HEIDENHAIN NPD 281 User Manual v.3

Page 1
ND 281 NDP 281
User's Manual
ND 281 NDP 281
Measured value display
5/97
Page 2
Display of actual value and input
(7-segment LED, 9 decades with algebraic sign)
Numeric keypad with decimal point
789
456
REF
=
<>
2
1
SET
MIN ACTL MAX DIFF
START PRINT
in.
123
0
.
CL
HEIDENHAIN
Status display with indicators
2
Page 3
Key Function
• Set datum
• Transfer input value
• Set display to value from P79 (P80!)
• Leave parameter list
• Select datum
• Page backwards in parameter list
MOD
• Start series of measurements
• Switch display for series of measure­ments
• Start measured value output “PRINT”
• Select parameter after switch-on
• Page forward in parameter list
• Delete entry
• Set display to zero (P80!)
• CL plus MOD: select parameter list
• CL plus number: select parameter
• Algebraic sign
• Reduce parameter value
• Decimal point
• Increase parameter value
Indicator Meaning
REF If decimal points are additionally blinking:
Display is waiting for reference mark traversing. If decimal points are not blinking: Reference mark has been traversed — display stores datum points in nonvolatile memory Blinking: display is waiting for ENT or
CL to be depressed in. Position values in inches 1 / 2 Selected datum point PRINT Blinking: Display is waiting for ENT to
be depressed for data output SET Blinking: Display is waiting for input
values
< / = / > Sorting and tolerance checking:
measured value smaller than lower
sorting limit / within the sorting limits /
greater than upper sorting limit
/
MAX / Series of measurements: Minimum /
MIN DIFF / ACTL maximum / greatest difference
(MAX–MIN) / current measured value
Blinking: Confirm selection or deselect
function
START Series of measurements is running
Blinking: Display is waiting for signal to
start series of measurements
3
Page 4
Items delivered with ND 281
Measured value display unit, ND 281A bench-top design Encoder input 11 µA
ND 281V
Encoder input 1 V
Power cord 3 m (9.9 ft)
Items Delivered
User's Manual ND 281/NDP 281 Adhesive plug-in feet For stacking ND 281 units
Items delivered with NDP 281
NDP 281 Measured value display unit,
Encoder input 11 µA
Power terminal User's Manual ND 281/NDP 281
PP
This manual is for the measured value display units ND 281 and NDP 281 with the following software number or higher:
Id. Nr 283 481 ..
PP
Id. Nr 322 353 ..
for panel mounting
Id. Nr 289 214 ..
PP
246 181-01
The software number is indicated on a label on the
4
rear panel.
Page 5
Contents
Working with the ND Display Units
Position Encoders and Reference Marks 6 Switch-On, Crossing Over the Reference Marks 7 Datum Setting 8 Finding Minimum and Maximum Values 9 Sorting and Tolerance Checking 12 Measured Value Output 13 Display Freeze 14 Error Messages 15
Installation and Specifications
Rear Panel; Accessories 16 Mounting 18 Power Connection 19 Operating Parameters 20
List of Operating Parameters 22
Linear Encoders 25 RS-232-C/V.24 Interface (X31) 30 Switching Inputs and Outputs EXT (X41) 35 Distance-To-Go Mode 40 Specifications 41
Dimensions 42
Contents
5
Page 6
Position Encoders and Reference Marks
The ND 281 and NDP 281 display units are primarily intended for use with photoelectrical linear encoders with sinusoidal 11-µA MT length gauges with 11 µA
These length gauges have one reference mark. The scales of other photoelectric linear encoders (see “Linear Encoders”) can contain one reference mark or several reference marks.
or 1-VPP signals: primarily for HEIDENHAIN
PP
PP
.
distance-coded
Scale in Distance-coded linear encoder reference marks
If there is an interruption of power, the relationship between the position of the length gauge and the displayed position value is lost. The reference marks on the position encoders and the REF reference mark evaluation feature enable the display unit to quickly re-establish this relationship again when the power is restored.
When a reference mark is crossed over, a signal is generated which identifies that position as a reference point. At the same time, the display unit restores the relationship between
Position Encoders and Reference Marks
length gauge position and display values which you last defined by setting the datum.
If the linear encoders have distance-coded
reference marks, you only need to traverse a maximum of 20 mm to restore the datum.
6
Reference mark
Reference marks on linear encoders
Page 7
Switch-On, Crossing Over the Reference Marks
REF Mode
0
ENT...CL
5 . 6 9 7
For automation purposes, crossing over the reference marks and the display ENT ... CL can be disabled with parameter P82.
Turn on power.
1
(Switch located on rear panel.)
• Indicator REF is blinking.
Switch on the reference mark evaluation function.
• The position value that was last assigned to the reference mark position is displayed.
• REF indicator lights up.
• Decimal point is blinking.
Cross over the reference mark.
Move the plunger until the display starts counting and the decimal point stops blink-
ing. The display now is ready for operation.
1)
is displayed.
Crossing over the reference marks automatically switches the display to REF mode: The last assignment of display values to length gauge positions is stored in nonvolatile memory.
1)
Press the CL key if you choose not to cross over the reference marks. Note that, in this case, the relationship between length gauge position and display value will be lost if the power is interrupted or if the unit is switched off.
Switch-On, Crossing Over the Reference Marks
7
Page 8
Datum Setting
The datum setting procedure assigns a display value to a known position. With the ND 200 series, you can set two separate datum points. There are several ways to set the datum:
• Enter a numerical value, or
• Transfer a value from an operating parameter
Datum Setting
(see P79, P80), or
• By external signal
Select datum 1 or 2.
Enter numerical value (here, 5).
5
Confirm the entered numerical value.
