HEIDENHAIN ND 730 User Manual v.1

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User’s Manual
Position Display Units for Lathes
6/ 99
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Position display
(ND 730 only two axes)
• Select coordinate axis (ND 730 only X and Z)
• Select axis-based operating parameters
Status display:
SET = Set datum REF = Blinking:
Traverse reference marks Lighting: Reference marks have been traversed
Inch= Inch display SCL = Scaling factor
R = Radius/diameter
display
T = Tool selected
HEIDENHAIN
••
Tool compensation
••
• Scroll backwards in special functions list
• Scroll backwards in parameter list
Numerical input
• Change sign
• Call last dialog
• In parameter list: Change parameter
• Confirm entry
• Scroll forwards in parameter list
Select radius/diameter display in X axis
• Select special functions
• Scroll forwards in special functions list
• Abort entry
• Reset operating mode
• Reset selected axis to zero
(if activated via P 80)
• Select parameter:
CL plus two-digit number
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This manual is for ND display units with the following software numbers or higher:
Part I Operating Instructions
ND 730 for two axes AA00 ND 770 for three axes AA00
About this manual!
This manual is divided into two parts:
Part I: Operating Instructions:
• Fundamentals of positioning
• ND functions
Part II: Installation and Specifications:
• Mounting the display unit on the machine
• Description of operating parameters
Fundamentals 4 Switch-On, Reference-Mark Traverse 10 Selecting Radius or Diameter Display 11 Separate Value/Sum Display
(only ND 770) 12 Datum Setting 13
Setting the absolute workpiece datum 13 Entering tool data (relative datums) 14
Holding Positions 15 Moving the Axes with Distance-To-Go 17 Taper Calculator 19 Error Messages 23
Part II Installation and Specifications 25
Part I Operating Instructions
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Fundamentals
You can skip this chapter if you are already familiar with coordinate systems, incremental and absolute dimensions, nominal positions, actual positions and distance-to-go!
Coordinate system
Fundamentals
To describe the geometry of a workpiece, a rectangular or coordinate system is used. The Cartesian coordinate system consists of three mutually perpendicular axes X, Y and Z. The point of intersection of these axes is called the datum or origin of the coordinate system.
Think of the axes as scales with divisions (usually in millimeters) that allow us to fix points in space referenced to the datum.
To determine positions on a workpiece, the coordinate system is “laid” onto the workpiece.
With lathe work (i.e. rotationally symmetrical workpieces), the Z axis moves along the axis of rotation, and the X axis moves in the direction of the radius or diameter. The Y axis can be disregarded since it would always have the same values as the X axis.
Cartesian
+Y
+Z
Graduation
+X
1)
–X
–Z
Datum or origin
–Y
X
Z
1)
Named in honor of the French mathematician and philosopher
4
René Descartes (1596 to 1650)
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Cross slide, saddle and top slide
Z
Z
O
X
+Z
+X
+Z
O
On conventional lathes, the tool is mounted on a slide that moves in the direction of the X axis (the cross slide) and in the direction of the Z axis (the saddle).
Most lathes have a top slide above the saddle. The top slide moves in Z axis direction and is designated Zo.
Fundamentals
5
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Datum setting
The workpiece drawing is used as the basis for machining the workpiece. To enable the dimensions in the drawing to be converted into traverse distances of machine axes X and Z, each drawing dimension requires a datum or reference point on the workpiece (since a position can only be defined in relationship to another position).
Fundamentals
The workpiece drawing always indicates one absolute datum (the datum for absolute dimensions). However, it may contain additional, relative datums.
In the context of a numerical position display unit,
datum setting
means bringing the workpiece and the tool into a defined position in relation to each other and then setting the axis displays to the value which corresponds to that position. This establishes a fixed relationship between the actual positions of the axes and the displayed positions.
With the ND, you can set one absolute datum point and as many as 9 relative datum points (tool datums), and store them in nonvolatile memory.
3530
Relative datum
Absolute datum
Z
5
10
X
6
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Tool datums (tool compensation)
Your display unit should show you the absolute position of the workpiece, regardless of the length and shape of the particular tool being used. For this reason you must determine the tool data and enter it. First touch the workpiece with the cutting edge of the tool and then enter the associated display value for that position.
