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HEIDENHAIN
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POSITIP 8000
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HEIDENHAIN POSITIP 8000 Operating Instructions Manual

POSITIP 8000

Operating Instructions
Digital Readout
English (en) 09/2018

Contents

Contents
1 Fundamentals..................................................................................................................................19
2 Safety...............................................................................................................................................29
3 Transport and storage....................................................................................................................35
4 Mounting......................................................................................................................................... 41
5 Installation.......................................................................................................................................47
6 Basic operation............................................................................................................................... 63
7 Commissioning............................................................................................................................. 103
8 Setup..............................................................................................................................................145
9
Milling – Quick Start.................................................................................................................... 177
10
Turning – Quick Start................................................................................................................... 199
11
Milling – Manual operation......................................................................................................... 211
12
Turning – Manual operation........................................................................................................ 221
13
Milling – MDI mode...................................................................................................................... 229
14
Turning – MDI mode..................................................................................................................... 241
15
Milling – Program run.................................................................................................................. 251
16
Turning – Program run................................................................................................................. 259
17
Milling – Programming................................................................................................................ 269
18
Turning – Programming............................................................................................................... 281
19 File management..........................................................................................................................293
20 Settings..........................................................................................................................................301
21 Service and maintenance............................................................................................................ 359
22 What to do if ............................................................................................................................... 367
23 Removal and disposal..................................................................................................................373
24 Specifications................................................................................................................................375
25 Index...............................................................................................................................................381
26 List of figures................................................................................................................................384
2
Contents
1 Fundamentals..................................................................................................................................19
1.1 Overview............................................................................................................................................... 20
1.2 Information on the product................................................................................................................ 20
1.3 Demo software for the product..........................................................................................................20
1.4 Documentation on the product..........................................................................................................21
1.4.1 Validity of the documentation..................................................................................................21
1.4.2 Notes on reading the documentation......................................................................................22
1.4.3 Storage and distribution of the documentation.......................................................................23
1.5 About these instructions.....................................................................................................................23
1.5.1 Document category................................................................................................................. 23
1.5.2 Target groups for the instructions........................................................................................... 23
1.5.3 Target groups according to user types....................................................................................24
1.5.4 Contents of the chapters.........................................................................................................25
1.5.5 Notes in this documentation................................................................................................... 27
1.5.6 Symbols and fonts used for marking text............................................................................... 28
2 Safety...............................................................................................................................................29
2.1 Overview............................................................................................................................................... 30
2.2 General safety precautions................................................................................................................. 30
2.3 Intended use......................................................................................................................................... 30
2.4 Improper use........................................................................................................................................ 31
2.5 Personnel qualification........................................................................................................................ 31
2.6 Obligations of the operating company..............................................................................................32
2.7 General safety precautions................................................................................................................. 32
2.7.1 Symbols on the product.......................................................................................................... 32
2.7.2 Electrical safety precautions....................................................................................................33
3
Contents
3 Transport and storage....................................................................................................................35
3.1 Overview............................................................................................................................................... 36
3.2 Unpacking............................................................................................................................................. 36
3.3 Items supplied and accessories..........................................................................................................36
3.3.1 Items supplied......................................................................................................................... 36
3.3.2 Accessories..............................................................................................................................37
3.4 In case of damage in transit...............................................................................................................38
3.5 Repackaging and storage....................................................................................................................39
3.5.1 Repackaging the product......................................................................................................... 39
3.5.2 Storage of the product............................................................................................................ 39
4 Mounting......................................................................................................................................... 41
4.1 Overview............................................................................................................................................... 42
4.2 Assembly of the product.................................................................................................................... 42
4.2.1 Mounting on Single-Pos stand.................................................................................................43
4.2.2 Mounting on Multi-Pos stand.................................................................................................. 45
4.2.3 Mounting on Multi-Pos holder................................................................................................. 46
5 Installation.......................................................................................................................................47
5.1 Overview............................................................................................................................................... 48
5.2 General information.............................................................................................................................49
5.3 Product overview................................................................................................................................. 50
5.4 Connecting encoders........................................................................................................................... 52
5.5 Connecting touch probes....................................................................................................................53
5.6 Wiring switching inputs and outputs................................................................................................54
5.7 Connecting a printer............................................................................................................................59
5.8 Connecting input devices....................................................................................................................60
5.9 Connecting a network peripheral.......................................................................................................60
5.10 Connecting the line voltage................................................................................................................61
4
Contents
6 Basic operation............................................................................................................................... 63
6.1 Overview............................................................................................................................................... 64
6.2 Using the touchscreen and input devices.........................................................................................64
