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QUADRA-CHEK 3000
Installation Instructions Manual
189 pgs8.64 Mb0
Installation Instructions Manual
173 pgs7.63 Mb0
Operating Instructions Manual
371 pgs12.06 Mb0
Operating Instructions Manual
549 pgs12.83 Mb0
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HEIDENHAIN QUADRA-CHEK 3000 Operating Instructions Manual

QUADRA-CHEK 3000

Operating Instructions
Evaluation Unit
English (en) 02/2018

Contents

Contents
1 Fundamentals..................................................................................................................................15
2 Safety...............................................................................................................................................25
3 Transport and storage....................................................................................................................31
4 Mounting......................................................................................................................................... 37
5 Installation.......................................................................................................................................43
6 Basic operation...............................................................................................................................61
7 Commissioning............................................................................................................................. 125
8 Setup..............................................................................................................................................183
9 Quick Start.................................................................................................................................... 221
10 Measuring......................................................................................................................................275
11 Measurement evaluation.............................................................................................................349
12 Programming................................................................................................................................ 381
13 Measurement reports...................................................................................................................399
14 File management..........................................................................................................................421
15 Settings..........................................................................................................................................431
16 Service and maintenance............................................................................................................493
17 What to do if ............................................................................................................................... 503
18 Removal and disposal..................................................................................................................509
19 Specifications................................................................................................................................511
20 Index...............................................................................................................................................517
21 List of figures................................................................................................................................520
22 List of Tables.................................................................................................................................523
2
Contents
1 Fundamentals..................................................................................................................................15
1.1 Overview............................................................................................................................................... 16
1.2 Information on the product................................................................................................................ 16
1.3 Notes on reading the documentation............................................................................................... 17
1.4 Storage and distribution of the documentation...............................................................................18
1.5 About these instructions.....................................................................................................................18
1.5.1 Document category................................................................................................................. 18
1.5.2 Target groups for the instructions........................................................................................... 18
1.5.3 Target groups according to user types....................................................................................19
1.5.4 Contents of the chapters.........................................................................................................20
1.5.5 Notes in this documentation................................................................................................... 22
1.5.6 Symbols and fonts used for marking text...............................................................................23
2 Safety...............................................................................................................................................25
2.1 Overview............................................................................................................................................... 26
2.2 General safety precautions................................................................................................................. 26
2.3 Intended use.........................................................................................................................................26
2.4 Improper use........................................................................................................................................ 27
2.5 Personnel qualification........................................................................................................................ 27
2.6 Obligations of the operating company..............................................................................................28
2.7 General safety precautions................................................................................................................. 28
2.7.1 Symbols in the instructions..................................................................................................... 29
2.7.2 Symbols on the product.......................................................................................................... 29
2.7.3 Electrical safety precautions....................................................................................................30
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Contents
3 Transport and storage....................................................................................................................31
3.1 Overview............................................................................................................................................... 32
3.2 Unpacking............................................................................................................................................. 32
3.3 Items supplied and accessories..........................................................................................................32
3.3.1 Items supplied......................................................................................................................... 32
3.3.2 Accessories..............................................................................................................................33
3.4 In case of damage in transit...............................................................................................................36
3.5 Repackaging and storage....................................................................................................................36
4 Mounting......................................................................................................................................... 37
4.1 Overview............................................................................................................................................... 38
4.2 Assembly of the device.......................................................................................................................38
4.2.1 Mounting on Duo-Pos stand....................................................................................................39
4.2.2 Mounting on Multi-Pos stand.................................................................................................. 40
4.2.3 Mounting on Multi-Pos holder.................................................................................................41
5 Installation.......................................................................................................................................43
5.1 Overview............................................................................................................................................... 44
5.2 General information............................................................................................................................. 45
5.3 Product overview................................................................................................................................. 46
