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Workshop Manual
XKK 8
2003 to 2006
4.2L, 4.2L S/C VIN A30645 to A48684
TABLE OF CONTENTS
1:General Information
100:Service Information
100-00: General Information
Description and Operation
General Service Information
Terminology Glossary
100-01: Identification Codes
Description and Operation
Identification Codes
100-02: Jacking and Lifting
Description and Operation
Jacking
Safety Precautions
Vehicle Recovery
General Procedures
Using the Vehicle Jack
Using the Workshop Jack
2:Chassis
204:Suspension
204-00: Suspension System - General Information
Specification
Description and Operation
Suspension System
General Procedures
Front Camber Adjustment (57.65.06)
Front Caster Adjustment (57.65.05)
Front Camber and Caster Adjustment (57.65.02)
Rear Toe Adjustment (57.65.08)
Wheel Bearing Circlip Inspection
Wheel Bearing Inspection
204-01: Front Suspension
Specification
Description and Operation
Front Suspension
Removal and Installation
Ball Joint (60.15.02)
Front Lower Arm and Rear Lower Arm Assembly (60.35.02) Front Stabilizer Bar (60.10.01)
Front Stabilizer Bar Bushing (60.10.04)
Front Stabilizer Bar Link (60.10.02)
Front Wheel Bearing (60.25.40)
Lower Arm Bushing (60.35.45)
Shock Absorber and Spring Assembly (60.30.02)
Shock Absorber Bushing (60.30.16) (60.30.23)
Rear Lower Arm (60.35.54)
Upper Arm Bushing
Wheel Hub
Wheel Knuckle (60.25.23)
Wheel Knuckle and Wheel Hub Ass
204-02: Rear Suspension
Specification
Description and Operation
Rear Suspension
Removal and Installation
Axle Bump Stop (64.30.15)
Rear Suspension and Axle Assembly (64.25.01)
Rear Shock Absorber (64.30.02)
Shock Absorber Lower Bushing (64.30.39)
Spring (64.20.01)
Rear Stabilizer Bar (64.35.08)
Rear Stabilizer Bar Bushing (64.35.18)
Rear Stabilizer Bar Link (64.35.24)
Stabilizer Bar Link Bushing (64.35.25)
Stabilizer Bar Mounting Frame (64.25.12) - 2-Door Stabilizer Bar Mounting Frame (64.25.12) - Convertible Stabilizer Bar Mounting Frame Bushing (64.25.13) - 2-Door
Stabilizer Bar Mounting Frame Bushing (64.25.13) - Convertible
Rear Wheel Bearing (64.15.14)
Wheel Hub Seal (64.15.15)
Wheel Knuckle Bushing (64.15.24)
204-04: Wheels and Tires
Specification
Description and Operation
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
Removal and Installation
Wheel and Tire (74.20.05)
204-05: Vehicle Dynamic Suspension
Description and Operation
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
Removal and Installation
Adaptive Damping Module (86.56.35)
205: Driveline
205-00: Driveline System - General Information
Description and Operation
Driveline System
Diagnosis and Testing
Driveline System
205-01: Driveshaft
Specification
Description and Operation
Driveshaft
Diagnosis and Testing
Driveshaft
Removal and Installation
Driveshaft (47.15.01)
205-02: Rear Drive Axle/Differential
Specification
Description and Operation
Rear Drive Axle and Differential
General Procedures
Differential Output Shaft End Float Check (51.10.24)
In-Vehicle Repair
Axle Shaft (47.10.01)
Differential Output Shaft Bearing (51.10.22)
Drive Pinion Flange and Drive Pinion Seal (51.20.01)
Removal and Installation
Axle Assembly (51.25.13)
206: Brake System
206-00: Brake System - General Information
Specification
Description and Operation
Brake System
Diagnosis and Testing
Brake System
General Procedures
Brake System Bleeding (70.25.03) - Vehicles With: Standard Brakes
Brake System Bleeding (70.25.03) - Vehicles With: High Performance Brakes Front Brake Disc Runout Check - Vehicles With: Standard Brakes
