HEIDENHAIN Inverter Systems and Motors Technical Manual
Technical Manual
Inverter Systems
and
Motors
for the Contouring Controls
TNC 410 M
TNC 426 M
TNC 430 M
iTNC 530
MANUALplusM
MANUALplus 4110
CNC PILOT 4290
April 2008 Ve 07
208962-21 (208962-E7) · 4/2008 · pdf · Printed in Germany · Subject to change without notice
Foreword
This Technical Manual has been written for all machine tool manufacturers. It
contains all of the information necessary for the mounting and electrical
installation of HEIDENHAIN inverter systems and HEIDENHAIN motors.
With each update, you will receive a set of supplementary pages free of
charge. Always sort these pages into your Technical Manual immediately. In
this way, your manual will always be up-to-date.
You can use extracts from this manual to supplement your machine
documentation. If you increase the size of the manual format (17 cm x 24 cm)
by the factor 1.225, you will have DIN A4 format.
No documentation can be perfect. To stay up to date, documentation must
change constantly. It is also thrives on your comments and suggestions for
improvement. Please help us by telling us your ideas.
DR. JOHANNES HEIDENHAIN GmbH
E/P Department
Dr.-Johannes-Heidenhain-Str. 5
83301 Traunreut
April 2007 Ve 06
208 962-21 (208 962-E6) · 3 · 4/2007 · S · Printed in Germany · Subject to change without notice
1 Update Information No. 1
1.1 Compact Inverters
New compact inverters
• UE 211B: Continuous load on axes: 2 x 7.5 A; 1 x 15 A
• UE 241B: Continuous load on axes: 2 x 7.5 A; 1 x 23 A
New connections on the bottom of the UE 2xxB compact inverter. These
connections are reserved for future applications and must not be wired.
New sliding switch on the front of the UE 2xxB compact inverter. This
enables the spindle unit of the compact inverters to be used as an axis.
1.2 Modular Inverters
New UV 120 regenerative power supply unit with KDR 120 commutation
reactor
UV 120: DC-link full-load power: 22 kW
New line filters for UV 120 and UV 140
Note the dimensions of the new line filter!
New UP 110 braking resistor module
The UP 110 braking resistor module is required so that, if the power supply
from the UV 120 and UV 140 power supply modules fails, the braking energy
from the motors can be dissipated.
Continuous load on spindle: 20 A
Continuous load on spindle: 31 A
1.3 Motors
New synchronous motors QSY 96G, QSY 112D, the QSY 116 series, and
QSY 155
Designation Stall torque M
QSY 96G 5.2 Nm 4500 rpm
QSY 116C 5.2 Nm 3000 rpm
QSY 116E 7.2 Nm 3000 rpm
QSY 116J 10.0 Nm 3000 rpm
QSY 155A 8.3 Nm 3000 rpm
QSY 155B 12.2 Nm 3000 rpm
QSY 155D 21.6 Nm 3000 rpm
QSY 155F 26.1 Nm 3000 rpm
QSY 112D 72.0 Nm 2000 rpm
New QAN 164B asynchronous motor
• Rated speed n
• Power rating P
This Technical Manual lists the input values for the machine parameters of
the current controller of the TNC and MANUALplusM for HEIDENHAIN
motors.
: 1350 rpm
N
: 31.5 kW
N
0
Rated speed n
N
April 2000 Update Information No. 1 1 – 1
1.4 Replacing Instructions
Page Change Remove
Page
Title New date of issue August 99 April 2000
Chapter 1 Update Information – Update Info. 1
Chapter 2 Printing errors corrected
Documentation of changes in the
variants
UE 211B, UE 241B have been added
UV 120, KDR 120 have been added
New line filter
UP 110 has been added
Chapter 3 First issue of the chapter Entire chapter Entire chapter
Chapter 4 Printing errors corrected Entire chapter Entire chapter
Chapter 5 Printing errors corrected
UE 211B, UE 241B have been added
Chapter 6 Printing errors corrected
UV 120, KDR 120 have been added
New line filter
UP 110 has been added
Chapter 7 Description changed
QSY 96G, QSY 112D, QSY 116 series
and QSY 155 have been added
QAN 164B has been added
New input values for current controller
Chapter 8 Subject Index Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Insert
Page
1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1 Update Information No. 2
1.1 Compact inverter
Length of ribbon cable delivered with the UE 2xxB changed
1.2 Modular Inverters
New EPCOS 35 A line filter added for the regenerative UV 120 power supply
unit
New connections on the bottom of the UM 1xx power module. These
connections are reserved for future applications and must not be wired.
