Pioneer cdj 1000 service manual

ORDER NO.

RRV3353

CDJ-1000MK3

COMPACT DISC PLAYER

CDJ-1000MK3

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model	Type							Power Requirement	Remarks
CDJ-1000MK3	KUCXJ					AC 120V
CDJ-1000MK3	WYXJ5					AC 220-240V
CDJ-1000MK3	TLFXJ					AC 110-240V

For details, refer to "Important Check Points for good servicing".

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SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

B

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible	(fusible de type rapide) et/ou	(fusible de type lent) sur CCI indiquent que les pièces

C de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage

Dcurrent tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

Reading should

Leakage

not be above

E

Device

current

0.5 mA

under

tester

test

Test all

exposed metal

surfaces

Also test with

plug reversed

Earth

(Using AC adapter

ground

plug as required)

F

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a > on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

2	CDJ-1000MK3

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A

	IMPORTANT				LASER DIODE CHARACTERISTICS
				MAXIMUM OUTPUT POWER : 5 mW
THIS PIONEER APPARATUS CONTAINS
				WAVELENGTH : 780 – 785 nm
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

B

LABEL CHECK

for WYXJ5 and KUCXJ types	for TLFXJ type

C

(DRW2308)

(DRW2248)

D

(Printed on the bottom plate)

Additional Laser Caution

1.Laser Interlock Mechanism

The position of the switch (S2401) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.)

Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low

level ).

In the test mode the interlock mechanism will not function. Laser diode oscillation will continue, if pin 5 of AN22022A

(IC601) on the MAIN Assy is connected to GND, or else the terminals of Q603 are shorted to each other (fault condition).

2.When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

						3
		CDJ-1000MK3			7
5	6					8

E

F

1

2

3

4

A	[Important Check Points for Good Servicing]
	In this manual, procedures that must be performed during repairs are marked with the below symbol.
	Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

B

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

C

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

D

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

		2. Adjustments
		To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
		Adjustments should be performed in accordance with the procedures/instructions described in this manual.
	E	3. Lubricants, Glues, and Replacement parts
		Use grease and adhesives that are equal to the specified substance.
		Make sure the proper amount is applied.
		4. Cleaning
		For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
		cleaning should be performed to restore their performances.
		5. Shipping mode and Shipping screws
	F	To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
		installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
	4	CDJ-1000MK3

1

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5	6	7	8
CONTENTS
1. SPECIFICATIONS .............................................................................................................................................			6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................			8
2.1 PACKING SECTION ...................................................................................................................................			8
2.2 EXTERIOR SECTION ..............................................................................................................................			10
2.3 CONTROL PANEL SECTION...................................................................................................................			12
2.4 SLOT-IN MECHA. SECTION ....................................................................................................................			14
2.5 TRAVERSE MECHA. ASSY-S ..................................................................................................................			16
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................			18
3.1 BLOCK DIAGRAM....................................................................................................................................			18
3.1.1 SIGNAL SECTION .............................................................................................................................			18
3.1.2 POWER SUPPLY SECTION ..............................................................................................................			20
3.2 OVERALL WIRING DIAGRAM .................................................................................................................			22
3.3 MAIN ASSY (1/4)......................................................................................................................................			24
3.4 MAIN ASSY (2/4)......................................................................................................................................			26
3.5 MAIN ASSY (3/4)......................................................................................................................................			28
3.6 MAIN (4/4) and SLMB ASSYS..................................................................................................................			30
3.7 SPCN, INSW and SDCB ASSYS .............................................................................................................			32
3.8 MJCB ASSY .............................................................................................................................................			34
3.9 MFLB ASSY..............................................................................................................................................			36
3.10 SLDB and RSWB ASSYS.......................................................................................................................			38
3.11 JFLB, KSWB and JOGB ASSYS ............................................................................................................			40
3.12 SW POWER SUPPLY ASSY ..................................................................................................................			42
3.13 WAVEFORMS.........................................................................................................................................			44
3.14 VOLTAGES..............................................................................................................................................			53
4. PCB CONNECTION DIAGRAM ......................................................................................................................			55
4.1 MAIN ASSY ..............................................................................................................................................			56
4.2 SLMB, SPCN, INSW and SDCB ASSYS..................................................................................................			60
4.3 MJCB ASSY .............................................................................................................................................			62
4.4 MFLB and RSWB ASSYS ........................................................................................................................			64
4.5 SLDB ASSY..............................................................................................................................................			68
4.6 KSWB ASSY.............................................................................................................................................			69
4.7 JFLB and JOGB ASSYS...........................................................................................................................			70
4.8 SW POWER SUPPLY ASSY ....................................................................................................................			72
5. PCB PARTS LIST ............................................................................................................................................			73
6. ADJUSTMENT ................................................................................................................................................			77
6.1 TEMPO ZERO POINT ADJUSTMENT .....................................................................................................			77
6.2 MODE FOR CHECKING THE LOAD ON THE JOG DIAL........................................................................			78
7. GENERAL INFORMATION .............................................................................................................................			79
7.1 DIAGNOSIS..............................................................................................................................................			79
7.1.1 SERVICE MODE ................................................................................................................................			79
7.1.2 HOW TO UPGRADE THE SOFTWARE OF THE MICROCOMPUTER			.............................................87
7.1.3 SEQUENCE .......................................................................................................................................			88
7.1.4 DISASSEMBLY ..................................................................................................................................			90
7.2 PARTS ......................................................................................................................................................			99
7.2.1 IC........................................................................................................................................................			99
8. PANEL FACILITIES .......................................................................................................................................			113
8.1 PANEL SECTION ...................................................................................................................................			113
8.2 DISPLAY SECTION ................................................................................................................................			115