You can enter tool data for up to 9 tools. When you have set the absolute workpiece datum for a new workpiece, all tool data (= relative datum points) are referenced to the new workpiece datum.
Fundamentals
Nominal position, actual position and distance-to-go The positions to which the tool is to move are called the nominal
S
positions ( given moment is called the actual position (I).
The distance from the nominal position to the actual position is called the distance-to-go (
Sign for distance-to-go
When you are using the distance-to-go display, the nominal position becomes the relative datum (display value 0). The distance-to-go is therefore negative when you move in the positive axis direction, and positive when you move in the negative axis direction.
). The position at which the tool is actually located at any
).
R
R
T1
T2
IS
T3
Z
X
7
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Absolute workpiece positions
Each position on the workpiece is uniquely defined by its absolute coordinates.
Example Absolute coordinates of position
:
1
X = 5 mm Z = –35 mm
Fundamentals
If you are working according to a workpiece drawing with absolute dimensions, you are moving the tool to the coordinates.
Relative workpiece positions
A position can also be defined relative to the previous nominal position. The datum for the dimension is then located at the previous nominal position. Such coordinates are termed relative coordinates or chain dimensions. Incremental coordinates are indicated by a preceding I.
65
35
0
Z
1
5
15
X
Example Relative coordinate of position referenced to
position
1
:
2
3530
IX = 10 mm IZ = –30 mm
If you are working according to a workpiece drawing with incremental dimensions, you are moving the tool by the dimensions.
Sign for incremental dimensioning A relative dimension has a positive sign when the axis is moved in the
1
2
Z
5
10
X
positive direction, and a negative sign when it is moved in the
8
negative direction.
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Position encoders
The position encoders on the machine convert the movements of the machine axes into electrical signals. The ND display unit evaluates these signals, determines the actual position of the machine axes and displays the position as a numerical value.
If the power is interrupted, the relationship between the machine axis positions and the calculated actual positions is lost. The reference marks on the position encoders and the REF reference mark evaluation feature enable the ND to quickly re-establish this relationship again when the power is restored.
Reference marks
The scales of the position encoders contain one or more reference marks. When a reference mark is crossed over, a signal is generated identifying that position as a reference point (scale datum = machine datum).
When this reference mark is crossed over, the ND's reference mark evaluation feature restores the relationship between axis slide positions and display values as you last defined it by setting the datum. If the linear encoders have distance-coded reference marks, you need only move the machine axes a maximum of 20 mm to restore the datum.
Workpiece
Scale in linear encoder
Z
Fundamentals
Encoder
Distance-coded reference marks
Reference mark
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Switch-On, Reference-Mark Traverse
0 è 1
ENT ... CL
ENT
Crossing over the reference marks stores the last relationship between axis slide positions and display values for all datum points in nonvolatile memory.
Switch-On, Reference-Mark Traverse
Note that if you choose not to cross over the reference marks (by clearing the dialog ENT ... CL with the CL key), this relationship will be lost if the power is switched off or otherwise interrupted!
You must cross over the reference marks if you want to use the multipoint axis error compensation function. (See “Multipoint Axis Error Compensation”)
Turn on the power (switch located on rear panel). REF is blinking in the status display.
Confirm reference-point traverse. REF is now lighting. Decimal points are blinking.
Cross over the reference marks in all axes (in any sequence). Each axis display becomes active when its reference mark is crossed over.
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Selecting Radius or Diameter Display
Your ND can display positions in the cross slide as a diameter or as a radius. Drawings of lathe parts usually indicate diameters. When you are turning the part, however, you infeed the tool in the cross slide axis in radius values.
Example: Radius display position X = 20 mm
Diameter display position X = 40 mm
To switch the display:
Press
¬
Z
¯40
1
20
X
When radius display for the X axis is selected, R When diameter display is selected, R
goes out.
X
lights up.
