Yamaha TT-R110E, TT-R110ED User Manual

Read this manual carefully before operating this vehicle.

Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.

Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.

OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG

TT-R110E

TT-R110ED

5B6-28199-85

PRINTED ON RECYCLED PAPER	PRINTED IN JAPAN
IMPRIMÉ SUR PAPIER RECYCLÉ	2012.07-0.5×1 CR
AUF RECYCLINGPAPIER GEDRUCKT	(E,F,G)

Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

TT-R110E

TT-R110ED

5B6-28199-85-E0

EAU46235

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

EC Declaration of Conformity

conforming to Directive 2006/42/EC

We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product

TT-R110E (JYACE17W000006324– )

(Make, model)

to which this declaration applies, conforms to the essential health and safety requirements of Directive 2006/42/EC

(If applicable)

and to the other relevant Directives of EEC 2004/108/EC

(Title and/or number and date of issue of the other Directives of EEC)

(If applicable)

To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following-standards and/or technical specifications were consulted:

EN16029

(Title and/or number and date of issue of standards and/or specifications)

Authorized Representative

YAMAHA MOTOR EUROPE N.V.

Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands

Signature

Hiromi Yamamoto

General Manager. Development Division 3rd Business Unit

Motorcycle Business Operations YAMAHA MOTOR CO., LTD.

Date of Issue 16 May , 2012

INTRODUCTION

EAU41664

Congratulations on your purchase of the Yamaha TT-R110E/TT-R110ED. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.

The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

EWA10031

WARNING

Please read this manual carefully and completely before operating this motorcycle.

EWA14351

WARNING

This motorcycle is designed and manufactured for off-road use only. It is illegal to operate this motorcycle on any public street, road or highway. Such use is prohibited by law. This motorcycle complies with almost all state offhighway noise level and spark arrester laws and regulations. Please check your local riding laws and regulations before operating this motorcycle.

EWA16290

WARNING

This vehicle is not suitable for novice riders. This vehicle shall only be used by trained and experienced riders.

INTRODUCTION

AN IMPORTANT SAFETY MESSAGE:

●Read this manual completely before operating your motorcycle. Make sure you understand all instructions.

●Pay close attention to the warning and notice labels on the motorcycle.

●Never operate a motorcycle without proper training or instruction.

●Weight of the rider should not exceed 60.0 kg (132 lb).

AN IMPORTANT NOTE TO PARENTS:

This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child’s use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to operate the motorcycle safely.

Motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.

He or she should:

●Obtain thorough instructions from a competent source on all aspects of motorcycle operation.

●Observe the warnings and maintenance requirements in this Owner’s Manual.

●Obtain qualified training in safe and proper riding techniques.

●Obtain professional technical service as indicated in this Owner’s Manual and/or when made necessary by mechanical conditions.

IMPORTANT MANUAL INFORMATION

EAU10133

Particularly important information is distinguished in this manual by the following notations:

				This is the safety alert symbol. It is used to alert you to potential personal injury
				hazards. Obey all safety messages that follow this symbol to avoid possible injury
				or death.
				A WARNING indicates a hazardous situation which, if not avoided, could result in
	WARNING
				death or serious injury.
				A NOTICE indicates special precautions that must be taken to avoid damage to the
	NOTICE
				vehicle or other property.

TIP	A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

IMPORTANT MANUAL INFORMATION

EAU10200

TT-R110E/TT-R110ED

OWNER’S MANUAL ©2012 by Yamaha Motor Co., Ltd.