A

B

C

D

E

F

						5
		CDJ-1000MK3			7
5	6					8

		1	2
		1. SPECIFICATIONS
	A	1. General
		System ..........................	Compact disc digital audio system
		Power requirements ..........	AC 120 V, 60 Hz (KUCXJ type)
		AC 220 V to 240V, 50/60 Hz (WYXJ5 type)
		AC 110 V to 240V, 50/60 Hz (TLFXJ type)
		Power consumption .............................	28 W (KUCXJ type)
			27 W (WYXJ5 type)
			27 W (TLFXJ type)
		Operating temperature ................................	+5 ºC to +35 ºC
		Operating humidity ...........................................	5 % to 85 %
	B	(There should be no condensation of moisture.)
		Weight	4.2 kg (9.26 lb)
		Dimensions ......................	320 (W) x 370 (D) x 105 (H) mm
		12 - 5/8 (W) x 14 - 9/16 (D) x 4 - 1/8 (H) in

3

4

3. Accessories
¶ Operating instructions ....................................................	1
¶ Power cord (KUCXJ and WYXJ5 types) ........................	1
¶ Power cord (TLFXJ type) ...............................................	2
¶ Audio cable ....................................................................	1
¶ Control cord ...................................................................	1
¶ Forced eject pin
(housed in a groove in the bottom panel) .......................	1
¶ SD memory card ............................................................	1
¶ Limited warranty (KUCXJ only).......................................	1

NOTE:

Specifications and design are subject to possible modification without notice.

2. Audio section

Frequency response	.................................... 4 Hz to 20 kHz
Signal-to-noise ratio .......................	115 dB or more (JEITA)
Distortion ...................................................	0.006 % (JEITA)

C

	Accessories
	Audio Cable	Control Cord	Power Cord	Forced Eject Pin	SD Memory Card
			(KUCXJ type : ADG7021)
	(VDE1064) L=1.5m	(XDE3063) L=1 m		(DEX1013)	(DWX2622)
			(WYXJ5 : ADG1154)

(TLFXJ type : ADG1154, ADG7097)

D

AC power cord for TLFXJ type

The type of cord which can be used depends on the power voltage in each region or country. Please make sure you use the correct cord due to the possibility of fire or other hazard if used incorrectly (see below).

AC power cord and converter plug use

E Region Plug type

ADG1154

For European type region

Caution

Do not use this power cord set in Taiwan.