5.4 Connecting encoders...........................................................................................................................49
5.5 Connecting a digital camera...............................................................................................................50
5.6 Connecting an optical edge detector................................................................................................ 51
5.7 Wiring switching inputs and outputs................................................................................................52
5.8 Connecting a printer............................................................................................................................57
5.9 Connecting a barcode scanner...........................................................................................................58
5.10 Connecting input devices....................................................................................................................58
5.11 Connecting a network peripheral.......................................................................................................59
5.12 Connecting the line voltage................................................................................................................60
4
Contents
6 Basic operation...............................................................................................................................61
6.1 Overview............................................................................................................................................... 62
6.2 Using the touchscreen and input devices.........................................................................................62
6.2.1 Touchscreen and input devices............................................................................................... 62
6.2.2 Gestures and mouse actions...................................................................................................63
6.3 General operating elements and functions.......................................................................................65
6.3.1 Screen keyboard...................................................................................................................... 65
6.4 QUADRA-CHEK 3000 – switch-on and switch-off............................................................................. 68
6.4.1 Switching on QUADRA-CHEK 3000........................................................................................ 68
6.4.2 Activating and deactivating the energy saving mode..............................................................68
6.4.3 Switching off QUADRA-CHEK 3000.........................................................................................69
6.5 User login and logout......................................................................................................................... 70
6.5.1 User login.................................................................................................................................70
6.5.2 User logout.............................................................................................................................. 70
6.6 Setting the language........................................................................................................................... 71
6.7 Performing a reference mark search after startup............................................................................ 71
6.8 User interface....................................................................................................................................... 72
6.8.1 User interface after switch-on................................................................................................. 72
6.8.2 Main menu of the user interface............................................................................................ 73
6.8.3 Measure menu.........................................................................................................................75
6.8.4 Measurement report menu..................................................................................................... 81
6.8.5 File management menu...........................................................................................................83
6.8.6 User login menu...................................................................................................................... 84
6.8.7 Settings menu..........................................................................................................................85
6.8.8 Switch off menu...................................................................................................................... 86
6.9 Working in the workspace.................................................................................................................. 87
6.9.1 Adjusting the display of the workspace..................................................................................87
6.9.2 Operating elements in the workspace.................................................................................... 88
6.9.3 Moving an image section........................................................................................................ 89
6.10 Working in the features view............................................................................................................. 90
6.10.1 Editing annotations.................................................................................................................. 91
6.11 Using the Inspector............................................................................................................................. 92
6.11.1 Operating elements of the Inspector......................................................................................93
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Contents
6.11.2 Adjusting settings in the quick access menu..........................................................................97
6.11.3 Adjusting miscellaneous functions of the Inspector............................................................. 100
6.12 Using measuring tools...................................................................................................................... 103
6.12.1 Measuring tools..................................................................................................................... 103
6.12.2 Setting the VED measuring tool............................................................................................ 106
6.12.3 Using VED measuring tools...................................................................................................108
6.13 Adjusting the lighting........................................................................................................................117
6.14 Modifying the contrast threshold.................................................................................................... 120
6.15 Messages and audio feedback..........................................................................................................121
6.15.1 Messages...............................................................................................................................121
6.15.2 Wizard.................................................................................................................................... 122
6.15.3 Audio feedback.......................................................................................................................123
7 Commissioning............................................................................................................................. 125
7.1 Overview............................................................................................................................................. 126
7.2 Logging in for commissioning..........................................................................................................127
7.3 Steps for commissioning.................................................................................................................. 129
7.3.1 Basic settings.........................................................................................................................129
7.3.2 Configuring the axes..............................................................................................................136
7.3.3 Configuring VED sensors.......................................................................................................153
7.3.4 Configuring OED sensors...................................................................................................... 169
7.4 OEM area............................................................................................................................................ 171
7.4.1 Adding documentation...........................................................................................................171
7.4.2 Adding a startup screen........................................................................................................ 172
7.4.3 Screenshots with ScreenshotClient...................................................................................... 174
7.5 Back up settings.................................................................................................................................181
7.6 Back up user files...............................................................................................................................182
6
Contents
8 Setup..............................................................................................................................................183
