATX1044
3	Fan Motor 80 x 25L	AXM1058
4	Housing Wire (J103)	ADX3352
5	Front Chassis VL (50)	AMA1014
6	Front Chassis VR (507)	AMA1022
7	Sub Frame L Assy 507	ANA1945
8	Sub Frame R Assy 507	ANA1946
9	Front Chassis H Assy (507)	ANA2031
10	Panel Holder H (50)	ANG2769
11	Panel Holder V1 (50)	ANG2770
12	Panel Holder V2 (50)	ANG2771
13	Fan Holder	ANG2833
14	Multi Base Holder	ANG2937
15	Floating Rubber 80	AEB1427
16	PCB Spacer	AEC1570
17	Wire Saddle	AEC1745
18	Ferrite Core Holder	AEC1818
19	Re-use Wire Saddle	AEC1945
20	• • • • •
21	Screw	ABA1313
22	Screw	ABZ30P080FTC
23	Screw	AMZ30P060FTB
24	Screw	APZ30P080FTB
25	Screw	BBZ30P060FTC
26	Screw	BPZ30P080FTB
27	Screw	TBZ40P080FTB
28	Screw	ABA1364

A

B

C

D

E

F

						17
		PDP-5071PU			7
5	6					8

1

2

3

4

2.5 CHASSIS SECTION (2/2)

A

9	28
	20

B

C

23

47

I

3 32

D	21
	22

27

30

I

L

E

43	M
32
	32

		28 H
10
	12	28
A 8, 31		MAIN
		CN4001
	B	8, 31

J

	L M	17	47
	46		46
			4
46			33
			K
			H 32
		32	40
	32
41
		27	32
27	36		28
		29
35
47
47

A

B

43

43	C

	G	F	19
			5
			32		11
32			34
			28
14						28
					E
	8, 31			28
C	8, 31			13
	AUDIO		28
			D
	CN3751			8, 31
	J		15	MAIN
	F K
MAIN				CN4002
CN4008	46			46
						7
								16
Power					AC inlet
switch		32
46
	32					1		47
					42		46
			32			32		46
								46 47
				32		E
			32			O
32	44					N
				37	44	18
	32	32
						32		32
	G
			39			32		32
26				27
							32	32
			6
29							32

38

25

27

32	32
	N		32	30	47
43	32
				D
	43	43		O
F
				30
				47	Refer to
					"2.6 PANEL CHASSIS SECTION".
18				PDP-5071PU

2

24

1

2

3

4

	5	6	7	8
CHASSIS SECTION (2/2) PARTS LIST
Mark No.	Description	Part No.
1	50 X MAIN DRIVE Assy	AWW1143
2	50 X SUB DRIVE Assy	AWW1144		A
3	50 Y MAIN DRIVE Assy	AWW1145
4	50 Y SUB DRIVE Assy	AWW1146
5	50 DIGITAL Assy	AWW1139
6	SENSOR Assy	AWW1140
> 7	POWER SUPPLY Unit	AXY1153
8	Ferrite Core	ATX1048
9	Flexible Cable (J201)	ADD1435
10	Flexible Cable (J202)	ADD1436
11	Flexible Cable (J206)	ADD1440		B
12	Flexible Cable (J203)	ADD1463
13	Flexible Cable (J205)	ADD1465
14	Flexible Cable (J204)	ADD1466
15	9P&6/5P Housing Wire (J101)	ADX3337