	European two-pin plug
ADG7097
For Taiwan exclusively
Caution
For use in Taiwan only.
In other areas, please do not use.	Taiwanese two-pin flat-bladed plug
F

6	CDJ-1000MK3

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3

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7

8

A

B

C

D

E

F

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		CDJ-1000MK3			7
5	6					8

	1	2	3	4
2. EXPLODED VIEWS AND PARTS LIST
NOTES:	Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
	The	mark found on some component parts indicates the importance of the safety factor of the part.
A	Therefore, when replacing, be sure to use parts of identical designation.
	Screws adjacent to mark on product are used for disassembly.
	For the applying amount of lubricants or glue, follow the instructions in this manual.
	(In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

B

TLFXJ only	13

2

10

5

8

15

C

KUCXJ only 9

16

12

11

7

D

3

6

4

1

E

14

F

17

8	CDJ-1000MK3

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3

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7

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(1) PACKING SECTION PARTS LIST

Mark No.		Description	Part No.
>	1	Power Cord	See Contrast table (2)
>	2	Power Cord	See Contrast table (2)
	3	Audio Cable (L = 1.5 m)	VDE1064
	4	Control Cord (L = 1 m)	XDE3063
	5	SD Memory Card	DWX2622
	6	Forced Eject Pin	DEX1013
	7	Operating Instructions	See Contrast table (2)
NSP 8		User Seat	DRM1262
NSP	9	Limited Warranty	See Contrast table (2)
	10	Caution Card SB	See Contrast table (2)
NSP 11		Polyethylene Bag	AHG7117
		(0.06 x 230 x 340)
	12	Packing Sheet	AHG7010
	13	Pad (A)	DHA1533
	14	Pad (B)	DHA1534
	15	Pad (C)	DHA1535
	16	Pad (D)	DHA1536
	17	Packing Case	See Contrast table (2)

A

B

C

(2) CONTRAST TABLE

CDJ-1000MK3/KUCXJ, WYXJ5 and TLFXJ are constructed the same except for the following:

Mark	No.	Symbol and Description	CDJ-1000MK3/KUCXJ	CDJ-1000MK3/WYXJ5	CDJ-1000MK3/TLFXJ
>	1	Power Cord	ADG7021	ADG1154	ADG1154
>	2	Power Cord	Not used	Not used	ADG7097
	7	Operating Instructions (English)	DRB1397	Not used	Not used
	7	Operating Instructions	Not used	DRB1396	Not used	D
		(English/French/German/Italian/Duch/Spanish)
	7	Operating Instructions	Not used	Not used	DRB1398
		(English/ Spanish/ Chinese)
NSP	9	Limited Warranty	ARY7043	Not used	Not used
	10	Caution Card SD	Not used	Not used	ARM7064
	17	Packing Case	DHG2576	DHG2575	DHG2577

E

F

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		CDJ-1000MK3			7
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1

2

3

2.2 EXTERIOR SECTION

A

Refer to

"2.3 CONTROL PANEL SECTION".

21

B

		46
				Refer to
		39	A	"2.4 SLOT-IN MECHA. SECTION".
				8
		38 37	B
					M
		36
					16
		36	2	C
					L
	C	B
				D
					46
		38			38

				E	36	46		M
				36		33			P
	H	48		38			H			46
18	46		F	G 20		46		11	5	47 42
	46			32		3
									42
D				46				K
					17			E
			46