You can switch between datums 1 and 2 as desired. Datum 2 can be used, for example, for working with incremental dimensions.
When you switch back to datum 1, the display unit resumes display of the MT's actual position.
Z
?
?
?
?
?
Without datum setting: unknown assignment of measured values to
positions
Z
20˜
15˜
10˜
0
8
After datum setting: Assignment of measured values to positions
Page 9
Finding Minimum and Maximum Values From a Series of Measurements
After a series of measurements has been started, the display transfers the first measured value to the memory for minimum and maximum values. Every 0.55 ms, the display compares the current measured value with the memory contents: A new value is stored if it is greater than the stored maximum value or smaller than the stored minimum value. At the same time, the display calculates and stores the difference DIFF between the current MIN and MAX values.
Display Meaning MIN Minimum value from the series of measurements MAX Maximum value from the series of measurements DIFF Difference MAX – MIN ACTL Current measured value
MAX
ACTL
Series of measurements: The MIN, MAX and DIFF values of an uneven surface
DIFF
MIN
Starting the series of measurements and selecting the display
You can start the series of measurements either by pressing MOD and selecting the desired display — as described on the following pages — or by external signal over the switching inputs at the D-sub connection EXT (X41, see page 34). When a series of measurements is started, the internal MIN/ MAX/DIFF memory is reset.
AX
r
M
2e = r
MAX
Ð r
MIN
e = DIFF
2
IN
r
M
Example: Series of measurements for determining eccentricity
e
Finding Minimum and Maximum Values
e
9
Page 10
Starting a series of measurements
Switching between MIN, MAX, DIFF and ACTL displays
repeatedly
MOD
Select the display for a series of measurements.
The selected indicator blinks (here, MAX).
MAX
Confirm selection.
repeatedly
... until the indicator START blinks.
MOD
START
Start the series of measurements.
Finding Minimum and Maximum Values
Indicator preselection
Press MOD to start the series of measurements and select the display with the indicators.
Operating parameter P86 allows you to define which indicator is displayed first when MOD is pressed.
It is not possible to switch between the displays as described below if the switching input for external control of the series of measurements (pin 6 on D-sub connection EXT) is active.
As an alternative, you can select the display with operating
parameter P21 (see “Operating Parameters”).
repeatedly
MOD
Select the new display of a series of measurements.
The selected indicator blinks (here, MIN).
MIN
Confirm the change.
The display now shows the smallest value measured during
the current series of measurements.
10
Page 11
Starting a new series of measurements
repeatedly
MOD
START
Ending a series of measurements
repeatedly
MOD
Select the indicator START.
The indicator START blinks.
Start a new series of measurements.
Select the active indicator (MIN, ACTL, MAX, DIFF).
The indicator that lit up last blinks.
End the series of measurements.
Finding Minimum and Maximum Values
11
Page 12
Sorting and Tolerance Checking
In the sorting and tolerance checking mode, the display unit compares the displayed value with the programmed upper and lower sorting limits. The sorting and tolerance checking mode is enabled and disabled with operating parameter P17.
Entering sorting limits
Part 1
Sorting limits are entered in operating parameters P18 and P19 (see “Operating Parameters”).
Sorting signals
The indicators and switching outputs at D-sub connection EXT (X41, see page 34) sort the display value into one of three classes.
Sorting and Tolerance Checking
Display Meaning = Measured value is within sorting limits < Measured value is smaller than lower sorting limit > Measured value is greater than upper sorting limit
Operating parameters for sorting and tolerance checking
Sorting ON/OFF Lower sorting limit Upper sorting limit
12
Part 2
Part 3
Example: Upper sorting limit = 26.02 mm
Lower sorting limit = 26.00 mm
Accept
gut
Rework
Nacharbeit
Reject
Ausschu§˜
Page 13
Measured Value Output
For technical information on the RS-232-C/V.24 data interface (X31), information on the data format, etc., see the chapter “RS-232-C/V.24 Interface (X31)”.
Measured values can be output over the RS-232-C/V.24 interface (X31), for example to a printer or PC.
There are several ways to start measured value output:
➤➤
Press MOD repeatedly until the indicator PRINT blinks,
➤➤
then start measured value output with ENT;
or
➤➤
Input the command STX (Ctrl B) over the RXD input of the
➤➤
RS-232-C/V.24 interface (X31);
or
➤➤
Input a signal for measured data output (Pulse or Contact)
➤➤
at the D-sub connection EXT (X41).
PC
789
456
START PRINT
MOD
in.
123
0.–CL
REF21 SET
=
<>
MIN ACTL MAX DIFF
HEIDENHAIN
The RS-232-C/V.24 interface (X31) enables you to connect a printer or a PC to your display unit
Measured Value Output
13
Page 14
Display Freeze
With the latch command, the display can be stopped for any period of time. The internal counter remains active. Parameter P23 selects the “display freeze” mode and offers three settings:
Concurrent display, no display freeze — the display value
Display Freeze
is the current measured value.
Frozen display — display value is frozen and is updated with each signal for measured value output.
Frozen/concurrent display — display remains frozen as long as the latch signal is present; after the signal, the display resumes continuous display of the current measured values.
14
Position
Latch signal
Frozen display
Frozen/ concurrent display
0
РРРРРРРРРРРРРРРРРРРРРРРРРРРРРРРРР
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
5
0.000
0.004
0.005
0.000
0.000
0.006
0.000
0.007
0.008
10
0.000
0.000
0.009
0.000
0.010
0.011
0.000
0.000
0.012
0.014
0.013
0.014
15
0.014
0.014
0.014
0.014
0.014
0.014
0.014
0.014
0.014
20
0.014
0.014
0.014
0.014
0.014
0.014
0.014
0.014
0.014
0.023
0.024
25
0.014
0.014
0.025
0.014
0.026
0.027
0.014
0.014
0.028
30
0.030
0.029
0.030
0.030
0.030
Ð
0.030
0.030
0.030
0.030
Page 15
Error Messages
Display Problem
Last measured value has not been output The external device is not connected, no
DSR signal (only displayed once!) Data interface: Parity error or wrong transfer
1)
format Incorrect input value Overflow due to external setting (value for
P79 too high) Overflow trigger limit 1 Overflow trigger limit 2 Overflow lower sorting limit Overflow upper sorting limit The encoder signal is too weak. The scale
may be contaminated.