X
Selecting Radius or Diameter Display
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Separate Value/Sum Display (ND 970 only)
Separate value display
In this mode the positions of the saddle and top slide are displayed separately. The position displays are referenced to the datum points that you set for the Zo and Z axes. When an axis slide moves, only the position display for that axis changes.
Sum display
In this mode the position values of both axis slides are added together. The sum display shows the absolute position of the tool, referenced to the workpiece datum.
Z
40
Z
0 +10 +25
Z
Z
0
Example Separate value display: Z = +25.000 mm
Sum display: Z
The sum display will only show correct values if the actual position values of both axis slides were correctly added and entered (with sign) when setting the datum for the “sum.”
To switch the display
Separate Value/Sum Display (ND 770 only)
Sum display: Press the keys Zo and Z at the same time.Separate value display: Press the key Zo.
When the ND 770 displays sums, the Zo display is switched off.
12
Zo = +15.000 mm
= +40.000 mm
S
Z
0
Ð10
0 +15
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Datum Setting
•If you want datum points to be stored in nonvolatile memory, you must first cross over the reference marks.
•Note that the correct value to be entered for the datum in the X axis depends on whether you have selected radius or diameter display.
With the ND 730/ND 770 position displays, you can set one absolute workpiece datum and data for up to 9 tools (relative datums).
Setting the absolute workpiece datum
When you enter a new value for the absolute workpiece datum, all tool data are then based on the new workpiece datum.
Touch the workpiece end face with the tool.
Z=0
Z
Datum Setting
Z
ENT
0
Enter further axes in the same way.
Select the axis, SET begins to blink
Enter the position of the tool tip, e.g. 0 mm. Confirm with ENT.
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Entering tool data (relative datums)
3
Datum Setting
SPEC
SPEC
FCT
TOOL SET
Z
14
FCT
Touch the workpiece or turn the first diameter.
Select the axis (for example X), enter the
ENT
ENT
Select tool, T begins to blink.
Enter tool number, e.g. 3, and confirm with ENT.
X
0
2
position of the tool tip (for example
Touch the workpiece with the tool.
20 mm), and confirm with ENT.
To set additional tools, change the tool, select a new tool number and enter the
Select Special Functions.
Select the Tool Set function.
ENT
The decimal point beside "T" and
SPEC
FCT
or
data for the next tool.
End the function.
the decimal points beneath it begin to blink.
ENT
0
Select the axis (for example Z), enter the position of the tool tip (for example 0 mm), and confirm with ENT.
When you work with the sum display, also set the tool data when the sum display is active (ND 770 only)!
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Holding Positions
If you want to measure the workpiece after turning the first diameter, your display unit has to capability to “freeze” (hold) the actual position before you retract the tool.
?
Z
SPEC
FCT
SPEC
FCT
POS. HOLD
e.g.
X
Turn the first diameter, for example in the X axis.
Select Special Functions.
Select the Hold Position function.
Select the axis whose position is to be held and
ENT
confirm with ENT.
Retract the tool. The X axis display remains stopped. Measure the workpiece.
?
1
X
Holding Positions
2
15
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e.g.
SPEC
FCT
1
or
ENT
2
Holding Positions
Enter the measured position, for example 12 mm, and confirm with ENT. The display shows the current tool position.
End the function.
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Moving the Axes with the Distance-To-Go Display
Normally, the display shows the actual position of the tool. However, it is often more helpful to display the remaining distance to the nominal position (distance-to-go). You can then position simply by moving the axis until the display value is zero.
Application example: Finish turning a shoulder by traversing to zero
Select Special Functions.
Select Delta Mode.
SPEC
FCT
SPEC
FCT
or
DELTA MODE
Confirm the distance-to-go, lights up.
Select the axis, e.g. X, enter the nominal
ENT
coordinate, e.g. 15 mm (radius), confirm with ENT.
X
ENT
5
1
Move the X axis until the display value is zero. The tool is at position 1.
20
2
3
0
Z
1
15
5
X
Moving the Axes with Distance-To-Go
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X
0
2
Z
ENT
2
0
Select the axis, e.g. Z, enter the nominal coordinate, e.g. –20 mm, and confirm with ENT.
