Pioneer BDP-160, BDP-160-K, BDP-160-S Service Manual

4.5 (2)

ORDER NO.

RRV4456

BDP-160-K

BDPlu-ray 3DTM PLAYER -160-K

BDP-160-S

BDP-160

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

DVD

BD

Serial No.

Remarks

Region No.

Region No.

 

 

 

 

 

 

 

 

 

 

 

 

BDP-160-K

YXE8

AC 110 V to 240 V

2

B

&&&#####YY

YY : Europe

 

 

 

 

 

 

 

BDP-160-K

VXE8

AC 110 V to 240 V

2

B

&&&#####GB

GB : U.K

 

 

 

 

 

 

 

BDP-160-S

YXE8

AC 110 V to 240 V

2

B

&&&#####YY

YY : Europe

 

 

 

 

 

 

 

BDP-160

FXE

AC 110 V to 240 V

3

A

&&&#####TA

TA : Taiwan

 

 

 

 

 

 

 

BDP-160

LXE

AC 110 V to 240 V

3

A

&&&#####LL

LL : Asean

 

 

 

 

 

 

 

BDP-160

PWXE

AC 110 V to 240 V

4

B

&&&#####PP

PP : Oceania

 

 

 

 

 

 

 

BDP-160

SXE

AC 110 V to 240 V

5

C

&&&#####UR

UR : Russia

 

 

 

 

 

 

 

BDP-160

AXQ5

AC 110 V to 240 V

6

C

&&&#####CN

CN : China

 

 

 

 

 

 

 

PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2013

K-ZZZ JULY 2013 Printed in Japan

 

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SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

B

 

Laser Pickup specifications and Laser characteristics

 

 

 

 

 

BD

Wave length : 405 nm

 

 

 

 

 

 

Operating output : 1.16 mW CW, Class 1

 

 

 

 

Maximum output : Class 2 (under fault condition)

 

 

DVD

Wave length : 658 nm

 

 

 

 

 

 

Operating output : 178

W CW, Class 1

 

 

 

 

 

 

 

 

Maximum output : Class 1 (under fault condition)

 

 

CD

Wave length : 790 nm

 

 

 

 

 

 

Operating output : 174

W CW, Class 1

 

 

 

 

Maximum output : Class 1 (under fault condition)

C

 

 

 

 

 

 

 

 

 

 

 

 

LABEL CHECK

The following caution appears on your unit. Location: inside of the unit

D

E

BDP-160/YXE8, /VXE8, /SXE, /PWXE, /LXE

BDP-160/AXQ5

(Printed on the Rear Panel)

The following caution label appears on your unit.

Location: inside of the unit

F

2

BDP-160-K

 

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CONTENTS

 

 

 

 

 

 

 

 

SAFETY INFORMATION .........................................................................................................................................................

 

 

 

 

 

 

2

 

1. SERVICE PRECAUTIONS....................................................................................................................................................

 

 

 

 

 

 

4

 

1.1 NOTES ON SOLDERING...............................................................................................................................................

 

 

 

 

 

 

4

 

2. SPECIFICATIONS.................................................................................................................................................................

 

 

 

 

 

 

5

 

2.1 ACCESSORIES..............................................................................................................................................................

 

 

 

 

 

 

5

 

2.2 SPECIFICATIONS ..........................................................................................................................................................

 

 

 

 

 

 

5

 

3. BASIC ITEMS FOR SERVICE ..............................................................................................................................................

 

 

 

 

 

 

6

 

3.1 CHECK POINTS AFTER SERVICING

...........................................................................................................................

 

 

 

 

 

6

 

3.2 PCB LOCATIONS...........................................................................................................................................................

 

 

 

 

 

 

7

 

3.3 JIGS LIST .......................................................................................................................................................................

 

 

 

 

 

 

7

 

4. BLOCK DIAGRAM ................................................................................................................................................................

 

 

 

 

 

 

8

 

4.1 OVERALL CONNECTION DIAGRAM ............................................................................................................................