1)
The input frequency for this encoder input is too high. This can occur when the scale is moved too fast.
Internal counter overflow
1)
1)
Error during traverse of the reference
1)
marks
1)
These errors are important for the attached device. The error signal (pin 19) at D-sub connection EXT is active.
Display Problem
1)
If these errors persist, contact your service agency.
1)
Offset compensation values for encoder
Error Messages
signals have been erased: contact your service agency.
Check the operating parameters. If this error persists, contact your service agency.
Other error displays
If all decimal points light up, the measured value is too great or too small:
➤➤
Set a new datum
➤➤
or
➤➤
Traverse back.
➤➤
If all sorting signals light up, the upper sorting limit is smaller than the lower limit:
➤➤
Change operating parameters P18 and/or P19.
➤➤
To clear error messages:
When you have removed the cause of the error:
➤➤
Clear the error message with the CL key.
➤➤
Delete error messages ERROR 80, 83, 84, 86.
15
Switch device off!
Page 16
Rear Panel
Ports X1, X31 and X41 comply with the recommendations in EN 50 178 for separation from line power.
Encoder input X1
HEIDENHAIN flange socket 12-pin Input signals 1 V Maximum encoder cable length 60 m (197 ft)
Rear Panel, Accessories
Maximum input frequency 200 kHz
RS-232-C/V.24 data interface (X31)
25-pin D-sub connection (female)
Switching inputs and outputs EXT (X41)
25-pin D-sub connection (male)
Accessories
Connecting elements
(female) 25-pin for D-sub connection X41
16
Connector
Connector (male) 25-pin for D-sub connection X31
Data interface cable 3 m (9.9 ft), 25-pin for D-sub con- complete nection X31, Id. Nr. 274 545-01
PP
Id. Nr. 249 154 ZY
Id. Nr. 245 739 ZY
ND 281V, Id. Nr. 322 353
100 ... 240 V
50 ... 60 Hz
Ground connection
Power switch
Data interface
X31 (V.24 /RS-232-C)
Input X1 for HEIDENHAIN linear encoder
D-sub connection
X41 (EXT)
X1
Page 17
Rear Panel
Connections X1, X31 and X41 comply with recommendations in EN 50 178 for separation from line power.
Encoder input X1
HEIDENHAIN flange socket, 9-pin Input signals 11 µA
PP
Maximum encoder cable length 30 m (98.5 ft) Maximum input frequency 100 kHz
RS-232-C/V.24 data interface (X31)
25-pin D-sub connection (female)
Switching inputs and outputs EXT (X41)
25-pin D-sub connection (male)
Accessories
ND 281A, Id. Nr. 283 481 ..
Data interface
X31 (V.24 /RS-232-C)
100 ... 240 V
50 ... 60 Hz
Power switch
Ground connection
NDP 281, Id. Nr. 289 214 ..
Data interface
D-sub connection
X41 (EXT)
X1
Input X1 for HEIDENHAIN linear encoder 11 µA
Input X1 for HEIDENHAIN linear encoder 11 µA
PP
D-sub connection
PP
Rear Panel, Accessories
Connecting elements
Connector
(female) 25-pin for D-sub connection X41
Id. Nr. 249 154 ZY
Connector (male) 25-pin for D-sub connection X31
Id. Nr. 245 739 ZY
Data interface cable 3 m (9.9 ft), 25-pin for D-sub con- complete nection X31, Id. Nr. 274 545 01
X31 X41
100 ... 240 V
Power connection Ground connection
X1
17
Page 18
15°
Mounting
Mounting
M4 screws are required for securing the ND 281 display unit from below (see illustration at right).
The NDP 281 display unit is designed for panel mounting (see “Dimensions” for the mounting dimensions).
ND 281 display units are stackable. Adhesive plug-in feet (supplied with your unit) prevent the stacked units from being moved out of place.
172 ± 0.2
6.77 ± .008"
Hole positions for mounting the ND display unit
140 ± 0.2
5.51 ± .008"
18
Alternatives of stacking the display units
Page 19
Power Connection
Electric shock danger
Unplug the power cord before opening the housing. Connect the grounding conductor. Do not interrupt the grounding conductor.
Potential component damage
Do not engage or disengage any connections unless the power is off. Only use original type fuses.
To increase the noise immunity, it is recommended that you attach the ground terminal to, for example, the central ground point of the machine. (Minimum cross section 6 mm
Line voltage range: 100 Vac to 240 Vac A voltage selector is therefore not necessary.
Minimum cross section of the power cord: 0.75 mm
ND 281
The rear panel of this unit contains a connecting jack for a power cord with Euro connector (power cord supplied with the delivery).
2.
)
2
X51
X 51
N
L1
Power Connection
NDP 281
The rear panel of this unit features a terminal (X51) for power connection (see illustration to the right). Be careful to wire the connecting cable with the correct polarity.
NDP 281: Terminal for connecting the power cord
19
Page 20
Operating Parameters
Operating parameters allow you to modify the operating characteristics of your ND display unit and define the evaluation of the encoder signals.
Operating parameters are designated by:
• the letter P,
• a two-digit parameter number, and
• an abbreviation.