Move the Z axis until the display value is zero. The tool is at position 2.
Select the axis, enter the nominal coordinate,
ENT
e.g. 20 mm (radius), confirm with ENT.
Move the X axis until the display value is zero. The tool is at position 3.
Moving the Axes with Distance-To-Go
SPEC
FCT
or
and
End the distance-to-go mode.
ENT
The symbol goes out.
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Taper Calculator
The taper calculator enables you to calculate the angle for the top slide. There are two possibilities:
• Calculation from the taper ratio:
- Difference between the taper radii to the length of the taper
1:3
• Calculation from two diameters and the length:
- Starting diameter
- Final diameter
- Length of the taper
Calculation from the taper ratio
SPEC
FCT
SPEC
FCT
Select Special Functions.
Select Taper Calculator.
TAPER CALC.
ENT
Confirm function.
Taper Calculator
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TAP. RATIO
ENT
1. VALUE
ENT
Taper Calculator
1
2. VALUE
ENT
3
ANGLE = 18.435
Confirm function.
Enter the first value, e.g. 1, and confirm with ENT
Enter the second value, e.g. 3, confirm with ENT (length of taper is three times as large as radius difference).
The result is displayed in the message field.
20
SPEC
FCT
or
End the taper calculator.
You can change entered values later by selecting them with the ENT key or the TOOL key.
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Calculation from two diameters and the length
SPEC
FCT
SPEC
FCT
TAPER CALC.
ENT
TAP. RATIO
TAP. DIMENS.
ENT
Select Special Functions.
Select Taper Calculator for input of diameters and length.
Confirm function.
Select Taper Dimensions function.
Confirm function.
20
30
10
Taper Calculator
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DIA. RIGHT
01
DIA. LEFT
Taper Calculator
2 0
LENGTH
3 0
ANGLE = 9.462
SPEC
or
FCT
You can change entered values later by selecting them with the ENT key or the TOOL key.
22
ENT
ENT
ENT
Enter value, e.g. 10 mm, confirm with ENT.
Enter value, e.g. 20 mm, confirm with ENT.
Enter value, e.g. 30 mm, confirm with ENT.
The result is displayed in the message field.
End the taper calculator.
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Error Messages
Message Cause and Effect
SIGNAL X The encoder signal is too weak.
The scale may be contaminated.
ERR. REF. X The spacing of the reference
marks as defined in P43 is not the same as the actual spacing.
FRQ. ERR. X The input frequency for this
encoder input is too high. This can occur when the scale is moved too fast.
ERR. MEMORY Checksum error!
Check the datum, operating parameters and compensation values for multipoint axis-error compensation. If this error recurs, contact your service agency.
To clear error messages
When you have removed the cause of the error: press the CL key.
Error Messages
23
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Part II Installation and
Specifications
Items Supplied 26 Connections on Rear Panel 27 Mounting 28 Power Supply 28 Connecting the Encoders 29 Operating Parameters 30
Entering/changing operating parameters 30 Operating parameter list 31
Linear Encoders 33
Setting the display step 33 Display step, signal period and subdivision 33 Compatible HEIDENHAIN linear encoders 34
Multipoint Axis Error Compensation 36
Input in compensation value table 36 Selecting compensation value table, entering axis error values 37 Deleting compensation value table 38
Specifications 39
Dimensions ND 730/770 40
Part II Installation and Specifications
25
25
Page 25
Items Supplied
ND 730 for 2 axes or
ND 770 for 3 axes
Power connector Id. Nr. 257 811-01
Items Supplied
User's Manual
Optional Accessories
Tilting base for mounting on underside of housing Id. Nr. 281 619-01
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Connections on Rear Panel
ID label
Power switch
Power input
Connections X1, X2, X3 meet the regulations for safe separation from line power according to EN 50178!
Ground terminal
Encoder inputs X1 to X3
Connections on Rear Panel
Rubber feet with M4 thread
27
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Mounting
H
E
ID
E
N
H
A
IN
To mount the display unit on a support, use the M4 threaded holes in the rubber feet. You can also mount the display unit on the optional tilting base.
