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F11880
Service Manual
376 pgs17.41 Mb3
Table of contents
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Epson F11880 Service Manual

4 (3)

Pro 11880 Field Repair Guide

9/27/10

 

 

Table Of Contents

Table Of Contents - - - - - - - - - - - - - -

 

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1

Control Panel Map - - -

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7

Component Replacement

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- 18

Board (AID) Removal

 

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19

Board (Main) Removal

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22

Board (Main) Installation -

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28

Board (Power Supply) Removal

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Cleaning Unit Removal

 

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38

Cleaning Unit Installation

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49

Cover (Left Side) Removal -

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63

Cover (Rear) Removal

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70

Cover (Right Side) Removal

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72

Cover (Top) Removal

 

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83

Cutter Blade Assembly Removal

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89

Cutter Blade Solenoid Removal

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92

Edge Detector (EdgeAD) Replacement

 

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93

Encoder (Carriage) Removal -

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97

Encoder Disk (Paper Feed) Removal

 

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- 101

Encoder (Paper Feed) Removal

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- 104

Encoder Strip (Carriage) Replacement

 

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- 107

Ink Bay Removal (Left) -

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- 109

Ink Bay Removal (Right) -

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- 120

Pressure Pump Assembly Removal -

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Print Head Removal

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- 138

Printer Component, Software Item, LCD Display, Printer Button

Page 1.

Pro 11880 Field Repair Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9/27/10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Print Head Installation

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- 150

Pulley (Paper Feed) Removal

 

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- 162

Sensor (Edge Detector) Removal

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- 164

Sensor (Ink Mark) Removal

 

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- 166

Take-Up Reel Instruction

 

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- 168

Troubleshooting - - - - - - - - - - - - -

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177

Error Codes (Maintenance)

 

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- 178

Error Codes (Service)

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Paper Sensor Error

 

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- 189

Borderless Printing Errors

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Color Shift

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Drop of Ink - - - - - -

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Grainy or Ghosting

 

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Horizontal Banding

 

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- 194

INK CARTRIDGE ERROR: REPLACE INK CARTRIDGE

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No Control Panel Display

 

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Paper Jam Error

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Random Nozzle Firing

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RIP / Ethernet Issue

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- 204

Scratch - - - - - - - -

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Smudge

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Smear

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Stuck In Cut Sheet Mode

 

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Vertical Banding - - -

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Adjustments - - -

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210

1800 Error

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Printer Component, Software Item, LCD Display, Printer Button

Page 2.

Pro 11880 Field Repair Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9/27/10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AID - - - - - - - - - -

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AID PG Adjustment

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- 213

Auto Bi-D Adjustment

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- 216

Auto Uni-D Adjustment

 

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Carriage Timing Belt Tension Adjustment

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- 218

Check Network Communication

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Check Nozzle

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Cleaning - - - - - - - - - -

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Clear Counter [when replacing AID] -

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Clear Counter [when replacing Carriage Unit] -

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Clear Counter [when replacing Carriagde Holder (Ink Pad)]

 

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Clear Counter [when replacing Cutter Solenoid]

 

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Clear Counter [when replacing INK SYSTEM ASSY]

 

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Clear Counter [when replacing PF Motor]

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- 232

Clear Counter [when replacing Pump Motor]

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Clear Counter [when replacing Pressure Motor]

 

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Clear Counter [when replacing Printhead]

 

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Clear Counter [when replacing switching PG] -

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CR Encoder Sensor Position Adjustment

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CR Lock UnLock/lock

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Cutter Blade Position Adjustment -

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- 239

Fan Adjustment (CR)

 

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- 242

Feed Adj. +T&B Adjustment

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Head Rank ID

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Initial Ink Charge Flag On/Off

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Input Serial Number

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Printer Component, Software Item, LCD Display, Printer Button

Page 3.