Example:
Operating Parameters
The factory settings of the operating parameters are indicated in the parameter list (starting on page 22) in boldface type.
Parameters consist of “user parameters” and “protected operating parameters,” which can only be accessed by entering a code number.
User parameters
User parameters are operating parameters that can be changed without entering the code number:
P00 to P30, P50, P51, P79, P86
The functions of the individual user parameters are detailed in the list of operating parameters (starting on page 22).
To access a user parameter ... ... after switching on the display:
While ENT ... CL is displayed:
Display first user parameter.
MOD
... during operation:
Together:
Display first user parameter.
MOD
To go directly to a user parameter:
Together:
Press and hold CL while entering the first digit of the parameter number (here, 1).
Enter the second digit of the parameter number (here, 9). The display shows the selected user parameter.
20
Page 21
Code number for changing protected operating parameters
If you wish to change protected operating parameters, you must first enter the code number 95 148:
➤➤
Select the user parameter .
➤➤ ➤➤
Enter the code number 95 148.
➤➤ ➤➤
Confirm entry with ENT.
➤➤
Parameter P30 appears on the display. By paging through the list of operating parameters you can display — and, if necessary, change — each protected operating parameter and, of course, each user parameter.
Once you have entered the code number, the protected operating parameters remain accessible until the display unit is switched off.
Functions for changing the operating parameters
Function Key
Page forward in the list of operating parameters
Page backward in the list of operating parameters
Reduce parameter value
Increase parameter value
Correct entry and display parameter designations
Confirm change or numerical entry, leave list of operating parameters
A changed parameter is stored as soon as you
• leave the list of operating parameters
or
• page forward or backward after the change.
MOD
Operating Parameters
21
Page 22
List of Operating Parameters
Parameter Settings / Function
Enter code number 95 148 protected operating parameters
Unit of measurement
Display in millimeters Display in inches
Sorting and tolerance checking
Sorting into classes ON Sorting into classes OFF
Lower limit for sorting
List of Operating Parameters
Upper limit for sorting Display for series of measurements
MIN MAX ACTL DIFF
Display stop for measured value output Concurrent display, no display freeze;
the display value is the current actual value
Frozen display; hold display until next measured value output
Frozen/concurrent display; freeze display as long as Pulse/Contact for measured value output is present
to change
Parameter Settings / Function
Counting direction
Positive counting direction with positive direction of traverse
Negative counting direction with positive direction of traverse
Subdivision of the encoder signals
400 / 320 / 256 / 200 / 160 / 128 / 100 80 / 64 / 50 / 40 / 20 / 10 / 8 / 5 / 4 / 2 / 1
0.8 / 0.5 / 0.4 / 0.2 / 0.1
Counting mode
0 - 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 0 - 2 - 4 - 6 - 8 0 - 5
Decimal places
1 / 2 / 3 / 4 / 5 / 6 (up to 8 with display in inches)
22
Page 23
Parameter Settings / Function
Linear error compensation
– 99 999,9 < P41 < + 99 999,9 [µm/m]
Factory setting: 0
Example: Determine input value for P41
Displayed length ...............................L
= 620.000 mm
d
Actual length (as determined, for example, with the VM 101 comparator system
from HEIDENHAIN) ........................... L
= 619.877 mm
a
Difference ......................................... L = L
Compensation factor k (= P41): k = L / L
= – 123 µm / 0.62 m ....... k = – 198,4 [µm/m]
d
Reference marks
One reference mark Distance-coded with 500 SP
(SP: signal period) Distance-coded with 1000 SP
(e.g. for HEIDENHAIN LS ...C) Distance-coded with 2000 SP Distance-coded with 5000 SP
Reference mark evaluation
Evaluate reference marks Do not evaluate
reference marks
– Ld = – 124 µm
a
Parameter Settings / Function
Encoder monitoring
Monitoring not active
Contamination
Frequency
Contamination and frequency
Baud rate
110 / 150 / 300 / 600
1200 / 2400 / 4800 / 9600 baud
Additional blank lines for
data output
0
P51 99
Factory setting: 1
Trigger limit 1
Trigger limit 2
Value for datum point
Enter numerical value for
datum setting over switching input
or with ENT key
List of Operating Parameters
23
Page 24
Parameter Settings / Function
Set display
No set/zero reset with CL/ENT Zero reset with CL,
setting with ENT disabled Zero reset with CL and
set with ENT to value selected in P79
Message after switch-on
message
No message
External REF
List of Operating Parameters
REF over D-sub connection EXT No REF over
D-sub connection EXT
First indicator after pressing MOD
START PRINT
MIN ACTL MAX DIFF
24
Page 25
Linear Encoders
Display step, signal period and subdivision for linear encoders
The ND 281 and NDP 181 display units are intended for use with photoelectrical encoders with sinusoidal signals — 11 µA
ND 281A, 11 µA ND 281V, 1 V NDP 281, 11 µA
Display step with linear encoders
The display step depends on the signal period of the encoder and the subdivision of the encoder signals.
You can select a specific display step by adapting the following operating parameters:
• Subdivision (P32)
• Counting mode (P33)
• Decimal places (P38)
Example
Linear encoder with a signal period of 10 µm
Desired display step ................ 0.000 5 mm
Subdivision (P32) ..................... 20
Counting mode (P33) ............... 5
Decimal places (P38) ............... 4
: Id. Nr. 283 481 ..
PP
: Id. Nr. 322 353 ..
PP
: Id. Nr. 289 214 ..
PP
or 1 VPP.