Power Connection
Power Connection/Mounting
N
Hot leads and Protective ground
L
Danger of electrical shock! Connect a protective ground. This connection must never be interrupted.
• Unplug the power cord before opening the housing.
To increase the noise immunity, connect the ground terminal on the rear panel to the central ground point of the machine (minimum cross-section: 6 mm
2
).
Tilting base
Support
28
The display unit will operate over a voltage range of 90 Vac to 260 Vac. A voltage selector is not necessary.
Page 28
Connecting the Encoders
Z Zo X
Your display unit will accept all HEIDENHAIN linear encoders with sinusoidal output signals (7 to 16 µA reference marks.
Assignment of the encoder inputs for the ND 730
Encoder input X1 is for the X axis Encoder input X2 is for the Z axis
Assignment of the encoder inputs for the ND 770
Encoder input X1 is for the X axis Encoder input X2 is for the Zo axis Encoder input X3 is for the Z axis
Encoder monitoring
Your display unit features a monitoring system for checking the amplitude and frequency of the encoder signals. If it detects a faulty signal, one of the following error messages will be generated:
SIGNAL X FRQ. ERR. X
Encoder monitoring can be activated with parameter 45. If you are using linear encoders with distance-coded reference marks,
the encoder monitoring system also checks whether the spacing of the reference marks as defined in parameter P43 is the same as the actual spacing on the scales. If it is not, the following error message will be generated:
) and distance-coded or single
pp
Connecting the Encoders
ERR. REF. X
29
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Operating Parameters
Entering/changing operating parameters
Operating parameters allow you to modify the operating characteristics of your display unit and define the evaluation of the encoder signals. Operating parameters that can be changed by the user are called user parameters, and can be accessed with the SPEC FCT key and the dialog PARAMETER (user parameters are identified as such in the parameter list). The full range of parameters can only be accessed via the dialog "CODE" and input of the code number 95148.
Operating parameters are designated by the letter P and a
Operating Parameters
number. Example: P11. The parameter designation is shown in the X display when a parameter is selected with the TOOL and ENT keys. The parameter setting is shown in the Z = ND 730/ Zo = ND 770 display.
Some operating parameters have separate values for each axis. Such parameters have an additional index number from 1 to 3 with the ND 770 and from 1 to 2 with the ND 730. Example: P12.1 scaling factor, X axis
P12.2 scaling factor Zo axis (only ND 770) P12.3 scaling factor, Z axis
The operating parameters are preset before the unit leaves the factory. These factory settings are indicated in the parameter list in boldface type.
Calling operatingparameters
Press the SPEC FCT key Press SPEC FCT or TOOL until "PARAMETER" is
displayed in X.
Confirm with ENT. If you wish, use the TOOL key to select the dialog for
entering the code number 95148 to access the full range of operating parameters.
Scrolling through the operating parameter list
Scroll forwards: Press the ENT key. Scroll backwards: Press the TOOL key.
Changing parameter settings
Press the minus key or enter the value and confirm
with the ENT key.
Correcting an entry
Press CL. This restores the old value.
Exiting the operating parameters
Press SPEC FCT or CL.