6.2.1 Touchscreen and input devices............................................................................................... 64
6.2.2 Gestures and mouse actions...................................................................................................65
6.3 General operating elements and functions.......................................................................................67
6.4 POSITIP 8000 – switch-on and switch-off......................................................................................... 69
6.4.1 Switching on POSITIP 8000.................................................................................................... 69
6.4.2 Activating and deactivating the energy saving mode.............................................................. 69
6.4.3 Switching off POSITIP 8000..................................................................................................... 70
6.5 User login and logout......................................................................................................................... 70
6.5.1 User login.................................................................................................................................71
6.5.2 User logout.............................................................................................................................. 71
6.6 Setting the language........................................................................................................................... 71
6.7 Performing the reference mark search after startup........................................................................ 72
6.8 User interface....................................................................................................................................... 72
6.8.1 User interface after switch-on................................................................................................. 73
6.8.2 Main menu of the user interface............................................................................................ 74
6.8.3 Manual operation menu...........................................................................................................76
6.8.4 MDI menu................................................................................................................................78
6.8.5 Program run menu...................................................................................................................81
6.8.6 Programming menu................................................................................................................. 82
6.8.7 File management menu...........................................................................................................85
6.8.8 User login menu...................................................................................................................... 86
6.8.9 Settings menu..........................................................................................................................87
6.8.10 Switch-off menu.......................................................................................................................88
6.9 Position display.................................................................................................................................... 88
6.9.1 Operating elements of the position display............................................................................ 88
6.9.2 Position display functions........................................................................................................ 89
6.10 Status bar............................................................................................................................................. 93
6.10.1 Operating elements of the status bar..................................................................................... 93
6.10.2 Adjusting settings in the quick access menu.......................................................................... 94
6.10.3 Stopwatch................................................................................................................................ 95
5
Contents
6.10.4 Calculator..................................................................................................................................96
6.10.5 Auxiliary functions in Manual operation mode........................................................................ 97
6.11 OEM bar................................................................................................................................................ 98
6.11.1 Operating elements of the OEM bar...................................................................................... 98
6.11.2 Calling functions of the OEM bar............................................................................................99
6.12 Messages and audio feedback..........................................................................................................100
6.12.1 Messages...............................................................................................................................100
6.12.2 Wizard.................................................................................................................................... 102
6.12.3 Audio feedback.......................................................................................................................102
7 Commissioning............................................................................................................................. 103
7.1 Overview............................................................................................................................................. 104
7.2 Logging in for commissioning..........................................................................................................104
7.2.1 User login...............................................................................................................................104
7.2.2 Performing the reference mark search after startup............................................................. 105
7.2.3 Setting the language..............................................................................................................105
7.2.4 Changing the password.........................................................................................................106
7.3 Steps for commissioning.................................................................................................................. 107
7.3.1 Selecting the Application....................................................................................................... 107
7.3.2 Basic settings.........................................................................................................................108
7.3.3 Configuring the axes..............................................................................................................112
7.3.4 Using M functions................................................................................................................. 125
7.3.5 Configuring a touch probe (in the Milling application mode)................................................. 126
7.4 OEM area............................................................................................................................................ 127
7.4.1 Adding documentation...........................................................................................................127
7.4.2 Adding a startup screen........................................................................................................ 128
7.4.3 Configuring the OEM bar...................................................................................................... 130
7.4.4 Adjusting the display..............................................................................................................135
7.4.5 Defining error messages....................................................................................................... 135
7.4.6 Backing up and restoring OEM settings................................................................................139
7.4.7 Configuring the unit for screenshots.....................................................................................140
7.5 Back up settings.................................................................................................................................142
7.6 Back up user files...............................................................................................................................143
6
Contents
8 Setup..............................................................................................................................................145
8.1 Overview............................................................................................................................................. 146
8.2 Logging in for setup.......................................................................................................................... 147
8.2.1 User login...............................................................................................................................147
8.2.2 Performing the reference mark search after startup............................................................. 147
8.2.3 Setting the language..............................................................................................................148
8.2.4 Changing the password.........................................................................................................148
8.3 Single steps for setup....................................................................................................................... 149
8.3.1 Basic settings.........................................................................................................................149
8.3.2 Preparing machining processes (optional)............................................................................. 164
8.4 Back up settings.................................................................................................................................174
8.5 Back up user files...............................................................................................................................175
7
9
Milling – Quick Start.................................................................................................................... 177
9.1 Overview............................................................................................................................................. 178
9.2 Logging in for Quick Start................................................................................................................ 179
9.3 Requirements......................................................................................................................................180
9.4 Determining the preset (manual operation mode).........................................................................182
9.5 Machining a through hole (manual operation mode)....................................................................183
9.5.1 Predrilling the through hole................................................................................................... 183
9.5.2 Boring the through hole.........................................................................................................184
9.6 Machining a rectangular pocket (MDI mode of operation)............................................................185
Contents
9.6.1 Defining the rectangular pocket............................................................................................ 186
9.6.2 Milling a rectangular pocket...................................................................................................187
