Nokia 1600, 1110 Service Manual

Nokia Customer Care

Service Manual

RH-64 (Nokia 1600)

Mobile Terminal

Part No: (9243363 (Issue 1))

Company Confidential

Copyright ©2005 Nokia. All Rights Reserved.

	RH-64
Nokia Customer Care	Amendment Record Sheet

Amendment Record Sheet

Amendment No	Date	Inserted By	Comments
Original issue	07/2005	G Rudh

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RH-64
Copyright	Nokia Customer Care

Copyright

Copyright © 2005 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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	RH-64
Nokia Customer Care	Warnings and cautions

Warnings and cautions

Warnings

•IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

•BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•Servicing and alignment must be undertaken by qualified personnel only.

•Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•Use only approved components as specified in the parts list.

•Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Use only approved components as specified in the parts list.

•Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

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For your safety	Nokia Customer Care

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

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	RH-64
Nokia Customer Care	Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•Keep the phone and all its parts and accessories out of the reach of small children.

•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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ESD protection	Nokia Customer Care

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.

For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

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	RH-64
Nokia Customer Care	Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire!

Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RH-64
Company Policy	Nokia Customer Care

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail.

Please state:

•Title of the Document + Issue Number/Date of publication

•Latest Amendment Number (if applicable)

•Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION

Nokia Mobile Phones Business Group

Nokia Customer Care

PO Box 86

FIN-24101 SALO

Finland

E-mail: [e-mail]

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Nokia Customer Care	Company Policy

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Nokia 1600 Service Manual Structure	Nokia Customer Care

Nokia 1600 Service Manual Structure

1 General information

2 Parts and layouts

3 Phoenix service software

4 Service tools and concepts

5 Disassembly and reassembly instructions

6 Baseband troubleshooting

7 RF troubleshooting

8 System module

9 Schematics

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Nokia Customer Care	Nokia 1600 Service Manual Structure

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Nokia Customer Care

1 — General information

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Nokia Customer Care	General information

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General information	Nokia Customer Care

	Table of Contents
Product selection.............................................................................................................................................................................	1–5
Display and keypad features.......................................................................................................................................................	1–5
Features..............................................................................................................................................................................................	1–5
Hardware features....................................................................................................................................................................	1–5
Software features......................................................................................................................................................................	1–5
UI features...................................................................................................................................................................................	1–6
Mobile enhancements..............................................................................................................................................................	1–6
Technical specifications................................................................................................................................................................	1–7
General specifications..............................................................................................................................................................	1–7
Battery endurance....................................................................................................................................................................	1–7
Environmental conditions......................................................................................................................................................	1–8
Electrical characteristics..........................................................................................................................................................	1–8
List of Tables
Table 1 Power...................................................................................................................................................................................	1–6
Table 2 Car.........................................................................................................................................................................................	1–7
Table 3 Audio....................................................................................................................................................................................	1–7
Table 4 Xpress-on™ covers...........................................................................................................................................................	1–7
Table 5 Normal and extreme voltages.....................................................................................................................................	1–8
Table 6 Current consumption......................................................................................................................................................	1–9
List of Figures
Figure 1 RH-64 product picture...................................................................................................................................................	1–5

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Nokia Customer Care	General information

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General information	Nokia Customer Care

Product selection

The RH-64 has a dual band transceiver unit designed for the GSM900 and GSM1800 networks.

Figure 1 RH-64 product picture

Display and keypad features

•High resolution CSTN display (96x68 pixels) with 65,536 colors

•4UI-style, 5-way navigation key including selection key,

•Hardtop keymat

Features

Hardware features

•GSM E900/1800

•AMR/HR/FR/EFR codecs

•Internal antenna

•Charger plug

•Headset connector

•Internal vibrator

•User changeable frontand back covers and top cap

•SIM (1.8 and 3.0 V)

Software features

•OS: CUI

•UI Style: Jack 4

•MIDP 2.0 Java, with latest APIs

•20 polyphonic ringing tones

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	RH-64
Nokia Customer Care	General information