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List of operating parameters
P1 Unit of measurement
1)
Display in millimeters MM Display in inches INCH
P3.1 to P3.3 Radius/diameter display
1)
Display position value as radius RADIUS Display position value as diameter DIAMETER
P11 Activate scaling factor
1)
Scaling factor active SCALING ON Not active SCALING OFF
P12.1 to P12.3 Enter scaling factor
1)
Enter a scaling factor separately for each axis: Entry value > 1: workpiece will “grow” Entry value = 1: workpiece will remain the same size Entry value < 1: workpiece will “shrink” Input range: 0.111111 to 9.999999 Factory setting: 1
P30.1 to P30.3 Counting direction
Positive counting direction with positive direction of traverse DIRECT. POS
Negative counting direction with positive direction of traverse DIRECT. NEG
P32.1 to P32.3 Subdivision of the encoder signals
1024 / 1000 / 800 / 512 / 500 / 400 / 256 / 200 128 / 100 / 80 / 64 / 50 / 40 / 20 / 10 / 8 / 5 / 4 / 2 / 1 / 0.8 /
0.5 / 0.4 / 0.2 / 0.1
P33.1 to P33.3 Counting step
0 - 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 0 - 2 - 4 - 6 - 8 0 - 5
P38.1 to P38.3 Decimal places
1 / 2 / 3 / 4 / 5 / 6 (up to 8 with inches display)
P40.1 to 40.3 Define axis error compensation
Axis error compensation not active CORR. OFF Linear axis error compensation active CORR. LIN Multipoint axis error compensation active CORR. ABS (See "Multipoint Axis Error Compensation")
Operating Parameters
1)
User parameter
31
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P41.1 to P41.3 Linear axis error compensation
Linear axis error compensation is activated via parameters
40.1 to 40.3. Input range Default setting: 0
Example: Displayed length La = 620.000 mm
Operating Parameters
P43.1 to P43.3 Reference marks
One reference mark SINGLE REF. Distance-coded with 500 SP 500 SP Distance-coded with 1000 SP 1000 SP Distance-coded with 2000 SP 2000 SP Distance-coded with 5000 SP 5000 SP (SP = signal period)
P44.1 to P44.3 Reference mark evaluation
Evaluation active REF. X ON Evaluation not active REF. X OFF
[µm]: – 99999 to + 99999
Actual length (as determined for example with the VM 101 from HEIDENHAIN) La = 619.876 mm Difference L = La – Ld = –124 µm Compensation factor k: k = ∆L/Ld = –124 µm/0.62 m = –200 [µm/m]
P45.1 to P45.3 Encoder monitoring
Amplitude and frequency monitoring active ALARM ON
Amplitude and frequency monitoring not active ALARM OFF
P48.1 to P48.3 Activate axis display
Axis display active AXIS ON Axis display not active AXIS OFF
P80 Function of CL key
Reset with CL CL...RESET
No reset with CL CL......OFF
P98 Dialog language German LANGUAGE D
English LANGUAGE GB French LANGUAGE F Italian LANGUAGE I Dutch LANGUAGE NL Spanish LANGUAGE E Danish LANGUAGE DK Swedish LANGUAGE S Finnish LANGUAGE FI Czech LANGUAGE CZ Polish LANGUAGE PL Hungarian LANGUAGE H Portuguese LANGUAGE P
1)
32
1)
User parameter
Page 32
Linear Encoders
Setting the display step with linear encoders
The display step depends on the:
Subdivision (P32)
Counting step (P33)
Decimal places (P38)
Example
Linear encoder with signal period 10 µm
Required display step .............. 0.000 5 mm
Subdivision (P32) ..................... 20
Counting step (P33) ................. 5
Decimal places (P38) ............... 4
The tables on this page and the next pages will help you selecting your parameters.
Display step, signal period and subdivision for linear encoders
Signal period [µm] Display step 2 4 10 20 40 100 200 12 800 [mm] [inch] P32: Subdivision
0,000 005 0,000 000 2 400 –––––– –
0.000 01 0.000 000 5 200 –––––– –
0.000 02 0.000 001 100 –––––– –
0.000 05 0.000 002 40 80 ––––– –
0.000 1 0.000 005 20 40 100 200 ––– –