Front Brake Disc Runout Check - Vehicles With: High Performance Brakes Rear Brake Disc Runout Check (70.12.36) - Vehicles With: Standard Brakes Rear Brake Disc Runout Check (70.12.36) - Vehicles With: High Perf Brakes
206-03: Front Disc Brake
Specification
Description and Operation
Front Disc Brake
Removal and Installation
Brake Caliper (70.55.02) - Vehicles With: Standard Brakes
Brake Caliper (70.55.02) - Vehicles With: High Performance Brakes Brake Disc (70.10.10) - Vehicles With: Standard Brakes
Brake Disc (70.10.10) - Vehicles With: High Performance Brakes Brake Pads (70.40.02) - Vehicles With: Standard Brakes
Brake Pads (70.40.02) - Vehicles With: High Performance Brakes
206-04: Rear Disc Brake
Specification
Description and Operation
Rear Disc Brake
Removal and Installation
Brake Caliper (70.55.03) (70.55.25) - Vehicles With: Standard Brakes
Brake Caliper (70.55.03) (70.55.25) - Vehicles With: High Performance Brakes Brake Disc (70.10.11) - Vehicles With: Standard Brakes
Brake Disc (70.10.11) - Vehicles With: High Performance Brakes Brake Pads (70.40.03) - Vehicles With: Standard Brakes
Brake Pads (70.40.03) - Vehicles With: High Performance Brakes
206-05: Parking Brake and Actuation
Specification
Description and Operation
Parking Brake
General Procedures
Parking Brake Cable Adjustment (70.35.10)
Parking Brake Shoe and Lining Adjustment (70.35.37)
Removal and Installation
Parking Brake Control (70.35.08)
Parking Brake Control Shroud (76.13.63)
Parking Brake Front Cable (70.35.14)
Parking Brake Linkage Lever (70.35.22)
Parking Brake Linkage Lever Mounting Plate (70.35.42)
Parking Brake Linkage Return Springs (70.35.41)
Parking Brake Linkage Rod (70.35.40)
Parking Brake Rear Cables
Parking Brake Shoes (70.40.05)
206-06: Hydraulic Brake Actuation
Specification
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.30.16)
Brake Master Cylinder (70.30.08)
Brake Pedal
Brake Pedal and Bracket (70.35.03)
Brake Pedal and Bracket, Brake Booster and Brake Master Cylinder (70.35.39)
206-07: Power Brake Actuation
Specification
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.17)
Brake Booster and Brake Master Cylinder (70.50.18)
206-09: Anti-Lock Control - Stability Assist
Specification
Description and Operation
Anti-Lock Control - Stability Assist
Diagnosis and Testing
Anti-Lock Control - Stability Assist
Removal and Installation
Anti-Lock Brake System (ABS) Module (70.60.02)
Brake Master Cylinder Pressure Transducer
Front Wheel Speed Sensor (70.60.03)
Front Wheel Speed Sensor Ring
Hydraulic Control Unit (HCU) (70.60.18) (70.60.19)
Rear Wheel Speed Sensor (70.60.04)
Steering Wheel Rotation Sensor (86.56.58)
Yaw Rate Sensor and Accelerometer (86.56.64)
211: Steering System
211-00: Steering System - General Information
Specification
Description and Operation
Steering System
Diagnosis and Testing
Steering System
General Procedures
Power Steering System Bleeding (57.15.02 )
Power Steering System Flushing (57.15.08)
Steering Gear Centralizing
211-02: Power Steering
Specification
Description and Operation
Power Steering
Diagnosis and Testing
Power Steering
Removal and Installation
Power Steering Control Valve Actuator (57.10.32) Power Steering Fluid Cooler (57.15.11)
Power Steering Fluid Reservoir (57.15.08)
Power Steering Pump (57.20.14)
Steering Gear (57.10.01)
Steering Gear Bushing (57.10.30)
211-03: Steering Linkage
Specification
Description and Operation
Steering Linkage
211-04: Steering Column
Specification
Description and Operation
Steering Column
Diagnosis and Testing
Steering Column
Removal and Installation
Steering Column (57.40.01)
Steering Column Control Relay (57.40.34)
Steering Column Lower Shaft (57.40.05)
Steering Wheel (57.60.01)
Telescopic Motor