PP
Signal period [µm] Display step 2 4 10 20 40 100 200 12 800 [mm] [inches] P32: Subdivision
0.000 005 0.000 000 2 400 –––––– –
0.000 01 0.000 000 5 200 –––––– –
0.000 02 0.000 001 100 –––––– –
0.000 05 0.000 002 40 80 –– – – – –
0.000 1 0.000 005 20 40 100 200 ––– –
0.000 2 0.000 01 10 20 50 100 ––– –
0.000 5 0.000 02 4 8 20 40 80 –– –
0.001 0.000 05 2 4 10 20 40 100 ––
0.002 0.000 1 1 2 5 10 20 50 100
0.005 0.000 2 0.4 0.8 2 4 8 20 40
0.01 0.000 5 0.2 0.4 1 2 4 10 20
0.02 0.001 ––0.5 1 2 5 10
0.05 0.002 ––0.2 0.4 0.8 2 4 256
0.1 0.005 ––0.1 0.2 0.4 1 2 128
0.2 0.01 ––––––– 64
Linear Encoders
The tables on this page and on the next will help you to select the appropriate parameter settings.
25
Page 26
Parameter settings for HEIDENHAIN linear encoders with 11 µA
Model
CT
Linear Encoders
MT xx01 LIP 401A/401R
LF 103/103C LF 401/401C LIF 101/101C LIP 501/501C LIP 101
MT xx 10 single 0,0005
LS 303/303C LS 603/603C
26
Reference marks
Signal period
[µm]
P 43
2
single 0,0005
-/single
Millimeters Inches
Display step [mm]
0,0002 0,0001 0,00005
Recommended only for LIP 401
0,00002 0,00001 0,000005
4
single/5000 0,001
0,0005 0,0002 0,0001
single
0,00005
Recommended only for LIP 101
0,00002 0,00001
0,0002 0,0001
20 single/1000 0,01
0,005
signals
PP
Subdi-
vision
Count
P 32 P 33 P 38
4 10 20 40
100 200 400
4 8 20 40 80
200 40021
20 50 100
2 4
5 2 1 5
2 1 5
1 5 2 1 5
5 2 1
1 5
Decimal
4 4 4 5
5 5 6
3 4 4 4 5
5 5
4 4 4
2 3
Display step [inch]
places
0,00002 0,00001 0,000005 0,000002
0,000001 0,0000005 0,0000002
0,00005 0,00002 0,00001 0,000005 0,000002
0,000001 0,0000005
0,00002 0,00001 0,000005
0,0005 0,0002
Subdi-
vision
Count
P 32 P 33 P 38
4 10 20 40
100 200 400
4 8 20 40 80
200 40015
20 50 100
2 4
2 1 5 2
1 5 2
5 2 1 5 2
2 1 5
5 2
Decimal
5 5 6 6
6 7 7
5 5 5 6 6
6 7
5 5 6
4 4
places
Page 27
Parameter settings for HEIDNHAIN linear encoders with 11 µAPP signals (continued)
Signal period
Reference marks
[µm]
P 43
single/1000
-
Millimeters Inches
Display step [mm]
0,001 0,0005
0,005 0,002 0,001 0,0005
Subdi-
vision
Count
P 32 P 33 P 38
20 40
8 20 40 80
1 5
5 2 1 5
3 4
3 3 3 4
Decimal
Display step [inch]
places
0,00005 0,00002
0,0002 0,0001 0,00005 0,00002
Model
LS 106/106C LS 406/406C LS 706/706C ST 1201
LB 302/302C LIDA 10x/10xC
20
40 single/2000
Recommended only for LB 302
0,0002 0,0001
LB 301/301C 100 single/1000 0,005
0,002 0,001
LIM 102 12800 single 0,1
0,05
Example
Your encoder: MT 101 Desired display step: 0.0005 mm (0,5 µm)
Parameter settings: P01 = mm, P43 = single, P32 = 20, P33 = 5, P38 = 4
200 40021
20 50 100
128 25615
4 4
5 2 1
3 3 3
1 2
0,000001 0,0000005
0,0002 0,0001 0,00005
0,005 0,002
Subdi-
vision
Count
P 32 P 33 P 38
20 40
8 20 40 80
200 40015
20 50 100
128 25652
5 2
2 1 5 2
2 1 5
Decimal
5 5
4 4 5 5
5 6
4 4 5
3 3
places
Linear Encoders
27
Page 28
Parameter settings for HEIDENHAIN linear encoders with 1 VPP signals
Model
LIP 382 0,128 - 0,000002
Linear Encoders
MT xx81 LIP 481A/481R
LF 183/183C LF 481/481C LIF 181/181C LIP 581/581C VM 182
LS 186/186C LS 486/486C ST 1281
2single
4
20
Reference marks
Signal period
[µm]
P 43
-/single
single/5000 0,001
-
single/1000 0,001
-
Millimeters Inches
Display step [mm[
Subdi-
vision
Count
P 32 P 33 P 38
0,0000016412821 0,0005
0,0002 0,0001 0,00005
4 10 20 40
5 2 1 5
Recommended only for LIP 401
0,00002 0,00001 0,000005
0,0005 0,0002 0,0001 0,00005
100 200 400
4 8 20 40 80
2 1 5
1 5 2 1 5
Recommended only for VM 182
0,00002 0,00001
0,0005
200 40021
20 40
1 5
6 6
4 4 4 5
5 5 6
3 4 4 4 5
5 5
3 4
Display step [inch]
Decimal
places
0,0000001 0,000000056412815
0,00002 0,00001 0,000005 0,000002
0,000001 0,0000005 0,0000002
0,00005 0,00002 0,00001 0,000005 0,000002
0,000001 0,0000005
0,00005 0,00002
Subdi-
vision
Count
P 32 P 33 P 38
4 10 20 40
100 200 400
4 8 20 40 80
200 40015
20 40
2 1 5 2
1 5 2
5 2 1 5 2
5 2
Decimal
7 8
5 5 6 6
6 7 7
5 5 5 6 6
6 7
5 5
places
28
Page 29
Parameter settings for HEIDENHAIN linear encoders with 1 VPP signals (continued)
Signal period
[µm]
Reference marks
P 43
Millimeters Inches
Display step [mm]
0,005 0,002 0,001 0,0005
Subdi-
vision
Count
P 32 P 33 P 38
8 20 40 80
5 2 1 5
3 3 3 4
Decimal
Display step [inch]
places
0,0002 0,0001 0,00005 0,00002
Model
LB 382/382C LIDA 18x/18xC
40 single/2000
Recommended only for LB 382
0,0002 0,0001
LB 381/381C 100 single/1000 0,005
0,002 0,001
Example
Your encoder: LS 186 C Desired display step: 0.001 mm (1 µm)
Parameter settings: P01 = mm, P43 = 1 000, P32 = 20, P33 = 1, P38 = 3
200 40021
20 50 100
4 4
5 2 1
3 3 3
0,00001 0,000005
0,0002 0,0001 0,00005
Subdi-
vision
Count
P 32 P 33 P 38
8 20 40 80
200 40015
20 50 100
2 1 5 2
2 1 5
Decimal
4 4 5 5
5 6
4 4 5
places
Linear Encoders
29
Page 30
RS-232-C/V.24 Interface (X31)
The RS-232-C/V.24 interface (X31) of your display unit enables you to output measured data in ASCII format, for example to a printer or PC.