8.1 Overview............................................................................................................................................. 184
8.2 Logging in for setup.......................................................................................................................... 185
8.3 Individual setup steps....................................................................................................................... 187
8.3.1 Basic settings.........................................................................................................................187
8.3.2 Configuring VED sensors.......................................................................................................207
8.3.3 Configuring OED sensors...................................................................................................... 210
8.3.4 Setting the measuring application......................................................................................... 212
8.4 Back up settings.................................................................................................................................219
8.5 Back up user files...............................................................................................................................220
9 Quick Start.................................................................................................................................... 221
9.1 Overview............................................................................................................................................. 222
9.2 Logging in for Quick Start................................................................................................................223
9.3 Conducting a measurement............................................................................................................. 224
9.3.1 Preparing a measurement..................................................................................................... 224
9.3.2 Measuring without a sensor..................................................................................................230
9.3.3 Measuring with a VED sensor...............................................................................................238
9.3.4 Measuring with an OED sensor............................................................................................248
9.3.5 Deleting features....................................................................................................................257
9.3.6 Displaying and editing the measurement results.................................................................. 257
9.3.7 Creating a measurement report............................................................................................ 266
9.3.8 Creating and managing measuring programs........................................................................271
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Contents
10 Measuring......................................................................................................................................275
10.1 Overview............................................................................................................................................. 276
10.2 Overview of geometry types............................................................................................................277
10.3 Acquiring measuring points..............................................................................................................279
10.3.1 Changing the coordinate system...........................................................................................280
10.3.2 Acquiring measuring points without using a sensor............................................................. 281
10.3.3 Acquiring measuring points using a sensor.......................................................................... 284
10.4 Conducting a measurement............................................................................................................. 295
10.4.1 Preparing a measurement..................................................................................................... 295
10.4.2 Aligning the measured object................................................................................................300
10.4.3 Measuring features................................................................................................................306
10.4.4 Measuring with Measure Magic........................................................................................... 308
10.5 Constructing features.........................................................................................................................311
10.5.1 Overview of construction types............................................................................................ 311
10.5.2 Constructing a feature........................................................................................................... 341
10.5.3 Modifying a constructed feature............................................................................................342
10.6 Defining features................................................................................................................................343
10.6.1 Overview of definable geometries........................................................................................ 344
10.6.2 Defining a feature.................................................................................................................. 347
11 Measurement evaluation.............................................................................................................349
11.1 Overview............................................................................................................................................. 350
11.2 Measurement evaluation...................................................................................................................350
11.2.1 Fitting algorithm..................................................................................................................... 353
11.2.2 Evaluating a feature............................................................................................................... 355
11.3 Defining tolerances............................................................................................................................ 358
11.3.1 Overview of tolerances..........................................................................................................361
11.3.2 Configuring general tolerances..............................................................................................363
11.3.3 Setting size tolerances on a feature......................................................................................366
11.3.4 Setting form tolerances on a feature.....................................................................................370
11.3.5 Setting location tolerances for a feature................................................................................373
11.3.6 Setting runout and directional tolerances for a feature......................................................... 375
11.4 Adding annotations........................................................................................................................... 378
8
Contents
12 Programming................................................................................................................................ 381
12.1 Overview............................................................................................................................................. 382
12.2 Using the program control............................................................................................................... 384
12.2.1 ............................................................................................................................................... 384
12.2.2 ............................................................................................................................................... 384
12.2.3 ............................................................................................................................................... 385
12.3 Recording a measuring program......................................................................................................385
12.4 Saving a measuring program........................................................................................................... 386
12.5 Starting a measuring program......................................................................................................... 387
12.6 Opening and starting a measuring program from the miscellaneous functions.........................388
12.7 Editing a measuring program...........................................................................................................389
12.7.1 Adding program steps........................................................................................................... 390
12.7.2 Adjusting program steps........................................................................................................390
12.7.3 Deleting a program step........................................................................................................396
12.7.4 Setting and removing breakpoints......................................................................................... 397