UI features

Messaging	•	Multimedia messaging: send and receive messages containing text, an audio
		clip, and an image to other compatible devices (maximum message size: up
		to 100kB)
	•	SMS messaging
	•	Predictive text input
	• Asia-Pacific: English, Chinese Simplified, Chinese Traditional, Thai, Philipino,
		Vietnamese, Bahasa Indonesia, Bahasa Malaysia, Hindi
	• Europe and Africa: Danish, Dutch, English, French, Finnish, German, Icelandic,
		Italian, Portugese, Spanish, Swedish, Norwegian, Turkish, Greek, Bulgarian,
		Ukranian, Hebrew, Arabic, Slovakian, Czech, Hungarian, Polish, Romanian,
		Serbian, Croatian, Slovenian, Russian, Estonian, Latvian, Lithuanian
	• Non-predictive text input: Urdu, Farsi, Zulu, Xhosa, Sesotho, Swahili, Merathi,
		Tamil, Gujarati, Bengali
Memory functions	•	Phone book (up to 300 entries)
Connectivity	•	Plug and play connector
Call management	•	Speed dialing: up to 8 names (keys 2-9)
	• Last number redial from dialed calls list (dial key brings out the dialed calls
		list)
	• Automatic redial (max 10 attempts)
	• Automatic answer (works with headset or car kit only)
	• Call waiting, call hold, call divert, and call timer
	• Automatic and manual network selection
	•	Vibrating alert
Voice features	•	Integrated handsfree speaker
Personalise	•	Graphics, icons, animations, logos
	• 3 games available . The selection of games depends on the region the phone
		is sold in (Snake, Bunny Brains, Dice, Butler, Carrom , Soccer league, Cricket
		cup, Rapid Rolls
	• Ringing tones: Polyphonic tones
	• Themes: possibility to download new themes
Phone features	•	Phone Features
	•	Alarm clock Calendar

Mobile enhancements

	Table 1 Power
Type	Name
BL-5C	Battery 900 mAh Li-Ion
AC-1	Retractable charger
ACP-12	Travel charger
LCH-12	Mobile charger

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General information			Nokia Customer Care
		Table 2 Car
Type	Name
CK-10	Nokia car kit
HF-8	Nokia plug-in car handsfreet
MP-2	Microphone
CR-39	Nokia universal holder
		Table 3 Audio
Type	Name
HDB-5	Boom Headset
HDE-2	Headset
HS-7	Dual Headset
HDA-9	TTY Adapter
	Table 4 Xpress-on™ covers
Type	Name
CC 232D	EMEA colors: Gray, Blue, Orange, except APAC, which only have gray and blue.
Technical specifications
General specifications
Unit	Dimension (mm)	Weight (g)	Volume (cc)
Transceiver with BL-5C	104x44.7x17.2	85	69
900mAh Li-Ion battery
pack

Battery endurance

Nokia measurements of operation times in GSM900/1800

Talk time

Battery: BL-5C	900mAh	Up to 180 min
Standby time
Battery: BL-5C	900mAh	Up to 300 min

Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active.

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	RH-64
Nokia Customer Care	General information

Environmental conditions

Environmental	Ambient temperature
condition
Normal operation	-15 oC ... +55 oC
Reduced performance	-30 ...15 oC and +55oC ... +70 oC
Intermittent or no	-40 oC ... -30 oC and +70 oC ... +85oC
operation
No operation or	<-40 oC and >+85 oC
storage
Charging allowed	-15 oC ... +55 oC
Long term storage	0 oC ... +85 oC
conditions
Humidity and water
resistance

Notes

Specifications fulfilled Operational only for short periods

Operation not guaranteed but an attempt to operate will not damage the phone

No storage. An attempt to operate may cause permanent damage

Relative humidity range is 5 to 95%.

Condensed or dripping water may cause intermittent malfunctions.

Protection against dripping water has to be implemented in (enclosure) mechanics.

Continuous dampness will cause permanent damage to the module.

Electrical characteristics

	Table 5 Normal and extreme voltages
Voltage	Voltage (V)		Condition
		General conditions
Nominal voltage	3.90V		a
Lower extreme voltage	3.30V		b
Higher extreme voltage	4.30V		c
		HW shutdown voltages
Vmstr+	2.1V ± 0,1V		Off to on
Vmstr-	1.9V ± 0,1V		On to off
		SW shutdown voltages
SW shutdown	3.	1V	In call
SW shutdown	3.	2V	In idle
		Min operating voltage
Vcoff+	3.	1V ± 0,1V	Off to on
Vcoff-	2.	8V ± 0,1V	On to off
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RH-64
General information		Nokia Customer Care
Voltage	Voltage (V)	Condition
	HW reset demands
Min	1. 0V	d
Max	--

a.The nominal voltage is defined as being 15% higher than the lower extreme voltage. TA will test with this nominal voltage at an 85% range (0.85x3.9V a 3.3V).

b.This limit is set to be above SW shutdown limit in TA.

c.During fast charging of an empty battery, this voltage might exceed this value. Voltages between 4.20 and 4.60 might appear for a short while.

d.The minimum battery cell voltage required for the reset circuitry to turn on. This is not confirmed by measures at pt.