9.7 Machining a fit (MDI mode of operation)....................................................................................... 188
9.7.1 Defining the fit.......................................................................................................................188
9.7.2 Reaming the fit...................................................................................................................... 189
9.8 Determining the preset (manual operation mode).........................................................................190
9.9 Programming a bolt hole circle and row of holes (programming)............................................... 192
9.9.1 Creating the program header................................................................................................ 192
9.9.2 Programming the tool............................................................................................................193
9.9.3 Programming the bolt hole circle.......................................................................................... 193
9.9.4 Programming the tool............................................................................................................194
9.9.5 Programming the row of holes............................................................................................. 194
9.9.6 Simulating the program run...................................................................................................195
9.10 Machining a bolt hole circle and row of holes (Program run).......................................................196
9.10.1 Opening the program............................................................................................................ 196
9.10.2 Running the program.............................................................................................................197
8
Contents
10
Turning – Quick Start................................................................................................................... 199
10.1 Overview............................................................................................................................................. 200
10.2 Logging in for Quick Start................................................................................................................ 200
10.3 Requirements......................................................................................................................................201
10.4 Setting up the lathe.......................................................................................................................... 203
10.4.1 Measuring the reference tool................................................................................................ 204
10.4.2 Tool measurement................................................................................................................. 205
10.4.3 Finding the preset..................................................................................................................206
10.5 Roughing the outside contour......................................................................................................... 207
10.6 Turning the recesses.......................................................................................................................... 208
10.7 Finishing the outside contour.......................................................................................................... 209
11
Milling – Manual operation......................................................................................................... 211
11.1 Overview............................................................................................................................................. 212
11.2 Conducting the reference mark search............................................................................................213
11.3 Defining presets................................................................................................................................. 214
11.3.1 Functions for the probing of presets (in the Milling application mode)................................. 215
11.3.2 Presetting by probing (in the Milling application mode)........................................................ 216
11.3.3 Setting a position as preset...................................................................................................217
11.4 Creating a tool....................................................................................................................................218
11.5 Selecting a tool.................................................................................................................................. 219
12
Turning – Manual operation........................................................................................................ 221
12.1 Overview............................................................................................................................................. 222
12.2 Defining the upper limit for the spindle speed (in the Turning application mode)......................223
12.3 Conducting the reference mark search............................................................................................224
12.4 Setting a position as preset............................................................................................................. 225
12.5 Adding a tool......................................................................................................................................226
12.6 Selecting a tool.................................................................................................................................. 227
9
13
Milling – MDI mode...................................................................................................................... 229
13.1 Overview............................................................................................................................................. 230
13.2 Block types......................................................................................................................................... 231
13.2.1 Positioning..............................................................................................................................231
13.2.2 Machining patterns.................................................................................................................231
13.3 Executing blocks................................................................................................................................ 235
13.4 Using the simulation window..........................................................................................................236
13.4.1 Depiction as contour view.....................................................................................................237
13.5 Working with the positioning aid.................................................................................................... 238
Contents
13.6 Applying the Scaling factor.............................................................................................................. 239
14
Turning – MDI mode..................................................................................................................... 241
14.1 Overview............................................................................................................................................. 242
14.2 Defining the upper limit for the spindle speed (in the Turning application mode)......................243
14.3 Block types......................................................................................................................................... 244
14.3.1 Positioning..............................................................................................................................244
14.4 Executing blocks................................................................................................................................ 245
14.5 Using the simulation window..........................................................................................................246
14.5.1 Depiction as contour view.....................................................................................................247
14.6 Working with the positioning aid.................................................................................................... 248
14.7 Applying the Scaling factor.............................................................................................................. 249
10
Contents
15
Milling – Program run.................................................................................................................. 251
15.1 Overview............................................................................................................................................. 252
15.2 Using the program.............................................................................................................................253
15.2.1 Running the program.............................................................................................................254
15.2.2 Proceeding to a specific program block................................................................................ 255
15.2.3 Aborting the program run...................................................................................................... 255
15.2.4 Using the simulation window................................................................................................255
15.2.5 Applying the Scaling factor....................................................................................................257
15.2.6 Setting the spindle speed......................................................................................................257
15.3 Managing programs...........................................................................................................................258
15.3.1 Opening a program................................................................................................................258
15.3.2 Closing a program..................................................................................................................258
16
Turning – Program run................................................................................................................. 259
16.1 Overview............................................................................................................................................. 260
16.2 Using the program.............................................................................................................................262
16.2.1 Running the program.............................................................................................................263
16.2.2 Proceeding to a specific program block................................................................................ 264
16.2.3 Aborting the program run...................................................................................................... 264
16.2.4 Using the simulation window................................................................................................264
16.2.5 Applying the Scaling factor....................................................................................................266
16.2.6 Setting the spindle speed......................................................................................................266
16.3 Managing programs...........................................................................................................................267
16.3.1 Opening a program................................................................................................................267
16.3.2 Closing a program..................................................................................................................267