If disturbances in the line power supply net occur with the regenerative
power supply units even though HEIDENHAIN commutating reactors and
line filters are being used, the new three-phase current capacitor must be
used.
1.3 Motors
QSY 96A has been added
Power and torque characteristic for QAN 134D has been added
Machine parameters for the current controller for QAN 134D have been
added
New power cable with UL certification
February 2001 Update Information No. 2 1 – 1
1.4 Replacing Instructions
Page Change Remove
Page
Title New date of issue August 99 February 2001
Chapter 1 Update Information – Update Info. 2
Chapter 2 Printing errors corrected
New Id. Nr. for the UE 2xxB ribbon
cable
UE 2xxB power consumption corrected
EPCOS 35 A line filter added,
FINMOTOR removed
Selection tables for ribbon cables and
covers revised
Chapter 3 Printing errors corrected
Selection of the braking resistor
Chapter 4 Printing errors corrected
Demands of the line power supply
New three-phase current capacitor
PW 210 mounting instructions modified
Chapter 5 Printing errors corrected Entire chapter Entire chapter
Chapter 6 Printing errors corrected
EPCOS 35 A line filter added,
FINMOTOR removed
Notes for connecting the motor brake
New connections for the power
modules
Chapter 7 Printing errors corrected
Notes for connecting the motor brake
New power cable with UL certification
QSY 96A has been added
Terminal box illustration corrected
Rotatable flange sockets modified
Power and torque characteristic for
QAN 134D has been added
Input values for the current controller
on the QAN 134D have been added
Chapter 8 Subject Index Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Insert
Page
1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1 Update Information No. 3
1.1 General Information
New SM 110 voltage protection module for use with synchronous spindle
motors
Temperature sensor on the PW 1x0
Double-row configuration of the HEIDENHAIN inverter system
1.2 Compact Inverters
UE 241B no longer available
New regenerative compact inverters
• UR 230: Continuous load on axes: 2 x 7.5 A
• UR 240: Continuous load on axes: 3 x 7.5 A
• UR 242: Continuous load on axes: 3 x 7.5 A; 1 x 25 A
New connections for controlling the motor brakes: X344, X392 and X393
1.3 Modular Inverter
New UV 150 regenerative power supply unit with KDR 150 commutation
reactor
UV 150: DC-link full-load power: 50 kW
New UM 115 power module
New variants of the UV 1xx power units
Current consumptions from the 15-V and 24-V power supply of the inverter
system must be inspected
New connections for controlling the motor brakes: X344 and X392
Continuous load on spindle: 25 A
Continuous load on spindle: 35 A
Continuous load on spindle: 35 A
1.4 Motors
QSY 96, QSY 116, QSY 155 with EQN 1325 absolute multiturn rotary
encoder
New QSY 155B synchronous motors with n
Designation Stall torque M
QSY 155B 13 Nm 2000 rpm
QSY 155C 17.7 Nm 3000 rpm
Input values for the digital current controller
July 2002 Update Information No. 3 1 – 1
0
= 2000 rpm and QSY 155C
N
Rated speed n
N
1.5 Replacing Instructions
Page Change Remove
Page
Title New date of issue February 99 July 2002
Chapter 1 Update Information – Update
Chapter 2 Printing errors corrected
UE 241 B removed
UR 2xx, UV 150, KDR 150 and UM 115 added
Continuous load and short term rating for different
PWM frequencies
Peak performances for 0.2 s
Current consumption of the 15-V and 24-V supply
Covers included in the items supplied with the
compact inverters
Selection tables for ribbon cables and covers revised
SM 110 voltage protection module added
Double-row configuration of inverter systems
Chapter 3 Performance overview of a drive system added Entire chapter Entire
Chapter 4 Note on radio interferences
Cross sections of the power cables
HEIDENHAIN recommends use of the three-phase
current capacitor
Note on leakage current
Chapter 5 Printing errors corrected
UE 241B removed
UR 2xx added
New connections for controlling the motor brakes:
X344, X392 and X393
Line fuse for UE 2xx, UV 102, UE 2xxB
Temperature switch on the PW 110B
