Loading...
Workshop Manual
XJ Series
1998 MY On
TABLE OF CONTENTS
1:General Information
100:Service Information
100 00: General Information
Description and Operation
General Service Information
Terminology Glossary
100 01: Identification Codes
Description and Operation
Identification Codes
100 02: Jacking and Lifting
Description and Operation
Jacking
Safety Precautions
Vehicle Recovery
General Procedures
Using the Vehicle Jack
Using the Workshop Jack
2: Chassis
204: Suspension
204 00: Suspension System General Information
Specification
General Procedures
Front Camber and Caster Adjustment (57.65.02)
Front Camber, Caster and Toe Adjustment (57.65.03)
Front Toe Adjustment (57.65.01)
Rear Toe Adjustment (57.65.08)
Wheel Bearing Circlip Inspection
Wheel Bearing Inspection
204 01: Front Suspension
Specification
Description and Operation
Front Suspension
Removal and Installation
Ball Joint (60.15.02)
Rear Lower Arm (60.35.54)
Rear Lower Arm Bushing (60.35.56)
Front Shock Absorber (60.30.04)
Spring
Spring Seat (60.20.03)
Front Stabilizer Bar (60.10.01)
Front Stabilizer Bar Bushing (60.10.04)
Front Stabilizer Bar Link (60.10.02)
Upper Arm Bushing
Front Wheel Bearing (60.25.40)
Wheel Hub
Wheel Knuckle (60.25.23)
Wheel Knuckle and Wheel Hub Assembly (60.25.38.90)
Wheel Knuckle and Wheel Hub Assembly Conversion (60.25.43)
204 02: Rear Suspension
Specification
Description and Operation
Rear Suspension
Removal and Installation
Axle Bump Stop (64.30.15)
Rear Suspension and Axle Assembly (64.25.01)
Rear Shock Absorber (64.30.02)
Shock Absorber Lower Bushing (64.30.39)
Spring (64.20.01)
Rear Stabilizer Bar (64.35.08) 4.0L SC V8 AJ26
Rear Stabilizer Bar Bushing (64.35.18) 4.0L SC V8 AJ26
Stabilizer Bar Mounting Frame (64.25.12)
Stabilizer Bar Mounting Frame Bushing (64.25.13)
Rear Wheel Bearing (64.15.14)
Wheel Hub Seal (64.15.15)
Wheel Knuckle Bushing (64.15.24)
204 04: Wheels and Tires
Specification
Description and Operation
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
Removal and Installation
Wheel and Tire (74.20.05)
204 05: Vehicle Dynamic Suspension
Description and Operation
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
205: Driveline
205 00: Driveline System General Information
Description and Operation
Driveline System
205 01: Driveshaft
Specification
Description and Operation
Driveshaft
Removal and Installation
Driveshaft (47.15.01)
205 02: Rear Drive Axle/Differential
Specification
Description and Operation
Rear Drive Axle and Differential
General Procedures
Differential Output Shaft End Float Check (51.10.24)
In Vehicle Repair
Axle Shaft (47.10.01)
Differential Output Shaft Bearing (51.10.22)
Drive Pinion Flange and Drive Pinion Seal (51.20.01)
Removal and Installation
Axle Assembly (51.25.13)
206: Brake System
206 00: Brake System General Information Specification
Description and Operation Brake System
Diagnosis and Testing Brake System
General Procedures
Brake System Bleeding (70.25.03) Vehicles With: Standard Brakes
Brake System Bleeding (70.25.03) Vehicles With: High Performance Brakes Front Brake Disc Runout Check Vehicles With: Standard Brakes
Front Brake Disc Runout Check Vehicles With: High Performance Brakes Rear Brake Disc Runout Check (70.12.36) Vehicles With: Standard Brakes Rear Brake Disc Runout Check (70.12.36) Vehicles With: High Performance Brakes
206 03: Front Disc Brake
Specification
Description and Operation
Front Disc Brake
Removal and Installation
Brake Caliper (70.55.02) Vehicles With: Standard Brakes
Brake Caliper (70.55.02) Vehicles With: High Performance Brakes
Brake Disc (70.10.10) Vehicles With: Standard Brakes
Brake Disc (70.10.10) Vehicles With: High Performance Brakes
Brake Pads (70.40.02) Vehicles With: Standard Brakes
Brake Pads (70.40.02) Vehicles With: High Performance Brakes
206 04: Rear Disc Brake Specification
Description and Operation Rear Disc Brake
Removal and Installation