Pro 11880 Field Repair Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9/27/10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IM Sensor Adjustment

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- 249

IM (Ink Mark) Sensor Position Adjustment

 

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- 250

Paper Feed Belt Adjustment -

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Paper Feed Encoder Alignment

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Paper Thickness Sensor Adjustment

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- 258

PG Adjustment - - - - -

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Platen Position Adjustment

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- 265

Print Head Slant Adjustment (CR)

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Print Head Slant Adjustment (PF)

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- 269

RearAD Sensor Calibration

 

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- 273

Rear Sensor Position Adjustment

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- 274

RTC & USBID Adjustment

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- 276

Skew Check

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- 278

Supersonic Cleaning

-

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- 279

Component Pictures - -

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280

Board (EDM) Picture

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- 281

Board (Carriage) Picture

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- 282

Board (Sub-B) Picture

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- 283

Board (Sub-C) Picture

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- 284

Board (Sub-D) Picture

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- 285

Board (Main)Picture

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- 286

Board (Power Supply) Picture

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- 287

Cleaning Unit

- - -

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- 288

Control Panel Picture

 

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-

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-

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- 294

CSIC Contact Assembly Pictures

-

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-

 

-

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-

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-

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-

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-

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- 295

Cutter Blade Assembly Picture

 

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-

 

-

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-

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- 296

Printer Component, Software Item, LCD Display, Printer Button

Page 4.

Pro 11880 Field Repair Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9/27/10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Encoder (Carriage) Pictures

-

-

-

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- 297

Encoder Disk (Paper Feed) Picture

 

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-

-

-

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-

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-

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- 298

Ink Cartridge Pictures

-

-

-

-

-

-

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-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

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-

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-

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- 299

Pressure Pump Assembly Pictures

-

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-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

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- 301

Print Head Pictures

-

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-

-

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-

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-

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- 306

Pulley (Paper Feed) Picture

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-

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-

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-

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- 308

Sensor (Edge Detector) Pictures

-

-

-

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-

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-

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-

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-

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- 309

Reference - - - - - - -

- - -

-

 

-

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-

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-

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-

 

-

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-

-

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-

-

-

 

310

Accessories List - - - - - -

-

-

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- 311

Carriage Release (Automatic)

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- 312

Carriage Release (Manual) -

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- 317

Cleaning and Draining Cartridges

-

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-

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Color Order

- - - -

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-

-

-

-

-

- 323

Connectors / Wiring

-

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-

-

-

-

-

-

-

-

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-

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-

-

-

-

-

-

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- 325

Consumable/Service Parts List

 

-

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-

-

-

-

-

-

-

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- 330

Cover Sensor (Front) Bypass Procedure

-

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-

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-

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- 332

Cover Sensor (Ink) Bypass Procedure

 

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-

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- 333

Firmware History (Printer)

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- 334

Firmware History (Ethernet)

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-

-

-

- 337

Firmware Update Procedure Using FWUpdate.exe

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- 338

Glossary - - - - - - - - - -

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- 339

Ink Draining Procedure

 

-

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-

-

-

-

-

-

-

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- 345

Prime, On or Off - -

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- 347

Revision History - - - - - -

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- 348

Sensors, Motors, Solenoids, and Fans

 

-

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-

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- 352

Service Tools

- - -

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-

-

-

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- 355

Printer Component, Software Item, LCD Display, Printer Button

Page 5.

Pro 11880 Field Repair Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9/27/10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stress Test (Test Image) -

-

-

-

-

-

-

-

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-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

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- 356

Utilities - - - - - - - - - -

 

-

-

-

 

-

-

-

 

-

-

-

 

-

-

-

 

-

-

-

 

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-

 

-

-

-

 

-

-

-

 

357

Adjustment Wizard2

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

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-

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-

-

-

-

- 358

FWUpdate.exe

-

-

- -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

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-

-

-

-

-

-

- 362

NVRAM.EXE -

-

-

-

-

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-

-

-

-

-

-

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-

-

-

-

-

-

-

-

-

-

-

-

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-

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-

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- 366

Printer Component, Software Item, LCD Display, Printer Button

Page 6.