13 Measurement reports...................................................................................................................399
13.1 Overview............................................................................................................................................. 400
13.2 Managing templates for measurement reports..............................................................................401
13.3 Creating a measurement report.......................................................................................................402
13.3.1 Selecting the template and features..................................................................................... 402
13.3.2 Entering information on the measuring task.........................................................................403
13.3.3 Selecting document settings................................................................................................. 404
13.3.4 Saving a measurement report............................................................................................... 405
13.3.5 Printing a measurement report..............................................................................................405
13.3.6 Exporting a measurement report.......................................................................................... 405
13.3.7 Canceling a measurement report or closing it after saving................................................... 406
13.3.8 ............................................................................................................................................... 406
13.4 Creating and editing a template...................................................................................................... 407
13.4.1 Opening a new template with the editor..............................................................................407
13.4.2 Editing the default settings for the measurement report......................................................408
13.4.3 Configuring the page header................................................................................................. 409
13.4.4 Configuring the report header............................................................................................... 412
13.4.5 Defining data for a measurement report...............................................................................415
13.4.6 Saving a template.................................................................................................................. 419
13.4.7 Exiting or canceling the creation of a template.....................................................................419
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Contents
14 File management..........................................................................................................................421
14.1 Overview............................................................................................................................................. 422
14.2 File types.............................................................................................................................................423
14.3 Managing folders and files............................................................................................................... 424
14.4 Opening and viewing files................................................................................................................427
14.5 Exporting files.................................................................................................................................... 429
14.6 Importing files.................................................................................................................................... 430
10
Contents
15 Settings..........................................................................................................................................431
15.1 Overview............................................................................................................................................. 432
15.1.1 Overview of the Settings menu............................................................................................433
15.2 General................................................................................................................................................ 434
15.2.1 Device information.................................................................................................................434
15.2.2 Screen.................................................................................................................................... 435
15.2.3 Display....................................................................................................................................436
15.2.4 Input devices..........................................................................................................................436
15.2.5 Sounds................................................................................................................................... 437
15.2.6 Printers...................................................................................................................................437
15.2.7 Properties...............................................................................................................................438
15.2.8 Add printer............................................................................................................................. 439
15.2.9 Remove printer...................................................................................................................... 439
15.2.10 Date and time........................................................................................................................440
15.2.11 Units....................................................................................................................................... 440
15.2.12 Copyrights.............................................................................................................................. 442
15.2.13 Service info............................................................................................................................ 442
15.2.14 Documentation.......................................................................................................................442
15.3 Sensors................................................................................................................................................443
15.3.1 Video edge detection (VED).................................................................................................. 444
15.3.2 Camera...................................................................................................................................444
15.3.3 Virtual camera or hardware camera.......................................................................................445
15.3.4 Magnifications........................................................................................................................447
15.3.5 Lighting...................................................................................................................................448
15.3.6 General settings (Lighting).....................................................................................................449
15.3.7 A transmitted light + 4 x AD reflected light..........................................................................449
15.3.8 A trans.light + 4 x A refl.light + D laser pointer....................................................................450
15.3.9 AD trans.light + 4 x AD refl.light + AD coaxial light + exposure time...................................451
15.3.10 Camera orientation.................................................................................................................454
15.3.11 Contrast settings....................................................................................................................455
15.3.12 Pixel sizes.............................................................................................................................. 457
15.3.13 Image scaling in workspace.................................................................................................. 458
15.3.14 Parcentric and parfocal error compensation..........................................................................458
15.3.15 Field of view compensation.................................................................................................. 459
15.3.16 General settings (Measuring tools)........................................................................................459
15.3.17 Optical edge detection (OED)................................................................................................460
15.3.18 Magnifications........................................................................................................................460
15.3.19 Contrast settings....................................................................................................................461
15.3.20 OED offset settings...............................................................................................................462
15.4 Features...............................................................................................................................................463
15.4.1 General settings (features).....................................................................................................463