Additional voltage to X70, X71, X72
Tightening torque of the electrical screw connections
added
Dimensions only in mm
Chapter 6 New connections for controlling the motor brakes:
X344 and X392
Printing errors corrected
Line fuse for UV 1x0
Temperature switch on the PW 110B
Additional voltage to X70, X71, X72
Tightening torque of the electrical screw connections
added
Dimensions only in mm
Entire chapter Entire
Entire chapter Entire
Entire chapter Entire
Entire chapter Entire
Insert
Page
Info. 3
chapter
chapter
chapter
chapter
chapter
1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
Page Change Remove
Page
Chapter 7 Printing errors corrected
Entire chapter Entire
Bend radii of the power and encoder cables
Insert
Page
chapter
Calculation of the maximum torque of a drive
Pin layout for speed encoders with EnDat interface
Note on differences between internal connections, ID
label and motor tables of QAN 30 and QAN 4S
Power modules for QAN 3M: UM 111B, UM 121B
Turning radius for connectors changed
Incorrect assignment for the fan connection on QAN
104 and QSY 112D
QSY 96, QSY 116, QSY 155 with EQN 1325 absolute
multiturn rotary encoder added
QSY 155B (n
= 2000 rpm) and QSY 155C added
N
Specifications for QSY 155B revised
Characteristic curves revised
Bearing service life for QSY 041B, QSY 071B,
QSY 090B, QSY 093B and QSY 112 series
Bearing service life for QAN 104, QAN 134 and
QAN 164B
Dimensions only in mm
Input values for the digital current controller
Chapter 8 Keyword index Entire chapter Entire
chapter
July 2002 Update Information No. 3 1 – 3
1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1 Update Information No. 4
1.1 General Information
New axis-enabling module (Id. Nr. 341 518-01) that allows you to switch off
power modules in modular inverter systems group-by-group. The axisenabling module is mounted onto the power module and separates the unit
bus. All power modules that are connected after the axis-enabling module
to the unit bus are switched of via X72 of the unit bus, and no longer via X72
of the UV(R) 1x0.
1.2 Modular Inverter
New variant of the UV 140 power supply unit (Id. Nr. 335 009-04) with
improved PCB and improved housing.
New UVR 150 power supply unit (Id. Nr. 384 708-01) with new power supply
unit and additional connections for supplying the CC 42x with +5 V and 0 V.
1.3 Motors
New QSY 116J EcoDyn, QSY 155B EcoDyn, QSY 155C EcoDyn, QSY 155F
EcoDyn synchronous motors
The following NC software versions are required for controlling these
motors in the EcoDyn operating mode:
• iTNC 530: 340 420-06 and later
• MANUALplus 4110: 354 809-11 and later
• CNC PILOT 4290: 340 460-14, 362 796-10 and later
Designation Stall torque M
QSY 116J EcoDyn 10.0 Nm 3000 rpm
QSY 116J EcoDyn 13.0 Nm 3000 rpm
QSY 155C EcoDyn 17.7 Nm 3000 rpm
QSY 155C EcoDyn 21.6 Nm 3000 rpm
QSY 155C EcoDyn 26.1 Nm 3000 rpm
New QAN 200M, QAN 200L, QAN 200U asynchronous motors
Designation Rated speed n
QAN 200M 1500 rpm 5.5 kW
QAN 200M 1500 rpm 7.5 kW
QAN 200M 1500 rpm 10 kW
0
N
Rated speed n
Rated power output P
N
N
March 2003 Update Information No. 4 1 – 1
1.4 Replacing Instructions
Page Change Remove
Page
Title New date of issue May 2002 March 2003
Chapter 1 Update Information – Update Info. 4
Chapter 2 Corrective action, UVR 150 has been added, new
UV 140 variant, cover length has been added ,
axis-enabling module has been added
Chapter 3 UVR 150 has been added Entire chapter Entire chapter
Chapter 4 UVR 150 has been added,
corrective action
Chapter 5 Corrective action, PW 210 dimension drawing has
been revised
Chapter 6 Corrective action, UVR 150 has been added,
PW 210 dimension drawing has been revised
Chapter 7 Corrective action,
QAN 200, QSY 116J, QSY 155B EcoDyn,
QSY 155C EcoDyn, QSY 155D EcoDyn,
QSY 155F EcoDyn have been added
Chapter 8 Keyword index Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Insert
Page
1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1 Update Information No. 5
1.1 Overview
New diagnosable compact inverters, power supply units and modular
inverters.
