Flowserve X-100 User Manual

4 (1)
Flowserve X-100 User Manual

Installation

Instructions

Durametallic® X-100

Single cartridge mounted welded metal bellows seal

Experience In Motion

Description

This X-100 seal is a cartridge mounted mechanical seal, designed for ease of installation and reliable operation. No seal setting dimensions are required. Removable setting devices provide proper alignment.

The flexible stationary face design compensates for inadvertent misalignment of the seal chamber face. Multiple springs provide uniform face loading and are external of the pumpage, resisting clogging or hang-up. Installation according to the following steps will assure long trouble free life of the X-100 seal.

1 Equipment Check

1.1Follow plant safety regulations prior to equipment disassembly:

Lock out motor and valves.

Wear designated personal safety equipment.

Relieve any pressure in the system.

Consult plant MSDS files for hazardous material regulations.

Seal Chamber Requirements

Figure 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To first obstruction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Face of seal housing to be square to the

 

 

 

 

 

 

 

 

 

 

 

 

 

axis of the shaft to within 0.0005 mm/mm

 

 

 

 

 

 

 

 

 

 

 

 

 

(0.0005 inch/inch) of seal chamber bore TIR

 

 

 

 

 

 

 

 

 

 

 

and have a 1.6

μm (63 μinch) Ra finish or better

 

 

 

 

 

 

 

 

 

 

 

Gland pilot can be at either of these

 

 

 

 

 

 

 

 

 

 

 

 

 

register locations, concentric to within

 

 

 

 

 

 

 

 

 

 

 

 

 

0.125 mm (0.005 inch) of shaft or

 

 

 

 

Seal housing bore to have 3.2 μm

 

 

 

sleeve OD TIR

 

 

 

 

 

 

 

 

(125 μinch) Ra finish or better

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scribe

 

 

Scribe

 

 

Shaft or sleeve OD

 

 

 

 

 

 

 

 

 

 

 

Mark

B

 

 

Mark

A

 

 

+0.000 mm (+0.000 inch)

ANSI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-0.050 mm (-0.002 inch)

 

Sleeve or shaft finish to be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+0.000 mm (+0.000 inch)

API 610/682

 

 

 

 

 

 

 

 

 

 

 

 

0.8 μm (32 μinch) Ra or better

 

 

 

 

 

 

 

-0.025 mm (-0.001 inch)

DIN/ISO

• Bearings must be in good condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Maximum lateral or axial movement of shaft (end play) = 0.25 mm (0.010 inch) TIR

 

 

• Maximum shaft runout at face of seal housing = 0.05 mm (0.002 inch) TIR

 

 

• Maximum dynamic shaft deflection at seal housing = 0.05 mm (0.002 inch) TIR

 

 

The images of parts shown in these instructions may differ visually from the actual parts due to manufacturing processes that do not affect the part function or quality.

2

X-100 Dimensional Data

Figure 2

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.03"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B Seal

A Size J

Dimensional Data for X-100 seal, inch

4 - G Ø studs equally spaced on HB. C. Note: Washers may be required for stud sizes smaller than G

Rotation

Outlet

 

CW

 

CCW

 

Rotation

Outlet

 

M (N.P.T.)

Seal Size

A

B

B

C

D

E

F

G

H

J

M

 

+0.000

 

-0.002

±0.001

min.

max.

min.

 

 

 

max.

min.

 

(N.P.T.)

 

1.125

1.000

1.750

1.875

1.78

1.69

2.00

1.02

0.375

2.75

3.75

0.375

 

*1.250

1.125

1.750

2.000

1.78

1.69

2.00

1.02

0.500

3.00

3.88

0.375

 

1.375

1.250

2.000

2.125

1.97

1.88

2.00

1.02

0.500

3.12

4.25

0.375

 

*1.500

1.375

2.000

2.250

1.97

1.88

2.00

1.02

0.375

3.25

4.25

0.375

 

1.625

1.500

2.250

2.500

1.97

1.88

2.00

1.02

0.375

3.75

4.75

0.375

 

1.750

1.625

2.375

2.625

1.97

1.88

2.00

1.02

0.500

3.75

4.75

0.375

 

1.875

1.750

2.500

2.750

1.97

1.88

2.00

1.02

0.500

3.75

5.00

0.375

 

2.000

1.875

2.625

2.875

1.97

1.88

2.00

1.02

0.500

3.88

5.00

0.375

 

2.125

2.000

2.750

3.000

1.97

1.88

2.00

1.02

0.625

4 .12

5.12

0.375

 

2.250

2.125

2.875

3.250

1.97

1.88

2.00

1.02

0.625

4.38

6.00

0.375

 

2.375

2.250

3.000

3.375

1.97

1.88

2.00

1.02

0.625

4.62

6.50

0.375

 

2.500

2.375

3.250

3.625

2.16

2.06

2.09

1.11

0.625

5.00

6.38

0.375

 

2.625

2.500

3.375

3.750

2.16

2.06

2.09

1.11

0.625

5.00

6.62

0.375

 

2.750

2.625

3.500

3.875

2.16

2.06

2.09

1.11

0.750

5 .75

7.25

0.375

 

2.875

2.750

3.750

2.16

2.06

2.62

1.58

 

 

 

0.750‡

 

†3.000

2.750

3.875

2.16

2.06

2.62

1.58

 

 

 

0.750‡

 

3.000

2.875

3.875

2.16

2.06

2.62

1.58

 

 

 

0.750‡

 

†3.125

2.875

4.000

2.16

2.06

2.62

1.58

 

As

 

0.750‡

 

3.125

3.000

4.000

2.16

2.06

2.62

1.58

 

 

0.750‡

 

†3.250

3.000

4.125

2.16

2.06

2.62

1.58

Required

0.750‡

 

3.375

3.125

4.250

2.16

2.06

2.62

1.58

0.750‡

 

3.500

3.250

4.375

2.28

2.19

2.75

1.71

 

 

 

0.750‡

 

3.625

3.375

4.500

2.28

2.19

2.75

1.71

 

 

 

0.750‡

 

3.750

3.500

4.625

2.28

2.19

2.75

1.71

 

 

 

0.750‡

 

3.875

3.625

4.750

2.28

2.19

2.75

1.71

 

 

 

0.750‡

 

4.000

3.750

4.875

2.28

2.19

2.75

1.71

 

 

 

0.750‡

 

4.125

3.875

5.000

2.28

2.19

2.75

1.71

 

 

 

0.750‡

*

this seal size uses the N-CBR inner seal rotary unit.

 

 

 

 

 

 

 

preferred design for these shaft sizes. Use whenever possible.

 

 

 

 

 

 

‡ maximum

 

 

 

 

 

 

 

 

 

 

 

3

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