				I
	25	I
		J
		26		42
				G
		B	C	D
E				F 45
		K

E

1

A	34	46 46	46
	14
	S		46

R

Q J

9 19

45

F

44	44
	44
10	CDJ-1000MK3

4

44

	T
	45
46	35	45
		35

46	28

46

46 22

N

10

24 43

O	43
44
	46

L

40

30

			46
	T
			23
		31
	13	P	12
		Q
	O	N
A	46		F
	M S
46		15
	7
27		45	4
		R
		6

-NONCONTACT	SIDE	CONTACTSIDE
44

29

1

2

3

4

		5	6
(1) EXTERIOR SECTION PARTS LIST
Mark No.		Description	Part No.
	1	MAIN Assy	DWG1591
	2	SLMB Assy	DWS1366
	3	SDCB Assy	DWX2558
	4	MJCB Assy	DWG1605
>	5	SW POWER SUPPLY Assy	DWR1409
	6	15P Flexible Cable	DDD1301
	7	Earth Lead Unit/300V	DDF1032
	8	Connector Assy 3P	DKP3751
	9	Connector Assy 6P	DKP3752
>	10	Inlet Assy	See Contrast table (2)
	11	Earth Lead Unit/300V	PDF1104
	12	Connector Assy	PF04PP-Q12
	13	Connector Assy	PF06PP-Q15
	14	Connector Assy	PF09PP-B12
	15	Connector Assy	PF11EE-R15
	16	Power Button	DAC2314
	17	Door Spring	DBH1565
	18	Card Spring	DBK1295
NSP 19		Silicone Sheet D5 L	DEB1456
	20	Door Cushion	DEB1780
	21	Laser Caution	See Contrast table (2)
	22	Dust Guard	DEC2939
NSP 23		Rear Panel	See Contrast table (2)
	24	Heatsink	DNG1099
	25	PCB Stay	DNH2711
	26	Shield Case	DNH2712

	7	8
Mark No.	Description	Part No.
27	Earth Plate C	DNH2715
28	Shield Box	DNH2728
29	Bottom Plate	See Contrast table (2)
30	Blind Cap	DNK4218
31	Chassis	DNK4553
32	Card Door	DNK4554
33	Card Holder	DNK4555
34	Insulator Assy	DXA2092
35	Earth Plate	VBK1070
36	Damper	CNV6011
37	Earth Spring	DBH1398
38	Float Spring G5	DBH1494
39	Mecha. Plate	DNH2339
40	Cord Clamper	RNH-184
41	Binder (SKB-90BK)	ZCA-SKB90BK
42	DM Screw	DBA1260
43	Screw	BBT30P100FTB
44	Screw	BBZ30P060FTB
45	Screw	BBZ30P060FTC
46	Screw	BPZ30P080FTB
NSP 47	Cord Clamper (069Z)	ZCB-069Z
48	FFC Guard	DEC2586

A

B

C

D

(2) CONTRAST TABLE

CDJ-1000MK3/KUCXJ, WYXJ5 and TLFXJ are constructed the same except for the following:

Mark	No.	Symbol and Description	CDJ-1000MK3/KUCXJ	CDJ-1000MK3/WYXJ5	CDJ-1000MK3/TLFXJ
>	10	Inlet Assy	DKP3754	DKP3753	DKP3753
	21	Laser Caution (7L)	DRW2308	DRW2308	Not used
	21	Laser Caution	Not used	Not used	DRW2248
NSP	23	Rear Panel	DNC1765	DNC1758	DNC1766
	29	Bottom Plate	DNH2710	DNH2710	DNH2732	E

F

						11
		CDJ-1000MK3			7
5	6					8

A

B

C

D

E

F

1

2

3

4

2.3 CONTROL PANEL SECTION

58

63

53

44 62

64

65 (2/2)

57

59		61
59
					A	I
		72
							49	60
					B
			5		3	72		48
				9
66									50
			C
		K 72				46
					D		51
								52	56 54
11		H						65 (1/2)
	72								55
						72
72									13
						14		47
									73
						B	72
		2			72				G
		72							72

72

12	C

72 72

D E

72

	1
	72
NON-CONTACT SIDE	CONTACTSIDE
	1; Grease: GYA1001 (ZLB-PN397B)
	2; Lubricant Agent: (ZLB-HFD1600)
12	CDJ-1000MK3

26

16

					15
	2				2
					29
	74			74	2
				74
		21		41
			17		27
	17				21
		20
	21		20	17	20
		F	20	20	1
		20
					72
45					42
	40
70	72				43
					72
					30
A

72						35
19		72	37		36	72
	74	24
		71
	32					25
72	22					74
		L				74
					68	34
			23
31
		6			33	68
F
70		J			8
				E		39
1	10				18
						38
		72	7	72
		4			28
		72	MJCB
			CN1504			69