16	8P&5P Housing Wire (J102)	ADX3338
17	8P/4P Housing Wire (J108)	ADX3339
18	8P/4P Housing Wire (J109)	ADX3340
19	14P Housing Wire (J105)	ADX3354
20	5P Housing Wire (J110)	ADX3359
21	10P Housing Wire (J122)	ADX3300
22	4P Housing Wire (J119)	ADX3346
23	Conductive Plate Y	ANG2902
24	Conductive Plate X	ANG2905
25	Cushion	AEB1424
26	Nyron Rivet	AEC1671
27	Wire Saddle	AEC1745
28	Flat Clamp	AEC1879
29	PCB Support	AEC1938
30	Harness Lifter 28	AEC1982
31	Ferrite Clamp	AEC1986
32	Re-use PCB Spacer	AEC2087
33	Tapping Card Spacer	AEC2103
34	Flat Clamp 60	AEC2104
35	Drive Silicone Sheet B	AEH1109
36	Drive Silicone Sheet C	AEH1110
37	Power Supply Sheet B (507)	AMR3555
38	Address Sheet A	AMR3628
39	Address Sheet B	AMR3629
40	Address Sheet E	AMR3645
41	Address Sheet F	AMR3646
42	Power Supply Sheet (507)	AMR3634
43	Gasket AV8	ANK1881
44	Rivet A	BEC1158
45	• • • • •
46	Screw	ABA1313
47	Screw	ABA1364

						19
		PDP-5071PU			7
5	6					8

C

D

E

F

1

2

3

4

2.6 PANEL CHASSIS SECTION

A

B

6

1 7

5

7

C

7

7

10

9

	7
	3	10
D		7
		7
		4	7	2
				11
E				8

F

20	PDP-5071PU

1

2

3

4

	5	6	7	8
PANEL CHASSIS SECTION PARTS LIST
Mark No.	Description	Part No.
NSP 1	Panel Chassis (507) Assy	AWU1148
NSP 2	Plasma Panel (50DC) Assy	AWU1162
NSP 3	50 ADDRESS L Assy	AWW1141
NSP 4	50 ADDRESS S Assy	AWW1142
NSP 5	50 SCAN A Assy	AWW1147
NSP 6	50 SCAN B Assy	AWW1148
7	Re-use PCB Spacer	AEC2088
NSP 8	Adhesive Tape (50)	AEH1119
9	Conductive Plate Holder	AMR3446
10	Screw	ABA1351
NSP 11	Tube Cover	AMR3445

A

B

C

D

E

F

						21
		PDP-5071PU			7
5	6					8

1

2

3

2.7 MULTIBASE SECTION

A

SIDE KEY CN9501

LED IR CN9701

20

51

31

8

B

B

C 7

1

C

D

23

E	45
	51
	51

F 2

	13	50 DIGITAL
		CN3001
	A	POWER
	51
		P8

17 POWER

	P9		44
	USB	G
	(side)		44
	E	F
		51	Fan

D

	50 LED
	CN9651	7
51	20		51
	D		14
48
48	32

46

38

51		46
37
4	47		49
		35		48
		A	47
				46
19			50	24
		18		46
	33	30		POWER
				P5
				6
33
5				27
				26
			25
45		30

11

B

C

12

30

SIDE

CN9101

22

22	PDP-5071PU

4

43

51

51

	39
	3
	15
	F
31	E
	15
51	7

POWER

P3

21

10

46

52

28

30 26

25	9	16	G

29

36

1

2

3

4

		5	6
MULTIBASE SECTION PARTS LIST
Mark No.		Description	Part No.
	1	MAIN Assy	AWV2312
	2	TANSHI Assy	AWW1156
	3	POD Assy	AWW1154
	4	AUDIO Assy	AWW1131
	5	SP TERMINAL Assy	AWW1132
	6	Ferrite Core	ATX1044
	7	Ferrite Core	ATX1048
	8	Ferrite Core	ATX1064
>	9	Power Switch (S2)(TRAP)	ASG1089
>	10	AC Inlet (CN1)	AKP1301
	11	Flexible Cable (J210)	ADD1441
	12	Flexible Cable (J211)	ADD1442
	13	Flexible Cable (J207)	ADD1445
	14	Flexible Cable (J213)	ADD1446
	15	Flexible Cable (J214)(J215)	ADD1447
	16	3P Housing Wire (J121)	ADX3348
	17	13P&11P Housing Wire (J106)	ADX3355
	18	3P Housing Wire (J107)	ADX3356
	19	11P Housing Wire (J111)	ADX3360
	20	7/6/4/3P Housing Wire (J113)	ADX3341
	21	Housing Wire (J104)	ADX3353
	22	14P Housing Wire (J116)	ADX3344
	23	8/4P Housing Wire (J117)	ADX3345
	24	Binder	AEC-093
	25	Locking Card Spacer	AEC1429
	26	Wire Saddle	AEC1745
	27	Ferrite Core Holder	AEC1818
	28	Clamp	AEC1884
	29	Card Spacer	AEC1889
	30	Re-use Wire Saddle	AEC1945
	31	Ferrite Stopper	AEC1981
	32	Ferrite Clamp	AEC1986
	33	Locking Card Spacer	AEC2019
	34	• • • • •
	35	POD Cover	AMR3542
	36	Multi Base (U) Assy	ANA1951
	37	Terminal Panel A (U/B)	ANC2394
	38	POD Stay A	ANG2933
	39	Tuner Stay U	ANG3028
	40	• • • • •