 

 

 

 

 

 

8

 

4.2 BLOCK DIAGRAM........................................................................................................................................................

 

 

 

 

 

 

10

 

4.3 POWER BLOCK DIAGRAM .........................................................................................................................................

 

 

 

 

 

 

12

 

5. DIAGNOSIS ........................................................................................................................................................................

 

 

 

 

 

 

14

 

5.1 DIAGNOSIS FLOWCHART ..........................................................................................................................................

 

 

 

 

 

 

14

 

5.2 CONFIMATION OF THE Wi-Fi MODULE.....................................................................................................................

 

 

 

19

 

6. SERVICE MODE.................................................................................................................................................................

 

 

 

 

 

 

20

 

6.1 HOW TO ENTER TO SERVICE MODE .......................................................................................................................

 

 

 

20

 

6.2 DESCRIPTION OF EACH ITEM...................................................................................................................................

 

 

 

 

 

 

20

 

6.3 DETAILED DESCRIPTION OF ITEMS USED IN SERVICE.........................................................................................

 

 

 

21

 

7. DISASSEMBLY ...................................................................................................................................................................

 

 

 

 

 

 

24

 

8. EACH SETTING AND ADJUSTMENT ................................................................................................................................

 

 

 

 

 

 

32

 

8.1 NECESSARY ADJUSTMENT POINTS ........................................................................................................................

 

 

 

32

 

8.2 FIRMWARE UPDATE ...................................................................................................................................................

 

 

 

 

 

 

33

 

8.3 METHOD OF READING OUT BARCODE DATA BY SERVICE MODE .......................................................................

 

 

 

33

 

8.4 METHOD OF WRITING BARCODE DATA BY USING REMOTE CONTROL UNIT ....................................................

34

 

8.5 METHOD OF READING OUT AND WRITING BARCODE DATA BY USING PC AND SERVICE JIG

........................ 36

 

9. EXPLODED VIEWS AND PARTS LIST ..............................................................................................................................

 

 

 

 

 

 

40

 

9.1 PACKING SECTION.....................................................................................................................................................

 

 

 

 

 

 

40

 

9.2 EXTERIOR SECTION ..................................................................................................................................................

 

 

 

 

 

 

42

 

10. SCHEMATIC DIAGRAM....................................................................................................................................................

 

 

 

 

 

 

43

 

11. PCB CONNECTION DIAGRAM ........................................................................................................................................

 

 

 

 

 

 

44

 

11.1 MAIN BOARD ASSY...................................................................................................................................................

 

 

 

 

 

 

44

 

11.2 FRONT BOARD and SWITCH BOARD ASSYS.........................................................................................................

 

 

 

48

 

11.3 POWER BOARD ASSY ..............................................................................................................................................

 

 

 

 

 

 

50

 

12. PCB PARTS LIST..............................................................................................................................................................

 

 

 

 

 

 

52

A

B

C

D

E

F

BDP-160-K

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1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

A • For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.

Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although

the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting

Btemperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

Parts numbers of lead-free solder: GYP1006 1.0 in dia.

GYP1007 0.6 in dia. GYP1008 0.3 in dia.

C

D

E

F

4

BDP-160-K

 

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2

 

3

 

4

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

2. SPECIFICATIONS

2.1 ACCESSORIES

• Remote control x 1 (YXE8, VXE8, FXE, LXE, PWXE, SXE : 06-T2446E-A005) (RC-2426) (AXQ5 : 06-T2446E-A006) (RC-2428)

• AAA/R03 dry cell batteries x 2

• Power cord (YXE8, LXE, SXE : 51-DC0120-0CRA3) (VXE8 : 51-DC0120-0CRD4)

(FXE : 51-NC0150-0LNA9)

(PWXE : 51-JC0120-0PNC7)

(AXQ5 : 51-GC0120-0CRA5)

Warranty card (European models only)

Software license notice (YXE8, VXE8, FXE, LXE, PWXE, SXE : ARC8260)

(AXQ5 : ARC8261)