Brake Caliper (70.55.03) (70.55.25) Vehicles With: Standard Brakes
Brake Caliper (70.55.03) (70.55.25) Vehicles With: High Performance Brakes Brake Disc (70.10.11) Vehicles With: Standard Brakes
Brake Disc (70.10.11) Vehicles With: High Performance Brakes Brake Pads (70.40.03) Vehicles With: Standard Brakes
Brake Pads (70.40.03) Vehicles With: High Performance Brakes
206 05: Parking Brake and Actuation
Specification
Description and Operation
Parking Brake
General Procedures
Parking Brake Cable Adjustment (70.35.10)
Parking Brake Shoe and Lining Adjustment (70.35.37)
Removal and Installation
Parking Brake Control (70.35.08)
Parking Brake Control Shroud (76.13.63)
Parking Brake Shoes (70.40.05)
Parking Brake Warning Indicator Switch (86.65.45)
206 06: Hydraulic Brake Actuation
Specification
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.30.16)
Brake Master Cylinder (70.30.08)
Brake Pedal and Bracket (70.35.03)
Brake Pedal and Bracket, Brake Booster and Brake Master Cylinder (70.35.39)
206 07: Power Brake Actuation
Specification
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.17)
Brake Booster and Brake Master Cylinder (70.50.18)
206 09: Anti Lock Control
Specification
Description and Operation
Anti Lock Control
Diagnosis and Testing
Anti Lock Control
Removal and Installation
Anti Lock Brake System (ABS) Module (70.60.02)
Front Wheel Speed Sensor (70.60.03)
Hydraulic Control Unit (HCU)
Rear Wheel Speed Sensor (70.60.04)
Wheel Speed Sensor Ring (70.60.25)
211: Steering System
211 00: Steering System General Information
Specification
Description and Operation
Steering System
Diagnosis and Testing
Steering System
General Procedures
Power Steering System Filling and Bleeding
Power Steering System Flushing (57.15.08)
Power Steering System Vacuum Filling and Bleeding
Steering Gear Centralizing
211 02: Power Steering
Specification
Description and Operation
Power Steering
Diagnosis and Testing
Power Steering
Removal and Installation
Steering Gear (57.10.01)
Steering Gear Bushing (57.10.30)
211 03: Steering Linkage
Specification
Description and Operation
Steering Linkage
211 04: Steering Column
Specification
Description and Operation
Steering Column
Removal and Installation
Steering Column Lower Shaft (57.40.05)
211 05: Steering Column Switches
Specification
Description and Operation
Steering Column Switches
Removal and Installation
Steering Column Multifunction Switch (86.65.92)
3: Powertrain
303: Engine
303 00: Engine System General Information
303 01: Engine Diagnosis and Testing
Engine
DTC P1392 VVT solenoid A circuit low input DTC P1397 VVT solenoid B circuit low input DTC P1393 VVT solenoid A circuit high input DTC P1398 VVT solenoid B circuit high input DTC P1396 VVT solenoid B malfunction
Pinpoint test A: P1392 (P1397) VVT solenoid circuit low input Pinpoint test B: P1393 (P1398) VVT solenoid circuit high input Pinpoint test C: P1396 VVT solenoid malfunction
In Vehicle Repair
Connecting Rod Bearings (12.17.16)
Crankshaft Front Seal Vehicles Without: Supercharger (12.21.14) Crankshaft Front Seal Vehicles With: Supercharger (12.21.14)
Crankshaft Inner Sprocket 4.0L, Vehicles Without: Supercharger (12.65.76) Crankshaft Inner Sprocket 3.2L (12.65.76)
Crankshaft Outer Sprocket (12.65.75)
Crankshaft Pulley Vehicles Without: Supercharger (12.21.09) Crankshaft Pulley Vehicles With: Supercharger (12.21.09) Crankshaft Rear Seal Vehicles Without: Supercharger (12.21.20) Crankshaft Rear Seal Vehicles With: Supercharger (12.21.20) Cylinder Head LH (12.29.02)
Cylinder Head RH (12.29.03)
Engine Front Cover (12.65.01) Engine Front Cover Gasket (12.65.04) Exhaust Camshaft LH (12.13.17) Exhaust Camshaft RH (12.13.15)
Exhaust Camshaft Sprocket LH 4.0L, Vehicles Without: Supercharger (12.65.74) Exhaust Camshaft Sprocket LH 3.2L/4.0L, Vehicles With: Supercharger (12.65.74) Exhaust Camshaft Sprocket RH 4.0L, Vehicles Without: Supercharger (12.65.73) Exhaust Camshaft Sprocket RH 3.2L/4.0L, Vehicles With: Supercharger (12.65.73)