	7	8
Mark No.	Description	Part No.

41• • • • •

42• • • • •

> 43	Gasket UB	ANK1867
44	Tuner Shield	ANK1875
45	Locking Card Spacer	AEC2093
46	Screw	AMZ30P060FTB
47	Hex. Head Screw	BBA1051
48	Nut	BBN1005
49	Screw	BMZ30P060FTB
50	Screw	BPZ30P080FTB
51	Screw	PMB30P080FNI
52	Inlet Spacer	AEC2112

A

B

C

D

E

F

						23
		PDP-5071PU			7
5	6					8

1

2

3

4

2.8 PDP SERVICE ASSY 507 (AWU1212)

A	36 ×4	35 ×2
Note:
The parts labeled here with circled numbers	32
are supplied with the Assy for service.
Attach them, referring to this diagram.	×2
35

B

C

D

48	33	×5

47

11

E

6

4

36

21

18

12

	33
2	15
33
	12 ×2
17
	18 ×3

33 ×4

26

26

35

26

33 ×4

35

36

36

33

12 ×2

17 ×2

15

26

26

26

18 ×3

33 ×5

17

48

11

35 ×2

36

5

27

27

20

18

34 ×4

Re-use PCB Spacer

This spacer is used for attaching the Gasket AV8, and is not included in the Assy

Ffor service. Remove the 6 PCB Spacers from the product to be repaired and attach them to the Assy for service.

24

47

14 ×4

PDP-5071PU

35 ×2

36 ×4

36 ×4

32

29

Power supply sheet B (507)

This is not included in the Assy for service. Detach it from the product to be repaired and attach it to the Assy for service.

7

19

19

9

12 ×5

1

33

34 ×4

33

3 33

28

(for transport)

1

2

3

4

5 6 7 8

Packing Section

41					(*) No.	Part Name	Part No.	No. of	Remarks
45
								pcs
40					8	Clamp base	ANG3030	×1	Not used	A
					10	PCB spacer	AEC1126	×4	Not used
		10 ×4, 11 ×2, 12 ×11,							Ten of the 11 wire saddles are to be used
		13 ×9, 15 ×2, 16 ×2,			12	Wire saddle	AEC1745	×11	with this unit. Attach them to the places
		17 ×4, 18 ×10, 25 ×2,							where T indications are engraved.
		26 ×6, 27 ×2, 36 ×1			13	Wire saddle	AEC1751	×9	Not used
	8			20 to 24					Attach them to the places where C
					15	PCB support	AEC1938	×2
									indications are engraved.
					16	PCB support	AEC1958	×2	Not used
					17	Harness lifter 28	AEC1982	×4	Attach them to the places where U
46									indications are engraved.
										B
					18	Ferrite clamp	AEC1986	×10	Eight of the 10 ferrite clamps are to be
									used with this unit.
43	37	38	38	39	39
						DC sheet A	AMR3612	×1	Not used
					22
42					23	Address sheet E	AMR3621	×1	Not used
					24	Address sheet D	AMR3631	×1	Not used
44					25	Gasket E	ANK1874	×2	Not used
									Twelve screws have been already
					36	Screw	TBZ40P080FTB	×13	secured to the Assy.
									The remaining one screw packed in a
									plastic bag is not used with this unit.

