Apple Scanner Products Service Manual

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Apple Scanners

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Specifications
Apple Scanners

Characteristics

Scanner T ype

Maximum Document Size

Speed

Grayscale

Dropout Color

Interface

Flatbed
8.5 by 14 in.
20.4 sec. for a 300-dpi scan measuring 8.5 by 11 in.
16 levels (4 bits per pixel)
Green
SCSI
Specifications Settings - 2

Settings

Contrast

Brightness

Threshold Values

Gray-Map

Scan Selections

Halftone Techniques

Up to 8 (specified by user)
Up to 16 (specified by user)
Up to 16 (specified by user)
More light detail, normal detail, more dark detail
Line art, halftone, grayscale
Spiral, bayer, 2 by 2, line, user-definable patterns, and adaptive
dithering to grayscale data that has been scanned.
Specifications Electrical - 3

Electrical

Line V oltage

Frequency

120 VAC ±10%
58–62 Hz
Specifications Physical - 4

Physical

Size

Weight

Height: 4.4 in. (11.2 cm) Width: 13.6 in. (34.5 cm) Depth: 21.8 in. (55.4 cm)
20 lb. (9.1 kg)
Specifications Environmental - 5

Environmental

Operating Temperature

Storage Temperature

Relative Humidity

32–104°F (0-40°C)
–40 to 149°F (–40 to 65°C)
5–95% noncondensing
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Troubleshooting

Apple Scanners
Troubleshooting General/ - 1

General

The Symptom Charts included in this chapter will help you diagnose specific symptoms related to your product. Because cures are listed on the charts in the order of most likely solution, try the first cure first. Verify whether or not the product continues to exhibit the symptom. If the symptom persists, try the next cure. (Note: If you have replaced a module, reinstall the original module before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Charts do not resolve the problem, refer to the Flowchart for the product family.
For additional assistance, contact Apple Technical Support.
Troubleshooting Symptom Charts /Miscellaneous - 2

Symptom Charts

Miscellaneous

Power lamp not on; machine dead
1 Plug in power cord. 2 Close lamp cover and turn button clockwise. 3 Check for correct setting of voltage selector (on universal
models).
4 Check interlock switch with multimeter; replace if switch is
not opening and closing. 5 Check fuses FU1, FU2, and FU3 on power supply board. 6 Check fuse 1 on logic board (4-bit only). 7 Replace logic board. 8 Replace power supply. 9 Replace transformer.
Troubleshooting Symptom Charts /Miscellaneous - 3
Optical assembly does not move
Optical assembly moves once, then does not move
System does not boot or locks up during transfer of data over SCSI bus
1 Check and clean or replace belt. 2 Check belt tension. Belt should be tight with no slack. 3 Check for damage to gears or buildup of foreign material;
clean or replace gears.
Check limit switch for continuity.
Perform “Logic Board Modification” (see Additional Procedures).
Troubleshooting Symptom Charts /Miscellaneous - 4
AppleScan program crashes during middle of scanning operation, or computer hangs
Fluorescent lamp won’t light or is dim
1 Verify version of AppleScan. 2 Replace power supply board. 3 Replace logic board.
1 Check lamp holder connector. 2 Check that label of fluorescent lamp faces down (into lamp
holder). 3 Replace lamp. 4 Check flexible cable. 5 Replace inverter (or optical assembly).
Troubleshooting Symptom Charts /Miscellaneous - 5
Scan command not executed
Image not clean; dark or light spots
Scanning performed, but image doesn’t reach host computer
1 Check external cable connections. 2 Reset SCSI select switch on scanner to an unused device
number (factory preset at 2). Do not use 7 or 8. 3 Check that SCSI cable terminates correctly. 4 Check fuse on logic board. 5 Replace logic board.
1 Clean glass with water and soft, lint-free cloth. 2 Adjust contrast or threshold settings on application. 3 Replace lamp. 4 Replace logic board. 5 Replace optical assembly.
1 Check interface connector. 2 Replace optical assembly. 3 Check fuse on logic board. 4 Replace logic board.
Troubleshooting Symptom Charts /Miscellaneous - 6
Incorrect image on host screen
1 Clean glass with water and soft, lint-free cloth. 2 Replace optical assembly.
Troubleshooting Symptom Charts /Apple OneScanner for Windows - 7