Connecting cable
You can use a connecting cable with full wiring (figure at upper right) or simplified wiring (below right). A cable with full wiring is available from HEIDENHAIN (Id. Nr. 274 545 ...). On this type of cable, pin 6 and pin 8 are additionally connected over a jumper.
Maximum cable length: 20 m (66 ft)
RS-232-C/V.24 Interface (X31)
Full wiring
ND
CHASSIS
SIGNAL
ND
CHASSIS
TXD RXD RTS CTS DSR GND DTR
TXD RXD RTS CTS DSR GNDSIGNAL DTR
2 3 4 5 6 7
20
1GND 2 3 4 5 6 7
20
11GND 2 3 4 5 6 7
20
1 GND 2 3 4 5 6 7
20
SIGNAL
CHASSIS
TXD RXD RTS CTS DSR GND DTR
TXD RXD RTS CTS DSR GNDSIGNAL DTR
GND
CHASSIS
30
Simplified wiring
Page 31
Pin layout RS-232-C/V.24 (X31)
Data format and control characters
Pin Signal Assignment
1 CHASSIS GND Chassis ground 2 TXD Transmitted data 3 RXD Received data 4 RTS Request to send 5 CTS Clear to send 6 DSR Data set ready 7 SIGN. GND Signal ground 8 to 19
Not assigned
20 DTR Data terminal ready 21 to 25 –
Not assigned
Levels for TXD and RXD
Logic level Voltage level
Active – 3 V to – 15 V Not active + 3 V to +15 V
Levels for RTS, CTS, DSR and DTR
Logic level Voltage level
Active + 3 V to + 15 V Not active – 3 V to – 15 V
Data format 1 start bit
7 data bits Even parity bit 2 stop bits
Control characters Call measured value: STX (Ctrl B)
Interrupt DC3 (Ctrl S) Continue DC1 (Ctrl Q)
Interrogate error message: ENQ (Ctrl E)
Example: Data sequence during measured value output
Measured value = – 5.23 mm The measured value is within the sorting limits ( = ) and is the current value ( A ) of a series of measurements.
Measured value output
– 5 . 2 3 = A < C R > < L F >
12 3456 7 8
1
Algebraic sign
2
Numerical value with decimal point (10 characters on the whole, leading zeros are output as blank spaces.)
3
Blank space
4
Unit: Blank space = mm; " = inch; ? = fault
5
Sorting status (<, >, =; ? if P18 > P19) or blank space
6
Series of measurements (S = MIN; A = ACTL; G = MAX; D = DIFF) or blank space
7
CR (carriage return)
8
LF (line feed)
RS-232-C/V.24 Interface (X31)
31
Page 32
Operating parameters for measured value output
Parameter Function
Baud rate Number of additional blank lines for
measured value output
Display freeze during measured value output
In operating parameter P23, you can specify how the measured value output signal will affect the display unit.
Display freeze during measured value outputP23
Concurrent display, no display freeze:
RS-232-C/V.24 Interface (X31)
The display value is the current measured value Frozen display: Display is stopped
(frozen) and updated by every measured value output signal
Frozen/concurrent display: Display is frozen as long as a measured value output signal is present
To output measured values with the PRINT function:
➤➤
Press MOD repeatedly,
➤➤
until the indicator PRINT blinks.
➤➤
Start measured value output with ENT.
➤➤
Duration of measured value transfer
187 + (11 number of blank lines)
t
= [s]
D
Indicator preselection
Operating parameter P86 allows you to define which indicator is displayed first when MOD is pressed.
baud rate
32
Page 33
Measured value output after signal through the “Contact” or “Pulse” inputs
To start measured value output through the EXT interface (X41) you can either:
➤➤
Close the “Contact” input (pin 23 on X41) against 0 V,
➤➤
for example with a simple switch (make contact);
or
➤➤
Close the “Pulse” input (pin 22 on X41) against 0 V,
➤➤
for example by triggering the input with a TTL logic device (such as SN74LSxx).
EXT(X41)
Pin 23
Pin 1(0V)
EXT(X41)
Pin 22
Characteristic times for measured value output
Process Time
Minimum duration of “Contact” signal te 7 ms Minimum duration of “Pulse” signal te ≥ 1.5 µs Storage delay after “Contact” t1 5 ms Storage delay after “Pulse” t1 1 µs Measured value output after t2 ≤ 57 ms Regeneration time t3 ≥ 0
The time for measured value output (t
2
longest during a DIFF series of measurements.