15.4.2 Coordinate systems...............................................................................................................464
15.4.3 Measuring point filter............................................................................................................ 465
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Contents
15.4.4 Measure Magic......................................................................................................................469
15.4.5 Geometry types..................................................................................................................... 470
15.5 Interfaces.............................................................................................................................................472
15.5.1 Network..................................................................................................................................472
15.5.2 Network drive........................................................................................................................ 473
15.5.3 USB........................................................................................................................................ 474
15.5.4 Barcode scanner.................................................................................................................... 474
15.6 User......................................................................................................................................................475
15.6.1 OEM.......................................................................................................................................475
15.6.2 Setup......................................................................................................................................476
15.6.3 Operator................................................................................................................................. 477
15.6.4 Adding a User........................................................................................................................477
15.7 Axes..................................................................................................................................................... 478
15.7.1 Reference marks....................................................................................................................478
15.7.2 Information.............................................................................................................................479
15.7.3 Error compensation................................................................................................................479
15.7.4 Nonlinear error compensation (NLEC)...................................................................................480
15.7.5 Squareness error compensation (SEC)..................................................................................480
15.7.6 Axes X, Y, Z........................................................................................................................... 481
15.7.7 Axis Q.................................................................................................................................... 482
15.7.8 Encoder.................................................................................................................................. 483
15.7.9 Reference marks (Encoder)....................................................................................................485
15.7.10 Reference point displacement............................................................................................... 486
15.7.11 Linear error compensation (LEC)...........................................................................................486
15.7.12 Segmented linear error compensation (SLEC)...................................................................... 487
15.7.13 Create table of supporting points..........................................................................................487
15.8 Service.................................................................................................................................................488
15.8.1 Firmware information.............................................................................................................488
15.8.2 Back up and restore.............................................................................................................. 489
15.8.3 Firmware update....................................................................................................................490
15.8.4 Reset......................................................................................................................................490
15.8.5 OEM area...............................................................................................................................491
15.8.6 Documentation.......................................................................................................................492
15.8.7 Software options....................................................................................................................492
12
Contents
16 Service and maintenance............................................................................................................493
16.1 Overview............................................................................................................................................. 494
16.2 Cleaning...............................................................................................................................................494
16.3 Maintenance schedule....................................................................................................................... 496
16.4 Resuming operation...........................................................................................................................497
16.5 Updating the firmware......................................................................................................................497
16.6 Restore settings................................................................................................................................. 499
16.7 Reset all settings................................................................................................................................500
16.8 Reset to shipping conditions............................................................................................................501
17 What to do if ............................................................................................................................... 503
17.1 Overview............................................................................................................................................. 504
17.2 System or power failure....................................................................................................................504
17.2.1 Restoring the firmware..........................................................................................................504
17.2.2 Restore settings.....................................................................................................................505
17.3 Malfunctions....................................................................................................................................... 505
17.4 Troubleshooting..................................................................................................................................506
18 Removal and disposal..................................................................................................................509
18.1 Overview............................................................................................................................................. 510
18.2 Removal...............................................................................................................................................510
18.3 Disposal...............................................................................................................................................510
19 Specifications................................................................................................................................511
19.1 Overview............................................................................................................................................. 512
19.2 Product data....................................................................................................................................... 512
19.3 Product dimensions and mating dimensions................................................................................. 514
19.3.1 Product dimensions with Duo-Pos stand.............................................................................. 515
19.3.2 Product dimensions with Multi-Pos stand.............................................................................515
19.3.3 Product dimensions with Multi-Pos holder............................................................................516
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Contents
20 Index...............................................................................................................................................517
21 List of figures................................................................................................................................520
22 List of Tables.................................................................................................................................523
14
1