Tilt Motor
211-05: Steering Column Switches
Specification
Description and Operation
Steering Column Switches
Removal and Installation
Ignition Switch (86.65.03)
Steering Column Control Switch (57.40.33)
Steering Column Lock Module (86.80.36)
Steering Column Multifunction Switch (86.65.92)
Steering Column Multifunction Switch Mounting Bracket (76.46.33)
3:Powertrain
303:Engine
303-00: Engine System - General Information
Specification
Description and Operation
Engine
Diagnosis and Testing
Engine
General Procedures
Bearing Inspection
Camshaft Bearing Journal Clearance
Camshaft Bearing Journal Diameter
Camshaft End Play
Camshaft Lobe Lift
Camshaft Surface Inspection
Connecting Rod Cleaning
Connecting Rod Large End Bore
Crankshaft End Play
Crankshaft Main Bearing Journal Clearance
Cylinder Bore Out-of-Round
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Piston Inspection
Piston Pin Diameter
Piston Pin to Bore Diameter
Piston Ring End Gap
Piston Ring-to-Groove Clearance
Valve Spring Free Length
Valve Stem Diameter
Leakage Test Using Smoke Test Equipment
303-01: Engine
Specification
Description and Operation
Engine
Diagnosis and Testing
Engine
General Procedures
Valve Clearance Adjustment (12.29.48)
Valve Clearance Check (12.29.47)
In-Vehicle Repair
Camshafts LH (12.13.19)
Crankshaft Front Seal (12.21.14)
Crankshaft Pulley (12.21.09)
Crankshaft Rear Seal (12.21.20)
Cylinder Head LH (12.29.02)
Engine Front Cover (12.65.01)
Engine Mount LH (12.45.01)
Engine Mount RH (12.45.03)
Exhaust Manifold RH (30.15.56)
Flexplate (12.53.13)
Intake Manifold (30.15.01)
Oil Cooler (12.60.68)
Oil Pan (12.60.44)
Oil Pressure Switch (88.25.07)
Oil Pump (12.60.26)
Secondary Timing Chain Tensioner
Timing Drive Components (12.65.13)
Valve Cover LH (12.29.43)
Valve Cover RH (12.29.44)
Removal
Engine (12.41.01)
Disassembly
Engine
Disassembly and Assembly of Subassemblies
Cylinder Head (12.29.22)
Assembly
Engine
Installation
Engine (12.41.01)
303-03A: Engine Cooling
Specification
Description and Operation
Engine Cooling
General Procedures
Cooling System Draining, Filling and Bleeding
Cooling System Draining and Vacuum Filling
Cooling System Flushing
Cooling System Backflushing
Removal and Installation
Coolant Expansion Tank (26.15.01) - V8 4.2L Petrol Coolant Expansion Tank (26.15.01) - V8 S/C 4.2L Petrol
Cooling Fan Module (26.25.38)
Cooling Fan Motor and Shroud (26.25.25)
Degas Bottle (26.15.03)
Engine Coolant Level Switch (26.40.11)
Radiator (26.40.01) - V8 4.2L Petrol
Radiator (26.40.01) - V8 S/C 4.2L Petrol
Thermostat (26.45.07) - V8 4.2L Petrol
Thermostat (26.45.07) - V8 S/C 4.2L Petrol
Water Pump (26.50.01) - V8 4.2L Petrol
Water Pump (26.50.01) - V8 S/C 4.2L Petrol
303-03B: Supercharger Cooling
Specification
Description and Operation
Supercharger Cooling
Diagnosis and Testing
Supercharger Cooling
General Procedures
Supercharger Cooling System Draining, Filling and Bleeding
Removal and Installation
Radiator
Water Pump
303-04: Fuel Charging and Controls
Specification
Description and Operation
Fuel Charging and Controls
Diagnosis and Testing
Fuel Charging and Controls
Removal and Installation
Fuel Injection Supply Manifold (19.60.13)
Fuel Injector (18.10.01)
Throttle Body (19.70.04)
303-05: Accessory Drive
Specification
Description and Operation
Accessory Drive
Diagnosis and Testing
Accessory Drive
Removal and Installation
Accessory Drive Belt (12.10.40)
Accessory Drive Belt Idler Pulley (12.10.43)
Accessory Drive Belt Tensioner (12.10.41)
Supercharger Belt (18.50.08)
Supercharger Belt Idler Pulley (18.50.09)
Supercharger Belt Tensioner (18.50.24)
303-06: Starting System
Specification