1

2

3

4

	5	6
CONTROL PANEL SECTION PARTS LIST
Mark No.	Description	Part No.
1	MFLB Assy	DWG1606
2	SLDB Assy	DWS1367
3	RSWB Assy	DWS1368
4	JFLB Assy	DWG1602
5	KSWB Assy	DWS1365
6	JOGB Assy	DWG1603
7	22P Flexible Cable	DDD1302
8	25P Flexible Cable	DDD1303
9	10P Flexible Cable	DDD1304
10	Connector Assy	PF04PP-B07
11	LED Guard	DEC2932
12	Protect Cushion	DEC2938
13	VR Stay	DNF1663
14	Earth Plate P	DNH2714
15	JOG Plate	DAH2052
16	JOG Panel	DAH2182
17	SW Spring 25	DBH1514
18	Gear Spring 200	DBH1525
19	Arm Spring	DBH1566
20	SW Cushion HH48/2	DEC2538
21	Ring Cushion L24/2.0	DEC2958
22	Encoder Plate	DEC2889
23	Protect Sheet	DEC2945
24	FL Sheet	DEC2946
25	Gear Plate	DNH2713
26	JOG B	DNK4068
27	SW Ring	DNK4070
28	Adjust Plate	DNK4178
29	JOG A	DNK4556
30	JOG Holder 1000	DNK4558
31	Gear Arm	DNK4559
32	Gear	DNK4560
33	Smoother	DNK4561
34	Gear A	DNK4562
35	Joint Gear 1	DNK4563
36	Joint Gear 2	DNK4564
37	Joint Gear 3	DNK4565
38	Compressor Plate	DNK4566
39	Cam Plate	DNK4567
40	Sheet SW	DSX1065
41	Roller A Assy	DXB1825
42	JOG Stay Assy	DXB1876
43	Roller B Asssy	DXB1877
44	Rotary Knob C	DAA1194
45	Slide SW Knob	DAC1926

5

6

		7	8
	Mark No.	Description	Part No.
	46	Set Knob (HS)	DAC1986
	47	Set Knob (MT)	DAC1987	A
	48	Set Knob (TIME)	DAC1991
	49	Tempo Reset Knob	DAC1993
	50	Set Knob (MEMO)	DAC1994
	51	Set Knob (LOOP)	DAC1995
	52	Re-Loop Button	DAC2347
	53	Adjust Knob	DAC2350
	54	Eject Knob	DAC2365
	55	Mode Select Knob	DAC2366
	56	Set Knob (SC)	DAC2368	B
	57	Slide Sheet 1C	DAH2404
	58	Display Panel	DAH2435
	59	Ring Lens	DNK3880
	60	Tempo Lens	DNK3882
	61	Card Lens	DNK3885
	62	Eject Guard	DNK3958
	63	Control Panel	DNK4568
	64	Slide Knob	DNK4656
	65	Mode Lens	DNK4701
				C
	66	Set Knob (PLAY) Assy	DXB1909
	67	• • • • •
	68	Washer	WA52D120D25
	69	Screw	BPZ20P100FTC
	70	Screw	IPZ30P100FTC
	71	Screw	BPZ20P060FTC
	72	Screw	BPZ30P080FTB
	73	Flange Nut M9	DBN1008
	74	Screw	DBA1265
				D

E

F

					13
	CDJ-1000MK3			7
					8

1

2

3

4

2.4 SLOT-IN MECHA. SECTION

A

3 14

2

	22
24	21	12
10	13
	2

23

B

16

17

	18			MAIN
				CN603
C	1
11	19	20	2	8
				9
	15
			34

Refer to

"2.5 TRAVERSE MECHA. ASSY-S". 33 4

	36
33	32 MAIN
	CN601

D

32

6

36

1			MAIN
		25	CN604
	MAIN
C	CN602
	D		31
	5

	E		35	2
		7		31
	27

	30
F	28	26
	29	30
14		CDJ-1000MK3

1; Dyefree : GEM1036 (ZLX-ME413A)

2; Grease: GYA1001 (ZLB-PN397B)