Fundamentals

1
2
3
1
Fundamentals | Overview

1.1 Overview

This chapter contains information about the product and these instructions.

1.2 Information on the product

Product designation Part number Firmware version Index
QUADRA-CHEK 3000 1089174-xx 826880.1.1.x -/A
The ID label is provided on the back of the product. Example:
1
Product designation
2
Index
3
Part number
Validity of the documentation
Before using the documentation and the product, you need to verify that the documentation matches the product.
Compare the part number and the index indicated in the documentation with the corresponding data given on the ID label of the product
Compare the firmware version given in the documentation with the firmware version of the product
Further information: "Device information", Page 434
If the part numbers and indexes as well as the firmware versions match, the documentation is valid
If the part numbers and indexes do not match so that the documentation is not valid, you will find the current documentation for the product at www.heidenhain.de.
16
Fundamentals | Notes on reading the documentation

1.3 Notes on reading the documentation

WARNING
Fatal accidents, personal injury or property damage caused by non­compliance with the documentation!
Failure to comply with the documentation may result in fatal accidents, personal injury or property damage.
Read the documentation carefully from beginning to end Keep the documentation for future reference
The table below lists the components of the documentation in the order of priority for reading.
Documentation Description
1
Addendum An addendum supplements or supersedes
the corresponding contents of the Operating Instructions and, if applicable, of the Installation Instructions. If an addendum is included in the shipment, it has the highest priority for reading. All other contents of the documentation retain their validity.
Installation Instructions The Installation Instructions contain all of the infor-
mation and safety precautions needed for the proper mounting and installation of the product. The Installation Instructions are contained as an excerpt from the Operating Instructions in every delivery. The Installation Instructions have the second highest level of priority for reading.
Operating Instructions The Operating Instructions contain all the infor-
mation and safety precautions needed for the proper operation of the product according to its intended use. The Operating Instructions are included on the supplied storage medium and can also be downloaded in the download area from
www.heidenhain.de. The Operating Instructions
must be read before the unit is put into service. The Operating Instructions have the third highest level of priority for reading.
Documentation of connected measuring devices and other peripherals
Would you like to see any changes made, or have you found any errors?
We are continuously striving to improve our documentation for you. Please help us by sending your requests to the following e-mail address:
userdoc@heidenhain.de
HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 02/2018
These documents are not included in delivery. They are shipped with the respective measuring devices and peripheral devices.
17
1
Fundamentals | Storage and distribution of the documentation

1.4 Storage and distribution of the documentation

The instructions must be kept in the immediate vicinity of the workplace and must be available to all personnel at all times. The operating company must inform the personnel where these instructions are kept. If the instructions have become illegible, the operating company must obtain a new copy from the manufacturer.
If the product is given or resold to any other party, the following documents must be passed on to the new owner:
Addendum (if supplied) Installation Instructions Operating Instructions

1.5 About these instructions

These instructions provide all the information and safety precautions needed for the safe operation of the product.

1.5.1 Document category

Operating Instructions
These instructions are the Operating Instructions for the product. The Operating Instructions
are oriented to the product life cycle contain all information and safety precautions needed for the proper operation
of the product according to its intended use

1.5.2 Target groups for the instructions

These instructions must be read and observed by every person who performs any of the following tasks:
Mounting Installation Commissioning and configuration Operation Programming Service, cleaning and maintenance Troubleshooting Removal and disposal
18
Fundamentals | About these instructions

1.5.3 Target groups according to user types

The target groups of these instructions refer to the various user types of the product and their authorizations. The product features the following user types:
OEM user
The OEM (Original Equipment Manufacturer) user has the highest level of permissions. This user is allowed to configure the product's hardware (e.g. connection of encoders and sensors). He can create Setup and Operator-type users, and configure the Setup and Operator users. The OEM user cannot be duplicated or deleted. This user cannot be logged in automatically.
Setup user
The Setup user configures the product for use at the place of operation. This user can create Operator-type users. The Setup user cannot be duplicated or deleted. This user cannot be logged in automatically.
1
Operator user
The Operator user is permitted to use the basic functions of the product. An Operator-type user cannot create additional users, but is allowed to edit various operator-specific settings, such as his name or the language. A user of the Operator group can be logged in automatically as soon as the product is switched on.
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1
Fundamentals | About these instructions