Duration of measured value transfer
187 + (11 number of blank lines)
= [s]
t
D
baud rate
) is the
Pin 1(0V)
Triggering the “Contact” and “Pulse” inputs at D-sub connection EXT (X41)
t
e
t
1
t
2
t
D
Signal transit times for measured value output after “Pulse” or “Contact”
t
e
t
3
RS-232-C/V.24 Interface (X31)
33
Page 34
t
1
t
2
Ctrl B
t
D
t
3
Ctrl B
Measured value output after signal “STX” (Ctrl B)
If the display unit receives the control character STX (Ctrl B) over the RS-232-C/V.24 interface (X31), it outputs the current measured value over the interface.
➤➤
Transfer the control character Ctrl B over the RXD line of
➤➤
the RS-232-C/V.24 interface (X31).
Characteristic times for measured value output
Process Time
Storage delay t1 1ms Measured value output after t2 22 ms Regeneration time t3 0
RS-232-C/V.24 Interface (X31)
These times are prolonged if functions are active (for example, series of measurements with DIFF value display).
Duration of measured value transfer
187 + (11 number of blank lines)
tD = [s]
baud rate
10 L%=17 20 CLS 30 PRINT "V.24/RS-232-C" 40 OPEN "COM1:9600,E,7" AS#1 50 PRINT #1, CHR$ (2); 60 IF INKEY$<>""THEN 130 70 C%=LOC(1) 80 IF C%<L%THEN 60 90 X$=INPUT$(L%,#1) 100 LOCATE 9,1 110 PRINT X$; 120 GOTO 50 130 END
BASIC program for measured value output with “Ctrl B”
34
Signal transit times for measured value output after “Ctrl B”
Page 35
Switching Inputs and Outputs EXT (X41)
Inputs at D-sub connection EXT (X41)
Danger to internal components!
Voltage sources for external circuitry must conform to the recommendations in EN 50 178 for low-voltage electrical separation. Connect inductive loads only with a quenching diode parallel to the inductance.
Only use shielded cable!
Connect the shield to the connector housing.
Outputs at D-sub connection EXT (X41)
Pin Function
14 Display value is zero 15 Measured value trigger limit A1 (P62) 16 Measured value trigger limit A2 (P63) 17 Measured value < lower sorting limit (P18) 18 Measured value > upper sorting limit (P19) 19 Error (see “Error Messages”)
Pin Function
1, 10 0 V 2 Reset display to zero, clear error message 3 Set display to the value selected in P79 4 Ignore reference mark signals 5 Start series of measurements 6 Externally select display value for series of
measurements 7 Display MIN value of series of measurements 8 Display MAX value of series of measurements 9 Display difference MAX – MIN 22 Pulse: Output measured value 23 Contact: Output measured value 25 Enable or disable REF mode
(current REF status is changed) 12, 13, 24 11, 20, 21
Special case: Display current measured value ACTL
If you wish to display the current measured value ACTL of a series of measurements, note for inputs 7, 8 and 9: Either none or more than one of these inputs must be active.
Do not assign
Vacant
Switching Inputs and Outputs EXT (X41)
35
Page 36
Inputs
Outputs
Input signals
Internal pull-up resistor 1 k, active with low level Trigger by making contact against 0 V or
by low level signal over TTL logic device Delay for set/zero reset: td 2ms Minimum pulse duration for all signals: t
The duration of t
is prolonged if functions are
min
22 ms
min
active (for example, series of measurements with DIFF value display).
Signal level of inputs
Status Level
High + 3.9 V U + 15 V Low – 0.5 V U + 0.9 V; I 6 mA
Switching Inputs and Outputs EXT (X41)
E
0V
E
0V
t
t
min
36
22 ms
min
Output signals
Open collector outputs, active with low level Delay until signal output: td 22 ms
Signal duration of zero signal, trigger limit A1, A2: t0 180 ms
The duration of td is prolonged if functions are active (for example, series of measurements with DIFF value display).
Signal level of outputs
Status Level
High U + 32 V; I 10 µA Low U + 0.4 V; I 100 mA
I 100 mA
+ UB 32 V
C
B
U
CE
E
Pin 1.10
0 V
Page 37
Setting and zero resetting the display
With an external signal, you can set the display to the value selected in parameter P79 (pin 3) or reset each axis to zero (pin 2).
Enabling and disabling REF mode
Operating parameter P85 allows you to activate the input (pin 25) which will be used for setting the display externally to REF mode when the unit is switched on or when the power is restored after an interruption. The next signal deactivates REF mode again (switchover function).
Ignoring reference mark signals
If this input (pin 4) is active, the display will ignore all reference mark signals. A typical application of this function is for measuring lengths with a rotary encoder and spindle; in this case, a cam switch releases the reference mark signal at a preset position.
Externally selecting MIN/MAX Starting a series of measurements Switching the display between MIN/MAX/DIFF/ACTL
You can activate the operating mode for finding minimum and maximum values from a series of measurements with an ex­ternal signal (pin 6, low-level signal must be present con­tinuously). The setting selected with MOD or operating pa­rameter P21 is disabled. You can switch to MIN/MAX/DIFF/ ACTL display (pins 7, 8, 9, low-level signal must be present continuously) and START (pin 5, Pulse) a new series of meas­urements only by external signal over the switching inputs.
Switching Inputs EXT (X41)
37
Page 38
Switching signals
As soon as the trigger points defined in parameters are reached, the corresponding outputs (pins 15,16) are activated. You can set up to two trigger points. The switching point “zero” has a separate output (see “Zero crossover”).