Improvement of various compact inverters, power supply units and modular
inverters.
Possibility of coupling power supply units for increasing the dc-link power
(separate dc-links).
New motors.
Diagnosability of motors with EnDat interface.
Improvement of the navigation through the Manual by QuickLinks for the
overviews of inverter systems, accessories and motors.
March 2005 Update Information No. 5 1 – 1
1.2 Compact Inverters
1.2.1 Non-Regenerative Compact Inverters
New compact inverter UE 110, rated power output 10 kW
• Continuous load on axes (at f
• Continuous load on spindle (at f
New compact inverter UE 112, rated power output 10 kW
• Continuous load on axes (at f
• Continuous load on spindle (at f
1.2.2 Regenerative Compact Inverters
The following compact inverters were improved:
= 3.3 kHz): 3 x 6 A
PWM
= 3.3 kHz): 24 A
PWM
= 3.3 kHz): 3 x 6 A, 1 x 9 A
PWM
= 3.3 kHz): 24 A
PWM
Designation
(new)
Designation
(old)
Improvement Rated power
UR 230D UR 230 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
UR 240D UR 240 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
UR 242D UR 242 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
output of
dc-link
22 kW
22 kW
22 kW
1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.3 Modular Inverters
1.3.1 Non-Regenerative Power Supply Units
The following non-regenerative power supply units were improved:
Designation
(new)
UV 130D UV 130 New, more powerful
1.3.2 Regenerative Power Supply Units
New power supply unit UVR 130D, rated power output 30 kW
• Diagnosable
• Load capacity of 5 V = 20 A, with separate connecting terminals (X74)
• Load capacity of 15 V = 2.0 A
• Load capacity of 24 V = 4.0 A
The following regenerative power supply units were improved:
Designation
(new)
UVR 120D
UVR 140D
UVR 150D
a
a
a
a. Available as of the beginning of 2005.
Designation
Improvement Rated power
(old)
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
Designation
Improvement Rated power
(old)
UV 120 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
UV 140 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
UVR 150 New, more powerful
power supply unit with
separate 5-V connection
on the front panel (X74).
Additional features for
diagnostic functions.
Increased rated power.
output of dclink
30 kW
output of dclink
22 kW
45 kW
55 kW
(up to now
50 kW)
March 2005 Update Information No. 5 1 – 3
1.3.3 Inverters
The following inverters were improved:
Designation
(new)
UM 111D UM 111
Designation
(old)
Improvement Continuous load
Additional features for
diagnostic functions.
UM 111BD UM 111B
Higher maximum
current values.
Module width only 50 mm.
a
Additional features for
diagnostic functions.
Higher maximum
current values.
a
UM 112D UM 112 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.
a
UM 113D UM 113 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.
a
UM 114D UM 114 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.
a
UM 115D UM 115 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.
a
UM 121D UM 121 Additional features for
diagnostic functions.
Higher maximum
current values.
a
UM 121BD UM 121B Additional features for
diagnostic functions.
Higher maximum
current values.
a
at f
PWM
= 5 kHz
(axis/spindle)
7.5 A
15 A/20 A
25 A/34 A
(up to now 23 A/
31 A)
40 A/56 A
(up to now 32 A/
50 A)
60 A/90 A
(up to now 48 A/
75 A)
96 A/125 A
(up to now 70 A/
100 A)
2x 7.5 A
2x 15 A/1x 20 A
1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.4 Accessories
Designation
(new)
Designation
(old)
Improvement Continuous load
PWM
= 5 kHz
at f
(axis/spindle)
UM 122D UM 122 Additional features for
diagnostic functions.
Higher rated current
values.
Higher maximum
current values.
a
2x 25 A/1x 34 A
(up to now
2x 23 A/
1x 31 A)
a. As of mid-2005 (depending on software). Information available
from HEIDENHAIN.