• Operating instructions (YXE8 : 72-BDP160-EURB1)

(YXE8, VXE8, LXE, PWXE : 72-BDP160-GBRB1) (FXE : 72-BDP160-TWNB1)

(LXE : 72-BDP160-TWNB1)

(SXE : 72-BDP160-RUSB1)

(AXQ5 : 72-BDP160-CHNB1)

2.2 SPECIFICATIONS

Model

 

BDP-160

 

 

 

BDP-160-K

 

 

 

BDP-160-S

 

 

 

Type

 

Blu-ray 3DTM PLAYER

Rated voltage

 

AC 110 V to 240 V

 

 

 

Rated frequency

 

50 Hz/60 Hz

 

 

 

Power consumption

 

17 W

 

 

Power consumption (standby)

0.3 W

 

 

Power consumption (quick start)

7 W

 

 

 

Weight

 

2.0 kg

 

 

External dimensions (including projecting parts)

435 mm (W) x 58 mm (H) x 250 mm (D)

 

 

Tolerable operating temperature

+5 °C to +35 °C

 

 

Tolerable operating humidity

5 % to 85 % (no condensation)

 

 

 

 

Output

HDMI

 

1 set, 19-pin: 5 V, 250 mA

 

 

 

 

 

 

 

Audio outputs

2-channel (left/right)

1 set, RCA jacks

 

 

 

 

terminals

 

Audio output level

200 mVrms (1 kHz, –20 dB)

Digital audio outputs

 

 

Coaxial

1 set, RCA jacks

 

 

Frequency response

4 Hz to 88 kHz (192 kHz sampling)

 

 

 

LAN

 

1 set, Ethernet jack (10BASE-T/100BASE-TX)

 

 

Wireless LAN (internal antenna)

Integrated IEEE 802.11n (2.4 GHz band) wireless

 

 

 

networking access, compatible with 802.11b/g Wi-Fi

 

 

 

networks

 

 

 

USB

 

2 set, Type A

 

 

 

 

A

B

C

D

E

Note

The specifications and design of this product are subject to change without notice.

This item incorporates copy protection technology that is protected by U.S. patents and other intellectual property rights of Rovi Corporation. Reverse engineering and disassembly are prohibited.

Do not connect the unit through a VCR. Video signals fed through VCRs may be affected by copyright protection

F

systems and the picture will be distorted on the television.

Corporation and product names mentioned herein are trademarks or registered trademarks of the respective corporations.

BDP-160-K

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3. BASIC ITEMS FOR SERVICE

 

 

 

 

 

 

 

3.1 CHECK POINTS AFTER SERVICING

 

 

 

 

 

A

 

To keep the product quality after servicing, confirm recommended check points shown below.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

 

Procedures

 

 

 

Check points

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Confirm the firmware version on Test Mode.

The version of the firmware must be latest.

 

 

 

 

 

 

 

 

 

 

 

Update firmware to the latest one, if it is not the latest.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Confirm whether the customer complain has been solved.

The customer complain must not be reappeared.

 

 

 

 

 

 

 

 

If the customer complain occurs with the specific disc, use it for

Video, audio and operations must be normal.

 

 

 

 

 

 

the operation check.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Play back a CD.

 

 

 

Audio and operations must be normal.

 

 

 

 

 

(track search)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Play back a DVD.

 

 

 

Video, audio and operations must be normal.

 

 

 

 

 

 

 

 

 

 

 

 

 

(Menu operation, Title/chapter search)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Play back a BD.

 

 

 

Video, audio and operations must be normal.

 

 

 

 

 

(Menu operation, Title/chapter search)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Check the appearance of the product.

 

 

 

No scratches or dirt on its appearance after receiving it for

 

 

 

 

 

 

 

 

 

 

service.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See the table below for the items to be checked regarding video and audio.

