YAMAHA YZ80LW, YZ80N, YZ80 PARTS CATALOGUE 00-1

5 (1)

YZ80N

YZ80

YZ80LW

YZ80LW

(4ESA)

(4ESC)

(4LC8)

(4LCA)

U.S.A.,CANADA,EUROPE,SOUTH AFRICA

JAPAN

EUROPE

JAPAN

214ES–100E1

A2

YAMAHA YZ80LW, YZ80N, YZ80 PARTS CATALOGUE 00-1

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand part names correctly.

YZ80N(4ESA),YZ80(4ESC),YZ80LW(4LC8/4LCA)

1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2.Abbreviations

The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4.Number of component for assembly

The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO.

DESCRIPTION

Q’TY REMARKS

 

 

2F5–83310–60 FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

1M1–83309–60

.REFLECTOR

1

5.Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO.

DESCRIPTION

Q’TY

REMARKS

 

 

 

 

2N4–24110–00–X5

.FUEL TANK COMP.

2

MXR

3J1–24240–10

.GRAPHIC, FUEL TANK

1

for MXR

6. Applicable Serial No.

 

Engine Serial No.

Frame Serial No.

7.Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8.The asterisk (*) before a reference number indicates modification items after the first edition.

A4

MODEL LABEL

(1)A label called “Model Label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.

(2)“Model Label”Indication

a

b

a:

Model Type Code

4TW1–010

xxxx – xxx

b:

Production Code No.

 

x c

c:

Colouring Type

A

 

 

 

(3) Model Label Affixing Location

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Production

Country

Code

Code No.

(destination)

 

 

 

 

010

U.S.A.

 

 

 

 

020

CANADA

 

 

 

 

030

GERMANY

 

 

 

 

040

SPAIN

 

 

 

4ESA

050

FRANCE

 

 

 

 

060

ENGLAND

 

 

 

 

070

ITALY

 

 

 

 

090

SWEDEN

 

 

 

 

100

SOUTH AFRICA

 

 

 

4ESC

010

JAPAN

 

 

 

 

020

GERMANY

 

 

 

 

030

SPAIN

 

 

 

4LC8

040

FRANCE

 

 

 

 

050

ENGLAND

 

 

 

 

060

ITALY

 

 

 

Model

Production

Country

Code

Code No.

(destination)

 

 

 

4LC8

070

SWEDEN

 

 

 

4LCA

010

JAPAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(5) Colouring Information

Model

Colouring type

Colour

Colour Name

Abbreviation

Code

code

code

 

 

 

 

 

 

 

4ESA

 

 

 

 

4ESC

A

0583

DEEP PURPLISH BLUE

DPBSE

4LC8

SOLID E

 

 

 

4LCA

 

 

 

 

 

 

 

 

 

A5

FIG. 1 CYLINDER

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4LC–11111–00

HEAD, CYLINDER 1

2

94702–00368

PLUG, SPARK (NGK BR10EG)

 

90793–20136

PLUG, SPARK (NGK BR10EG)

3

93210–56459

O–RING

4

93210–84724

O–RING

5

90116–08394

BOLT, STUD

6

90176–08026

NUT, CROWN

7

90201–08087

WASHER, PLATE

8

4ES–11311–10

CYLINDER 1

9

4ES–11351–00

GASKET, CYLINDER

10

90116–08318

BOLT, STUD

11

90116–08388

BOLT, STUD

12

99530–10114

PIN, DOWEL

13

90179–08299

NUT

B2

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

 

1

 

 

1

 

1

1

1

1

1

1

1

1

1

4

4

4

4

4

4

4

4

4

4

4

4

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

4

4

4

4

 

 

 

 

REMARKS

FIG. 2 CRANKSHAFT. PISTON

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–11400–02

CRANKSHAFT ASSY

2

4ES–11412–00

.CRANK 1

3

4ES–11422–00

.CRANK 2

4

4ES–11651–01

.ROD, CONNECTING

5

93310–320T3

.BEARING

6

2RA–11681–00

.PIN, CRANK 1

7

90209–20159

.WASHER

8

4ES–11631–01–A0

PISTON (STD)

 

4ES–11631–01–B0

PISTON (STD)

 

4ES–11631–01–C0

PISTON (STD)

 

4ES–11631–01–D0

PISTON (STD)