1st edition, June 2012 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

TABLE OF CONTENTS

LOCATION OF IMPORTANT		FOR YOUR SAFETY –		Spoke wheels ...............................	7-17
LABELS ............................................	1-1	PRE-OPERATION CHECKS .............	5-1	Adjusting the clutch free play .......	7-17
				Adjusting the brake lever free
SAFETY INFORMATION ..................	2-1	OPERATION AND IMPORTANT		play ...........................................	7-18
		RIDING POINTS ................................	6-1	Adjusting the brake pedal free
DESCRIPTION ..................................	3-1	Starting and warming up a cold		play ...........................................	7-19
Left view ..........................................	3-1	engine .........................................	6-1	Checking the shift pedal ...............	7-20
Right view ........................................	3-2	Starting a warm engine ..................	6-2	Checking the front and rear brake
Controls and instruments ................	3-3	Shifting ...........................................	6-2	shoes ........................................	7-20
		Engine break-in ..............................	6-3	Drive chain slack ..........................	7-21
INSTRUMENT AND CONTROL		Parking ...........................................	6-4	Cleaning and lubricating the drive
FUNCTIONS .......................................	4-1			chain .........................................	7-22
Main switch .....................................	4-1	PERIODIC MAINTENANCE AND		Checking and lubricating the
Handlebar switches ........................	4-1	ADJUSTMENT...................................	7-1	cables .......................................	7-23
Shift pedal ......................................	4-2	Owner’s tool kit ..............................	7-2	Checking and lubricating the
Brake lever .....................................	4-2	Periodic maintenance chart for the		throttle grip and cable ...............	7-23
Brake pedal ....................................	4-3	emission control system .............	7-3	Checking and lubricating the
Fuel tank cap ..................................	4-3	General maintenance and		brake lever ................................	7-23
Fuel ................................................	4-3	lubrication chart ..........................	7-4	Checking and lubricating the
Fuel tank breather hose .................	4-6	Removing and installing panels .....	7-7	brake pedal ...............................	7-24
Fuel cock ........................................	4-6	Checking the spark plug ................	7-8	Checking and lubricating the
Starter (choke) lever .......................	4-7	Engine oil .......................................	7-9	sidestand ..................................	7-24
Kickstarter ......................................	4-8	Cleaning the air filter element ......	7-11	Lubricating the swingarm pivots ...	7-24
Seat ................................................	4-8	Cleaning the spark arrester .........	7-13	Checking the front fork .................	7-25
Shock absorber assembly ..............	4-9	Adjusting the carburetor ...............	7-14	Checking the steering ..................	7-25
Sidestand .......................................	4-9	Adjusting the engine idling		Checking the wheel bearings .......	7-26
Starting circuit cut-off system .........	4-9	speed ........................................	7-14	Battery ..........................................	7-26
		Checking the throttle grip free		Replacing the fuse .......................	7-27
		play ...........................................	7-15	Supporting the motorcycle ...........	7-28
		Valve clearance ...........................	7-15	Front wheel ..................................	7-29
		Tires .............................................	7-15	Rear wheel ...................................	7-30

TABLE OF CONTENTS

Troubleshooting ............................	7-32
Troubleshooting chart ...................	7-33
MOTORCYCLE CARE AND
STORAGE ..........................................	8-1
Matte color caution .........................	8-1
Care ................................................	8-1
Storage ...........................................	8-3
SPECIFICATIONS .............................	9-1
CONSUMER INFORMATION...........	10-1
Identification numbers ..................	10-1

LOCATION OF IMPORTANT LABELS

EAU48115

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label 1 is available from your Yamaha dealer.

For Canada

1,2

3

4

5,6,7,8

1-1

LOCATION OF IMPORTANT LABELS

For Canada

	1		1		2
				INFORMATION SUR LES PNEUS
				La pression des pneus à froid doit normalement
				être réglée comme suit.
				AVANT : 100kPa, {1.00kgf/cm2}, 15psi
				ARRIERE : 100kPa, {1.00kgf/cm2}, 15psi
				3RV-21668-B0

TIRE INFORMATION

Cold tire normal pressure should be set as follows.

FRONT : 100kPa,	{1.00kgf/cm2}, 15psi
REAR : 100kPa,	{1.00kgf/cm2}, 15psi

3RV-21668-A0

3

				NA
			A		D
		C				A	•
S	S	•					N
								V
V							S
			506					C
M
								A
C								•
•
								T
	T						R
		R	A
						O
				NSP

4

1-2

LOCATION OF IMPORTANT LABELS

For Canada

5	6	1

7
	This spark ignition system meets all requirements
	of the Canadian Interference Causing Equipment
	Regulations.
	Ce système d’allumage par étincelle de véhicule
	respecte toutes les exigences du Règlement sur le
	matériel brouilleur du Canada.
	3JK-82377-00

3PT-2118K-A1

8

THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS.