PDP SERVICE ASSY 507 (AWU1212) PARTS LIST

Mark No.	Description	Part No.	Mark No.	Description	Part No.
NSP 1	Panel Chassis (507) Assy	AWU1148	26	Gasket AV8	ANK1881
2	Front Chassis VL (50)	AMA1014	27	Rivet A	BEC1158
3	Front Chassis VR (507)	AMA1022	NSP 28	Front Case Assy (507SV)	AMB2977
4	Sub Frame L Assy 507	ANA1945	29	Rear Case (507)	ANE1656
5	Sub Frame R Assy 507	ANA1946	30	Caution Label	AAX3031
6	Front Chassis H Assy (507)	ANA2031	NSP 31	Drive Voltage Label	ARW1097
7	Conductive Plate X	ANG2905	32	Screw (3 x 40P)	ABA1332
8	Clamp Base (*)	ANG3030	33	Screw	ABA1351
9	Cushion	AEB1424	34	Screw	ABA1364
NSP 10	PCB Spacer (*)	AEC1126	35	Screw	AMZ30P060FTB
11	PCB Spacer	AEC1570	36	Screw (*)	TBZ40P080FTB
12	Wire Saddle (*)	AEC1745	37	Polyethylene Bag	AHG1337
13	Wire Saddle (*)	AEC1751	38	Polyethylene Bag S	AHG1338
14	Screw Rivet	AEC1877	39	Polyethylene Bag	AHG1340
15	PCB Support (*)	AEC1938	40	Pad (507 T-L)	AHA2538
16	PCB Support (*)	AEC1958	41	Pad (507 T-R)	AHA2539
17	Harness Lifter 28 (*)	AEC1982	42	Pad (507 B-L)	AHA2540
18	Ferrite Clamp (*)	AEC1986	43	Pad (507 B-R)	AHA2541
19	Re-use PCB Spacer	AEC2087	44	Under Carton (507)	AHD3473
20	Address Sheet A	AMR3628	45	Upper Carton (507SV)	AHD3550
21	Address Sheet F	AMR3646	46	Protect Sheet	AHG1331
22	DC Sheet A (*)	AMR3612	47	Screw	ABZ30P080FTC
23	Address Sheet E (*)	AMR3621	48	Screw	APZ30P080FTB
24	Address Sheet D (*)	AMR3631
25	Gasket E (*)	ANK1874

						25
		PDP-5071PU			7
5	6					8

C

D

E

F

1	2	3	4
2.9 TABLE TOP STAND
		4
A			4

2

1

B	5

3

5

3

C

D

TABLE TOP STAND PARTS LIST

Mark No.	Description	Part No.
NSP 1	Stand Pipe Assy	AXY1141
NSP 2	Base Cover Assy	AXY1142
3	Bolt (HEX)	ABA1358
4	Bolt (HEX)	ABA1359
5	Screw	ABA1360

E

F

26	PDP-5071PU

1

2

3

4

5	6	7	8
3. PCB PARTS LIST
NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The	mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

	When ordering resistors, first convert					resistance values into code form as shown in the following examples.
	Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
	and K=10%).
	560 Ω			56 x 10 1		561			RD1/4PU 5 6 1 J
	47k Ω			47 x 10 3		473			RD1/4PU 4 7 3 J
	0.5 Ω			R50					RN2H R 5 0 K
	1 Ω			1R0					RS1P 1 R 0 K
	Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
	5.62k Ω			562 x 10 1		5621			RN1/4PC 5 6 2 1 F
Mark No.	Description			Part No.			Mark No.		Description		Part No.