9

4ES–11633–00

PIN, PISTON

10

43K–11611–00

RING, PISTON

11

93450–16115

CIRCLIP

12

93310–214F8

BEARING

13

90280–03017

KEY, WOODRUFF

14

93306–20438

BEARING

15

93306–30421

BEARING (B6304C3)

16

93103–28126

OIL SEAL

17

93102–20447

OIL SEAL

B3

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

UR RED

UR ORANGE UR GREEN UR PURPLE

KOYO

FIG. 3 WATER PUMP

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–12459–00

GEAR, IMPELLER SHAFT

2

36F–12450–00

IMPELLER SHAFT ASSY

3

93103–10147

OIL SEAL

4

90201–08512

WASHER, PLATE

5

93603–22028

PIN, DOWEL

6

99001–07600

CIRCLIP

7

4BA–12422–00

COVER, HOUSING

8

4BA–12428–00

GASKET, HOUSING COVER 2

9

90430–06166

GASKET

10

95827–06060

BOLT, FLANGE

11

95027–06025

BOLT, FLANGE

B4

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

 

 

 

 

REMARKS

FIG. 4 RADIATOR. HOSE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–12461–10

RADIATOR ASSY

2

5HD–12462–00

CAP, RADIATOR

3

22W–12463–00

PIPE, BREATHER

4

90467–08002

CLIP

5

4ES–12481–00

PIPE 1

6

4ES–12482–00

PIPE 2

7

90450–28014

HOSE CLAMP ASSY

8

90201–06071

WASHER, PLATE

9

95027–06030

BOLT, FLANGE

10

90480–15528

GROMMET

11

90387–0614M

COLLAR

12

437–83936–01

BAND, SWITCH CORD

B5

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

4

4

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

1

1

1

1

 

 

 

 

REMARKS

FIG. 5 INTAKE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–13610–00

REED VALVE ASSY

2

4ES–13613–00

.REED, VALVE

3

4ES–13616–00

.STOPPER, REED VALVE

4

98507–03008

.SCREW, PAN HEAD

5

92907–03100

.WASHER

6

4ES–13565–00

JOINT, CARBURETOR

7

95027–06020

BOLT, FLANGE

8

90450–45075

HOSE CLAMP ASSY

9

90460–51059

CLAMP, HOSE

10

4ES–14453–00

JOINT, AIR CLEANER 1

11

4ES–14459–00

HOLDER, GUIDE

12

4ES–14462–00

.SEAL

13

97707–50014

SCREW, TAPPING

14

90450–99064

HOSE CLAMP ASSY

15

4ES–14411–01

CASE, AIR CLEANER 1

16

4ES–14417–00

.COVER 1

17

90267–40077

.RIVET, BLIND

18

90201–047A2

.WASHER, PLATE

19

92907–04600

.WASHER

20

4ES–14451–00

ELEMENT, AIR CLEANER

21

4ES–14458–00

GUIDE

22

90209–06096

WASHER

23

90122–06038

BOLT, WING

24

90464–16039

CLAMP

B6

4ESA

4ESC

4LC8

4LCA

1

1

1

1

2

2

2

2

2

2

2

2

4

4

4

4

4

4

4

4

1

1

1

1

4

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

5

5

5

5

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

FIG. 6 CARBURETOR

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–14101–10

CARBURETOR ASSY 1

2

304–14184–00

.GASKET, FLOAT CHAMBER

3

260–14142–32

.JET, PILOT (# 32.5)

 

260–14142–30

.JET, PILOT (# 30)

 

260–14142–35

.JET, PILOT (# 35)

4

23L–14107–25

.NEEDLE VALVE SET

5

127–14186–00

.PIN, FLOAT

6

58T–1490J–00

.NEEDLE SET

7

93210–18288

.O–RING

8

3R1–14115–00

.PLUG, SCREW

9

3R1–14141–52

.NOZZLE, MAIN

 

3R1–14141–50

.NOZZLE, MAIN

 

3R1–14141–54

.NOZZLE, MAIN

10

137–14143–60

.JET, MAIN (#300)

 

137–14143–58

.JET, MAIN (#290)

 

137–14143–62

.JET, MAIN (#310)