Description and Operation
Starting System
Diagnosis and Testing
Starting System
Removal and Installation
303-07: Engine Ignition
Specification
Description and Operation
Engine Ignition
Diagnosis and Testing
Engine Ignition
Removal and Installation
Ignition Coil-On-Plug RH (18.20.43)
303-08: Engine Emission Control
Specification
Description and Operation
Engine Emission Control
Diagnosis and Testing
Engine Emission Control
Removal and Installation
Exhaust Gas Recirculation (EGR) Valve (17.45.01)
Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube (17.45.11)
303-12: Intake Air Distribution and Filtering
Specification
Description and Operation
Intake Air Distribution and Filtering
Diagnosis and Testing
Intake Air Distribution and Filtering
Removal and Installation
Air Cleaner (19.10.05)
Air Cleaner Element (19.10.08)
Air Cleaner Outlet Pipe (19.10.31)
Charge Air Cooler RH (18.50.18)
Supercharger (18.50.15)
Supercharger Outlet Pipe (18.50.16)
303-13: Evaporative Emissions
Specification
Description and Operation
Evaporative Emissions
Diagnosis and Testing
Evaporative Emissions
Removal and Installation
Evaporative Emission Canister (17.15.13) - Vehicles Without: On-Board Refueling
Vapor Recovery (ORVR)
Evaporative Emission Canister (17.15.13) - Vehicles With: On-Board Refueling
Vapor Recovery (ORVR)
Evaporative Emission Canister Purge Valve (17.15.30)
Evaporative Emission Canister Vent Solenoid (17.15.45) - Vehicles With: OnBoard Refueling Vapor Recovery (ORVR)
Fuel Tank Pressure Sensor (19.55.31) - Vehicles With: On-Board Refueling Vapor Recovery (ORVR)
Fuel Vapor Vent Valve Housing (19.55.24) - Vehicles Without: On-Board Refueling Vapor Recovery (ORVR)
Fuel Vapor Vent Valve Housing (19.55.24) - Vehicles With: On-Board Refueling Vapor Recovery (ORVR)
303-14: Electronic Engine Controls
Specification
Description and Operation
Electronic Engine Controls
Diagnosis and Testing
Electronic Engine Controls
General Procedures
Powertrain Control Module (PCM) Long Drive Cycle Self-Test Powertrain Control Module (PCM) Short Drive Cycle Self-Test
Removal and Installation
Accelerator Pedal Position (APP) Sensor (18.31.13)
Camshaft Position (CMP) Sensor RH (18.31.11)
Catalyst Monitor Sensor LH (18.30.81)
Crankshaft Position (CKP) Sensor (18.30.12)
Engine Control Module (ECM) (18.30.01)
Engine Coolant Temperature (ECT) Sensor (18.30.10) - V8 4.2L Petrol Engine Coolant Temperature (ECT) Sensor (18.30.10) - V8 S/C 4.2L Petrol Fuel Rail Pressure (FRP) Sensor (18.30.98)
Fuel Temperature Sensor (18.30.99)
Heated Oxygen Sensor (HO2S) LH (18.30.79)
Heated Oxygen Sensor (HO2S) RH (18.30.78)
Intake Air Temperature (IAT) Sensor (18.30.52)
Knock Sensor (KS) LH (18.30.92)
Manifold Absolute Pressure (MAP) Sensor (18.30.86)
Mass Air Flow (MAF) Sensor (18.30.15)
Oil Temperature Sensor (18.31.01)
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)
307: Automatic Transmission/Transaxle
307-01: Automatic Transmission/Transaxle
Specification
Description and Operation
Transmission Description
Diagnosis and Testing
Diagnostic Strategy
General Procedures
Transmission Fluid Drain and Refill (44.24.02)
Transmission Fluid Level Check
In-Vehicle Repair
Extension Housing Seal (44.20.18)
Transmission Fluid Pan, Gasket and Filter (44.24.07) Transmission Control Module (TCM) and Main Control Valve Body
Removal
Transmission (44.20.01)
Disassembly and Assembly of Subassemblies
Input Shaft Seal (44.32.07)
Installation
Transmission (44.20.01)
307-02: Transmission/Transaxle Cooling
Specification
Description and Operation
Transmission Cooling
Diagnosis and Testing
Transmission Cooling
Removal and Installation