0.000 2 0.000 01 10 20 50 100 ––– –
0.000 5 0.000 02 4 8 20 40 80 –– –
0.001 0.000 05 2 4 10 20 40 100 ––
0.002 0.000 1 1 2 5 10 20 50 100
0.005 0.000 2 0.4 0.8 2 4 8 20 40
0.01 0.000 5 0.2 0.4 1 2 4 10 20
0.02 0.001 ––0.5 1 2 5 10
0.05 0.002 ––0.2 0.4 0.8 2 4 256
0.1 0.005 ––0.1 0.2 0.4 1 2 128
0.2 0.01 ––––––– 64
Linear Encoders
33
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Parameter settings for HEIDENHAIN linear encoders with 11 µA
Model
CT
Linear Encoders
MT xx01 LIP 401A/401R
2
Reference marks
Signal period
[µm]
P 43
single 0,0005
-/single
Millimeters Inches
Display step [mm]
0,0002 0,0001 0,00005
Recommended only for LIP 401
0,00002 0,00001 0,000005
LF 103/103C LF 401/401C LIF 101/101C LIP 501/501C LIP 101
4
single/5000 0,001
0,0005 0,0002 0,0001
single
0,00005
Recommended only for LIP 101
0,00002 0,00001
MT xx 10 single 0,0005
0,0002 0,0001
LS 303/303C LS 603/603C
20 single/1000 0,01
0,005
signals
PP
Subdi-
vision
Count
P 32 P 33 P 38
4 10 20 40
100 200 400
4 8 20 40 80
200 40021
20 50 100
2 4
5 2 1 5
2 1 5
1 5 2 1 5
5 2 1
1 5
Decimal
4 4 4 5
5 5 6
3 4 4 4 5
5 5
4 4 4
2 3
Display step [inch]
places
0,00002 0,00001 0,000005 0,000002
0,000001 0,0000005 0,0000002
0,00005 0,00002 0,00001 0,000005 0,000002
0,000001 0,0000005
0,00002 0,00001 0,000005
0,0005 0,0002
Subdi-
vision
Count
P 32 P 33 P 38
4 10 20 40
100 200 400
4 8 20 40 80
200 40015
20 50 100
2 4
2 1 5 2
1 5 2
5 2 1 5 2
2 1 5
5 2
Decimal
5 5 6 6
6 7 7
5 5 5 6 6
6 7
5 5 6
4 4
places
34
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Parameter settings for HEIDENHAIN linear encoders 11 µAPP (continued)
Signal period
Reference marks
[µm]
P 43
single/1000
-
Millimeters Inches
Display step [mm]
0,001 0,0005
0,005 0,002 0,001 0,0005
Subdi-
vision
Count
P 32 P 33 P 38
20 40
8 20 40 80
1 5
5 2 1 5
3 4
3 3 3 4
Decimal
Display step [inch]
places
0,00005 0,00002
0,0002 0,0001 0,00005 0,00002
Model
LS 106/106C LS 406/406C LS 706/706C
ST 1201
LB 302/302C
LIDA 10x/10xC
20
40 single/2000
Recommended only for LB 302
0,0002 0,0001
LB 301/301C 100 single/1000 0,005
0,002 0,001
LIM 102 12800 single 0,1
0,05
Example:
Your encoder: LS 303 C, desired display step: 0,005 mm (5 µm), parameter settings: P01 = mm, P43 = 1 000, P32 = 4, P33 = 5, P38 = 3
200 40021
20 50 100
128 25615
4 4
5 2 1
3 3 3
1 2
0,000001 0,0000005
0,0002 0,0001 0,00005
0,005 0,002
Subdi-
vision
Count
P 32 P 33 P 38
20 40
8 20 40 80
200 40015
20 50 100
128 25652
5 2
2 1 5 2
2 1 5
Decimal
5 5
4 4 5 5
5 6
4 4 5
3 3
places
Linear Encoders
35
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Multipoint Axis Error Compensation
Entries in the compensation value table
If you want to use the multipoint axis error compen­sation feature, you must
• Activate this feature with operating parameter P40 (see "Operating Parameters")
• Traverse the reference marks after switching on the display unit.
• Enter compensation value table
Your machine may have a non-linear axis error due to factors such as axis sag or drivescrew errors. Such deviations are usually measured with a comparator measuring system. This allows you to determine, for example, the screw pitch error [X = F(X)] for the X axis.
An axis can only be corrected in relation to one axis causing the error. You can create a compensation value table for each axis, with each table containing 16 compensation values.
Multipoint Axis Error Compensation
The compensation value table is selected with the SPEC FCT key and the dialog "PARAMETER/CODE". All of the input values required for the multipoint compensation are requested via dialog.
To determine the compensation values (e.g. with a VM 101), the REF display must be selected after selecting the compensation-value table.
Select REF display.