Exhaust Manifold LH (30.15.55)
Exhaust Manifold RH (30.15.56) Exhaust Manifold LH and RH (30.15.57) Exhaust Manifold Gasket LH (30.15.58) Exhaust Manifold Gasket RH (30.15.59)
Exhaust Manifold Gasket LH and RH (30.15.60)
Flexplate Vehicles Without: Supercharger (12.53.13) Flexplate Vehicles With: Supercharger (12.53.13) Intake Camshaft LH (12.13.16)
Intake Camshaft RH (12.13.14) Intake Manifold (30.15.01)
Intake Manifold Gaskets (30.15.08) Intake Manifold LH (18.50.26) Intake Manifold RH (18.50.25) Intake Manifold Gasket LH (18.50.28)
Intake Manifold Gasket RH (18.50.27) Oil Pan (12.60.44)
Oil Pan Gasket (12.60.38)
Oil Pressure Switch (88.25.07)
Oil Pump Vehicles Without: Supercharger (12.60.26) Oil Pump Vehicles With: Supercharger (12.60.26)
Primary Timing Chain LH 4.0L, Vehicles Without: Supercharger (12.65.67) Primary Timing Chain LH 3.2L/4.0L, Vehicles With: Supercharger (12.65.67) Primary Timing Chain RH (12.65.66)
Primary Timing Chain Inner Guide LH (12.65.58)
Primary Timing Chain Inner Guide RH (12.65.60)
Primary Timing Chain Outer Guide LH (12.65.61)
Primary Timing Chain Outer Guide RH (12.65.57) Primary Timing Chain Tensioner LH (12.65.55) Primary Timing Chain Tensioner RH (12.65.54) Secondary Timing Chain LH (12.65.69) Secondary Timing Chain RH (12.65.68)
Secondary Timing Chain Tensioner LH 4.0L, Vehicles Without: Supercharger (12.65.64)
Secondary Timing Chain Tensioner LH 3.2L/4.0L, Vehicles With: Supercharger (12.65.64)
Secondary Timing Chain Tensioner RH 4.0L, Vehicles Without: Supercharger (12.65.63)
Secondary Timing Chain Tensioner RH 3.2L/4.0L, Vehicles With: Supercharger (12.65.63)
Upper Oil Pan 3.2L (12.60.48)
Upper Oil Pan 4.0L, Vehicles Without: Supercharger (12.60.48) Upper Oil Pan 4.0L, Vehicles With: Supercharger (12.60.48)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Valve Cover Gasket LH (12.29.40)
Valve Cover Gasket RH (12.29.41)
Valve Springs LH
Valve Springs RH
Variable Camshaft Timing Oil Control Unit LH (12.65.71)
Variable Camshaft Timing Oil Control Unit RH (12.65.70)
Variable Camshaft Timing Oil Control Unit Housing LH (12.65.52)
Variable Camshaft Timing Oil Control Unit Housing RH (12.65.51)
Removal
Engine Removal (12.41.01)
Installation
Engine Installation (12.41.01)
303 03A: Engine Cooling Description and Operation
Engine Cooling
Diagnosis and Testing
Engine Cooling Related Faults / Codes
DTC P0116 ECT circuit range / performance problem
DTC P0125 Insufficient coolant temperature for closed loop fuel control DTC P0117 ECT circuit low input
DTC P0118 ECT circuit high input
DTC P1474 Intercooler coolant pump relay malfunction Pinpoint test A: P0116, P0125
Pinpoint test B: P0117 Pinpoint test C: P0118 Pinpoint test D: P1474
General Procedures
Cooling System Draining, Filling and Bleeding 3.2L NA V8 AJ26/4.0L NA V8 – AJ27
Cooling System Draining, Filling and Bleeding 4.0L SC V8 AJ26 Cooling System Draining and Vacuum Filling
Removal and Installation
Coolant Expansion Tank (26.15.01) Coolant Outlet Pipe (26.31.08) Cooling Fan Motor (26.25.24)
Cooling Fan Motor and Shroud (26.25.25) Cooling Fan Motors (26.25.25)
Cooling Fan Shroud (26.25.30)
Engine Coolant Level Switch (26.40.11)
Radiator (26.40.01) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Radiator (26.40.01) 4.0L SC V8 AJ26
Radiator Lower Hose (26.30.07) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Radiator Lower Hose (26.30.07) 4.0L SC V8 AJ26
Radiator Upper Hose (26.30.01) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Radiator Upper Hose (26.30.01) 4.0L SC V8 AJ26
Thermostat (26.45.07) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Thermostat (26.45.07) 4.0L SC V8 AJ26
Thermostat Housing Cover (26.45.22) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Thermostat Housing Cover (26.45.22) 4.0L SC V8 AJ26