Transmission Fluid Cooler Return Tube (44.24.13) (44.24.29) Transmission Fluid Cooler Supply Tube (44.24.14) (44.24.28)
307-05: Automatic Transmission/Transaxle External Controls
Specification
Description and Operation
External Controls
Diagnosis and Testing
External Controls
General Procedures
Brake Shift Interlock Actuator Manual Override
Selector Lever Cable Adjustment (44.15.07)
Transmission Control Switch Adjustment (44.15.13)
Removal and Installation
Brake Shift Interlock Actuator (44.15.48)
Selector Lever Cable and Bracket (44.15.08)
Selector Lever Indicator Assembly (44.15.14)
Transmission Control Switch (TCS) (44.15.12)
Selector Lever Assembly (44.15.04)
Selector Lever Knob (44.15.06)
Disassembly and Assembly
Selector Lever Assembly (44.15.05)
309: Exhaust System
309-00: Exhaust System
Specification
Description and Operation
Exhaust System
Diagnosis and Testing
Exhaust System
Removal and Installation
Catalytic Converter LH (17.50.15)
Catalytic Converter RH (17.50.16)
Front Muffler (30.10.18)
Muffler (30.10.16)
Muffler and Tailpipe (30.10.52)
310: Fuel System
310-00: Fuel System - General Information
Specification
General Procedures
Fuel System Pressure Release (19.50.02)
Fuel Tank Draining - Vehicles Without: On-Board Refueling Vapor Recovery Fuel Tank Draining - Vehicles With: On-Board Refueling Vapor Recovery (ORVR) Quick Release Coupling - Type A/Type B
Spring Lock Couplings
310-01: Fuel Tank and Lines
Specification
Description and Operation
Fuel Tank and Lines
Diagnosis and Testing
Fuel Tank and Lines
Removal and Installation
Fuel Filter (19.25.02)
Fuel Pump Driver Module (18.30.63)
Fuel Pump Module (19.45.08)
Fuel Tank (19.55.01)
Inertia Fuel Shutoff (IFS) Switch (18.30.35)
310-02: Acceleration Control
Specification
Description and Operation
Acceleration Control
Diagnosis and Testing
Acceleration Control
General Procedures
Accelerator Cable Adjustment (12.20.05)
Removal and Installation
Accelerator Cable (19.20.06)
Accelerator Pedal (19.20.01)
310-03: Speed Control
Specification
Description and Operation
Speed Control
Diagnosis and Testing
Speed Control
General Procedures
Speed Control Module Alignment
Removal and Installation
Speed Control Module (19.75.26)
4: Electrical
412: Climate Control System
412-00: Climate Control System - General Information
Specification
Description and Operation
Climate Control System
Diagnosis and Testing
Climate Control System
General Procedures
Air Conditioning (A/C) System Flushing
Air Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30) Contaminated Refrigerant Handling
Electronic Leak Detection
Fluorescent Dye Leak Detection
Inspection and Assembly Requirements
Manifold Gauge Set Connection
Refrigerant Oil Adding
Refrigerant System Tests
412-01: Air Distribution and Filtering
Description and Operation
Air Distribution and Filtering
Diagnosis and Testing
Air Distribution and Filtering
Removal and Installation
Center Registers (82.20.38)
Driver Side Blower Motor (82.25.56)
Passenger Side Blower Motor (82.25.55)
Pollen Filter (76.10.09)
412-02: Heating and Ventilation
Description and Operation
Heating and Ventilation
Diagnosis and Testing
Heating and Ventilation
Removal and Installation
Heater Core (80.20.29)
Heater Core and Evaporator Core Housing (82.25.21)
412-03: Air Conditioning
Specification
Description and Operation
Air Conditioning
Diagnosis and Testing
Air Conditioning
Removal and Installation
Air Conditioning (A/C) Compressor (82.10.20)
Condenser Core (82.15.07)
Evaporator Core (82.25.20)
Pressure Cutoff Switch (82.10.32)
Receiver Drier (82.17.01)
412-04: Control Components
Description and Operation
Control Components