New ZKF 110 dc-link filter for use with linear motors or torque motors
• Rated power: 30 kW
• Max. power during S6-20% cycle: 67 kW
• Max. leakage current < 1.3 A
New ZKF 120 dc-link filter for use with linear motors or torque motors
• Rated power: 30 kW
• Max. power during S6-20% cycle: 67 kW
• Max. leakage current < 6 A
• Modular design
New ZKF 130 dc-link filter for use with linear motors or torque motors
• Rated power: 55 kW
• Max. power during S6-20% cycle: 100 kW
• Max. leakage current< 6 A
• Modular design
• Integrated cooling (fan)
• Unit bus interface (X79)
New adapter module for coupling the power supply units
• Modular design
• Integration of the supply bus (X69) in the monitoring system
New KDR 130B commutating reactor
• Rated current: 3 x 40.5 A
• Thermally permissible continuous current: 3 x 45 A
March 2005 Update Information No. 5 1 – 5
1.5 Motors
1.5.1 Synchronous Motors
Designation Stall torque M
QSY 130C EcoDyn 6 Nm 3000 rpm
QSY 130E EcoDyn 9 Nm 3000 rpm
QSY 190C EcoDyn 28 Nm 3000 rpm
QSY 190D EcoDyn 38 Nm 3000 rpm
QSY 190F EcoDyn 47.6 Nm 3000 rpm
QSY 190K EcoDyn 62.5 Nm 3000 rpm
1.5.2 Asynchronous Motors
Designation Rated speed n
QAN 260M 1500 rpm 15.5 kW
QAN 260L 1500 rpm 20.0 kW
QAN 260U 1500 rpm 24 kW
QAN 260W 750 rpm 12 kW
QAN 320M 1500 rpm 32 kW
QAN 320W 750 rpm 18 kW
0
N
Rated speed n
N
Rated power output P
N
1 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1.6 Technical Manual Documentation
Overviews with brief information and QuickLinks for accessing the following
subjects:
• Inverter Systems (Chapter 2.2)
• Motors (Chapter 7.2)
Introduction of QuickLinks in the component specifications in Chapter 2,
"Introduction," for accessing the respective subjects.
Expansion of Chapter 4, "Mounting and Operating Conditions."
Various connection overviews for inverter systems were added to
Chapter 4, "Mounting and Operating Conditions."
Expansion of connection overviews and dimensional drawings. Similar
components are illustrated in separate overviews.
Some changes were made to the structure of the Technical Manual.
1.7 Replacing Instructions
Note
Due to the comprehensive changes to the Technical Manual for Inverter
Systems and Motors, it is not possible to replace the old pages with the
new.
March 2005 Update Information No. 5 1 – 7
1 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1 Update Information No. 6
1.1 General Information
Chapter 4 – Mounting and Operating Conditions – was expanded:
Connection and adjustment to different types of networks
Use of climate control units
Connection requirements when water cooling is used
The power connection of regenerative and non-regenerative inverter
systems was revised
Requirements for supply lines and bus cable
1.2 Power Supply Units
New regenerative power supply units
• UVR 160D: Rated power output of 80 kW
• UVR 160DW: Rated power output of 80 kW
UV 106B power supply unit as a replacement for the UV 106
1.3 Power Modules
New power module
• UM 116DW: Water cooling
Air cooling
Water cooling
1.4 Motors
New QAN 200UH and QAN 260 UH hollow-shaft motors
Designation Rated power output P
QAN 200UH 10 kW 1500 rpm
QAN 260UH 22 kW 1500 rpm
New QAN 320L asynchronous motor
• Rated speed n
• Rated power output P
Terminal box of the motors of the QAN 320 series revised since
August 2006.