LIST OF ASSEMBLIES

NSP	1..PANEL CHASSIS (507) ASSY	AWU1148
NSP	2..50 ADDRESS ASSY	AWV2303
NSP	3..50 ADDRESS L ASSY	AWW1141
NSP	3..50 ADDRESS S ASSY	AWW1142
NSP	2..50 SCAN ASSY	AWV2304
NSP	3..50 SCAN A ASSY	AWW1147
NSP	3..50 SCAN B ASSY	AWW1148
NSP	1..50 X DRIVE ASSY	AWV2305
	2..50 X MAIN DRIVE ASSY	AWW1143
	2..50 X SUB DRIVE ASSY	AWW1144
NSP	1..50 Y DRIVE ASSY	AWV2306
	2..50 Y MAIN DRIVE ASSY	AWW1145
	2..50 Y SUB DRIVE ASSY	AWW1146
NSP	1..50 DIGITAL ASSY	AWV2302
	2..50 DIGITAL ASSY	AWW1139
	2..SENSOR ASSY	AWW1140
	1..MAIN ASSY (US BB)	AWV2312
NSP	1..I/O ASSY	AWV2313
	2..POD ASSY	AWW1154
	2..TANSHI ASSY	AWW1156
	2..SIDE ASSY	AWW1157
NSP	1..50 AUDIO FUKUGO ASSY	AWV2346
	2..AUDIO ASSY	AWW1131
	2..SP TERMINAL ASSY	AWW1132
	2..SIDE KEY ASSY	AWW1133
	2..50 LED ASSY	AWW1135
	2..LED IR ASSY	AWW1136
>	1..POWER SUPPLY UNIT	AXY1153

Mark No. Description Part No.

50 DIGITAL ASSY

[DIGITAL IF BLOCK]

MISCELLANEOUS

F3001		CCG1162
CN3001	50P CONNECTOR	AKM1353
CN3002	20P FFC CONNECTOR	AKM1235

[MODULE UCOM BLOCK]

SEMICONDUCTORS

IC3151		AGC1011
IC3152, 3153		SN74AHC541PW
IC3155		SN74AHC08PW
IC3156		BR24L04FJ-W
IC3157		M62334FP
IC3159		TC7W126FU
IC3160, 3161		TC74VHC123AFTS1
Q3151		2SJ461A
D3151, 3152, 3154, 3155		DAN202U
D3158, 3159, 3161–3163		1SS355
MISCELLANEOUS
X3151		CSS1616
CN3151	CONNECTOR	AKM1276
CN3152	CONNECTOR	CKS4828
RESISTORS
R3155, 3160, 3170, 3176		RAB4C101J
R3174		RAB4C103J
Other Resistors		RS1/16SS###J
CAPACITORS
C3151		CEHVKW470M6R3
C3152, 3153, 3155–3158		CKSSYB104K10
C3159, 3171, 3172, 3182		CKSRYB105K6R3
C3162, 3163, 3165, 3166		CKSSYB104K10
C3164		CCSSCH101J50
C3167		CKSSYB103K16
C3168, 3170, 3181		CKSSYB104K10
[PANEL FLASH BLOCK]
SEMICONDUCTORS
IC3301		AGC1009
IC3302, 3305		PST3628UR
IC3303		SN74AHC08PW
IC3304		PST3610UR
Q3301		RN1901
Q3302		HN1C01FU

RESISTORS				MISCELLANEOUS
				X3302		ASS1188
R3007, 3010–3016	RAB4C470J
				CN3301	CONNECTOR	CKS4835
R3020–3022	RAB4C103J
Other Resistors	RS1/16SS###J			RESISTORS
				R3307, 3308		RAB4C101J
						27
		PDP-5071PU			7
5	6					8