11
17
Milling – Programming................................................................................................................ 269
17.1 Overview............................................................................................................................................. 270
17.2 Block types......................................................................................................................................... 271
17.2.1 Positioning..............................................................................................................................271
17.2.2 Coordinate systems...............................................................................................................272
17.2.3 Machine functions..................................................................................................................272
17.2.4 Machining patterns.................................................................................................................273
17.3 Creating a program............................................................................................................................274
17.3.1 Programming support............................................................................................................ 274
17.3.2 Creating a program header....................................................................................................275
17.3.3 Adding blocks.........................................................................................................................275
17.3.4 Deleting blocks.......................................................................................................................275
17.3.5 Saving a program...................................................................................................................275
Contents
17.4 Using the simulation window.......................................................................................................... 276
17.4.1 Depiction as contour view.....................................................................................................277
17.4.2 Activating the simulation window......................................................................................... 278
17.4.3 Checking a program in the simulation window..................................................................... 278
17.5 Managing programs...........................................................................................................................279
17.5.1 Opening a program................................................................................................................279
17.5.2 Closing a program..................................................................................................................279
17.5.3 Saving a program...................................................................................................................279
17.5.4 Saving the program under a new name................................................................................279
17.5.5 Saving the program automatically......................................................................................... 279
17.5.6 Deleting a program................................................................................................................280
17.6 Running program blocks...................................................................................................................280
12
Contents
18
Turning – Programming............................................................................................................... 281
18.1 Overview............................................................................................................................................. 282
18.2 Block types......................................................................................................................................... 283
18.2.1 Positioning..............................................................................................................................283
18.2.2 Coordinate systems............................................................................................................... 283
18.2.3 Machine functions..................................................................................................................284
18.3 Creating a program............................................................................................................................285
18.3.1 Programming support............................................................................................................ 286
18.3.2 Creating a program header....................................................................................................286
18.3.3 Adding blocks.........................................................................................................................287
18.3.4 Deleting blocks.......................................................................................................................287
18.3.5 Saving a program...................................................................................................................287
18.4 Using the simulation window..........................................................................................................288
18.4.1 Depiction as contour view.....................................................................................................289
18.4.2 Activating the simulation window......................................................................................... 290
18.4.3 Checking a program in the simulation window.....................................................................290
18.5 Managing programs...........................................................................................................................291
18.5.1 Opening a program................................................................................................................291
18.5.2 Closing a program..................................................................................................................291
18.5.3 Saving a program...................................................................................................................291
18.5.4 Saving the program under a new name................................................................................291
18.5.5 Saving the program automatically......................................................................................... 291
18.5.6 Deleting a program................................................................................................................ 292
18.6 Running program blocks...................................................................................................................292
19 File management..........................................................................................................................293
19.1 Overview............................................................................................................................................. 294
19.2 File types.............................................................................................................................................295
19.3 Managing folders and files............................................................................................................... 295
19.4 Opening and viewing files................................................................................................................ 298
19.5 Exporting files.................................................................................................................................... 299
19.6 Importing files.................................................................................................................................... 300
13
Contents
20 Settings..........................................................................................................................................301
20.1 Overview............................................................................................................................................. 302
20.1.1 Overview of the Settings menu............................................................................................ 303
20.2 General................................................................................................................................................ 304
20.2.1 Device information.................................................................................................................304
20.2.2 Screen.................................................................................................................................... 304
20.2.3 Display....................................................................................................................................305
20.2.4 Simulation window................................................................................................................ 307
20.2.5 Input devices..........................................................................................................................308
20.2.6 Sounds................................................................................................................................... 309
20.2.7 Printers...................................................................................................................................309
20.2.8 Properties...............................................................................................................................310
20.2.9 Add printer............................................................................................................................. 310
20.2.10 Remove printer...................................................................................................................... 311
20.2.11 Date and time........................................................................................................................311
20.2.12 Units.......................................................................................................................................312
20.2.13 Copyrights.............................................................................................................................. 313
20.2.14 Service info............................................................................................................................313
20.2.15 Documentation.......................................................................................................................313
20.3 Sensors................................................................................................................................................314
20.3.1 Touch probe............................................................................................................................314
20.4 Interfaces.............................................................................................................................................315
20.4.1 Network..................................................................................................................................315
20.4.2 Network drive........................................................................................................................ 316
20.4.3 USB........................................................................................................................................ 317
20.4.4 Axes (switching functions).....................................................................................................317
20.4.5 Position-dependent switching functions................................................................................ 317