Pro 11880 Field Repair Guide

9/27/10

 

 

Control Panel Map

Power Light

Paper Check Light

Paper Source and Left Arrow

Pause Light

Ink Check Light

Paper Feed (Reverse) and UpArrow

 

Auto Backward Light

Auto Backward

 

Enter

Auto Forward

 

 

 

Pause and Reset

Auto Forward Light

Power Button

Paper Feed (Forward) and Down Arrow

 

 

Menu and Right Arrow

 

 

Printer Component, Software Item, LCD Display, Printer Button

Page 7.

Pro 11880 Field Repair Guide

9/27/10

 

 

Printers LCD Display

1.Printer Status

2.Remaining Roll Paper

3.Roll Paper Margin Setting

4.Custom Paper Setting

5.Paper Type and Roll Paper Auto Cut Setting

6.Platen Gap Setting

7.Ink Levels

8.Waste Ink Cartridge Level

SERVICEMAN MODE: Down, Right, and Pause, at power on.

SELF TESTING: Down, Right, and Enter, at power on.

Parameter Backup and Restore Mode: Down, Right, and Pause, at power on.

F/W DOWNLOAD MODE: Up, Down, Left, and Right, at power on.

Maintenance Mode 1: Pause, at power on.

Printer Component, Software Item, LCD Display, Printer Button

Page 8.

Pro 11880 Field Repair Guide

 

9/27/10

 

 

 

 

 

User Menu: Press the Menu button when

 

 

 

the printer displays Ready

3. MAINTENANCE

1. PRINTER SETUP.

PLATEN GAP: *STANDARD, NARROW, WIDE,

 

CUTTER ADJUSTMENT: EXEC

WIDER, WIDEST

 

CUTTER REPLACEMENT: EXEC

PAGE LINE: *ON, OFF

 

POWER CLEANING: EXECUTE

ROLL PAPER MARGIN: *DEFAULT, TOP/BOTTOM

CLEAN FOR EACH COLOR: C/VM, PK, MK/Y, LLK/LK,

15mm, TOP 35/BOTTOM

 

VLM/LC

15mm,15mm, 3mm

 

CLOCK SETTING: (mm/dd/yy hh:mm)

PAPER SIZE CHK: *ON, OFF

 

CONTRAST ADJUSTMENT: (nn)

PAPER SKEW CHECK: *ON, OFF

 

 

 

REFRESH MARGIN: *ON, OFF

 

 

 

AUTO NOZZLE CHECK: ON:PERIODICALLY*,

4. PRINTER STATUS.

ON:EVERY JOB, OFF

PRINT NOZZLE PATTERN: OFF*, ON:EVERY PAGE,

VERSION: (CURRENT FIRMWARE)

ON EVERY 10 PAGES,

 

PRINTABLE PAGES: (FOR EACH COLOR)

INITIALIZE SETTINGS: EXEC

 

(nnnnnn)PAGES

 

 

INK LEVEL: (FOR EACH COLOR) (nnn%)

 

 

MAINTENANCE TANK: LEFT (nnn%), CENTER

 

 

REAR (nnn%), RIGHT (nnn%)

 

 

USAGE COUNT: INK (nnnn.n)ML, PAPER (nn)ft (nn)

2. TEST PRINT.

 

inch

 

CLEAR USAGE COUNT: INK:EXEC PAPER:EXEC

NOZZLE CHECK: PRINT

 

JOB HISTORY: N0.(n) INK:(n)ml, PAPER:(nnnn)cm2

STATUS SHEET: PRINT

 

TOTAL PRINTS: (n) PAGES

NETWORK STATUS SHEET: PRINT

 

EDM STATUS: ENABLED, LAST UPLOADED (mm/

JOB INFORMATION: PRINT

 

dd/yy hh:mm)

CUSTOM PAPER: PRINT

 

 

 

Printer Component, Software Item, LCD Display, Printer Button

Page 9.