C

Item to be checked regarding video

Item to be checked regarding audio

 

 

 

 

Block noise

Distortion

 

 

 

 

 

 

Horizontal noise

Noise

 

 

 

 

 

 

Dot noise

Volume too low

 

 

 

 

 

 

Disturbed image (video jumpiness)

Volume too high

 

 

 

 

 

 

Too dark

Volume fluctuating

 

 

 

 

 

 

 

Too bright

Sound interrupted

 

 

 

 

 

 

Color disappearance

 

 

 

 

 

 

 

Mottled color

 

 

 

 

D

 

 

 

Cleaning

 

Be sure to clean the following positions by using the prescribed cleaning tools shown below as occasion demands.

 

 

Position to be cleaned

Name

Part No.

Remarks

 

 

 

 

 

 

 

 

 

 

 

Pickup leneses

Cleaning liquid

GEM1004

Refer to “7. DISASSEMBLY”.

 

 

 

 

 

 

 

 

 

Cleaning paper

GED-008

 

 

 

 

 

 

 

E

F

6

BDP-160-K

 

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5

 

6

 

7

 

8

 

 

 

 

 

 

3.2 PCB LOCATIONS

A

WIFI MODULE ASSY

FRONT CONTROL BOARD ASSY

SWITCH BOARD ASSY

 

 

 

 

B

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

C

 

A

 

 

 

D

 

 

MAIN BOARD ASSY

Loader ASSY

POWER BOARD ASSY

 

 

NOTES: - Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.

-The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

Mark No. Description

 

Part No.

Mark

No. Description

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

LIST OF ASSEMBLIES

 

 

 

1..FRONT BOARD ASSY

08-BDP160-FV0

 

1..MAIN BOARD ASSY

08-BDP160-MA0/Y

 

 

 

 

 

 

 

(YXE8, VXE8, PWXE, SXE)

 

 

 

1..SWITCH BOARD ASSY

08-BDP160-SB0

 

1..MAIN BOARD ASSY(FXE)

08-BDP160-MA2/F

 

 

 

 

 

 

 

1..MAIN BOARD ASSY(LXE)

08-BDP160-MA2/L

> 1..POWER BOARD ASSY

08-P015BE-PW0

 

1..MAIN BOARD ASSY(AXQ5)

08-BDP160-MA1/A

 

 

 

 

 

3.3 JIGS LIST

Name

Jig No.

Remarks

DVD Test Disc (DVD-Video)

GGV1025

Check of DVD-Video

 

 

 

BD-ROM Test Disc

GGV1350

Check of BD-ROM

 

 

 

BD-ROM Test Disc (One layer type)

GGV1368

For Adjustment

 

 

 

Service Jig

GGF1676

Refer to “ 8.6 METHOD OF READING OUT AND

WRITING BARCODE DATA BY USING PC AND

(Including a USB cable)

 

SERVICE JIG ”

 

 

 

 

 

D

E

F

BDP-160-K

7

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

4. BLOCK DIAGRAM

4.1 OVERALL CONNECTION DIAGRAM

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P1 (Ethernet )

P5 (HDMI)

 

 

 

 

 

P2 (USB_2)

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

A MAIN BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

(YXE8, VXE8, PWXE, SXE :08-BDP160-MA0/Y)

 

 

 

 

 

 

(FXE :08-BDP160-MA2/F)

 

 

 

 

 

 

 

 

 

 

 

(LXE :08-BDP160-MA2/L)

 

 

 

 

 

 

 

 

 

 

 

(AXQ5 :08-BDP160-MA1/A)

 

 

 

 

 

 

 

MT8560

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

LOADER ASSY

 

XP7

45PIN*0.5

 

 

 

 

 

 

 

 

(08-LTCBS9-222160)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TI2050

 

 

 

 

256M

 

 

1

 

 

 

 

 

N FLA

 

 

 

 

 

 

 

 

 

D

A+

9

 

XP1 9PIN*1.0

 

 

 

 

USB_1

 

 

DC

A-

 

 

 

 

 

 

 

 

B-

 

 

 

 

 

USB_2

 

SWIT

 

B+

 

 

 

 

 

 

 

 

 

 