A

B

C

D

E

F

			1		2
	Mark No.		Description		Part No.
	Other Resistors				RS1/16SS###J
A	CAPACITORS
	C3301–3303, 3306, 3308				CKSSYB104K10
	C3304, 3307, 3309				CKSSYB472K16
	C3305, 3310				CKSSYB102K50
	C3311				CCSRCH470J50
	C3315, 3316				CKSSYB104K10
	C3317				CCSRCH471J50
	[SQ ASIC BLOCK]
	SEMICONDUCTORS
B	IC3401				PEG239A
	MISCELLANEOUS
	L3401–3403				QTL1013
	F3401, 3402				CCG1162
	RESISTORS
	R3402, 3412				RAB4C101J
	R3405–3407, 3409, 3410				RAB4C220J
	R3416				RAB4C220J
	R3425				RS1/16SS5601F
	Other Resistors				RS1/16SS###J
C	CAPACITORS
	C3401, 3402, 3419, 3425				CEHVKW101M6R3
	C3403–3413, 3417, 3418				CKSSYB104K10
	C3420–3424, 3426–3432				CKSSYB104K10
	C3445–3448				CKSSYB104K10
	[ADDRESS CN BLOCK]
	SEMICONDUCTORS
	Q3501, 3502				RN1901
	D3501, 3502				DAN202U
D	MISCELLANEOUS
	CN3501–3504, 3506 40P CONNECTOR				AKM1348
	CN3505		18P CONNECTOR		VKN1310
	RESISTORS
	R3519, 3520				RAB4C472J
	R3521, 3522, 3525				RAB4C101J
	R3524				RAB4C222J
	Other Resistors				RS1/16SS###J
	[DIGITAL DD CON BLOCK]
E	SEMICONDUCTORS
	IC3601				BA80BC0WFP
	MISCELLANEOUS
	U3601		DD CON UNIT		AXY1137
	RESISTORS
	R3611				RAB4C101J
	Other Resistors				RS1/16SS###J
	CAPACITORS
	C3609				CKSSYB104K10
F	C3611				CKSQYB105K16
	C3612				ACH1394
	C3613				CKSSYB103K16

3			4
Mark No.		Description	Part No.

SENSOR ASSY

SEMICONDUCTORS

IC3651	MM1522XU
IC3652	BR24L02FJ-W
Q3651	HN1B04FU

MISCELLANEOUS

CN3651 CONNECTOR

AKM1276

RESISTORS

Other Resistors RS1/16SS###J

CAPACITORS

C3651, 3653	CKSRYB105K6R3
C3652, 3654	CKSSYB103K16
C3656, 3657	CKSSYB104K10

50 X MAIN DRIVE ASSY

[50X LOGIC BLOCK]

SEMICONDUCTORS

IC1001	TC74ACT541FT
IC1002	TC74VHC00FTS1
D1001–1004	1SS355

MISCELLANEOUS

K1004, 1007 TEST PIN	AKX1061
CN1001 18P CONNECTOR	VKN1310

RESISTORS

R1001, 1006	RAB4C470J
R1004	RAB4C472J
VR1001	CCP1390
Other Resistors	RS1/16S###J

CAPACITORS

C1001	CEHAT470M16
C1002, 1003	CKSRYB104K16
C1004	CCSRCH331J50
C1006	CCSRCH680J50

[50X RESONANCE BLCOK]

SEMICONDUCTORS

IC1101, 1105	TND307TD
IC1102	PS9117P
IC1104	AXF1163
IC1107	PS2701A-1(L)
Q1101	2SC2412K
Q1102, 1103	QSZ2
Q1104, 1105	2SC4081
D1101, 1103	UDZS5R6(B)
D1102	CRH01
D1104	UDZS15(B)
MISCELLANEOUS
L1101	ATH1217
L1106	ATH1216
F1101	CTF1449
1101	ANH1653
1102	AEH1092
1103	BMZ30P080FTC