Pro 11880 Field Repair Guide

9/27/10

 

 

5. PAPER SETUP.

6. Head Alignment.

PAPER TYPE: Photo Paper, Proofing Paper, Fine Art

 

PAPER THICKNESS: SELECT PAPER TYPE:

Paper, Matte Paper, Plain Paper, Others,

 

(Photo Paper, Proofing Paper, Fine Art Paper,

Custom Paper, No Paper Selected

 

Matte Paper, Plain Paper, Others SELECT

ROLL PAPER REMAINING (This Menu is only active

 

THICKNESS: (N)mil

when paper is not loaded and

ALIGNMENT: AUTO (UNI-D, BI-D 2-COLOR,

the Paper Lever is closed)

 

BI-D All, BI-D #1, BI-D #2,

REMAINING PPR SETUP: *OFF, ON:PRINT EVERY

BI-D #3, BI-D #3, BI-D #4)

PAGE, ON: AT ROLL EXCHANGE

 

MANUAL (UNI-D, BI-D 2-

ROLL PAPER LENGTH: (nnn)ft (REMAINING PPR

 

COLOR, BI-D All,)

SETUP must be on to enable)

 

 

ROLL LENGTH ALERT: (nn)ft (REMAINING PPR

7. NETWORK SETUP: (*DISABLE, ENABLE)

SETUP must be on to enable)

CUSTOM PAPER: Paper NO. (1-10)

 

IP ADDRESS SETTING: AUTO, PANEL,

PAPER TYPE: Photo Paper, Proofing Paper, Fine Art

BONJOUR: *ON, OFF

Paper, Matte Paper, Plain Paper, Others

 

INIT NETWORK SETTING: EXECUTE

PLATEN GAP: NARROW, STANDARD, WIDE,

WIDER, WIDEST

THICKNESS PATTERN: PRINT

CUT METHOD: *STANDARD, THIN PAPER, THICK

PAPER FAST, THICK PAPER SLOW

PAPER FEED ADJUST: (n.nn)%

DRYING TIME: (n.n)sec

PAPER SUCTION: *STANDARD, -1, -2, -3, -4

Printer Component, Software Item, LCD Display, Printer Button

Page 10.

Pro 11880 Field Repair Guide

9/27/10

 

 

Parameter Backup and Restore Mode

Release the Paper Lever, disengage 9 Ink Cartridges, remove the 3 Maintenance Tanks, hold the Down, Right, and Pause buttons and turn on the Printer. The Printer will display MENU: SELF TESTING.

Note: If the backup procedure fails, try re-booting the Printer and letting it come Ready. Then try the backup / restore procedure in READY mode.

Note: Parameter Backup can also be performed in F/W Download Mode. Parameter Restore can not.

F/W Download Mode

Hold the Up, Down, Left, and Right buttons and turn on the power. The Printer will display F/W Download.

Maintenance Mode 1: Press and hold the Pause button and turn on the Printer.

LANGUAGE: *ENGLISH, JAPANESE, FRENCH, GERMAN, ITALIAN, PORTUGUE, SPANISH, DUTCH (Panel Language)

UNIT: *FEET/INCH, METER (Set’s the unit of measure that the printer displays) CUT PRESSURE: *100% (0%-150%) (Adjusts the Paper Cutter pressure)

SS CLEANING: EXEC (Super Strong Cleaning)

PWR ON ROLL PPR FEED: *ON, OFF (On = Feeds the paper 3” lower, when auto cut is off)

(Off = Does not feed the paper 3” lower, when auto cut is off) SYLON MODE: *OFF, ON (Strobes the Ink Bay Lights while printing)

DEFAULT PANEL: EXEC (Resets to Factory Default all of the User Menus

INK INFO MENU: (FOR EACH COLOR) MANUFACTURER, COLOR, INK TYPE, INK CAPACITY, INK LEVEL, PRODUCTION DATE, EXPIRATION DATE, INK LIFE, INK AGE (CSIC information, for each ink cartridge)

Custom:*0 (0 - 9)

Printer Component, Software Item, LCD Display, Printer Button

Page 11.