Thermostat Housing Cover Seal (26.45.20) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Thermostat Housing Cover Seal (26.45.20) 4.0L SC V8 AJ26
Water Pump (26.50.01) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Water Pump (26.50.01) 4.0L SC V8 AJ26
Water Pump Pulley (26.50.05) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Water Pump Pulley (26.50.05) 4.0L SC V8 AJ26
303 03B: Supercharger Cooling
Removal and Installation
Water Pump
303 04: Fuel Charging and Controls Diagnosis and Testing
Fuel Charging and Controls Inspection and Verification
Driver Information Chart Default mode Definitions
Diagnostic Trouble Code (DTC) index Pinpoint Tests
Removal and Installation
Fuel Injection Supply Manifold LH (19.60.05)
Fuel Injection Supply Manifold RH (19.60.04)
Fuel Injection Supply Manifold Pipe (19.41.04)
Fuel Injector Vehicles Without: Supercharger (18.10.01)
Fuel Injector Vehicles With: Supercharger (18.10.01)
Fuel Injectors Vehicles With: Supercharger (18.10.02)
Throttle Body (19.70.04)
Throttle Body Gasket (19.70.07)
303 05: Accessory Drive Description and Operation
Accessory Drive Removal and Installation
Accessory Drive Belt (12.10.40) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Accessory Drive Belt (12.10.40) 4.0L SC V8 AJ26
Accessory Drive Belt Idler Pulley (12.10.43) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Accessory Drive Belt Idler Pulley (12.10.43) 4.0L SC V8 AJ26
Accessory Drive Belt Tensioner (12.10.41) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Accessory Drive Belt Tensioner (12.10.41) 4.0L SC V8 AJ26
Supercharger Belt (18.50.08) Supercharger Belt Idler Pulley (18.50.09) Supercharger Belt Tensioner (18.50.24)
303 06: Starting System
Description and Operation
Starting System
Diagnosis and Testing
Starting System
Inspection and Verification
Diagnostic Trouble Code (DTC) Index
Pinpoint Tests
Removal and Installation
Starter Motor (86.60.01)
303 07: Engine Ignition Specification Diagnosis and Testing
Engine Ignition
Diagnosis and Testing
Engine Ignition Inspection and Verification
Driver Information Chart Default mode Definitions
Diagnostic Trouble Code (DTC) index Pinpoint Tests
Removal and Installation
Ignition Coil On Plug LH (18.20.44) Ignition Coil On Plug RH (18.20.43) Ignition Module (18.20.30)
Spark Plugs (18.20.02)
303 08: Engine Emission Control
Specification
Diagnosis and Testing
Engine Emission Control
Inspection and Verification
Diagnostic Trouble Code (DTC) Index
Pinpoint Tests
Removal and Installation
Exhaust Gas Recirculation (EGR) Valve (17.45.01)
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube (17.45.11)
303 12: Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.05)
Air Cleaner Element (19.10.08)
Charge Air Cooler LH (18.50.19)
Charge Air Cooler RH (18.50.18)
Charge Air Cooler Gasket LH (18.50.22)
Charge Air Cooler Gasket RH (18.50.21)
Supercharger (18.50.15)
Supercharger Outlet Pipe (18.50.16)
Supercharger Outlet Pipe Gasket (18.50.17)
Throttle Body Elbow (19.70.28)
Throttle Body Elbow Gasket (19.70.29)
303 13: Evaporative Emissions
Diagnosis and Testing
Evaporative Emissions
Preliminary Inspection
Diagnostic Drive Cycles
Diagnostic Trouble Code (DTC) index/Symptom Chart
Pinpoint Tests
Removal and Installation
Evaporative Emission Canister (17.15.13)
Evaporative Emission Canister Purge Valve (17.15.30)
Fuel Tank Pressure Sensor (19.55.31)
Fuel Vapor Vent Valve Housing (19.55.24)
Fuel Vapor Vent Valve Housing Seal (19.55.25)
303 14: Electronic Engine Controls
Description and Operation Electronic Engine Controls
Diagnosis and Testing Inspection and Verification Driver Information Chart Default mode Definitions
Diagnostic Trouble Code (DTC) Index Pinpoint Tests
Removal and Installation Camshaft Position Sensor
Catalyst Monitor Sensor LH (18.30.81)
Catalyst Monitor Sensor RH (18.30.80) Crankshaft Position Sensor
ECM Removal
Engine Coolant Temperature Sensor Heated Oxygen Sensor (HO2S) LH (18.30.79)