Diagnosis and Testing
Control Components
Removal and Installation
Air Discharge Temperature Sensor (82.20.64)
Climate Control Assembly (82.20.07)
Cold Air Bypass Blend Door Actuator (82.20.86) Defrost Vent/Register Blend Door Actuator (82.20.84)
Footwell Vent/Duct Blend Door Actuator (80.20.20 or 82.20.85) Instrument Panel Blend Door Actuator (82.20.83)
413: Instrumentation and Warning Systems
413-00: Instrument Cluster and Panel Illumination
Description and Operation
Instrument Cluster and Panel Illumination
Removal and Installation
High Beam Indicator Bulb (86.45.65)
Instrument Cluster Bulb (86.46.22)
Instrument Panel Console Instrument Cluster Bulb (86.46.21)
413-01: Instrument Cluster
Description and Operation
Instrument Cluster
Diagnosis and Testing
Instrument Cluster
Removal and Installation
Instrument Cluster (88.20.01)
Instrument Cluster Lens (88.20.28)
Instrument Panel Console Instrument Cluster (88.20.29) Instrument Panel Console Instrument Cluster Lens (88.20.32)
413-06: Horn
Description and Operation
Horn
Diagnosis and Testing
Horn
Removal and Installation
Horn (86.30.02) (86.30.10)
413-07: Clock
Description and Operation
Clock
Diagnosis and Testing
Clock
413-08: Information and Message Center
Description and Operation
Information and Message Center
Diagnosis and Testing
Information and Message Center
413-13: Parking Aid
Description and Operation
Parking Aid
Diagnosis and Testing
Parking Aid
Removal and Installation
Parking Aid Module (86.80.39)
Rear Parking Aid Sensor (86.54.14) (86.62.01)
Rear Parking Aid Speaker (86.54.19) (86.62.02)
414: Battery and Charging System
414-00: Battery and Charging System - General Information
Description and Operation
Charging System
Battery Care
Quiescent Drain
414-01: Battery, Mounting and Cables
Description and Operation
Battery and Cables
General Procedures
Battery Connect (86.15.15)
Battery Disconnect and Connect
Removal and Installation
Battery (86.15.01)
Battery Ground Cable (86.15.19)
Battery Positive Cable (86.15.17)
Battery Retaining Bracket (86.15.12)
414-02: Generator and Regulator
Specification
Description and Operation
Generator
Diagnosis and Testing
Generator
Removal and Installation
Generator (86.10.02)
415: Information and Entertainment Systems
415-01: Audio Unit
Description and Operation
Audio System
Diagnosis and Testing
Audio System
Removal and Installation
Audio Unit (86.50.03)
Audio Unit Amplifier (86.50.10) (86.50.36)
Capacitor (86.10.33)
Compact Disc (CD) Changer (86.50.06)
415-02: Antenna
Description and Operation
Antenna
Diagnosis and Testing
Antenna
Removal and Installation
Antenna (86.51.17.60)
Antenna Motor (86.50.21)
415-03: Speakers
Description and Operation
Speakers
Diagnosis and Testing
Speakers
Removal and Installation
Door Speaker (86.50.13)
Instrument Panel Tweeter Speaker (86.51.02)
Instrument Panel Tweeter Speaker Grille (86.51.04)
Quarter Panel Speaker (86.50.12) - 2-Door
Quarter Panel Speaker (86.50.12) - Convertible
Quarter Panel Speaker Grille (76.13.70) - 2-Door
Subwoofer Speaker (86.51.05) - 2-Door
Subwoofer Speaker Grille (76.13.72)
417: Lighting
417-01: Exterior Lighting
Specification
Description and Operation
Exterior Lighting
Diagnosis and Testing
Exterior Lighting
General Procedures
Headlamp Adjustment (86.40.18) - Vehicles With: High Intensity Discharge
Headlamps
Headlamp Adjustment (86.40.18) - Vehicles Without: High Intensity Discharge
Headlamps
Removal and Installation
Ballast (86.41.52) - Vehicles With: High Intensity Discharge Headlamps Brake Pedal Position (BPP) Switch
Fog Lamp Switch (86.65.10)
Front Fog Lamp (86.40.96)
Front Fog Lamp Bulb (86.40.94)
Front Side Marker Lamp (86.40.59)