Pro 11880 Field Repair Guide

9/27/10

 

 

ServiceMan Mode: Press and hold the Down, Right, and Pause buttons, and turn on the Printer

Note: SERVICEMAN MODE turns on the USB Port even if there is an error condition.

Note: The printer must be displaying SELF TESTING in order to work properly with the Adjustment Wizard.

SELF TESTING:

Test:

Version: F/W: F(nnnnnnnn.nn.nnnn) (Displays the current firmware version) Panel: Key, LCD, LED, Ink LED(Button, LCD, and LED tests for the control panel)

Sensor: Paper Thick: 00, 01,10,11 (Paper Thickness Sensor test)

Paper Lever: Down, Up (Paper Release Sensor test) Ink Button: Off/Off Ink (Cover Release Button Test) InkCvr: Close/Close (Ink Cover Sensor Test)

Cover: Close/Close (Front Cover Sensor test) MTank: On, ON, ON(CSIC Contact Test)

INK NOT: 1,2,3,4,5,6,7,8 (Ink Cartridge Sensor test for 9 Ink Bays) RearAD: (nnn nnn) (Rear Paper Sensor test)

Auto Reel Sens.: On, Off (Auto Pick Up Reel Paper Slack Sensor Test)

Auto Reel Conect: On

Head Temp: (nn)C (Displays the current Print Head temperature in degrees centigrade) Drv. Temp: (nn)C (Displays the current Print Head Driver temperature in degrees centigrade)

AutoChk: [Enter]Start (Do Not use very dangerous) this means you Dennis Habbley

Encoder: CR (nnnn) (Carriage Encoder test. Counts up, moving away from home position) PF (nnnn) (Paper Feed Encoder test. Counts up, as the paper advances.)

Fan: Paper(ALL): (Fan test for all paper suction fans)

Paper(Duty): (200% - 0%) (Tests the fan suction for all paper suction fans) Paper1: (Fan test for paper suction fan #1 (Right Side Fan))

Paper2: (Fan test for paper suction fan #2 (Left Side Fan (Center Fan on 9800))) Paper3: (Fan test for paper suction fan #3 (Left Side Fan))

HT Fan: (Fan test for the Head Driver Cooling Fan)

Printer Component, Software Item, LCD Display, Printer Button

Page 12.

Pro 11880 Field Repair Guide

9/27/10

 

 

Error History (list of past errors) CSIC: MTANK R/C/L

Cut Pressure: (0-100%)(approximately 55%)

Actuator2: Cutter Sol: [Enter], Start (Tests the Cutter Solenoid) InkCover Sol.: [Enter], Start (Tests the Ink Cover Solenoids) LeverLock Sol.: [Enter], Start (Tests the Lever Lock Solenoid) Ink Press Motor: [Enter], Start (Ink System Pressure Motor) Select Valve: [Enter], Start

Cap Motor: [Enter], Start (Tests the Cap Motor)

Auto Reel Motor: [Enter], Start (Tests the Auto Take Up Reel Motor) Edge Sns Lvl: [Enter], Start (Sets the black level of the Edge Detector)

Cap Uncap: UnCap, Cap

Adjustment

PG Adjust: Uncap, Cap (Sets the platen gap to standard and allows capping/uncapping of the Carriage). AID PG: [Enter]Start (Measures the distance between the Nozzle Plated and the Flushing Box)

Fan: Paper(ALL)(Runs all Suction Fans), Fan Adjust *0% (-10% to +10%) (Adjusts Suction Fans) Paper: Paper Thick 00, 01, 10, 11(Displays the output from the Paper Thickness Sensors) RearAD: [Enter]Start (nnn nnn nnn) (For adjusting the Rear Paper Sensor)

Init.Fill: [Enter]Start (Starts a initial fill)