11

314–14185–00

.FLOAT

12

31J–14103–00

.THROTTLE SCREW SET

13

10V–14196–00

.PIPE

14

98507–04018

.SCREW, PAN HEAD

15

92907–04100

.WASHER, SPRING

16

22W–14106–00

.CABLE ADJUST SCREW SET

17

3X3–14169–00

.CAP

18

39K–14153–00

.WASHER, MAIN JET

19

2X6–14112–30

.VALVE, THROTTLE 1

 

2X6–14112–25

.VALVE, THROTTLE 1

 

2X6–14112–35

.VALVE, THROTTLE 1

B7

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

4

4

4

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

STD

AP

AP

STD

AP

AP

STD

AP

AP

STD

AP

AP

FIG. 6 CARBURETOR

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

20

248–14131–00

.SPRING, THROTTLE VALVE

21

2A6–14126–00

.GASKET

22

2A6–14158–00

.TOP, MIXING CHAMBER

23

3SB–14171–00

.PLUNGER, STARTER

24

10W–14104–00

.AIR SCREW SET

25

25G–14937–00

.CLIP

26

3JN–14196–00

.PIPE

27

3Y1–14197–00

.PIPE

B8

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

FIG. 7 EXHAUST

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–14610–10

EXHAUST PIPE ASSY 1

2

90201–33299

WASHER, PLATE

3

90480–18411

GROMMET

4

90387–105L0

COLLAR

5

90201–060A3

WASHER, PLATE

6

95027–06025

BOLT, FLANGE

7

93210–371A9

O–RING

8

90507–20030

SPRING, TENSION

9

565–14771–00

STAY, MUFFLER 1

10

95027–06012

BOLT, FLANGE

11

4ES–14753–10

SILENCER, EXHAUST

12

4ES–1469A–00

.FIBER

13

90480–16561

GROMMET

14

90387–063G3

COLLAR

15

95027–06025

BOLT, FLANGE

16

17W–14615–00

JOINT, EXHAUST 1

B9

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

FIG. 8 CRANKCASE

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–15111–00

CRANKCASE 1

2

4ES–15121–02

CRANKCASE 2

3

99530–10014

PIN, DOWEL

4

98507–06040

SCREW, PAN HEAD

5

98507–06050

SCREW, PAN HEAD

6

98507–06060

SCREW, PAN HEAD

7

120–15371–00

BREATHER

8

90446–07349

HOSE

B10

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

2

2

2

2

3

3

3

3

5

5

5

5

3

3

3

3

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

FIG. 9 CRANKCASE COVER 1

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–15411–00

COVER, CRANKCASE 1

2

98507–06030

SCREW, PAN HEAD

3

4ES–15451–00

GASKET, CRANKCASE COVER 1

4

4ES–15421–01

COVER, CRANKCASE 2

5

4ES–15461–00

GASKET, CRANKCASE COVER 2

6

99530–10014

PIN, DOWEL

7

95027–06030

BOLT, FLANGE

8

95027–06040

BOLT, FLANGE

9

95027–08080

BOLT, FLANGE

10

90430–08119

GASKET

11

3Y1–15363–00

PLUG, OIL

12

93210–19123

O–RING

B11

4ESA

4ESC

4LC8

4LCA

1

1

1

1

4

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

4

4

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

FIG. 10 STARTER

REF.

PART NO.

DESCRIPTION

NO.

 

 

 

 

1

4ES–15660–00

KICK AXLE ASSY

2

4ES–15641–00

GEAR, KICK

3

90468–23194

CLIP

4

90201–176L4

WASHER, PLATE

5

90508–26750

SPRING, TORSION

6

4ES–15664–00

GUIDE, SPRING

7

93102–17263

OIL SEAL

8

4ES–15651–00

GEAR, KICK IDLE

9

90201–124F8

WASHER, PLATE

10

99009–12400

CIRCLIP

11

4ES–15620–00

KICK CRANK ASSY

12

4ES–15621–00

.BOSS, KICK CRANK

13

93507–32009

.BALL

14

90501–12081

.SPRING, COMPRESSION

15

90201–12631

.WASHER, PLATE

16

93430–08007

.CIRCLIP

17

95027–06012

BOLT, FLANGE

18

90201–06060

WASHER, PLATE

B12

4ESA

4ESC

4LC8

4LCA

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

 

 

 

 

REMARKS

Loading...
+ 34 hidden pages