Front Side Marker Lamp Bulb (86.40.58)
Front Turn Signal Lamp Bulb (86.40.41)
Headlamp Assembly (86.41.33)
Headlamp Lens (86.41.39)
Headlamp Leveling Module
Headlamp Leveling Motor LH (86.42.09) - Vehicles Without: High Intensity
Discharge Headlamps
Headlamp Leveling Motor LH (86.42.09) - Vehicles With: High Intensity Discharge
Headlamps
Headlamp Leveling Motor RH (86.42.10) - Vehicles Without: High Intensity
Discharge Headlamps
Headlamp Leveling Motor RH (86.42.10) - Vehicles With: High Intensity
Discharge Headlamps
Headlamp Leveling Sensor (86.42.15) - Vehicles With: High Intensity Discharge
Headlamps
High Beam Headlamp Bulb (86.40.12)
High Mounted Stoplamp (86.41.01) (86.41.32) - 2-Door
High Mounted Stoplamp (86.41.01) (86.41.32) - Convertible
License Plate Lamp (86.40.86)
License Plate Lamp Bulb (86.40.85)
Low Beam Headlamp Bulb (86.40.08) - Vehicles Without: High Intensity
Discharge Headlamps
Low Beam Headlamp Bulb (86.40.08) - Vehicles With: High Intensity Discharge
Headlamps
Rear Lamp Assembly (86.40.70)
Rear Lamp Assembly Bulb (86.40.73)
Rear Side Marker Lamp (86.41.08)
Rear Side Marker Lamp Bulb (86.41.07)
Side Lamp Bulb (86.40.27)
Side Turn Signal Lamp Bulb (86.41.42)
Side Turn Signal Lamp LH (86.40.54)
Side Turn Signal Lamp RH (86.40.53)
417-02: Interior Lighting
Specification
Description and Operation
Interior Lighting
Diagnosis and Testing
Interior Lighting
Removal and Installation
Door Courtesy Lamp (86.40.38)
Door Courtesy Lamp Bulb (86.40.47)
Door Lock Control Switch Bulb (86.46.23)
Footwell Lamp (86.46.20)
Footwell Lamp Bulb (86.46.24)
Front Interior Lamp (86.45.12)
Glove Compartment Lamp (86.45.08)
Glove Compartment Lamp Bulb (86.45.07)
Luggage Compartment Lamp (86.45.16)
Luggage Compartment Lamp Bulb (86.45.15)
Map Reading Lamp Bulb (86.45.09)
Rear Interior Lamp Bulb (86.45.06) - 2-Door
Vanity Mirror Lamp (76.10.50)
Vanity Mirror Lamp Bulb (86.45.95)
417-04: Daytime Running Lamps (DRL)
Description and Operation
Daytime Running Lamps (DRL)
Diagnosis and Testing
Daytime Running Lamps (DRL)
418: Electrical Distribution
418-00: Module Communications Network
Description and Operation
Communications Network
Diagnosis and Testing
Communications Network
Removal and Installation
Auxiliary Junction Box (AJB) (86.70.55) Battery Junction Box (BJB) (86.70.69) Central Junction Box (CJB) LH (86.70.57) Central Junction Box (CJB) RH (86.70.56)
418-02: Wiring Harnesses
Description and Operation
Wiring Harness
General Procedures
Wiring Harness Repair
419: Electronic Feature Group
419-01A: Anti-Theft - Active
Description and Operation
Anti-Theft - Active
Diagnosis and Testing
Anti-Theft - Active
Removal and Installation
Anti-Theft Alarm Siren
Inclination Sensor (86.77.06)
419-01B: Anti-Theft - Passive
Description and Operation
Anti-Theft - Passive
Diagnosis and Testing
Anti-Theft - Passive
Removal and Installation
Passive Anti-Theft System (PATS) Module
Passive Anti-Theft System (PATS) Transceiver (86.52.30)
419-07: Navigation System
Description and Operation
Navigation System
Diagnosis and Testing
Navigation System
Removal and Installation
Navigation System Antenna (86.62.06)
Navigation System Compact Disc (CD) Unit (86.62.05) Navigation System Display Module (86.62.07)
419-08: Cellular Phone
Description and Operation
Cellular Phone
Diagnosis and Testing
Cellular Phone
Cellular Phone - Vehicles With: Bluetooth
Removal and Installation
Bluetooth Module
Cellular Phone Antenna (86.51.17)
Transceiver Module
419-10: Multifunction Electronic Modules
Removal and Installation
Anti-Theft Alarm and Double Locking Module
Driver Door Module (DDM) (86.80.29)