28	PDP-5071PU

1

2

3

4

		5	6
Mark No.		Description	Part No.
RESISTORS
R1107, 1108			RS3LMF100J
R1109, 1110			RS1/10S4702F
R1113			RS1/16S1002F
R1114			RS1/16S3302F
R1115			ACN1259
R1119			ACN1258
R1121			RS1/16S4701F
Other Resistors			RS1/16S###J
CAPACITORS
C1101, 1114			CEHAT470M25
C1102, 1115			CKSRYF104Z50
C1103			CKSRYB104K16
C1104, 1117			CKSYB105K25
C1107, 1116			ACG1126
C1113			ACH1450
C1121–1124			ACE1178
[50X SUS BLOCK]
SEMICONDUCTORS
IC1201, 1204, 1206, 1208			TND307TD
IC1202, 1205			PS9117P
IC1209			MM1565AF
Q1201, 1208			2SC2412K
Q1202, 1204, 1205, 1207			H5N2512LS
Q1209, 1212–1214			QSZ2
Q1210, 1211			FKP280AS
Q1215, 1221			FKP300AS
Q1216			DTC143EK
Q1217			DTC123TKA
Q1220			R5009ANJ
D1201, 1205			UDZS5R6(B)
D1202, 1203, 1206, 1211			CRH01
D1204			D1FL40
D1208			1SS302
D1209			UDZS16(B)
D1210			1SS355
D1212			CRH01
D1213			UDZS8R2(B)
MISCELLANEOUS
L1201, 1203, 1204			BTH1134
L1202			ATH1186
F1227			CTF1449
K1202		TEST PIN	AKX1061
KN1201–1204, 1210–1217			ANK1841
CN1201		14P CONNECTOR	14PL-FJ
CN1204		8P TOP POST	B8B-EH
1202 SCREW			PMB30P080FNI
RESISTORS
R1208, 1210, 1213, 1215			RS1/10S100J
R1211			ACN1254
R1219, 1228, 1230, 1231			RS1/10S0R0J
R1220, 1224, 1233, 1256			RS1/10S2R2J
R1237			RS1/10S0R0J
R1239			ACN1258
R1245			ACN1257
R1247, 1248			RS3LMF470J
Other Resistors			RS1/16S###J
		5	6

7 8

	Mark No.				Description	Part No.
		CAPACITORS
		C1201, 1212				ACG1126
		C1202, 1209, 1232, 1236				CKSRYB104K16	A
		C1203, 1208, 1215, 1229				CKSRYF104Z50
		C1205, 1206, 1217, 1218				ACG1139
		C1207, 1214, 1220, 1226				CEHAT470M25
		C1210, 1211, 1216, 1241				CKSYB105K25
		C1213				CCSRCH221J50
		C1222, 1223				ACH1423
		C1224, 1225				ACE1178
		C1228				CEHAT2R2M2E
		C1230				ACH1449
		C1231, 1237				CEHAT101M10
		C1233				CKSRYB473K16	B
		C1234				CEHAT470M16
		C1235				CKSRYB105K6R3
		C1244				CKSRYB104K25
		[DRIVE HEAT SINK M]
		MISCELLANEOUS
3001, 3001						ANH1656
3001						ANH1656
3101, 3101						ANG2679
3101						ANG2679
							C
		[50X D-D CON BLOCK]
		SEMICONDUCTORS
		IC1301				PS2701A-1(L)
		IC1302				TA76431FR
		Q1301				2SC2412K
		Q1303, 1306, 1307				HN1C01FU
		Q1304, 1401				2SD1898
		Q1305				2SA1037K
		Q1402				2SC4081
		D1307				CRF03
		D1308, 1403				UDZS5R1(B)	D
		D1309, 1311, 1401, 1405				CRH01
		D1312, 1402				1SS301
		D1313, 1318, 1404, 1406				1SS355
		D1315, 1316				UDZS4R7(B)
		MISCELLANEOUS
		T1302				ATK1160
		T1401				ATK1159
		RESISTORS
		R1312–1314, 1317				RS1/10S224J	E
		R1328				RAB4C472J
		VR1301				CCP1392
		Other Resistors				RS1/16S###J
		CAPACITORS
		C1301, 1302, 1405, 1406				CKSRYB104K16
		C1308, 1401, 1407				CEHAT101M25
		C1310, 1313, 1402				CKSYB105K25
		C1311				ACH1451
		C1312, 1403				CKSRYB103K50
		C1314				CEHAT100M50
		C1404				ACG1105	F
							29
PDP-5071PU				7
						8

1 2 3 4

Mark No. Description Part No. Mark No. Description Part No.