Signals for sorting and tolerance checking
Output
Path
Switching point
If the sorting limits defined in parameters are exceeded, the corresponding outputs (pins 17, 18) are activated.
Signals Operating parameters Pin
Switching signals P62, switching limit 1 15 P63, switching limit 2
Switching Inputs EXT (X41)
16
Sorting signals P18, lower sorting limit 17
P19, upper sorting limit 18
Zero crossover
The display value “zero” activates the corresponding output (pin 14). Minimum signal duration is 180 ms.
38
Measured value < Lower sorting limit
Measured value > Upper sorting limit
Path
Lower limit Upper limit
Path
Weg
5
t
Pin 15
(A1)
t
d
t
v
t
t
d
v
t
Time curve of a signal at pin 15 for trigger limit (A1) = 5 mm , td≤ 22 ms
Page 39
Switching signal for errors
The display unit permanently monitors functions such as measuring signal, input frequency, and data output, and displays an error message if it detects an error.
If errors occur that seriously influence measurement or data output, the display unit activates a switching output. This feature allows monitoring of automated processes.
ERROR xx
Switching Outputs EXT (X41)
39
Page 40
Operating Mode for Displaying Distance-To-Go
Function of switching outputs A1 and A2
Normally, the display shows the actual position of the en­coder. However, it is often more helpful to display the remain­ing distance to an entered nominal position — especially when you are using the display unit for machine tools and automa­tion purposes. You can then position simply by traversing to display value zero.
You can access the distance-to-go display by entering the
code number 246 582.
Display Meaning
Distance-to-go display not active Distance-to-go display active
“Traversing to zero” with distance-to-go display
➤➤
Select datum point 2.
➤➤ ➤➤
Enter the nominal position.
➤➤ ➤ Move the axis until the display value is zero.
Operating Mode for Displaying Distance-To-Go
In the operating mode for displaying distance-to-go, switching outputs A1 (pin 15) and A2 (pin 16) have a different function: they are symmetrical to the display value zero. For example, if a switching point of 10 mm is entered in P62, output A1 switches at both +10 mm and –10 mm. The figure below shows output signal A1 when approaching zero from the negative direction.
–10
Ð10
0
+10
Path
Pin 15
(A1)
t
d1
t
v1
t
d2
t
v2
t
Time curve of a signal for switching limit (A1) = 10 mm , t t
180 ms
d2
22 ms,
d1
40
Page 41
Specifications
Housing ND 281
Bench-top design, cast-metal housing 239 84.6 224 mm (W H D)
NDP 281
For panel mounting using supplied mounting frame, cast-metal housing 281 110 196 mm (W H D)
Operating temperature 0° to 45° C (32° to 113° F) Storage temperature –30° C to 70° C (–22° to 158° F) Weight Approx. 1.5 kg Relative humidity < 75 % annual average
< 90 % in rare cases
Power supply Primary-clocked power supply
100 V to 240 V (–15% to +10%) 48 Hz to 62 Hz
Line fuse F 1 A inside the housing Power consumption Typ. 8 W Electromagnetic
compatibility Class B according to EN 55022
Noise immunity As per IEC 801-4, intensity 4 Protection IP40 according to IEC 529 Encoder inputs For encoders with sinusoidal
output signals (11 µA Reference mark evaluation for distance-coded and single reference marks
Input frequency ND 281 A/NDP 281 11 µA
100 kHz max. for 30 m cable length ND 281V 1 V 300 kHz max. for 60 m cable length
Display step Adjustable
(see “Linear Encoders”)
Datum points Two Functions Series of measurements
Sorting and tolerance checking
Switching and sorting signals
Set display and reset display to zero with external signal
Measured value output
RS-232-C/V.24 Baud rates: Interface 110, 150, 300, 600, 1200, 2400,
4800, 9600 baud
/1 VPP);
PP
PP
PP
:
Specifications
:
41
Page 42
ND 281: Dimensions in mm/inches
°
15
X
84.6
3.33"
Specifications
6
.24"
33.5
1.37"
325
12.8"
42
HEIDENHAIN
M4 x 6 M4 x .24"
X
172 ± 0.2
6.77" ± .008"
239
9.41"
35
140 ± 0.2
1.43"
5.51" ± .008"
224
8.82"
X31
X1
ND 281A Id. Nr. 283 481 ..
X
X31
X1
ND 281V Id. Nr. 322 353 ..
X41
X41
Page 43
NDP 281: Dimensions in mm/inches
6
.24"
110
4.33"
98±0.2
3.858"±.008"
6
.24"
281
11.06"
269±0.2
10.59"±.008"
X
297
11.7" 196
7.72"
HEIDENHAIN
¯5.5
X
X1
86
3.39"
.22"
IA
D
X51
X31 X41
257
10.12"
Id.-Nr. 289 214 ..
Specifications
2
.08"
1
.04"
F
259+0.5 x 88+0.5
10.2"+.02" x 3.46"+.02"
Opening for panel mounting F
43
Page 44
DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
{ +49/8669/31-0
| +49/8669/5061
e-mail: info@heidenhain.de
{ Service { TNC-Service |+49/8669/98
e-mail: service@heidenhain.de
http://www.heidenhain.de
HEIDENHAIN (G.B.) LimitedHEIDENHAIN (G.B.) Limited
HEIDENHAIN (G.B.) Limited
HEIDENHAIN (G.B.) LimitedHEIDENHAIN (G.B.) Limited 200 London Road, Burgess Hill West Sussex RH15 9RD, Great Britain
{ (01444) 24 77 11 | (0 1444) 87 00 24
+49/8669/ +49/8669/
99
31-12 72 31-14 46
44
284 251 26 · SW 246 181 01 · 3 · 5/97 · H · Printed in Germany · Subject to change without notice
Loading...