G55

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

COMMON

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

LOAD-

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XP17 (USB_1)

 

 

 

 

 

LOAD+

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

XP4

XP2

 

4PIN*2.0

 

 

XP18

 

TRAYIN#

 

 

 

 

 

 

 

4PIN*2.0

4PIN*2.0

 

 

10

 

10PIN

 

 

4

 

 

 

 

 

 

 

1

4

1

4

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

GND USBP0 USBM0 3.3V

 

 

REBEOOT +12V D

WAKE UP

POWER VCC GND

 

 

 

 

 

 

 

 

 

 

WiFi MODULE ASSY

 

 

 

 

(07-WN713N-M1B)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

10

 

 

 

 

 

 

 

 

 

XS135

C SWITCH BOARD ASSY

 

3

 

1

 

 

 

 

XP1

 

GND

XS136

 

 

 

 

(08-BDP160-SB0)

 

 

3PIN*2.0

POWER_K-

2PIN*2.0

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

 

 

 

8

 

 

 

BDP-160-K

 

 

 

 

 

 

1

2

 

 

 

 

 

3

 

4

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

 

 

 

 

 

The > mark found on some component parts indicates the importance of the safety factor of the part.

 

 

 

 

 

Therefore, when replacing, be sure to use parts of identical designation.

 

MI)

 

 

 

 

L

CVBS

 

 

 

 

 

 

 

 

 

 

 

R

COAXIAL

 

 

 

 

 

 

 

 

 

 

 

P3 (RCA port)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER AC IN

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

AMP&LPF DRV632

 

 

 

 

 

 

 

 

 

 

 

 

VIDEO

 

CVBS

 

 

 

 

 

 

 

 

 

 

 

LPF

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

SPDIF

 

 

 

 

 

 

 

 

 

 

 

2Gbit DDR3 x 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

1Gbit DDR3 x 1

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

(08-P015BE-PW0)

 

 

256M

 

 

9.5V

 

 

12V

 

 

 

 

 

N FLASH

 

 

9.5V REG.

 

 

 

 

 

 

 

 

 

 

 

AS1117

 

 

 

 

 

 

USB_1

 

DC

 

5V

 

 

 

 

 

 

 

D

USB_2

 

SWITCH

 

 

 

 

 

 

 

 

 

 

1.2V

 

 

 

 

 

1

 

1

 

G556B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5V

 

5V

DC-DC

12V

 

12V

 

 

 

 

 

 

DC-DC

 

 

 

 

 

 

 

 

 

 

EUP3484S

 

 

12V

CN503

 

 

 

 

 

3.3V

G5175

 

 

 

 

 

GND

4PIN*2.5

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

XP1

 

4

 

4

 

 

XP18

 

 

3.3V_STBY

 

 

 

4PIN*2.5

 

 

10

 

10PIN*2.0

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REBEOOT +12V D

WAKE UP

POWER VCC GND IR VSTB

 

 

 

 

 

 

 

 

 

 

E

VD

VCLK

 

 

 

 

 

 

 

 

 

10

 

 

 

 

1

 

 

 

 

 

1

4

 

XS135 10PIN*2.0

 

 

 

 

 

 

 

XS221

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4PIN*2.0

 

 

 

 

 

 

B FRONT BOARD ASSY

 

 

 

 

 

 

 

 

 

 

(08-BDP160-FV0)

 

 

USB 1

F

 

 

 

 

 

 

 

 

 

BDP-160-K

 

 

9

 

 

 

 

5

 

 

6

 

 

 

 

7

8

 

1

 

2

 

3

 

4

 

 

 

 

 

 

4.2 BLOCK DIAGRAM

A

BDP-160 Block Diagram:

B

C

D

E

D

POWER BOARD ASSY

Data

 

PSU BOARD

Control

 

 

Power

 

AC IN

Others

100,110~22

 

 

 

 

0Vac

 

 

RF SIGNAL

 

 

 

 

45PIN FFC

 

POWER

BD

SPINDLE&SL

 

 

ED

 

manageme

LOADER

 