Nozzle Check: Output Pattern: (Standard Nozzle Check)

Nozzle Alignment: Output Pattern: [Enter] Print, PG Select: 0.8mm, 1.2mm, 1.6mm, 2.1mm (Service nozzle check, displays Firmware Version)

Cutter: [Enter] Start:(Tests paper cutting)

Rear Sens.Pos: Set Cut Sheet Paper(Calibrates the EOF position for cut sheet media) InkCover Sol.: [Enter] Start (Tests in Ink Cover Solenoid)

Head Slant : CR, PF, Uncap, Cap (For adjusting Print Head rotation and camber)

IM Sensor: [Enter] Print(Adjusts sensitivity of the Edge Detector Sensor and the Ink Mark Sensor) Belleta Pos.Adj.: [Enter] Start, Belleta Pos. Confirm: [Enter], Start (Platen Position Adjustment) Check Skew: Please Set Paper (Tests for Paper Skewing)

Feed Adj.+T&B: [Enter] Print(Performs the 980mm, Top, Bottom, and Side Margin adjustments)

Printer Component, Software Item, LCD Display, Printer Button

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Gap Adj: Auto, Manual Uni-D, Manual Bi-D PG1.6, Manual Bi-D PG0.8, (Auto and Manual Bi-D/ Uni-D) AID: [Enter] Start (Tests the Auto Ink Detection system)

Print Adj. Variable1: [Enter] Print (Prints the numeric adjustment variables currently set) Print Adj. Variable2: [Enter] Print (Prints the numeric adjustment variables currently set) Clean Head: Remove Ink, Sucktion Wiping

Print Head Exchange: Drain, Head Exchange

SELF TESTING: Press and hold the Down, Right, and Enter buttons and turn on the Printer.

Test:

Version: F/W: F(nnnnnnnn.nn.nnnn) (Displays the current firmware version) Panel: Key, LCD, LED, Ink LED(Button, LCD, and LED tests for the control panel)

Sensor: Paper Thick: 00, 01,10,11 (Paper Thickness Sensor test) Paper Lever: Down, Up (Paper Release Sensor test)

Ink Button: Off/Off

InkCvr: Close/Close

Cover: Close, Open (Cover Sensor test) MTank: On, ON, ON(CSIC Contact Test)

INK NOT: 1,2,3,4,5,6,7,8,9 (Ink Cartridge Sensor test for 9 Ink Bays) RearAD: (nnn nnn) (Rear Paper Sensor test)

Auto Reel Sens.: On, Off Auto Reel Conect: On

Head Temp: (nn)C (Displays the current Print Head temperature in degrees centigrade) Drv. Temp: (nn)C (Displays the current Print Head Driver temperature in degrees centigrade)

AutoChk: [Enter]Start (Do Not use very dangerous) this means you Dennis Habbley

Encoder: CR (nnnn) (Carriage Encoder test. Counts up, moving away from home position) PF (nnnn) (Paper Feed Encoder test. Counts up, as the paper advances.)

Fan: Paper(ALL): (Fan test for all paper suction fans)

Paper(Duty): (200% - 0%) (Tests the fan suction for all paper suction fans) Paper1: (Fan test for paper suction fan #1 (Right Side Fan))

Paper2: (Fan test for paper suction fan #2 (Left Side Fan

Printer Component, Software Item, LCD Display, Printer Button

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Paper3: (Fan test for paper suction fan #3 (Left Side Fan)) HT Fan: (Fan test for the Head Driver Cooling Fan)

Error History (list of past errors) CSIC: MTANK R/C/L

Cut Adj.: (0 - 100%) (approximately 55%)

Actuator2: Cutter Sol: [Enter], Start (Tests the Cutter Solenoid) InkCover Sol.: [Enter], Start (Tests the Ink Cover Solenoids) LeverLock Sol.: [Enter], Start (Tests the Lever Lock Solenoid) Ink Press Motor: [Enter], Start (Ink System Pressure Motor) Select Valve: [Enter], Start