		50 X SUB DRIVE ASSY			IC2107		AXF1163
		SEMICONDUCTORS			Q2101		2SC2412K
	A	Q1501	FKP280AS		Q2103, 2106		QSZ2
		Q1502	FKP300AS
					Q2110, 2111		2SC4081
		Q1504, 1505	H5N2512LS
					D2101, 2112		UDZS5R6(B)
		Q1507	QSZ2
					D2107		CRH01
		D1501	CRH01
					D2113		UDZS15(B)
		MISCELLANEOUS			MISCELLANEOUS
		K1501 TEST PIN	AKX1061
					L2101		ATH1217
		KN1501–1505 GROUND PLATE	ANK1841
					L2103		ATH1216
		CN1501 14P CONNECTOR	14R-FJ
					F2101		CTF1449
		1502 SCREW	PMB30P080FNI
					2101		ANH1653
		RESISTORS			2102		AEH1092
	B	R1502, 1503	RS1/10S2R2J		2103 SCREW		BMZ30P080FTC
		R1507, 1508	RS1/10S100J
		Other Resistors	RS1/16S###J		RESISTORS
		CAPACITORS			R2109		ACN1259
					R2112, 2133		ACN1255
		C1501	ACE1178		R2113, 2114		RS1/10S4702F
		C1503, 1504	ACG1139		R2118		ACN1241
		C1505	ACH1423		R2120		RS1/16S1002F
		C1506	CKSYB105K25
					R2121		RS1/16S3302F
		[DRIVE HEAT SINK M]			R2126		RS1/16S4701F
					R2129		ACN1258
	C	MISCELLANEOUS			Other Resistors		RS1/16S###J
		3001, 3001	ANH1656
					CAPACITORS
		3101, 3101	ANG2679
		RESISTORS			C2101, 2114		CEHAT470M25
					C2102, 2115		CKSRYF104Z50
		Other Resistors	RS1/16S###J		C2103		CKSRYB104K16
					C2104, 2116		CKSYB105K25
					C2107		ACG1139
		50 Y MAIN DRIVE ASSY			C2108–2111		ACE1178
					C2113		ACH1450
		[50Y LOGIC BLOCK]
					C2117		ACG1138
		SEMICONDUCTORS
	D	IC2001, 2003	TC74ACT541FT
		IC2002	TC74ACT540FT		[50Y SUS BLOCK]
		D2001, 2006, 2007, 2011	1SS355		SEMICONDUCTORS
		D2003–2005	1SS301
					IC2201, 2203, 2205, 2208		TND307TD
		D2012	1SS355
					IC2204, 2209		PS9117P
		MISCELLANEOUS			IC2210		TND307TD
					IC2212		TND301S
		K2011, 2014 TEST PIN	AKX1061
					IC2213		MM1565AF
		CN2001 40P CONNECTOR	AKM1348
		RESISTORS			Q2201		2SA2142
					Q2202, 2214		2SC4081
		R2001, 2003, 2008, 2020	RAB4C470J		Q2203		R5009ANJ
	E	R2002, 2006	RAB4C101J		Q2204, 2206, 2207, 2209		H5N2512LS
		R2004, 2005, 2013, 2025	RAB4C472J		Q2210, 2216		FKP280AS
		VR2001, 2002	CCP1390
		Other Resistors	RS1/16S###J		Q2211, 2213, 2217, 2219		H5N2512LS
		CAPACITORS			Q2215, 2221, 2222, 2241		QSZ2
					Q2220, 2223		FKP300AS
		C2001	CEHAT470M16		Q2236		2SK3050
		C2002–2004	CKSRYB104K16		Q2238		R6008ANJ
		C2005, 2006	CCSRCH331J50		Q2261		DTC143EK
		C2007	CCSRCH680J50
					Q2262		DTC123TKA
					D2201, 2202, 2204, 2209		CRH01
		[50Y RESONANCE BLCOK]			D2203, 2225		1SS355
	F	SEMICONDUCTORS			D2205, 2206		1SS302
		IC2101, 2104	TND307TD		D2207		CRF03
		IC2102	PS9117P
					D2208, 2212		UDZS5R6(B)
		IC2106	PS2701A-1(L)
					D2210, 2213, 2216		CRH01
		30
					PDP-5071PU

1

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