 

 

MOTOR

 

nt IC

 

 

 

 

 

 

 

9PIN FFC

 

 

 

 

TRAY

 

 

 

 

IN/OUT

 

 

TBL3000+

 

MOTOR

 

 

 

 

 

 

 

 

 

 

SANYO480

 

4PIN

 

 

 

 

 

LOADER ASSY (08-LTCBS9-222160)

12V

USB LAN

 

 

 

 

 

TRANSFO

 

 

 

 

 

RMER

OPU

 

 

 

 

 

 

 

 

 

 

 

 

 

OSCILLATOR

 

 

 

 

 

 

TRAVERSE

(27MHz30ppm)

 

 

 

 

RESET

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

DRIVER

 

 

TRAY

 

 

 

 

 

 

 

A CH DDR3

 

 

B CH D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN BOARD

 

 

 

 

 

4PINS

 

 

Front BOARD

WIFI port

IR

F

When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

10

BDP-160-K

 

1

 

2

 

3

 

4

 

 

 

 

 

 

Pioneer BDP-160, BDP-160-K, BDP-160-S Service Manual

 

5

 

6

 

7

 

8

 

 

 

 

 

 

A

 

 

 

 

 

 

 

A

MAIN BOARD ASSY

 

 

 

LAN

 

 

HDMI

 

 

COAXIAL/L/R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HDMI

 

 

Coaxial/L/R

 

TRANSFO

 

 

 

 

 

 

 

Amplifier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RMER

 

 

 

 

 

 

 

 

1.2V

 

5V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5V

DC-

 

 

 

 

 

 

 

 

 

 

 

 

MTK

 

 

 

 

 

NAND

 

 

 

 

 

 

 

 

 

 

 

DC

 

 

 

 

 

 

 

FLASH

 

3.3V

 

 

 

 

 

 

 

 

 

 

8560

 

 

 

 

 

 

3.3V_STBY

 

USB_VCC

 

 

12V_

 

 

 

 

 

 

 

 

 

12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5V

 

 

 

 

 

 

 

 

 

 

Power

 

MOS

 

 

 

 

 

 

 

 

 

 

 

5V_D

 

 

 

 

 

 

 

 

 

 

switch

 

 

 

 

 

 

 

 

 

 

9V

 

 

12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B CH DDR3

 

 

JTAG

LDO

 

5V

DC-DC

12V

 

 

 

 

 

USB

 

 

 

 

 

 

 

 

 

 

10PINS

 

 

12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12V

 

SPI

 

5V

IR

USB

 

 

 

BOARD

 

10 PINS

 

USB

 

 

 

VFD

LED

KEYS

USB port

KEYS

B FRONT BOARD ASSY

BDP-160-K

B

C

D

E

F

11

 

5

 

6

 

7

 

8

 

 

 

 

 

 

12

1

K-160-BDP 3 2

4

F

 

 

E

 

D

 

C

 

B

BDP-160

 

 

 

 

 

 

 

 

 

 

 

CN503

XP15

 

U4

 

 

 

 

D552

L550

L5

L1

 

1. 2V

 

 

12V

12VFB1

 

 

A1. 2V

 

 

1

 

5V

 

 

 

 

 

1

DCDC

 

 

 

 

 

 

3.3u

 

 

2.2u

 

 

 

 

 

2

2

Conv.

 

 

 

1. 2V

 

 

 

 

 

 

 

 

U5

OPWRSB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

 

 

 

3. 3V_STBY

 

 

 

 

 

 

 

 

 

 

 

4

4

 

 

 

 

 

 

 

 

 

 

 

 

CEC Circuit

 

 

 

 

 

 

 

DCDC

RESET

 

U1

PW Board

 

 

 

 

Circuit

 

MT8560

 

 

 

 

Conv.