20.5 User......................................................................................................................................................319
20.5.1 OEM.......................................................................................................................................319
20.5.2 Setup......................................................................................................................................320
20.5.3 Operator................................................................................................................................. 321
20.5.4 Adding a User........................................................................................................................ 321
20.6 Axes..................................................................................................................................................... 322
20.6.1 Fundamentals of axis configuration.......................................................................................322
20.6.2 Reference marks....................................................................................................................326
20.6.3 Information.............................................................................................................................327
20.6.4 Switching functions................................................................................................................327
20.6.5 Inputs (Switching functions).................................................................................................. 328
20.6.6 Outputs (Switching functions)............................................................................................... 329
20.6.7 Overrides................................................................................................................................329
20.6.8 Adding M functions............................................................................................................... 330
14
Contents
20.6.9 Configuring M functions........................................................................................................ 330
20.6.10 Special settings......................................................................................................................330
20.6.11 Axes X, Y .............................................................................................................................. 331
20.6.12 Encoder.................................................................................................................................. 333
20.6.13 Reference marks (Encoder)....................................................................................................336
20.6.14 Reference point displacement............................................................................................... 337
20.6.15 Linear error compensation (LEC)...........................................................................................337
20.6.16 Segmented linear error compensation (SLEC)...................................................................... 338
20.6.17 Create table of supporting points..........................................................................................338
20.6.18 Outputs.................................................................................................................................. 339
20.6.19 Inputs..................................................................................................................................... 340
20.6.20 Software limit switches......................................................................................................... 341
20.6.21 Spindle axis S........................................................................................................................ 341
20.6.22 Outputs (S).............................................................................................................................343
20.6.23 Inputs (S)................................................................................................................................344
20.6.24 Adding Gear stages............................................................................................................... 345
20.6.25 Configuring Gear stages........................................................................................................ 345
20.7 Service.................................................................................................................................................346
20.7.1 Firmware information.............................................................................................................346
20.7.2 Back up and restore.............................................................................................................. 347
20.7.3 Firmware update....................................................................................................................348
20.7.4 Reset......................................................................................................................................348
20.7.5 OEM area...............................................................................................................................349
20.7.6 OEM bar.................................................................................................................................349
20.7.7 Adding OEM-Bar items..........................................................................................................350
20.7.8 Logo OEM bar item............................................................................................................... 351
20.7.9 Spindle speed OEM bar item................................................................................................ 351
20.7.10 M function OEM bar item..................................................................................................... 352
20.7.11 Special functions OEM bar item........................................................................................... 353
20.7.12 Document OEM bar item...................................................................................................... 353
20.7.13 Settings (OEM area).............................................................................................................. 354
20.7.14 Program execution.................................................................................................................354
20.7.15 Text database......................................................................................................................... 355
20.7.16 Messages...............................................................................................................................355
20.7.17 Configuring M functions........................................................................................................ 356
20.7.18 Documentation.......................................................................................................................356
20.7.19 Software options....................................................................................................................357
20.7.20 Back up and restore (OEM area)........................................................................................... 357
15
Contents
21 Service and maintenance............................................................................................................ 359
21.1 Overview............................................................................................................................................. 360
21.2 Cleaning...............................................................................................................................................360
21.3 Maintenance plan...............................................................................................................................361
21.4 Resuming operation...........................................................................................................................361
21.5 Updating the firmware......................................................................................................................362
21.6 Restore settings................................................................................................................................. 364
21.7 Restore user files............................................................................................................................... 365
21.8 Reset all settings................................................................................................................................366
21.9 Reset to shipping conditions............................................................................................................366
22 What to do if ............................................................................................................................... 367
22.1 Overview............................................................................................................................................. 368
22.2 System or power failure....................................................................................................................368
22.2.1 Restoring the firmware..........................................................................................................368
22.2.2 Restore settings.....................................................................................................................369
22.3 Malfunctions....................................................................................................................................... 369
22.3.1 Troubleshooting...................................................................................................................... 370
23 Removal and disposal..................................................................................................................373
23.1 Overview............................................................................................................................................. 374
23.2 Removal...............................................................................................................................................374
23.3 Disposal...............................................................................................................................................374
24 Specifications................................................................................................................................375
24.1 Overview............................................................................................................................................. 376
24.2 Product data....................................................................................................................................... 376
24.3 Product dimensions and mating dimensions................................................................................. 378
24.3.1 Product dimensions with Single-Pos stand........................................................................... 379
24.3.2 Product dimensions with Duo-Pos stand.............................................................................. 379
24.3.3 Product dimensions with Multi-Pos stand.............................................................................380
24.3.4 Product dimensions with Multi-Pos holder............................................................................380
16
Contents
25 Index...............................................................................................................................................381
26 List of figures................................................................................................................................384
17
1