NON-CONTACT SIDE

CONTACT SIDE

1

2

3

4

	5	6	7	8
SLOT-IN MECHA. SECTION PARTS LIST
Mark No.	Description	Part No.
1	SPCN Assy	DWX2559
2	INSW Assy	DWS1369
NSP 3	Slot-in Mecha. G11 Assy	DXA2068
4	Traverse Mecha. Assy-S	DXX2566
5	13P Flexible Cable	DDD1299
6	26P Flexible Cable	DDD1300
7	Connector Assy 2P	DKP3769
8	Connector Assy 2P	DKP3750
NSP 9	DC Motor S	DXM1230
10	Clamp Spring	DBH1374
11	Guide Spring	DBH1375
12	SW Lever Spacer	DEC2420
13	Drive Lever	DNK3406
14	Main Cam	DNK3407
15	Disc Guide	DNK3478
16	Clamp Arm	DNK3576
17	Eject Lever	DNK3684
18	Lever AP	DNK3835
19	Lever BP	DNK3836
NSP 20	Worm Gear	DNK3910
21	Loading Gear	DNK3911
22	Drive Gear	DNK3912
23	Loading Base Assy-S	DEA1022
24	Clamper D4 Assy	DXA2043
25	Inside SW Base	DNK4236
26	Float Base G11 Assy	DXB1793
27	Front Sheet	DED1132
28	Vessel Cushion A	DEC2852
29	Vessel Cushion B	DEC2853
30	Vessel Cushion C	DEC2854
31	Spacer POR (T3)	DEB1566
32	Float Rubber D3	DEB1404
33	Float Screw	DBA1286
34	Loading Motor Assy-S	DEA1008
35	Screw 2 x 5	VBA1062
36	Screw	IPZ20P060FTC

A

B

C

D

E

F

						15
		CDJ-1000MK3			7
5	6					8

1

2

3

4

2.5 TRAVERSE MECHA. ASSY-S

A

12

B

1

C

5

D

	8
1	4

2

8

2

E

SPCN

CN3103

13

F	13

1

MAIN

CN604

10

Cleaning liquid (GEM1004)

Cleaning paper (GED-008)

3

7

11	9
	6

11

4

1; Grease: GYA1001 (ZLB-PN397B)

2; Grease: GEM1007 (ZLB-PN948P)

16	CDJ-1000MK3

1

2

3

4

	5	6	7	8
TRAVERSE MECHA. ASSY-S PARTS LIST
Mark No.	Description	Part No.
NSP 1	Stepping Motor	DXM1227
NSP 2	Spindle Motor G11	DXM1231
NSP 3	04RM2 Pickup Assy R	OWY8071
NSP 4	Skew Screw	DBA1263
NSP 5	Skew Spring	DBH1437
NSP 6	Joint Spring (J)	DBK1261
NSP 7	Slider Spring G11 (J)	DBK1262
NSP 8	Guide Shaft (S)	DLA1918
9	Joint	DNK3858
NSP 10	Mounting Plate G11 (J)	DNK4307
11	Screw 04	VBA1092
12	Screw	BPZ20P080FTC
13	Screw	BPZ26P080FTC

A

B

C

D

E

F

						17
		CDJ-1000MK3			7
5	6					8

1

2

3

4

3.BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1BLOCK DIAGRAM

3.1.1 SIGNAL SECTION

A

B			CN601			IC601
SPINDLE						FEP
	OEIC
MOTOR					14	18	29
PICKUP	B				TE	FE	RFENV
ASSY				89	111	109	112
	CN2401		CN605
		LPS1
	S2401		1	175
SLMB	1
	2		2		IC603
ASSY					SODC
		LPS2
	3		3	176
C	S2402
					67 119		120
	CN3103				LOAD	FETRV	TRDRV
	CN3102		CN602		26	53	52
	CN3101					IC602
CN3301					6CH DRIVER
S3001
	1	1	13

D

D				C
INSW ASSY			SPCN ASSY
						CN604
STEPPING		M
MOTOR
TRAVERSE
MECHANISM						CN603
LOADING M
MOTOR

E

SLOT-IN

MECHANISM

F

A MAIN ASSY

SERIAL

ATAPI

IC301

FPGA

		IC604
		FLASH ROM
		IC103
	FLASH ROM
			27
		IC102	12	DATA
			4
	128MB SDRAM			BCK
			14
		IC403	IC401
	SD CARD
			DSP
	CONTROLER
			SYSYTEM
			BUS
			Pitch bend
		SD CARD	Key control at master tempo
	CN401		Generates CD digital out
		INTERFACE