 

 

 

 

 

 

U4

 

 

 

 

C POWER BOARD ASSY

 

 

L4

 

1. 5V

 

 

 

 

 

 

 

 

 

 

2.2u

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPWRSB

 

 

 

 

 

 

 

 

 

L2

R23

3. 3V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.2u

 

 

 

DDRIC_VREF

 

 

 

 

 

 

3. 3V

 

 

 

 

 

 

 

OPWRSB

 

R36

 

 

 

 

 

 

 

 

 

R37

DDR_VREF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U13

 

 

 

 

 

 

 

 

 

AS9632 AP

 

 

 

 

 

 

 

 

 

U8

 

 

 

 

 

 

 

 

256MB NAND Flash

 

 

 

 

 

 

 

FB20

 

 

 

 

 

 

 

 

 

D3.3V

 

U10 1/2

VCC_D

FB19

MVCC_T

 

1.2V

 

FB32

AVCC

U409

 

 

 

TPIC2050G4

 

 

FB18

 

FTS Driver

U10 2/2

+12V_D

M12V_T

 

 

 

 

 

U9

 

 

1. 2V

 

ASS1117

VCC_BD_LD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

BLOCKPOWER 3.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIAGRAM

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U2

 

DDR3-1333 1Gb

 

DDR3

3

 

U3

DDR3-1333 2Gb

DDR3

4

XP7

9

5

K-160-BDP 7 6

U10 2/2

+12V_D

FB18

M12V_T

 

 

 

 

 

 

 

 

 

 

 

U9

 

 

 

 

 

 

1. 2V

ASS1117 VCC_BD_LD

 

 

XP7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

VCC_HFM

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCC_PDIC

 

to Pickup

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

3. 3V

 

 

 

 

 

 

 

 

R973

FB21

WIFI Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XP1

 

XS135

 

ZD135

 

 

 

 

 

 

VCC

-24V_D

 

VFD135

 

 

 

 

 

Boost

 

FL Display

 

 

 

 

 

 

 

 

 

+12V_D

16

 

+12V_D

 

 

 

 

 

 

 

 

 

 

 

 

to Front

9

R154

 

U135

 

 

 

 

 

R155

+5V

 

VCC

 

 

 

 

PT6312

 

 

15

 

6

 

 

 

 

 

 

 

FL Driver

 

 

 

 

 

1k

 

 

 

 

 

 

VCC

ZD136

 

 

 

 

 

 

 

 

F1

HDMI_VCC

J1

HDMI

 

 

 

 

 

 

 

 

 

FL_AC Circuit

 

 

Terminal

 

 

U11

 

 

 

 

 

 

 

 

G556B1

USB_VCC0

 

P2

 

 

R167

 

IR1

 

 

 

 

 

 

 

 

 

 

 

High-

 

USB Terminal

XS221

100

 

IRM

Side

 

 

 

 

 

 

 

 

 

 

 

 

 

SW

USB_VCC1

 

1

to Front

VCC_USB

 

 

P221

 

 

 

USB

4

 

 

USB Terminal

 

 

 

 

 

 

 

 

 

 

XP17

 

 

 

 

 

 

Main Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FV Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRONT BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

6

7

 

 

 

 

8

8

13

 

 

 

 

 

 

 

 

 

 

 

 

F

 

E

 

D

 

C

 

B

 

A

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

 

 

5. DIAGNOSIS

5.1 DIAGNOSIS FLOWCHART

A 1) Power does not turn on

Power does not turn on

Check whether either the remote controller or the Main Unit power button can not turn

on the power supply.

B

Both or only the Main

Unit power button

Check whether the voltage of XP1(pin 1 and

pin 2) on the MAIN BOARD ASSY are 12 V

Yes

Only the

remote controller

No

C

4

Go to the flowchart for “Remote control does

not work”

Check whether there is no problem in the connector contact between the POWER BOARD ASSY and the MAIN BOARD ASSY.

If there is no problem, please replace the POWER BOARD ASSY.

 

 

Check whether the

 

 

Check whether there is no problem in the

 

 

No

connector contact between the MAIN

 

 

voltage of XS135(pin 6) on the

 

 

BOARD ASSY and the FRONT BOARD

 

 

FRONT BOARD ASSY is 5 V and

 

 

 

 

 

 

ASSY.