Fundamentals

1
POSITIP 80xx xxxxxx
2
3
1
Fundamentals | Overview

1.1 Overview

This chapter contains information about the product and these instructions.

1.2 Information on the product

Product designation ID Firmware version Index
POSITIP 8000 1089176-xx,
1089177-xx
The ID label is provided on the back of the product. Example:
1
Product designation
2
Index
3
ID number

1.3 Demo software for the product

POSITIP 8000 Demo is software you can install on a computer independently of the device. POSITIP 8000 Demo helps you to become familiar with, try out or present the functions of the device.
You can download the current version of the software here: www.heidenhain.de
To download the installation file from the HEIDENHAIN Portal, you need access rights to the Software portal folder in the directory of the appropriate product.
If you do not have access rights to the Portal's Software folder, you can request the access rights from your HEIDENHAIN contact person.
1252216.1.0.x ---
20
Fundamentals | Documentation on the product

1.4 Documentation on the product

1.4.1 Validity of the documentation

Before using the documentation and the product, you need to verify that the documentation matches the product.
Compare the ID number and the index indicated in the documentation with the corresponding data given on the ID label of the product
Compare the firmware version given in the documentation with the firmware version of the product
Further information: "Device information", Page 304
If the ID numbers and indexes as well as the firmware versions match, the documentation is valid
If the ID numbers and indexes do not match, so that the documentation is not valid, you will find the current documentation for the product at
www.heidenhain.de.
1
21
1
Fundamentals | Documentation on the product