1.5.4 Contents of the chapters

The table below shows:
from which chapters these instructions are derived from which information the chapters of the instructions contain to which target groups the chapters of the instructions mainly apply
Section Contents
This chapter contains information about…
1 "Fundamentals"
2 "Safety"
3 "Transport and storage"
4 "Mounting" 5 "Installation"
... this product ... these instructions
... Safety regulations and safety measures
for mounting the product for installing the product for operating the product
... transporting the product ... storing the product ... items supplied with the product
... accessories for the product ... correct mounting of the product ... correct installation of the product
Target group
OEM
Setup
✓ ✓ ✓
✓ ✓ ✓
✓ ✓
✓ ✓
✓ ✓
Operator
6 "Basic operation"
7 "Commissioning" 8 "Setup"
9 "Quick Start"
10 "Measuring"
11 "Measurement evaluation"
12 "Programming"
... the operating elements of the product user
interface
... the user interface of the product
... basic functions of the product ... commissioning the product ... correct setup of the product ... an example of a typical measuring sequence:
Aligning the measured object
Measuring features
Creating a measuring report
... Geometry types
... the acquisition of measuring points
... performing a measurement
... the definition and construction of features
... the evaluation of measurements
... the determination of tolerances ... the creation, processing and use of measuring
programs
✓ ✓ ✓
✓
✓
✓
✓
✓
✓ ✓
20
Fundamentals | About these instructions
1
Section Contents
This chapter contains information about…
... the creation, modification and management of
13 "Measurement reports"
14 "File management"
15 "Settings"
16 "Service and maintenance"
17 "What to do if ..."
18 "Removal and disposal"
templates for measuring reports
... the creation of measuring reports ... the functions of the "File management" menu ... setting options and associated setting parameters
for the product
... general maintenance work on the product
... causes of faults or malfunctions of the product
... corrective actions for faults or malfunctions of
the product
... disassembly and disposal of the product
... environment protection specifications
Target group
OEM
Setup
✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
Operator
19 "Specifications"
20 "Index"
... the technical data of the product
... product dimensions and mating dimensions
(drawings) This chapter enables accessing the content of these
instructions according to specific topics.
✓ ✓ ✓
✓ ✓ ✓
HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 02/2018
21
1
Fundamentals | About these instructions

1.5.5 Notes in this documentation

Safety precautions
Precautionary statements warn of hazards in handling the product and provide information on their prevention. Precautionary statements are classified by hazard severity and divided into the following groups:
DANGER
Danger indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard will result in death or severe injury.
WARNING
Warning indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard could result in death or serious injury.
CAUTION
Caution indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard could result in minor or moderate injury.
NOTICE
Notice indicates danger to material or data. If you do not follow the avoidance
instructions, the hazard could result in things other than personal injury,
such as property damage.
Informational notes
Informational notes ensure reliable and efficient operation of the product. Informational notes are divided into the following groups:
The information symbol indicates a tip. A tip provides additional or supplementary information.
The gear symbol indicates that the function described depends on the
machine, e.g.
Your machine must feature a certain software or hardware option The behavior of the functions depends on the configurable machine
settings
22
The book symbol represents a cross reference to external documentation, e.g. the documentation of your machine tool builder or other supplier.
Fundamentals | About these instructions

1.5.6 Symbols and fonts used for marking text

In these instructions the following symbols and fonts are used for marking text:
Depiction Meaning
1
Bold
... ...
... ...
Identifies an action and the result of this action Example:
Tap OK The message is closed
Identifies an item of a list Example:
TTL interface EnDat interface ...
Identifies menus, displays and buttons Example:
Tap Shut down The operating system shuts down Turn the power switch off
HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 02/2018
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Safety

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Safety | Overview

2.1 Overview

This chapter provides important safety information needed for the proper operation of the unit.

2.2 General safety precautions

General accepted safety precautions, in particular the applicable precautions relating to the handling of live electrical equipment, must be followed when operating the system. Failure to observe these safety precautions may result in personal injury or damage to the product.
It is understood that safety rules within individual companies vary. If a conflict exists between the material contained in these instructions and the rules of a company using this system, the more stringent rules take precedence.