: 1500 rpm
N
N
: 40 kW
Rated speed n
N
N
April 2007 Update Information No. 1 1 – 1
Siemens synchronous motors added
1.5 Accessories
Designation Rated power output P
Rated speed n
N
N
1FK7042-5AF71 0.82 kW 3000 rpm
1FK7060-5AF71 1.48 kW 3000 rpm
1FK7063-5AF71 2.30 kW 3000 rpm
1FK7080-5AF71 2.14 kW 3000 rpm
1FK7083-5AF71 3.30 kW 3000 rpm
1FK7100-5AF71 3.77 kW 3000 rpm
1FK7101-5AF71 4.87 kW 3000 rpm
1FK7103-5AF71 4.40 kW 3000 rpm
Siemens motors with hollow shaft added
Designation Rated power output P
Rated speed n
N
N
1PM6105-2DF81 7.50 kW 1500 rpm
1PM6133-2DF81 11.0 kW 1500 rpm
EPCOS 120 A line filter with integrated three-phase capacitor
KDR 160 commutating reactor with a rated current of 3 x 117 A
SM 130 voltage protection module for maximum phase currents of 300 A
Coolant connection for components with water cooling
1.6 Replacing Instructions
Page Change Remove Page Insert Page
Title New date of issue November 2004 April 2007
Chapter 1 Update Information – Update Info. 6
Chapter 2 Revised completely Entire chapter Entire chapter
Chapter 3 Page numbering changed Entire chapter Entire chapter
Chapter 4 Revised completely Entire chapter Entire chapter
Chapter 5 Description changed
UV 106B
Chapter 6 Description changed
UVR 160DW, UVR 160D, UM 116 DW
Chapter 7 Description changed
QAN 200UH, QAN 260UH
QAN 320L
1FK7042, 1FK7060, 1FK7063,
1FK7080, 1FK7083, 1FK7100, 1FK7103
1PM6105, 1PM6133
Chapter 8 Keyword index Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
Entire chapter Entire chapter
1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
1 Update Information No. 7
1.1 General Information
Chapter 4 – Mounting and Operating Conditions – was expanded:
Check list
Anyone connecting a machine with a HEIDENHAIN inverter system must
take note of the information presented there. The revised version of Chapter
4 is available for downloading from the FileBase.
1.2 Accessories
New axis-release module
An axis-release module is used to switch a group of axes on and off
independently of other axes. The new axis-release module makes it possible
to address both axes and spindles as “axis groups.” The selection is made
using jumpers.
ID number of the new axis-release-module: ID 573 732-02
It replaces the previous axis-release module (ID 341 518-02). The new axisrelease module is compatible in its functions to its predecessor, but the
installation differs. Comprehensive mounting instructions are included with
the new axis-release module.
VAL-MS surge voltage arrester
The VAL-MS 230/FM single-pole surge voltage protector from Phoenix
serves to protect the machine from overvoltages on the conductors, and
separates the protection element from the mains when it has become
overloaded due to high-energy surge voltages. Three surge arresters are
necessary for a machine tool connected to three-phase line power. The
surge arrester is also equipped with a double-throw switch as a remote
indicator switch.
Specifications Surge voltage arrester
Phoenix VAL-MS 230/FM
IEC test class II
EN type T2
Rated voltage 230 V
Rated frequency 50 Hz/60 Hz
Arrester rated voltage
(L-N)
Nominal discharge surge current 20 kA
Max. discharge surge current 40 kA
Module width Approx. 17.7 mm
ID 648 720-xx
Note
Please also refer to the manufacturer’s data sheet. There you will find
further specifications and information regarding the surge voltage arrester.
April 2008 Update Information No. 7 1 – 1
275 Vac
EPCOS 80 A line filter with integrated three-phase capacitor
Specifications EPCOS 80 A line filter
Suitable for UV 140, UVR 150, UVR 130 D,
UVR 140 D, UVR 150 D
Rated voltage 3 x 480 V
Rated frequency 50 Hz/60 Hz
Rated current 3 x 80 A
Power loss Approx. 75 W
Degree of protection IP 20
Weight 11 kg
Capacity 3 x 32 µA
ID 640 908-xx
116.5
Load
630±10
50±0.2
290
280±0.3
261
M5
Line
330±10
1±0.1
25
25
20
220.5
14
25
20
1 – 2 HEIDENHAIN Technical Manual for Inverter Systems and Motors
Line filters HEIDENHAIN offers Epcos line filters with integrated three-phase capacitor.