CN3002

CN3001		E
SD CARD
CONNECTOR	SDCB ASSY

18	CDJ-1000MK3

1

2

3

4

5

6

7

8

A

CN501

8

6

10

14

CN503

AUDIO

DATA

1
2	13	1
3	16	4

5

M SW POWER

L JOGB

SUPPLY ASSY

ASSY

D2201

ENCODER

SHEET

CN2201

SW

POWER

POWER

POWER

2

1

CN1501

CN1503

CN1507

2

1

1

CN2004

CN2003

JOG1

JOG2 ROTATION

TCH

F ASSYMJCB

JOG

CN1502

CN1504

CN2002

DETECTION

J

JFLB

ASSY

8

V2001 JOGFL

6

JOGFL

CONTROL

10

14

17

18

CN2001

19

17

18

19

CN1001

G ASSYMFLB

ANALOG

V1001 DATA FL

AUDIO

1

4

6

26

25

27

IC1512

DATA FL CONTROL

OP AMP

IC1001

3

5

FL UCOM

74

CN1007

LED KEY

J1006

J1004

1

7

2

CN2301

2

L

R

CN1201

J1301

LED KEY

LED

S3001

JA1502

JA1503

JA1501

KEY

AUDIO OUT

DIGITAL

CONTROL

DIRECTION

OUT

SW

K	TEMPO	I
	ZERO ADJ.
	VR1202
KSWB	H ASSYSLDB	RSWB
ASSY		ASSY

					19
	CDJ-1000MK3			7
6					8

B

C

D

E

F

1

2

3

4

3.1.2 POWER SUPPLY SECTION

A
							AC CORD	AC INLET
									CN201
			CN601		A MAIN ASSY					V+12S
B	PICKUP		VA5V						11	10
	ASSY		5						CN1503
							V+12S	CN502	CN1501
								1	1
	CN3103				R609				IC1514
					0			2
									2
SPINDLE	12	13	1				V+5S	5	5
MOTOR
				VD3V				V+3R3	7
C	CN3102		CN602					7
						IC606
						5V → 3.3V		V+1R8	9
	C				R604		When V+5S is OFF,	9
			VA3V				IC605 output becomes
					0
							OFF.
	SPCN ASSY								IC1513
				When VD1R5 is OFF,
				IC606 output becomes		Q601, Q602
				OFF.		1.5V → 5V
					VD1R5
						IC605
						3.3V	→ 1.5V
D					V+2R5FPGA
							IC302
							3.3V → 2.5V
					V+1R6TI
							IC405
							3.3V → 1.6V
					V+3R3
						When V+3R3 is OFF,
						IC303 output becomes
					V+1R2FPGA	OFF.
E							IC303	CN503	CN1506
							1.8V → 1.2V
								V+5A
								12	V+5A
									13
								CN401
								9
								5
							V+3R3	CN3002

F

20	CDJ-1000MK3

E

SDCB ASSY

1

2

3

4

5

6

7

8

A

M SW POWER SUPPLY ASSY

L JOGB ASSY

			CN601		CN301					V+5D
V+5	V+3R3	V+1R8	12A-V	V+12A	VLOAD	FLAC4	FLAC3	FLAC2	FLAC1	CN2201
										3

7	5	3	4	1	6
			CN1505		CN1507
		IC1507	V-12AJ		IC1504
IC1502

IC1506

V+3R3

V+1R8

V+5D

VLED

F MJCB ASSY

	IC501		V+12AJ
	12V → 5V

4

3

2

1

3

CN2004

	IC1503	IC1501
		18
		16
		20
		14
		12
	Q1507	22
	41V → 27V
		1
		8

FLAC1

18

FLAC2

16

VLDMFL

20

FLAC3

14

FLAC4

12

VLDJOG

22

1

8

CN1504

CN2002

11 25

11 25

J1006

9	4
9	4

CN1201

VLED

V+5D

H

SLDB ASSY

J JFLB ASSY

V2001 JOG FL

CN2001

7	6	5	4	1
7	6	5	4	1

CN1001

V1001 DATA FL

G MFLBASSY

CN1007

9

9

CN2301

VLED

K

KSWB ASSY

						21
		CDJ-1000MK3			7
5	6					8

B

C

D

E

F

1

2

3

4

3.2 OVERALL WIRING DIAGRAM

A

B

C

TRAVERSE MECHANISM ASSY-S (DXX2566)

INSW ASSY D (DWS1369)

CN301

A A 1/4 - A 4/4

MAIN ASSY (DWG1591)

D

C SPCN ASSY (DWX2559)