36
• Axis to be compensated: X, Zo or Z (Zo only ND770)
• Axis with error: X, Zo or Z (Zo only ND770)
• Datum for the axis to be corrected:
Here you enter the point starting at which the axis with error is to be corrected. This point indicates the absolute distance to the reference point.
Do not change the datum point after measuring the axis error and before entering the axis error into the compensation table.
• Spacing of the compensation points
The spacing of the compensation points is expressed as
x
2
[µm]. Enter the value of the exponent
compensation value table. Minimum input value: 6 (= 0.064 mm) Maximum input value: 20 (= 1052.672 mm)
23 (= 8388.608 mm)
Example: 900 mm traverse and 15 compensation points:
results in 60.000 mm spacing between points. Nearest power of two: 2 Entry in compensation value table: 16
• Compensation value
You enter the measured compensation value (in millimeters) for the displayed compensation point. Compensation point 0 always has the value 0 and cannot be changed.
x
into the
16
[µm] = 65.536 mm
Page 36
To select comp. value table and enter an axis correction
SPEC
FCT
SPEC
or
FCT
PARAMETER
ENT
CODE
1
0
5 2
6
9
AXIS X
ENT
X
X = FCT. X
ENT
X
Select Special Functions
Select the Parameter function if required,
by repeatedly pressing the TOOL key.
Select dialog for entering the code number.
Enter 105296 and confirm with ENT.
ENT
Select the axis to be corrected, e.g. X, confirm with ENT.
Enter the axis causing the error, e.g. X (screw pitch error), confirm with ENT.
DATUM X
2
7
SPACING X
0
1
27.000
ENT
0
0
1
28.024
ENT
Enter the active datum for the error on
ENT
the axis to be corrected e.g. 27 mm, and confirm.
Enter the spacing of the compensation
ENT
points on the axis to be corrected, e.g.
10
2
µm (equals 1.024 mm), and confirm.
Select compensation point no. 1, enter the associated compensation value e.g. 0.01 mm, and confirm.
ENT
Enter all further compensation points. If you press the MINUS key, the number of the current compensation point is shown in the X display.
Multipoint Axis Error Compensation
SPEC
or
FCT
Conclude entry.
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Deleting a compensation value table
Select Special Functions.
Select the Parameter function.
SPEC
FCT
SPEC
FCT
PARAMETER
ENT
Select the dialog for entering the code numebr.
CODE
1
0
5
ENT
6
9
Enter105296 and confirm with ENT.
2
Multipoint Axis Error Compensation
AXIS X
Z
DELETE Z
ENT
Select the compensation value table, e.g. for Z axis, and delete the table.
Confirm with ENT, or cancel with CL.
38
SPEC
FCT
or
Conclude entry.
Page 38
Specifications
Housing ND 730/ND 770
Bench-top design, cast metal Dimensions (W H D) 270 mm x 172 mm x 93 mm
Operating temp. 0° to 45° C (32° to 113° F) Storage temp. –20° to 70° C (–4° to 158°F) Weight Approx. 2.3 kg Relative humidity <75% annual average
<90% in rare cases
Power supply 90 Vac to 260 Vac
48 Hz to 62 Hz
Power consumption 15 W Protection IP40 according to EN 60 529
Encoder inputs For encoders with
7 to 16 µA Grating period 2, 4, 10, 20, 40, 100, 200 µm and 12.8 mm Reference-mark evaluation for distance-coded and single reference marks.
Input frequency Max. 100 kHz
with 30 m (66 ft) cable
Display step Adjustable
(see "Linear Encodes")
Tool datums 9 (nonvolatile) Functions Distance-to-go display
Radius/diameter display
Separate value/sum display
(only ND 770)
Hold position
Set absolute datum
Taper calculator
Scaling factor
PP
Specifications
39
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Specifications
240
9.45"
56
2.205"
210 ± 0.2
8.268 ± .008"
15 .6"
8 .32"
4.5
.18"
120 + 0.5
4.73 + .02"
38 ± 0.5
1. 5
±
.02"
20
°
92
3.622"
4.5
.18"
Tilting baseDimensions in mm/inches
40
Page 40
DR. JOHANNES HEIDENHAIN GmbH
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