1.4.2 Notes on reading the documentation

WARNING
Fatal accidents, personal injury or property damage caused by non­compliance with the documentation!
Failure to comply with the documentation may result in fatal accidents, personal injury or property damage.
Read the documentation carefully from beginning to end Keep the documentation for future reference
The table below lists the components of the documentation in the order of priority for reading.
Documentation Description
Addendum An addendum supplements or supersedes
the corresponding contents of the Operating Instructions and, if applicable, of the Installation Instructions. If an addendum is included in the shipment, it has the highest priority for reading. All other contents of the documentation retain their validity.
Installation Instructions The Installation Instructions contain all of the infor-
mation and safety precautions needed for the proper mounting and installation of the product. The Installation Instructions are contained as an excerpt from the Operating Instructions in every delivery. The Installation Instructions have the second highest level of priority for reading.
Operating Instructions The Operating Instructions contain all the infor-
mation and safety precautions needed for the proper operation of the product in accordance with its intended use. The Operating Instructions are included on the supplied storage medium and can also be downloaded in the download area from
www.heidenhain.de. The Operating Instructions
must be read before the unit is put into service. The Operating Instructions have the third highest level of priority for reading.
22
User's Manual The User's Manual provides all information
required for installing the demo software on a computer and for using it as intended. The User's Manual is located in the installation folder of the demo software and can be downloaded from the download area at www.heidenhain.de.
Would you like to see any changes made, or have you found any errors?
We are continuously striving to improve our documentation for you. Please help us by sending your requests to the following e-mail address:
userdoc@heidenhain.de
Fundamentals | Documentation on the product

1.4.3 Storage and distribution of the documentation

The instructions must be kept in the immediate vicinity of the workplace and must be available to all personnel at all times. The operating company must inform the personnel where these instructions are kept. If the instructions have become illegible, the operating company must obtain a new copy from the manufacturer.
If the product is given or resold to any other party, the following documents must be passed on to the new owner:
Addendum (if supplied) Operating Instructions

1.5 About these instructions

These instructions provide all the information and safety precautions needed for the safe operation of the product.
1

1.5.1 Document category

Operating Instructions
These instructions are the Operating Instructions for the product. The Operating Instructions
Are oriented to the product life cycle Contain all information and safety precautions needed for the proper operation
of the product according to its intended use

1.5.2 Target groups for the instructions

These instructions must be read and observed by every person who performs any of the following tasks:
Mounting Installation Commissioning and configuration Operation Programming Service, cleaning and maintenance Troubleshooting Removal and disposal
23
1
Fundamentals | About these instructions

1.5.3 Target groups according to user types

The target groups of these instructions refer to the various user types of the product and their authorizations. The product features the following user types:
OEM user
The OEM (Original Equipment Manufacturer) user has the highest level of permissions. This user is allowed to configure the product's hardware (e.g. connection of encoders and sensors). He can create Setup and Operator-type users, and configure the Setup and Operator users. The OEM user cannot be duplicated or deleted. This user cannot be logged in automatically.
Setup user
The Setup user configures the product for use at the place of operation. This user can create Operator-type users. The Setup user cannot be duplicated or deleted. This user cannot be logged in automatically.
Operator user
The Operator user is permitted to use the basic functions of the product. An Operator-type user cannot create additional users, but is allowed to edit various operator-specific settings, such as his name or the language. A user of the Operator group can be logged in automatically as soon as the product is switched on.
24
Fundamentals | About these instructions