Heated Oxygen Sensor (HO2S) RH (18.30.78) Intake Air Temperature (IAT) Sensor (18.30.52)
Knock Sensor (KS) LH (18.30.92)
Knock Sensor (KS) RH (18.30.93)
Mass Airflow Sensor
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)
307: Automatic Transmission/Transaxle
307 01A: Automatic Transmission/Transaxle 3.2L NA V8 AJ26/4.0L NA V8 AJ27
Specification
Description and Operation
Transmission Description
Diagnosis and Testing
Diagnostic Strategy
General Procedures
Transmission Fluid Drain and Refill (44.24.02)
In Vehicle Repair
Electronic Pressure Control (EPC) Solenoid (44.15.51)
Extension Housing Seal (44.20.18)
Extension Housing O Ring Seal (44.20.19)
Main Control Valve Body (44.40.01)
Output Shaft Speed (OSS) Sensor (44.15.41)
Shift Solenoids (SS) (44.15.50)
Transmission Control Module (TCM) (44.15.32)
Transmission Fluid Filter (44.24.07)
Transmission Fluid Pan (44.24.04)
Transmission Fluid Pan Gasket (44.24.05)
Transmission Internal Wiring Harness (44.15.35)
Transmission Internal Wiring Harness Electrical Connector O Ring Seals
(44.24.20)
Transmission Range (TR) Sensor
Transmission Support Insulator (12.45.04)
Turbine Shaft Speed (TSS) Sensor (44.15.40)
Removal
Transmission (44.20.01)
Disassembly and Assembly of Subassemblies
Input Shaft Seal (44.32.07)
Torque Converter (44.17.07)
Installation
Transmission (44.20.01)
307 01B: Automatic Transmission/Transaxle 4.0L SC V8 AJ26
Specification
Description and Operation
Transmission Description
Diagnosis and Testing
Diagnostic Strategy
General Procedures
Transmission Fluid Drain and Refill (44.24.02)
In Vehicle Repair
Extension Housing Seal (44.20.18)
Main Control Valve Body (44.40.01)
Transmission Fluid Filter (44.24.07)
Transmission Fluid Pan Gasket (44.24.05)
Transmission Internal Wiring Harness Electrical Connector O Ring Seals
(44.24.20)
Transmission Support Insulator (12.45.04)
Removal
Transmission (44.20.01)
Disassembly and Assembly of Subassemblies
Input Shaft Seal (44.32.07)
Torque Converter (44.17.07)
Installation
Transmission (44.20.01)
307 02A: Transmission/Transaxle Cooling 3.2L NA V8 AJ26/4.0L NA V8 AJ27
Description and Operation
Transmission Cooling
307 02B: Transmission/Transaxle Cooling 4.0L SC V8 AJ26
Description and Operation
Transmission Cooling
307 05A: Automatic Transmission/Transaxle External Controls 3.2L NA V8 –
AJ26/4.0L NA V8 AJ27
Description and Operation
External Controls
Diagnosis and Testing
External Controls
General Procedures
Brake Shift Interlock Actuator Adjustment (44.15.49)
Brake Shift Interlock Actuator Manual Override
Kickdown Switch Adjustment (44.15.38)
Selector Lever Cable Adjustment (44.15.07)
Removal and Installation
Brake Shift Interlock Actuator (44.15.48)
Kickdown Switch (44.15.23)
Selector Lever Cable and Bracket (44.15.08)
Selector Lever Gate Finish Panel (76.25.24)
Selector Lever Indicator Assembly (44.15.14)
Selector Lever Indicator Disc (44.15.15)
Selector Lever Switch (44.15.52)
Selector Lever Knob (44.15.06)
Disassembly and Assembly
Selector Lever Assembly (44.15.05)
307 05B: Automatic Transmission/Transaxle External Controls 4.0L SC V8 AJ26
Description and Operation
External Controls
Diagnosis and Testing
External Controls
General Procedures
Brake Shift Interlock Actuator Manual Override
Kickdown Switch Adjustment (44.15.38)
Selector Lever Cable Adjustment (44.15.07)
Removal and Installation
Brake Shift Interlock Actuator (44.15.48)
Kickdown Switch (44.15.23)
Selector Lever Cable and Bracket (44.15.08)
Selector Lever Gate Finish Panel (76.25.24)
Selector Lever Indicator Disc (44.15.15)
Transmission Control Switch (TCS) (44.15.12)
Selector Lever Knob (44.15.06)
309: Exhaust System
309 00: Exhaust System Specification
Description and Operation Exhaust System
Diagnosis and Testing
Exhaust System Removal and Installation