LOADING

MOTOR

ASSY-S

DEA1008

E B

SLMB ASSY (DWS1366)

E

SDCB ASSY (DWX2558)

F

22	CDJ-1000MK3

1

2

3

4

5

6

7

8

	INLET ASSY:	AC POWER CORD:
		KUCXJ: ADG7021
	KUCXJ: DKP3754		A
		WYXJ5: ADG1154
	WYXJ5, TLFXJ: DKP3753
		TLFXJ: ADG1154, ADG7097

M SW POWER SUPPLY ASSY CN101 (DWR1409)

CN601 CN201

K KSWB ASSY (DWS1365)

B

SLDB ASSY

H (DWS1367)

F MJCB ASSY (DWG1605)

G MFLB ASSY

(DWG1606)

C

I RSWB ASSY (DWS1368)

D

J	JFLB ASSY	L	JOGB ASSY
	(DWG1602)
			(DWG1603)

E

÷When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

÷ The > mark found on some component parts indicates the importance of the safety

factor of the part. Therefore, when replacing, be sure to use parts of identical F designation.

÷: The power supply is shown with the marked box.

						23
		CDJ-1000MK3			7
5	6					8

1

3.3 MAIN ASSY (1/4)

A

B

A 2/4

C

A 2/4

D

E

A 2/4

1

2

F

A 1/4

24

2

3

A 1/4 MAIN ASSY (DWG1591)

A 2/4

CDJ-1000MK3

4

A 3/4	2/4				4/4
	A				A
	3	4	5	6	7

8 9 A 3/4

10

11

12 A 2/4

1

2

3

4

5

6

7

8

A

A 2/4, 3/4, 4/4

B

C

D

E

F

A 1/4

						25
		CDJ-1000MK3			7
5	6					8

1

2

3

4

3.4 MAIN ASSY (2/4)

A	A 2/4 MAIN ASSY (DWG1591)
	13
	A 1/4
	A 1/4	A 3/4
B
	14	A 1/4
C
		A 1/4
	A 3/4
		A 1/4
D
	A 1/4
	A 3/4
E
	A 1/4

A 4/4

F

A 2/4

26	CDJ-1000MK3

1

2

3

4

5

6

7

8

A

A 1/4

A 3/4

A 3/4

A 1/4

A 1/4

(DA)

15 16

17

(D)

(A)

(A)

(A)

(A)

(A)

(DA) (DA)

(D)

(D)

20 21

19

18

(DA)

: Audio Data Signal Route

(A)

: Analog Audio Signal Route

(D)

: Digital Out Signal Route

CDJ-1000MK3

5

6

7

F CN1501

B

C

F CN1506

D

F CN1502

E

F

A 2/4

27

8

1

2

3

4

3.5 MAIN ASSY (3/4)

A 2/4

A

A 1/4

		1/4	A	3/4 MAIN ASSY (DWG1591)
	A

	CN3002
	E
B
	A 1/4
	A 2/4
	A 1/4
C
D	A 1/4
E
F
A 3/4
28	CDJ-1000MK3

1

2

3

4

5

6

7

8

A

				B
		22
			A 1/4	C
A 1/4
A 2/4	(DA)	(D)
A 2/4	(DA)	(DA)		D
	27
		26
	25	A 2/4
		A 4/4
23	24			E
	(DA)	: Audio Data Signal Route
	(D)	: Digital Out Signal Route

F

A 3/4

						29
		CDJ-1000MK3			7
5	6					8

1

2

3

4

3.6 MAIN (4/4) and SLMB ASSYS

A

B

C

D

E

TO PICKUP ASSY

C CN3102

		43
		44
		(FS)
		(TS)
		32
	36	37
		38
(FS)	(TS)

(FS)
(TS)	34 (L)	33
	(L)
	(TS)
(SP)	(TS)	31		30
	(FS)
(SP)	(FS)			TO LOADING
	35		(L)
				MOTOR ASSY-S
			(L)
	41	(ST)
	42	(ST)		28
(SP)		(ST)
		(ST)
				29
(SP)		(ST) 40		TO STEPPING
(L)		(ST)		MOTOR
		39
				A 2/4

A 1/4

F

SLMB ASSY B (DWS1366)

A 4/4 B

30	CDJ-1000MK3

1

2

3

4