Apple OneScanner for Windows

Scanner does not operate in Windows environment
1 Check connections of SCSI cable. 2 Check that SCSI terminator is installed. 3 Replace AT-to-SCSI Host Adapter card. 4 If you determine that there is a software problem, contact
the Apple Assistance Center.
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T ak e Apart

Apple Scanners
Take Apart Top Cover - 1

Top Cover

Top Cover
No preliminary steps are required before you begin this procedure.
1 Press the clips and lift
the top cover.
Take Apart Glass Cover Assembly - 2
Glass Cover
Glass Cover
Assembly
Assembly
Before you begin, remove the top cover.
Caution:
precautions in Bulletins/ Safety.
1 Loosen the three captive
Review the ESD
screws.
Take Apart Glass Cover Assembly - 3
2 While lifting the glass
cover assembly from
Glass Cover Assembly
the rear, use a flat­blade screwdriver to press in and release the two retaining clips.
Retaining Clips (both sides)
Take Apart Glass Cover Assembly - 4
Start Scan Board
Scan Switch Cable
Caution:
Make sure that you don’t damage the protruding components on the start scan board while performing this procedure.
3 Raise the glass cover
assembly to 90°, disconnect the scan switch cable from the start scan board, and remove the glass cover assembly.
Take Apart Glass Cover Assembly - 5
4
Replacement Note:
When you replace a damaged glass cover assembly, remove the start scan board and install the board on the
Start Scan Board
new glass cover assembly.
Take Apart Optical Assembly - 6

Optical Assembly

Before you begin, remove
Optical Assembly
the following:
• Top cover
• Glass cover assembly
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Optical Assembly - 7
1 While pulling the wire
Retaining Screw
handle, loosen the retaining screw and
Lamp Assembly
remove the lamp assembly.
Replacement Note:
Make sure the left side of the lamp assembly engages the left retaining flanges properly.
Take Apart Optical Assembly - 8
2 Remove the two
Front Plate
retaining screws and lift out the front plate.
Take Apart Optical Assembly - 9
3 Push the optical
assembly to the center of
Left Guide Rail
travel and over the cutout in the left guide rail.
Take Apart Optical Assembly - 10
4 Remove the two
retaining screws (and ground strap, for 8-bit scanner only) and slide
Ground Strap (8-bit scanner only)
Limit Switch Assembly
the limit switch assembly to the side.
Take Apart Optical Assembly - 11
5 Loosen the tension lock
screw.
Pulley Lever
6 Slide the pulley lever
forward to relieve belt tension and remove the belt from the rear pulley gear.
Tension Lock Screw
7 Remove the belt from the
front pulley gear.
Take Apart Optical Assembly - 12
8 Remove the two
retaining screws and the carrier shaft front
Front Retaining Bracket
retaining bracket.
Take Apart Optical Assembly - 13
Optical Assembly
Caution:
Do not lift the optical assembly too high, or you may damage the flex cable.
9 Lift the shaft until it
clears both support brackets; then pull the shaft slightly to the right. Free the left side of the optical assembly from the left guide rail.
Take Apart Optical Assembly - 14
10 Disconnect the flex
cable and remove the cable (and ferrite bead on the 8-bit scanner only) from the optical assembly.
Ferrite Bead
Flex Cable
Take Apart Optical Assembly - 15
11 Lift the optical block
Carrier Shaft
Optical Block
from the scanner.
12 Slide the shaft out of the
optical block.
Note: Keep the carrier stopper sleeve with the shaft.
Take Apart Optical Assembly - 16
13 Using a small
Retaining Clip
screwdriver, pry off the retaining clip and remove the belt from the optical assembly.
Take Apart Inverter Assembly - 17

Inverter Assembly

Before you begin, remove the following:
• Top cover
• Glass cover assembly
Inverter Assembly
• Optical assembly
Caution:
precautions in Bulletins/ Safety.
Caution:
set screw. Loosening the screw damages the factory optical settings, and you must replace the optical assembly.
Review the ESD
Do not loosen the
Take Apart Inverter Assembly - 18
Note:
You do not have to remove the drive belt from the optical block.
Drive Belt
Take Apart Inverter Assembly - 19
1 Insert a flat-blade
screwdriver under one side of the optical block cover, and gently pry up
Optical Block Cover
until you hear a snap. Perform the same procedure on the other side, and remove the optical block cover.
Take Apart Inverter Assembly - 20
Connector
Mounting
Plate
CN1
CCD Board
Inverter
Caution:
Do not loosen the two CCD retaining screws. Loosening the screws damages the optical alignment, and you must replace the optical assembly.
2 Disconnect connector
CN1 from the CCD board.
3 Remove the two
mounting screws and let the inverter drop.
4 Slide the connector
mounting plate to the left, toward the inverter, and lift the right side of the plate.
Take Apart Carrier Motor - 21