The following filter arrangements are allowed when using these filters and for
connecting other devices:
1
Power connection
Machine tool
Main switch
EPCOS filter with
integrated
three-phase capacitor
Regenerative
HEIDENHAIN
inverter system
2
Power connection
Main switch
EPCOS filter with
integrated
three-phase capacitor
Regenerative
HEIDENHAIN
inverter system
Equipment in accordance with
IEC 61000-6-2 (immunity for industrial
environments)
(also possible)
Line filter for
inverter operation
Any other equipment
in accordance with
IEC 6100-6-1, 2
Equipment in accordance with
IEC 61000-6-2 (immunity for
residential, commercial and
light-industrial environments)
Machine tool
Line filter
The illustrated filter arrangements comply with all environment requirements
for radio interference suppression as per EN 55011 Limit Class A for industrial
networks.
Note
If you want to connect additional consumers, you must ensure that the line
filters are designed for correspondingly high currents.
April 2008 Update Information No. 7 1 – 3
CMH 120 capacitor module
For maintaining the dc-link voltage during a power failure. This is necessary,
for example, to perform LIFTOFF completely even if direct drives are used.
Several CMH modules can be connected in parallel in order to increase
capacitance.
Specifications CMH 120
DC-link voltage Max. 850 V
Capacitance 10.0 mF
Module width 50 mm
Degree of protection IP 20
ID 591 116-xx
300+1
280.5+1
30
420
456±0.2
24.75
50
1 – 4 HEIDENHAIN Technical Manual for Inverter Systems and Motors
UP 120 braking resistor module
For powerful, regenerative inverter systems that use a UVR 160D (W)
supply unit, usually two UP 110 were connected in parallel. With the UP 120,
there is a powerful braking resistor module available now that can replace
the two UP 110.
Specifications UP 120
Switching voltage 740 V
Power 150 kW (for 2 s)
Resistance 3.6 Ω
Degree of protection IP 20
Weight 7.2 kg
ID 605 731-xx
300+1
April 2008 Update Information No. 7 1 – 5
KDR 130C commutating reactor
In contrast to the KDR 130B, the primary and secondary connecting lines are
now placed on terminals and separate lines are used for further connection.
The terminals are suitable for lines with a cross section up to 16 mm
2
specifications are the same as for the KDR 130B.
Specifications KDR 130 C
Rated voltage 3 x 400 V
Rated frequency 50 Hz/60 Hz
Thermally permissible continuous
3 x 45 A
current
Rated current 3 x 40.5 A
Power loss Approx. 250 W
Degree of protection IP 00
Weight Approx. 15 kg
ID 646 271-xx
. The
271
A
190
226
10.5
67
112±0.2
A
3
80
74
90
1 – 6 HEIDENHAIN Technical Manual for Inverter Systems and Motors
ZKF 140 dc-link filter
The ZKF 140 must be connected with the UVR 1xxD supply unit via the X79
unit bus. When choosing the ZKF, ensure that its rated power is at least as
high as the connected torque or linear motors.
Specifications ZKF 140
Rated power 80 kW
Peak power S6-40% 110 kW
Peak power S6-20% 140 kW
Peak power 160 kW
a
b
c
Max. leakage current < 6.0 A
24 V
d
440 mA
Current consumption
Integral cooling Yes
Degree of protection IP 20
Weight Approx. 15 kg
ID 597 954-01
a. 40% cyclic duration factor for duty cycle time of 10 minutes (S6-40%)
b. 20% cyclic duration factor for duty cycle time of 10 minutes (S6-20%)
c. 4 s cyclic duration factor for duty cycle time of 20 s
d. After making your selection, check the current consumption of the 15 V
supply of the entire modular inverter system. See page 2 – 54.
*1
and the 24 V*1
24.75
480
50±0.2
¬ 5.5
¬ 12
5.5
99.5+0.5
7
456+5
300+1
280.5
30
420
30
April 2008 Update Information No. 7 1 – 7
1.3 Compact Inverters
New UE 21xD diagnosable compact inverters
These compact inverters are equipped with a 5-V power pack for supplying
the MC/CC. The power pack provides up to 16 A. The X74 connecting
terminal for an additional supply of 5 V to the MC/CC is new.
The UV 105 power supply unit for MC/CC is no longer necessary in
combination with these compact inverters!
1 – 8 HEIDENHAIN Technical Manual for Inverter Systems and Motors
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