		Table 6 Current consumption
Condition	Min	Typical	Max	Unit
Call (MoU)		208		mA
(E)GSM 900
		188
GSM 1800
		168
GSM 1900
Idle (MoU)		2.72
Power off	150		250	mA

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Nokia Customer Care	General information

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Nokia Customer Care

2 — Parts and layouts

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Nokia Customer Care	Parts and layouts

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Parts and layouts	Nokia Customer Care

Table of Contents
Exploded view..................................................................................................................................................................................	2–5
Mechanical parts list.......................................................................................................................................................................	2–6
Spare parts overview.....................................................................................................................................................................	2–7
SWAP phones....................................................................................................................................................................................	2–8
Component parts list......................................................................................................................................................................	2–8
Component layouts......................................................................................................................................................................	2–15
List of Tables
Table 7 Mechanical parts list.......................................................................................................................................................	2–6
Table 8 SWAP phones for RH-64.................................................................................................................................................	2–8
Table 9 Component parts list......................................................................................................................................................	2–8
List of Figures
Figure 2 Exploded view.................................................................................................................................................................	2–5
Figure 3 Spare parts overview....................................................................................................................................................	2–7
Figure 4 Component layout, bottom side (1jv_50e)..........................................................................................................	2–15
Figure 5 Component layout, top side (1jv_50e)..................................................................................................................	2–15

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Nokia Customer Care	Parts and layouts

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Parts and layouts	Nokia Customer Care

Exploded view

Figure 2 Exploded view

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	RH-64
Nokia Customer Care	Parts and layouts

Mechanical parts list

		Table 7 Mechanical parts list
ITEM/
CIRCUIT	QTY	PART NAME
REF.
* = not available as spare part
I001	1	A-cover
I002	1	KEYMAT
I003	6	Screws T6+
I004	1	LCD shielding
I005	1	Acoustic channel
I006	1	LCD module
I007	1	Light guide assembly
I008	1	Domesheet
I009	1	Engine module (not supplied)
I010	1	BB shielding lid assembly
I011	1	RF shielding lid
I012	1	FEM shielding lid
I013*	1	Antenna (A1)
I014*	1	IHF (A1)
I015*	1	Release button
I016*	1	SIM lid (A2)
I017	1	Microphone
I018	1	Easy flash connector (A2)
I019*	4	D-cover (A2)
I020	1	Type label
I021	1	B-cover
I022	1	Easy flash connector cap

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RH-64
Parts and layouts	Nokia Customer Care

Spare parts overview

Figure 3 Spare parts overview

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	RH-64
Nokia Customer Care	Parts and layouts

SWAP phones

Table 8 SWAP phones for RH-64

SWAP phones for RH-64

RH-64 SWAP ENGINE EURO-C

RH-64 SWAP ENGINE EURO-C FRANCE

RH-64 EURO-C TURKEY

RH-64 SWAP ENGINE EURO-K

RH-64 SWAP ENGINE UKR

RH-64 SWAP ENGINE EURO-L SOUTH AFRICA

RH-64 SWAP ENGING APAC-S, Singapore

RH-64 SWAP ENGINE APAC-T, Philippines

Component parts list

Table 9 Component parts list

Item ref	PWB side	X/Y		Object name	Value
A7001	Top	O	5	SHIELD_BB	~
A7002	Top	J	6	SHIELD_RF_ASIC	~
A7003	Top	J	3	SHIELD_FEM	~
B2200	Top	O	7	CRYSTAL 32.768KHZ+-20PPM 12.5PF	32.768KHz
B7600	Top	K	5	CRYSTAL 26MHZ+-10PPM 15.5PF	26MHz
C2000	Top	G	3	Chipcap 5% NP0	27p
C2001	Top	G	2	Chipcap 5% NP0	10p
C2002	Top	G	4	CHIPTCAP 150U M 10V 6X3.2X1.5	150u_10V
C2003	Top	S	5	Chipcap 5% NP0	22p
C2004	Top	R	5	Chipcap 5% NP0	22p
C2005	Top	R	5	Chipcap 5% NP0	22p
C2006	Top	R	5	Chipcap 5% NP0	22p
C2007	Top	S	7	CHIPCAP Y5V 100N Z 25V 0603	100n
C2008	Top	R	4	Chipcap X7R 10% 16V 0402	10n
C2009	Top	R	4	Chipcap X7R 10% 16V 0402	10n
C2010	Top	R	5	Chipcap X7R 10% 16V 0402	10n
C2011	Top	S	3	CHIPCAP X5R 1U K 6V3 0603	1u0
C2012	Top	R	4	Chipcap X7R 10% 16V 0402	10n
C2013	Top	R	3	Chipcap X7R 10% 50V 0402	1n0
C2017	Top	G	5	Chipcap 5% NP0	33p
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