1.5.4 Contents of the chapters

The table below shows:
from which chapters these instructions are derived from which information the chapters of the instructions contain to which target groups the chapters of the instructions mainly apply
1
Section Contents
This chapter contains information about…
1 "Fundamentals"
2 "Safety"
3 "Transport and storage"
4 "Mounting" 5 "Installation"
... this product ... these instructions
... Safety regulations and safety measures
for mounting the product for installing the product for operating the product
... transporting the product ... storing the product ... items supplied with the product
... accessories for the product ... correct mounting of the product ... correct installation of the product
Target group
OEM
Setup
✓ ✓ ✓
✓ ✓ ✓
✓ ✓
✓ ✓
✓ ✓
Operator
6 "Basic operation"
7 "Commissioning" 8 "Setup"
9 "Milling Quick Start"
10 "Turning Quick Start"
11 "Milling Manual operation"
12 "Turning Manual operation"
13 "Milling MDI mode"
14 "Turning MDI mode"
... the operating elements of the product user
interface
... the user interface of the product
... basic functions of the product ... commissioning the product ... correct setup of the product ... a typical manufacturing process based on a sample
workpiece ... a typical manufacturing process based on a sample
workpiece
... the "manual" mode of operation
... using the "manual" mode of operation
... the "manual" mode of operation
... using the "manual" mode of operation
... the "MDI" mode of operation
... using the "MDI" mode of operation
... executing single blocks
... the "MDI" mode of operation
... using the "MDI" mode of operation
... executing single blocks
✓ ✓ ✓
✓
✓
✓
✓
✓ ✓
✓ ✓
✓ ✓
✓ ✓
25
1
Fundamentals | About these instructions
Section Contents
This chapter contains information about…
... the "Program Run" mode of operation
15 "Milling Program run"
16 "Turning Program run"
17 "Milling Programming"
18 "Turning Programming"
... using the "Program Run" mode of operation
... executing previously created programs
... the "Program Run" mode of operation
... using the "Program Run" mode of operation
... executing previously created programs
... the "Program Run" mode of operation
... using the "Program Run" mode of operation
... executing previously created programs
... the "Programming" mode of operation
... using the "Programming" mode of operation
... the creation and processing of programs
Target group
OEM
✓ ✓
✓ ✓
✓ ✓
✓ ✓
Setup
Operator
19 "File management"
20 "Settings"
21 "Service and maintenance"
22 "What to do if ..."
23 "Removal and disposal"
24 "Specifications"
25 "Index"
... the functions of the "File management" menu ... setting options and associated setting parameters
for the product
... general maintenance work on the product
... causes of faults or malfunctions of the product
... corrective actions for faults or malfunctions of
the product
... disassembly and disposal of the product
... environment protection specifications
... the technical data of the product
... product dimensions and mating dimensions
(drawings) This chapter enables accessing the content of these
instructions according to specific topics.
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
✓ ✓ ✓
26
Fundamentals | About these instructions

1.5.5 Notes in this documentation

Safety precautions
Precautionary statements warn of hazards in handling the product and provide information on their prevention. Precautionary statements are classified by hazard severity and divided into the following groups:
Danger indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard will result in death or severe injury.
Warning indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard could result in death or serious injury.
1
DANGER
WARNING
CAUTION
Caution indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard could result in minor or moderate injury.
NOTICE
Notice indicates danger to material or data. If you do not follow the avoidance
instructions, the hazard could result in things other than personal injury,
such as property damage.
Informational notes
Informational notes ensure reliable and efficient operation of the product. Informational notes are divided into the following groups:
The information symbol indicates a tip. A tip provides additional or supplementary information.
The gear symbol indicates that the function described depends on the
machine, e.g.
Your machine must feature a certain software or hardware option The behavior of the functions depends on the configurable machine
settings
The book symbol represents a cross reference to external documentation, e.g. the documentation of your machine tool builder or other supplier.
27
1
Fundamentals | About these instructions

1.5.6 Symbols and fonts used for marking text

In these instructions the following symbols and fonts are used for marking text:
Depiction Meaning
Bold
... ...
... ...
Identifies an action and the result of this action Example:
Tap OK The message is closed
Identifies an item of a list Example:
TTL interface EnDat interface ...
Identifies menus, displays and buttons Example:
Tap Shut down The operating system shuts down Turn the power switch off
28
2

Safety

2
Safety | Overview

2.1 Overview

This chapter provides important safety information needed for the proper operation of the unit.

2.2 General safety precautions

General accepted safety precautions, in particular the applicable precautions relating to the handling of live electrical equipment, must be followed when operating the system. Failure to observe these safety precautions may result in personal injury or damage to the product.
It is understood that safety rules within individual companies vary. If a conflict exists between the material contained in these instructions and the rules of a company using this system, the more stringent rules take precedence.

2.3 Intended use

The products of the POSITIP 8000 series are advanced digital readouts for use on manually operated machine tools. In combination with linear and angle encoders, digital readouts of the POSITIP 8000 series return the position of the tool in more than one axis and provide further functions for operating the machine tool.
The POSITIP 8000 NC1 software option can automate the production of a workpiece.
The products of this series
must only be used in commercial applications and in an industrial environment must be mounted on a suitable stand or holder to ensure the correct and
intended operation of the product are intended for indoor use in an environment in which the contamination
caused by humidity, dirt, oil and lubricants complies with the requirements of the specifications
The products support the use of peripheral devices from different manufacturers. HEIDENHAIN cannot make any statements on the intended use of these devices. The information on their intended use, which is provided in the respective documentation, must be observed.
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