 

 

X135(pin 9) is 12 V

 

 

 

 

 

 

If there is no problem, please replace

 

 

 

 

 

 

 

When the remote controller and the Main Yes

 

 

 

the MAIN BOARD ASSY.

 

 

 

 

 

 

 

 

 

 

When only the Main Unit power

 

Unit power button cannot turn on the power

button is not active to turn on the power

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check whether the

 

 

 

 

Check whether the

 

Yes

voltage of XP1(pin 1) on the

 

 

 

 

 

 

SWITCH BOARD

 

 

voltage of XP18(pin 10) on the

 

 

 

 

 

 

 

 

 

 

 

ASSY is 5V

 

 

 

MAIN BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is 0V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace K138 on the

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

FRONT BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When there is no change

 

 

Check whether SW1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on the SWITCH BOARD ASSY

E

 

 

Replace the FRONT BOARD

 

 

 

 

 

operation is

 

 

 

 

 

 

 

normal

 

 

 

 

ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

When there is no change

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the MAIN BOARD ASSY

 

BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Because a failure in the hardware reset circuit may be the cause of the inactive power supply, please replace the MAIN BOARD ASSY.

About hardware reset sircuit.

F(A circuit for providing a function to reset the product by inserting a bar in the small hole on the front panel)

Check whether there is no problem in the connector

No contact between the FRONT

BOARD ASSY and the SWITCH BOARD ASSY.

If there is no problem, please replace the FRONT BOARD ASSY.

No

Replace SW1

How to check the SW1

1.Check the conduction with a tester after turning off the power.

2.Check the waveform of the XP18 (pin 7:POWER) on the MAIN BOARD ASSY.

Waveform (POWER)

SW1 OFF : 5V

SW1 ON : 0V (GND)

14

BDP-160-K

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

2) No display on VFD, and buttons do not work

A

 

No display on VFD, and buttons do not work

Yes

Check every supply voltage on the MAIN BOARD ASSY is normal

Yes

Check the FRONT BOARD ASSY signals VCLK, VSTB, VD (XS135 : pin 1,2,3)

Yes

B

No

Check if U10 are soldering normally on the MAIN BOARD ASSY

No

Resolder Q150 and U25.

If still same situation, replace the MAIN BOARD ASSY

C

No

Check the connect line is OK

D

1.Check whether the bad solder exists U135 and pins of VFD on the FRONT

BOARD ASSY No

Correct connection

2.Check whether the circuit

connected to K135, K136, K137, and K138 are broken.

Yes

Replace K135, K136, K137 and K138.

If still same situation, replace the FRONT BOARD ASSY.

E

F

BDP-160-K

15

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

A 3) No analog audio output (video output is normal)

No analog audio output

Yes

 

 

Check whether the audio

 

 

 

 

 

Check the U13 power supply

B

signal is right from the

No

 

 

 

 

 

U13 (pin 3 and pin 12) on the

 

(U12 : pin 9 = 3.3V)

 

 

MAIN BOARD ASSY

 

 

 

 

 

NO

 

 

Yes

 

 

 

 

 

Replace MAIN BOARD ASSY

 

 

 

 

 

 

 

 

 

 

 

 

C

Check If R76 and R108 are

No

 

 

soldering normally on the MAIN

 

 

 

BOARD ASSY

 

 

 

 

 

 

 

 

 

4) Remote control does not work

Remote control

D

does not work

 

 

Yes

Check whether the remote

No

controller’s battery is exhausted or not.

Yes

E

Check the IR1(ET3050)

power supply is OK, No IR1(pin 3) is about 3V

Yes

F

Replace the FRONT BOARD ASSY

16

BDP-160-K

Resolder R310 and R311.

If still same situation, replace the MAIN BOARD ASSY

Replace the battery for remote controller

Check the VCC line(net) on the FRONT BOARD ASSY

 

1

 

2

 

3

 

4

 

 

 

 

 

 

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