Driver Seat Module (DSM) (86.75.28)
Multifunction Electronic Module (86.80.31)
Passenger Door Module (PDM) (86.80.30)
Passenger Seat Module (PSM) (86.75.16)
5: Body and Paint
501: Body and Paint
501-00: Body System - General Information
Description and Operation
Body
501-02: Front End Body Panels
Specification
Description and Operation
Front End Body Panels
Removal and Installation
Bulb Access Panel (76.10.91)
Cowl Panel Grille (76.10.01) (76.43.39)
Cowl Vent Screen (76.10.01)
Fender Splash Shield (76.10.90)
Radiator Grille Opening Cross Brace (76.10.03) - Convertible Radiator Grille Opening Panel (76.10.06)
Radiator Splash Shield (76.22.90)
501-03: Body Closures
Description and Operation
Body Closures
General Procedures
Luggage Compartment Lid Alignment (76.19.03)
Removal and Installation
Door Opening Lower Weatherstrip (76.40.30) - 2-Door
Door Opening Upper Weatherstrip (76.40.01)
Fuel Filler Door (76.10.25)
Hood (76.16.01)
Hood Insulation (76.16.06)
Hood Strut (76.16.15)
Luggage Compartment Lid (76.19.01)
Luggage Compartment Lid Opening Weatherstrip (76.19.06) Luggage Compartment Lid Strut (76.19.27)
501-05: Interior Trim and Ornamentation
Specification
Description and Operation
Interior Trim
Removal and Installation
A-Pillar Trim Panel (76.13.31)
Coat Hanger (76.10.54)
Cowl Side Trim Panel (76.13.30)
Door Trim Panel (76.34.01)
Driver Side Floor Covering (76.49.09)
Headliner (76.64.01)
Luggage Compartment Front Trim Panel (76.19.31)
Luggage Compartment Rear Trim Panel (76.19.44)
Luggage Compartment Side Trim Panel (76.19.22)
Parcel Shelf (76.67.06) - 2-Door
Passenger Air Bag Module Finish Panel (76.47.40)
Passenger Side Floor Covering (76.49.10)
Rear Quarter Panel Armrest (76.13.66) - Vehicles Without: Convertible Top Rear Quarter Panel Armrest and Speaker Grille (76.13.71) - 2-Door
Rear Quarter Upper Trim Panel - Convertible
Scuff Plate Trim Panel (76.13.81)
Sun Visor (76.10.48)
Sun Visor Retaining Clip (76.10.58)
Door Window Control Switch Finish Panel (76.47.33)
501-08: Exterior Trim and Ornamentation
Description and Operation
Exterior Trim
Removal and Installation
Door Moulding (76.43.72)
Door Window Moulding (76.43.04)
Front Fender Moulding (76.10.48) (76.43.73)
Hood Grille (76.16.37)
License Plate Housing (76.43.22)
Luggage Compartment Lid Moulding (76.43.79)
Radiator Grille (76.55.03)
Rear Quarter Window Moulding (76.43.81)
Rear Window Moulding (76.43.46) - 2-Door
Rocker Panel Moulding (76.11.36)
Roof Moulding (76.43.11) (76.43.68) - 2-Door
501-09: Rear View Mirrors
Specification
Description and Operation
Rear View Mirrors
Diagnosis and Testing
Rear View Mirrors
Removal and Installation
Auto-Dimming Interior Mirror (76.10.56)
Exterior Mirror (76.10.52)
Exterior Mirror Cover (76.10.55)
Exterior Mirror Glass (76.10.53)
Exterior Mirror Motor (76.10.57) (76.11.09)
501-10: Seating
Specification
Description and Operation
Seats
Diagnosis and Testing
Seats
Removal and Installation
Front Seat (76.70.01)
Front Seat Backrest Cover (76.70.15) - Vehicles Without: Recaro Seats Front Seat Backrest Cover (76.70.15) - Vehicles With: Recaro Seats
Front Seat Backrest Heater Mat (86.75.14) - Vehicles Without: Recaro Seats Front Seat Backrest Heater Mat (86.75.14) - Vehicles With: Recaro Seats Front Seat Cushion Cover (76.70.33) - Vehicles Without: Recaro Seats Front Seat Cushion Cover (76.70.33) - Vehicles With: Recaro Seats
Front Seat Cushion Heater Mat (86.75.13) - Vehicles Without: Recaro Seats Front Seat Cushion Heater Mat (86.75.13) - Vehicles With: Recaro Seats Front Seat Head Restraint Module (76.70.66) - Vehicles Without: Recaro Seats
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