Catalytic Converter LH (17.50.15) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Catalytic Converter LH (17.50.15) 4.0L SC V8 AJ26, Vehicles With: Supercharger
Catalytic Converter RH (17.50.16) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Catalytic Converter RH (17.50.16) 4.0L SC V8 AJ26, Vehicles With: Supercharger
Catalytic Converter Gasket LH (17.50.06) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Catalytic Converter Gasket LH (17.50.06) 4.0L SC V8 AJ26
Catalytic Converter Gasket RH (17.50.07) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Catalytic Converter Gasket RH (17.50.07) 4.0L SC V8 AJ26
Front Muffler (30.10.18) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Front Muffler (30.10.18) 4.0L SC V8 AJ26
Intermediate Muffler LH (30.10.15) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Intermediate Muffler LH (30.10.15) 4.0L SC V8 AJ26
Intermediate Muffler RH (30.10.16) 3.2L NA V8 AJ26/4.0L NA V8 AJ27 Intermediate Muffler RH (30.10.16) 4.0L SC V8 AJ26
Muffler and Tailpipe LH (30.10.22)
Muffler and Tailpipe RH (30.10.52)
310: Fuel System
310 00: Fuel System General Information
General Procedures
Fuel System Pressure Check
Fuel System Pressure Release
Fuel Tank Draining
310 01: Fuel Tank and Lines
Removal and Installation
Fuel Level Sensor (88.25.32)
Fuel Pump (19.45.08)
Fuel Tank (19.55.01)
310 02: Acceleration Control
General Procedures
Accelerator Cable Adjustment (12.20.05)
Removal and Installation
Accelerator Cable (19.20.06)
310 03: Speed Control
Diagnosis and Testing
Speed Control
4: Electrical
412: Climate Control System
412 00: Climate Control System General Information
Specification
Description and Operation
Climate Control System
Diagnosis and Testing
Climate Control System
General Procedures
Air Conditioning (A/C) System Check Retail Procedure
Air Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)
Contaminated Refrigerant Handling
Manifold Gauge Set Connection
Refrigerant Adding (82.30.02)
Refrigerant Oil Adding
Refrigerant System Tests
412 01: Air Distribution and Filtering
Description and Operation
Air Distribution and Filtering
Diagnosis and Testing
Air Distribution and Filtering
Removal and Installation
Center Registers (82.20.38)
Driver Side Blower Motor (82.25.56)
Passenger Side Blower Motor (82.25.55)
Plenum Chamber (82.20.87)
412 02: Heating and Ventilation
Description and Operation
Heating and Ventilation
Removal and Installation
Heater Core (80.20.29)
Heater Core and Evaporator Core Housing (82.25.21)
412 03: Air Conditioning
Description and Operation
Air Conditioning
Diagnosis and Testing
Air Conditioning
Removal and Installation
Air Conditioning (A/C) Compressor (82.10.20)
Condenser Core (82.15.07)
Evaporator Core (82.25.20)
Pressure Cutoff Switch (82.10.32)
Receiver Drier (82.17.01)
412 04: Control Components
Description and Operation
Control Components
Diagnosis and Testing
Control Components
Removal and Installation
Air Discharge Temperature Sensor (82.20.64)
Ambient Air Temperature Sensor (82.20.02) Cold Air Bypass Blend Door Actuator (82.20.86)
Defrost Vent/Register Blend Door Actuator (82.20.84) Footwell Vent/Duct Blend Door Actuator (80.20.20 or 82.20.85) Instrument Panel Blend Door Actuator (82.20.83)
Remote Climate Control Module LHD (82.20.65) Remote Climate Control Module RHD (82.20.65)
413: Instrumentation and Warning Systems
413 00: Instrument Cluster and Panel Illumination
Description and Operation
Instrument Cluster and Panel Illumination
Removal and Installation
Instrument Panel Dimmer Switch (86.65.07)
413 01: Instrument Cluster
Description and Operation
Instrument Cluster
Diagnosis and Testing
Instrument Cluster
Removal and Installation
Instrument Cluster (88.20.01)
413 06: Horn
Description and Operation
Horn
Diagnosis and Testing
Horn
413 07: Clock
Description and Operation
Clock
Diagnosis and Testing
Clock
Removal and Installation
Clock (88.15.07)
413 08: Information and Message Center
Description and Operation