Cap Motor: [Enter], Start (Tests the Cap Motor)

Auto Reel Motor: [Enter], Start (Tests the Auto Take Up Reel Motor) Edge Sns Lvl: [Enter], Start (Sets the black level of the Edge Detector)

Cap Uncap: UnCap, Cap

Adjustment:

Input HeadRank: (Does not function, Japanese Bar Code Only) (QR Code)

Paper: Paper Thick 00, 01, 10, 11(Displays the output from the Paper Thickness Sensors) RearAD: [Enter]Start (nnn nnn nnn) (For adjusting the Rear Paper Sensor)

Init.Fill: [Enter]Start

Nozzle Check: Output Pattern: (Standard Nozzle Check)

Nozzle Alignment: Output Pattern: [Enter] Print, PG Select: 0.8mm, 1.2mm, 1.6mm, 2.1mm (Service nozzle check, displays Firmware Version, displays Head Rank)

Cutter: [Enter] Start:(Cut position check)

Fan: Paper(ALL)(Runs all Suction Fans), Fan Adjust *0% (-10% to +10%) (Adjusts Suction Fans) Rear Sens.Pos: Set Cut Sheet Paper(Calibrates the EOF position for cut sheet media)

InkCover Sol.: [Enter] Start PG Adjust: Uncap, Cap

Nozzle Check: Output Pattern: Cleaning:CL1, Cleaning:CL2, Cleaning:CL3(Standard Nozzle Check)

Head Slant:

AID PG: [Enter]Start

Printer Component, Software Item, LCD Display, Printer Button

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Nozzle Check: Output Pattern: Cleaning:CL1, Cleaning:CL2, Cleaning:CL3(Standard Nozzle Check) AID: [Enter] Start

IM Sensor: [Enter] Print(Adjusts sensitivity of the Edge Detector Sensor and the Ink Mark Sensor) Check Skew: Please Set Paper

Feed Adj.+T&B: [Enter] Print(Performs the 980mm, Top and Bottom Margin adjustments) Belleta Pos..: [Enter] Start, Belleta Pos.Adj Confirm: [Enter], Start

Nozzle Check: Output Pattern: Cleaning:CL1, Cleaning:CL2, Cleaning:CL3(Standard Nozzle Check) Gap Adj: Auto, Manual Uni-D, Manual Bi-D PG1.6, Manual Bi-D PG0.8, (Auto and Manual Bi-D/ Uni-D) Print Adj. Variable1: [Enter] Print (Prints the numeric adjustment variables currently set)

Print Adj. Variable1: [Enter] Print (Prints the numeric adjustment variables currently set) Clean Head: Remove Ink, Sucktion Wiping

Counter Clear: (Clears a variety of counters)(Do not use)

Cleaning:

Std. CL1 (5.3ml)

Std. CL2

Std. CL3 Parameter:

Initialize:

All: Initialize OK? (Resets all of the following counters at once) PF Resolution: Initialize OK? (Resets this counter only) Head Record: Initialize OK? (Resets this counter only) Wiping Record: Initialize OK? (Resets this counter only) Waste Record: Initialize OK? (Resets this counter only) CRmot Record: Initialize OK? (Resets this counter only) PFmot Record: Initialize OK? (Resets this counter only) Lever Record: Initialize OK? (Resets this counter only) Cover Record: Initialize OK? (Resets this counter only)

Ink Cover Record: Initialize OK? (Resets this counter only) Cutter Record: Initialize OK? (Resets this counter only)

Update: InkParameter: Init. Fill: (Set, Reset) (Reset, turns off the initial fill)

Printer Component, Software Item, LCD Display, Printer Button

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RTC: (mm/dd/yy hh:mm)

FunctionSelect: PulseMotorParam: Param0, Param1, Number of InkPress:3, 4

Display: Address: (nnnn)(Used for displaying data at specific RAM addresses)

Printer Component, Software Item, LCD Display, Printer Button

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Component

Replacement

Printer Component, Software Item, LCD Display, Printer Button

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Board (AID) Removal

1.Remove the Right Side Cover.