Carrier Motor

Before you begin, remove the following:
• Top cover
• Glass cover assembly
Carrier Motor
• Optical assembly
Caution:
precautions in Bulletins/ Safety.
Replacement Note:
the drive belt tensioning spring and drive gear pulleys now.
Review the ESD
Replace
Take Apart Carrier Motor - 22
1 Remove the two
retaining screws and the front inside cover.
2 Remove the three
mounting screws and the
Left Guide Rail
left guide rail.
Take Apart Carrier Motor - 23
3 Disconnect the cable
Ground Straps
Cable Connector
connector from the power supply Board.
4 Remove the retaining
screw and move the ground straps out of the way.
5 Remove the four
mounting screws and lift out the carrier block.
Carrier Block
Take Apart Carrier Motor - 24
6 Remove the E-clip and
E-Clip
washer, and slide the front gear pulley up and off the pulley spindle.
Front Gear Pulley
7 Remove the remaining
three motor mounting screws and the motor.
Replacement Note:
Install the motor onto the carrier assembly with the motor cable facing forward.
Carrier Motor
Take Apart Transformer - 25

Transformer

Transformer
Before you begin, remove the following:
• Top cover
• Glass cover assembly
• Optical assembly
• Carrier block
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Transformer - 26
AC Inlet Cover
CN5
Limit Switch Assembly
AC Switch
Cover
CN2
1 Remove the retaining
screw and slide the AC inlet cover to the right and out of the scanner.
2 Remove the AC switch
cover.
3 Using a small flat-blade
screwdriver, push the retaining tab toward the connector and disconnect the two cable connectors, CN2 and CN5, from the power supply board.
4 Disconnect the cable
connector from the limit switch assembly.
Take Apart Transformer - 27
5 Remove the screws and
Ground Straps
ground straps.
Take Apart Transformer - 28
6 Remove the two
remaining screws and lift out the transformer.
Take Apart Transformer - 29
Power Select Switch
Transformer Bracket
Transformer
7 Remove the two
mounting screws and separate the transformer from the transformer bracket.
8 Remove the two
mounting screws and the power select switch from the transformer bracket (on universal transformers only).
Take Apart Power Supply Board - 30

Power Supply Board

Power Supply Board
Before you begin, remove the following:
• Top cover
• Glass cover assembly
• Optical assembly
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart Power Supply Board - 31
1 Remove the retaining
AC Inlet Cover
screw and slide the AC inlet cover to the right and out of the scanner.
AC Switch
Cover
2 Remove the AC switch
cover.
Take Apart Power Supply Board - 32
3 Remove the three
mounting screws and the left guide rail.
Left Guide Rail
Ground Strap Bracket
4 Remove the two
mounting screws and the ground strap bracket.
Take Apart Power Supply Board - 33
Note:
On the 8-bit
Power Supply Board
scanner, remove the logic board (with metal case) to allow removal of the power cable connector.
CN4
CN3
CN5
Ground Wire
CN2
CN1
5 Disconnect the five
cable connectors from the power supply board:
• CN1
• CN2
• CN3
• CN4
• CN5
6 Remove the retaining
screw and detach the ground wire.
Take Apart Power Supply Board - 34
7 Remove the three self-
tapping screws, the two machine screws, and the
Power Supply Board
power supply board.
Take Apart On/Off Switch Assembly - 35
On/Off Switch

On/Off Switch Assembly

Assembly
Before you begin, remove the following:
• Top cover
• Glass cover assembly
• Optical assembly
• Power supply board
Caution:
precautions in Bulletins/ Safety.
Review the ESD
Take Apart On/Off Switch Assembly - 36
Remove the remaining screw and the AC switch plate.
AC Switch Plate

Logic Board

No preliminary steps are required before you begin this procedure.
Logic Board
Caution:
precautions in Bulletins/ Safety.
Review the ESD
1 Loosen the three captive
Bottom Cover
screws and remove the bottom cover.
2 Remove the four
mounting screws, and
Logic Board
remove the logic board.
3 Lift the logic board to
gain access and disconnect the four cables.
Logic Board
4 Remove the logic board.
Caution:
Do not remove the metal case from the 8-bit logic board. You could cause ESD damage to the circuitry.
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Additional Procedures