Information and Message Center
Diagnosis and Testing
Information and Message Center
Removal and Installation
Message Center Switch (86.66.11)
413 13: Parking Aid
Description and Operation
Parking Aid
Diagnosis and Testing
Parking Aid
Removal and Installation
Parking Aid Module (86.80.39)
Rear Parking Aid Sensor (86.54.14) (86.62.01)
Rear Parking Aid Speaker (86.54.19) (86.62.02)
414: Battery and Charging System
414 00: Battery and Charging System General Information
Description and Operation
414 01: Battery, Mounting and Cables
Description and Operation
Battery and Cables
General Procedures
Battery Connect (86.15.15)
Removal and Installation
Battery (86.15.01)
Battery Ground Cable (86.15.19)
Battery Positive Cable (86.15.17)
Battery Retaining Bracket (86.15.12)
414 02: Generator and Regulator
Description and Operation
Generator
Diagnosis and Testing
Generator
Removal and Installation
Generator (86.10.02) 3.2L NA V8 AJ26/4.0L NA V8 AJ27
Generator (86.10.02) 4.0L SC V8 AJ26
Voltage Regulator (86.10.28)
415: Information and Entertainment Systems
415 01: Audio Unit
Description and Operation
Audio System
Diagnosis and Testing
Audio System
Removal and Installation
Capacitor (86.10.33)
415 02: Antenna
Description and Operation
Antenna
Diagnosis and Testing
Antenna
415 03: Speakers
Description and Operation
Speakers
Diagnosis and Testing
Speakers
Removal and Installation
A Pillar Tweeter Speaker LH
A Pillar Tweeter Speaker RH (86.50.65)
Door Speaker (86.50.13)
Rear Door Speaker (86.50.14)
Rear Door Tweeter Speaker (86.50.62)
Subwoofer Speaker (86.51.05)
417: Lighting
417 01: Exterior Lighting
Specification
Description and Operation
Exterior Lighting
Diagnosis and Testing
Exterior Lighting
Removal and Installation
Brake Pedal Position (BPP) Switch
Fog Lamp Switch (86.65.10)
Front Fog Lamp (86.40.96)
Front Fog Lamp Bulb (86.40.94)
Front Side Marker Lamp (86.40.59)
Front Side Marker Lamp Bulb (86.40.58)
Front Turn Signal Lamp Bulb (86.40.41)
Headlamp Assembly (86.41.33)
Headlamp Leveling Motor (86.42.04)
High Beam Headlamp (86.41.34)
High Beam Headlamp Bulb (86.40.12)
High Mounted Stoplamp (86.41.01) (86.41.32)
High Mounted Stoplamp Bulb (86.41.02)
License Plate Lamp (86.40.86)
License Plate Lamp Bulb (86.40.85)
Low Beam Headlamp (86.41.35) Vehicles Without: Headlamp Leveling
Low Beam Headlamp (86.41.35) Vehicles With: Headlamp Leveling
Low Beam Headlamp Bulb (86.40.08)
Rear Lamp Assembly (86.40.70)
Rear Lamp Assembly Bulb (86.40.73)
Rear Side Marker Lamp (86.41.08)
Rear Side Marker Lamp Bulb (86.41.07)
Side Lamp Bulb (86.40.27)
Side Lamp/Front Turn Signal Lamp (86.40.39)
Side Turn Signal Lamp (86.41.41) Side Turn Signal Lamp Bulb (86.41.42)
417 02: Interior Lighting
Specification
Description and Operation
Interior Lighting
Diagnosis and Testing
Interior Lighting
Removal and Installation
Door Courtesy Lamp (86.40.38)
Door Courtesy Lamp Bulb (86.40.47)
Door Courtesy Lamp Lens (86.40.35)
Glove Compartment Lamp (86.45.08)
Luggage Compartment Lamp (86.45.16)
Vanity Mirror Lamp (76.10.50)
417 04: Daytime Running Lamps (DRL)
Description and Operation
Daytime Running Lamps (DRL)
Diagnosis and Testing
Daytime Running Lamps (DRL)
418: Electrical Distribution
418 00: Module Communications Network
Description and Operation
Communications Network
Removal and Installation
Battery Junction Box (BJB) (86.70.69)
Central Junction Box (CJB) (86.70.72)
Front Auxiliary Junction Box (86.70.73)
Rear Auxiliary Junction Box (86.70.74)
418 02: Wiring Harnesses
Description and Operation
Wiring Harness
General Procedures
Wiring Harness Repair
419: Electronic Feature Group
419 10:
Diagnosis and Testing
Removal and Installation Front Door Module (FDM)
Driver Seat Module (DSM) (86.75.28) Multifunction Electronic Modules (86.80.34) Rear Door Module (RDM)
5: Body and Paint
501: Body and Paint
501 00: Body System General Information
Specification
Description and Operation
Body