2.3 Intended use

The products of the QUADRA-CHEK 3000 series are advanced digital evaluation electronics for the measurement of 2-D features in metrology applications. The products are used primarily on measuring machines, video measuring machines and profile projectors.
The products of this series
must only be used in commercial applications and in an industrial environment must be mounted on a suitable stand or holder to ensure the correct and
intended operation of the product are intended for indoor use in an environment in which the contamination
caused by humidity, dirt, oil and lubricants complies with the requirements of the specifications
The products support the use of peripheral devices from different manufacturers. HEIDENHAIN cannot make any statements on the intended use of these devices. The information on their intended use, which is provided in the associated documentations, must be observed.
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Safety | Improper use

2.4 Improper use

In particular, the products of the QUADRA-CHEK 3000 series must not be used in the following applications:
Use and storage outside the operating conditions specified in "Specifications" Outdoor use Use in potentially explosive atmospheres Use of the products of the QUADRA-CHEK 3000 series as part of a safety
function

2.5 Personnel qualification

The personnel for mounting, installation, operation, service, maintenance and removal must be appropriately qualified for this work and must have obtained sufficient information from the documentation supplied with the product and with the connected peripherals.
The personnel required for the individual activities to be performed on the product are indicated in the respective sections of these instructions.
The personnel groups are specified in detail as follows with regard to their qualifications and tasks.
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Operator
The operator uses and operates the product within the framework specified for the intended use. He is informed by the operating company about the special tasks and the potential hazards resulting from incorrect behavior.
Qualified personnel
The qualified personnel are trained by the operating company to perform advanced operation and parameterization. The qualified personnel have the required technical training, knowledge and experience and know the applicable regulations, and are thus capable of performing the assigned work regarding the application concerned and of proactively identifying and avoiding potential risks.
Electrical specialist
The electrical specialist has the required technical training, knowledge and experience and knows the applicable standards and regulations, and is thus capable of performing work on electrical systems and of proactively identifying and avoiding potential risks. Electrical specialists have been specially trained for the environment they work in.
Electrical specialists must comply with the provisions of the applicable legal regulations on accident prevention.
HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 02/2018
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Safety | Obligations of the operating company

2.6 Obligations of the operating company

The operating company owns or leases the product and the peripherals. It is responsible that the intended use is complied with at all times.
The operating company must:
Assign the different tasks to be performed on the product to appropriate, qualified and authorized personnel
Verifiably train the personnel in the authorizations and tasks Provide all materials and means necessary in order for the personnel to
complete the assigned tasks Ensure that the product is operated only when in perfect technical condition Ensure that the product is protected from unauthorized use

2.7 General safety precautions

The safety of any system incorporating the use of this product is the responsibility of the assembler or installer of the system.
The product supports the use of a wide variety of peripheral devices from different manufacturers. HEIDENHAIN cannot make any statements on the specific safety precautions to be taken for these devices. The safety precautions provided in the respective documentations must be observed. If there is no documentation at hand, it must be obtained from the manufacturers concerned.
The specific safety precautions required for the individual activities to be performed on the product are indicated in the respective sections of these instructions.
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Safety | General safety precautions

2.7.1 Symbols in the instructions

The following safety symbols are used in this document:
Symbol Meaning
identifies information that warns of personal injury
identifies electrostatic sensitive devices (ESD)
identifies use of an ESD armband for personnel grounding
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2.7.2 Symbols on the product

The following symbols are used to identify the product:
Symbol Meaning
Observe the safety precautions regarding electricity and power connection before you connect the product.
Functional ground connection as per IEC/EN 60204-1. Observe the information on installation.
Product seal. Breaking or removing the product seal will result in forfeiture of warranty and guarantee.
HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 02/2018
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Safety | General safety precautions

2.7.3 Electrical safety precautions

WARNING
Hazard of contact with live parts when opening the unit.
This may result in electric shock, burns or death.
Never open the housing Only the manufacturer is permitted to access the inside of the product
WARNING
Hazard of dangerous amount of electricity passing through the human body upon direct or indirect contact with live electrical parts.
This may result in electric shock, burns or death.
Work on the electrical system and live electrical components is to be performed only by trained specialists
For power connection and all interface connections, use only cables and connectors that comply with applicable standards
Have the manufacturer exchange defective electrical components immediately
Regularly inspect all connected cables and all connections on the product. Defects, such as loose connections or scorched cables, must be removed immediately
NOTICE
Damage to internal parts of the product!
If you open the product, the warranty and the guarantee will be void.
Never open the housing Only the product manufacturer is permitted to access the inside of the
product
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