2.Remove 4 Screws that fasten the AID Board Assembly to the top of the Cleaning Unit.

Remove4 Screws.

Board (AID) Removal

Printer Component, Software Item, LCD Display, Printer Button

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3. Turn over the AID Board Assembly, and unplug 2 Cables that connect it to the Printer.

1. Turn over the AID Board

Assembly.

2. Unplug 2 Cables.

Board (AID) Removal

Printer Component, Software Item, LCD Display, Printer Button

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4.Remove 3 Screws that fasten the AID Board to the Case, and lift out the Board.

1.Remove 3 Screws.

the AID Board.

Board (AID) Removal

Printer Component, Software Item, LCD Display, Printer Button

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Board (Main) Removal

Note: 11880 Main Board Part # 2113528 (the part # is stamped on the board)

Main Board Removal (Overview)

•Back up the Printer’s Parameters.

•Remove the Rear Cover.

•Unplug the Cables.

•Remove the Screws.

•Remove the Main Board.

•Remove the Ethernet Cover from the Main Board.

•Remove the EDM SIMM.

Main Board Removal (Detail)

1. Back up the Printer’s parameters using the Parameter Backup / Restore Utility (Nvram.exe)

Note: If the Printer’s parameters can not be “backed up”, print out the Print Head Calibration value (Head Rank). The Print Head Calibration value is printed on the Service Level Nozzle Check (ServiceMan Mode: Self Testing: Adjustment: Check Nozzle).

2.Turn off the Printer and UNPLUG from AC.

3.Remove the Cover (Rear).

Board (Main) Removal

Printer Component, Software Item, LCD Display, Printer Button

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4. Unplug the 10 Foil Cables that attach the Main Board to the Printer.

Unplug 10 Foil Cables.

Board (Main) Removal

Printer Component, Software Item, LCD Display, Printer Button

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5. Unplug the 19 Wired Cables that attach the Main Board to the Printer.

Unplug 19 Wired Cables.

Board (Main) Removal

Printer Component, Software Item, LCD Display, Printer Button

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6. Remove 11 Screws that fasten the Main Board to the Printer.

Remove 11 Screws

Board (Main) Removal

Printer Component, Software Item, LCD Display, Printer Button

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7. Lift out the Main Board, and separate the Ethernet Cover from the Board.

1. Lift out the Main Board.

2. Separate the Ethernet Cover from the Board.

Board (Main) Removal

Printer Component, Software Item, LCD Display, Printer Button

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8. Remove the EDM SIMM from the Main Board.

1. Press here to release the EDM SIMM.

2. Lift out the EDM SIMM.

Board (Main) Removal

Printer Component, Software Item, LCD Display, Printer Button

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Board (Main) Installation

Note: 11880 Main Board Part # 2113528 (the part # is stamped on the board)

Main Board Installation (Overview)

•Install the EDM SIMM on the New Main Board

•Install the Main Board.

•Install the Ethernet Cover onto the Main Board.

•Install the Screws.

•Plug in the Cables.

•Upload Firmware.

•Install the Printer’s Parameters.

•Perform the RTC&USBID Adjustment.

•Install the Rear Cover.

Main Board Installation (Detail)

1.Compare the New Main Board to the Old Main Board. Verify that the Components, Brackets, and Part Numbers match.

Board (Main) Installation

Printer Component, Software Item, LCD Display, Printer Button

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2. Install the EDM SIMM onto the Main Board.

Install the EDM SIMM.

Board (Main) Installation

Printer Component, Software Item, LCD Display, Printer Button

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3. Install the Main Board into the Printer, and place the Ethernet Cover in position.

1. Drop in the Main Board. 2. Place the Ethernet Cover in position

Board (Main) Installation

Printer Component, Software Item, LCD Display, Printer Button

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