501 02: Front End Body Panels
Description and Operation
Front End Body Panels
Removal and Installation
Cowl Panel Grille (76.10.01) (76.43.39)
Driver Side Bulkhead Cover (76.11.34)
Passenger Side Bulkhead Cover (76.11.33)
Radiator Grille Opening Panel (76.10.06)
Radiator Grille Opening Panel Reinforcement (76.11.24)
Radiator Splash Shield (76.22.90)
501 03: Body Closures
Description and Operation
Body Closures
General Procedures
Hood Alignment (76.16.02)
Removal and Installation
Door (76.28.04)
Front Door Opening Weatherstrip (76.40.01)
Fuel Filler Door (76.10.25)
Hood (76.16.01)
Hood Hinge (76.16.12)
Hood Striker (76.16.24)
Hood Strut (76.16.15)
Luggage Compartment Lid Hinge (76.19.28)
Luggage Compartment Lid Opening Weatherstrip (76.19.06)
Luggage Compartment Lid Striker (76.19.12)
Luggage Compartment Lid Strut (76.19.27)
Rear Door Opening Weatherstrip (76.40.02)
501 05: Interior Trim and Ornamentation
Description and Operation
Interior Trim
Removal and Installation
A Pillar Trim Panel (76.13.31)
B Pillar Trim Panel (76.13.28)
Cowl Side Trim Panel (76.13.30)
C Pillar Trim Panel (76.13.73)
Door Window Control Switch Finish Panel (76.47.33)
Engine Cover (76.11.35)
Floor Covering (76.49.08)
Folding Tray (76.47.31)
Folding Tray Finish Panel (76.47.32)
Front Door Armrest (76.34.22)
Front Door Trim Panel Finish Panel (76.47.11)
Front Door Stowage Compartment (76.34.27)
Front Door Trim Panel (76.34.01)
Headliner (76.64.01)
Luggage Compartment Front Trim Panel (76.19.31)
Luggage Compartment Lid Trim Panel (76.19.05)
Luggage Compartment Rear Trim Panel (76.19.44)
Luggage Compartment Side Trim Panel (76.19.22)
Overhead Console Finish Panel (76.47.41)
Parcel Shelf (76.67.06)
Parcel Shelf Support (76.67.09)
Passenger Assist Handle (76.58.30)
Rear Door Armrest (76.34.23)
Rear Door Trim Panel Finish Panel (76.47.12)
Rear Door Trim Panel (76.34.04)
Rear Window Blind (76.14.04)
Rear Door Window Control Switch Finish Panel (76.47.34)
Scuff Plate Trim Panel (76.13.81)
Sun Visor (76.10.48)
501 08: Exterior Trim and Ornamentation
Description and Operation
Exterior Trim
Removal and Installation
A Pillar Moulding LH (76.13.19)
A Pillar Moulding RH (76.13.20)
Coachlines
Door Moulding (76.43.72)
Front Fender Moulding (76.10.48) (76.43.73)
Luggage Compartment Lid Badges (76.44.03)
Luggage Compartment Lid Moulding (76.43.79)
Radiator Grille (76.55.03)
Radiator Grille Bezel (76.55.15)
501 09: Rear View Mirrors
Description and Operation
Rear View Mirrors
Removal and Installation
Auto Dimming Interior Mirror (76.10.56)
Exterior Mirror (76.10.52)
Exterior Mirror Cover (76.10.55)
Exterior Mirror Glass (76.10.53)
Exterior Mirror Motor (76.10.57) (76.11.09)
Interior Mirror (76.10.51)
Interior Mirror Mounting Block (76.10.62)
501 10: Seating
Specification
Description and Operation
Seats
Removal and Installation
Front Seat (76.70.01)
Front Seat Backrest (76.70.06)
Front Seat Backrest Cover (76.70.15)
Front Seat Backrest Heater Mat (86.75.14)
Front Seat Backrest Trim Panel (76.70.03)
Front Seat Cushion (76.70.11)
Front Seat Cushion Cover (76.70.33)
Front Seat Cushion Heater Mat (86.75.13)
Front Seat Head Restraint (76.70.14)
Front Seat Head Restraint Motor (86.75.17)
Front Seat Recliner Motor (86.75.04)
Front Seat Track (76.70.20)
Front Seat Track Motor (86.75.33)
Lumbar Motor (86.75.12)
Rear Seat Armrest (76.70.39)
Rear Seat Backrest (76.70.38)
Rear Seat Backrest Cover (76.70.48) (78.90.12)
Rear Seat Backrest Heater Mat (86.75.35)
Rear Seat Cushion (76.70.37)
Rear Seat Cushion Cover (76.70.47)
Rear Seat Cushion Heater Mat (86.75.37)
Rear Seat Head Restraint (76.70.56)
Rear Seat Track
Seat Control Switch (86.75.23)
501 11: Glass, Frames and Mechanisms
Description and Operation
Glass, Frames and Mechanisms
Removal and Installation
Door Window Control Switch Bulb (86.46.12)
Front Door Window Glass (76.31.01)
Front Door Window Glass Weatherstrip (76.40.28)
Loading...