Apple Scanners
Additional Procedures Selecting Voltage - 1

Selecting Voltage

Screw
Switch Cover
No preliminary steps are required before you begin this procedure.
1 Remove the screw and
the switch cover.
Additional Procedures Selecting Voltage - 2
2 Using a coin or a flat-
blade screwdriver, rotate the voltage selector to match the
Voltage Selector
incoming voltage.
Additional Procedures Logic Board Fuse - 3

Logic Board Fuse

Before you begin, remove the logic board.
Logic Board Fuse
(1A)
Caution:
precautions in Bulletins/ Safety.
Note:
procedure on the 4-bit scanner only. Return the 8­bit logic board (in its shielded case) to Apple for repairs.
Review the ESD
Perform this
Additional Procedures Logic Board Fuse - 4
Pry up one end of the fuse at a time and remove the fuse.
Replacement Caution:
Use a replacement fuse with the correct rating.
Logic Board Fuse
(1A)
Additional Procedures Power Supply Fuses - 5

Power Supply Fuses

No preliminary steps are required before you begin this procedure.
Caution
precautions in Bulletins/ Safety.
: Review the ESD
Additional Procedures Power Supply Fuses - 6
1 Lift the center of the left
guide rail housing and remove it from the left guide rail.
Left Guide Rail Housing
AC Switch Cover
Additional Procedures Power Supply Fuses - 7
2 Remove fuses 1A and 3A.
3 Push in the tabs and
remove the AC switch cover.
4 Remove fuse 2A.
(3A)
(1A)
AC Switch
Cover
(2A)
Replacement Caution:
Use a replacement fuse with the correct rating.
Additional Procedures Lamp Replacement - 8

Lamp Replacement

No preliminary steps are required before you begin this procedure.
1 Lift the cover to the
vertical position.
Note:
To move the optical assembly to the home position, switch the scanner on and then off.
2 Using a coin or flat-
blade screwdriver, unscrew the lamp lock
Lamp Lock Button
button.
Additional Procedures Lamp Replacement - 9
3 To remove the lamp
Retaining Screw
assembly, pull on the wire handle and
Wire Handle
unscrew the retaining screw.
Additional Procedures Lamp Replacement - 10
Metal End
of Lamp
Warning:
Do not pry the glass area of the lamp. The lamp could shatter.
4 Carefully pry one metal
end of the lamp to disengage the lamp from the socket.
5 Pull the lamp from the
other socket.
Additional Procedures Lamp Replacement - 11
Replacement Note:
When replacing the lamp and lamp assembly, make sure that
• The lamp is free of
Lamp
fingerprints. Wipe it with a soft cloth prior to inserting it into the lamp assembly.
Lamp Assembly
• The printing on the
lamp faces the lamp assembly.
• The lamp assembly
seats securely in the left retaining flanges.
Additional Procedures Lamp Replacement - 12
• The wire handle is in
the down position before you close the lamp cover.
• The lamp lock button
Lamp
is tight. The button activates interlock switches.
Lamp Assembly
Additional Procedures Voltage Conversion - 13
Voltage
Transformer
Conversion
Before you begin, remove the transformer.
Note:
Do not remove the transformer bracket from the transformer.
Additional Procedures Voltage Conversion - 14
To convert a 110 V scanner (without the
Transformer
universal voltage selector) to a universal model, remove the transformer and bracket plate assembly and install the universal model transformer and bracket plate assembly.
Replacement Note:
Before switching on scanner power, refer to “Selecting Voltage.”
Additional Procedures Logic Board Modification - 15

Logic Board Modification

Before you begin, remove the logic board.
4-Bit Logic Board
Caution
precautions in Bulletins/ Safety.
Note:
procedure on the 4-bit scanner only. Return the 8­bit logic board (in its metal shield) to Apple for modifications.
: Review the ESD
Perform this
Additional Procedures Logic Board Modification - 16
CA4
CA5 CA6
Caution:
Do not touch other components on the logic board.
Using diagonal cutters, cut each lead of capacitors CA4, CA5, and CA6 just above the board surface and remove the capacitors.
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Exploded V ie w
Apple Scanners

Exploded View 1

Logic Board
Carrier Motor
Transformer
Top Cover
Power Supply Board
Glass Cover
Assembly
On/Off Switch Assembly
Optical Assembly
Inverter Assembly
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