CE VÉHICULE EST UNE MOTOCYCLETTE À

USAGE RESTREINT DONT L’USAGE N’EST PAS

DESTINÉ AUX VOIES PUBLIQUES.

3PT-2416E-10

1-3

LOCATION OF IMPORTANT LABELS

For Europe

1

1,2

3

4 5

1-4

LOCATION OF IMPORTANT LABELS

For Europe

1		2	TT-R110E				1
	EN16029
2012			5.4 kW	72 kg

5B6-2156A-10

YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN

5B6-2817L-00

3

4

100 kPa 100 kPa

1.00 kgf/cm² 1.00 kgf/cm²

15 psi	15 psi
	5PG-2816R-00

4AA-22259-40

5

5B6-2816R-00

1-5

LOCATION OF IMPORTANT LABELS

Familiarize yourself with the following pictograms and read the explanatory text.

					Read the Owner’s manual.			Never use on paved roads.
	1

Always use an approved helmet and protective gear.

Use from 6 years old. Operation of this motorcycle by children under the age of 6 increase the risk of severe injury or death.

Adult supervision required for children.

Never carry passengers.

This unit contains highpressure nitrogen gas. Mishandling can cause an explosion. Do not incinerate, puncture or open.

Turn off the main switch after riding to avoid draining the battery.

1-6

LOCATION OF IMPORTANT LABELS

Use unleaded gasoline only.	1

1

****	1 Year of construction

YAMAHA MOTOR CO., LTD. 2500 SHINGAI, IWATA, JAPAN

Measure the tire pressure when the tires are cold.

**.*	kPa
*.**	kgf/cm²
*.*	psi

**.*	kPa
*.**	kgf/cm²
*.*	psi

Adjust the tire pressure. Improper tire pressure can cause loss of control.

Loss of control can result in severe injury or death.

			1				1 Model Name
			******				2	Max. Power
	*** kW *** kg
								Mass In Running Order
							3
2			3

1-7

LOCATION OF IMPORTANT LABELS

For Oceania and South Africa

1

1

2

3

1-8

LOCATION OF IMPORTANT LABELS

For Oceania and South Africa

1			2		1
	TIRE	INFORMATION

Cold tire normal pressure should be set as follows.

FRONT : 100kPa, {1.00kgf/cm2}, 15psi REAR : 100kPa, {1.00kgf/cm2}, 15psi

3RV-21668-A0

4AA-22259-40

3

3PT-2118K-A1

1-9

SAFETY INFORMATION

EAU4121B

Be a Responsible Owner

As the vehicle’s owner, you are responsible for the safe and proper operation

2of your motorcycle.

Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.

He or she should:

●Obtain thorough instructions from a competent source on all aspects of motorcycle operation.

●Observe the warnings and maintenance requirements in this Owner’s Manual.

●Obtain qualified training in safe and proper riding techniques.

●Obtain professional technical service as indicated in this Owner’s Manual and/or when made necessary by mechanical conditions.

●Never operate a motorcycle without proper training or instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized motorcycle dealer to find out about the training courses nearest you.

Safe Riding

Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks.

●This motorcycle is designed for offroad use only, therefore, it is illegal to operate it on public streets, roads, or highways, even a dirt or gravel one. Off-road use on public lands may be illegal. Please check local regulations before riding.

●This motorcycle is designed to carry the operator only. No passengers.

●The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.

Therefore:

•Wear a brightly colored jacket.

•Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur.

•Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

•Never maintain a motorcycle without proper knowledge. Contact an authorized motorcycle dealer to inform you on basic motorcycle maintenance. Certain maintenance can only be carried out by certified staff.

2-1

SAFETY INFORMATION

●Many accidents involve inexperienced operators.

•Make sure that you are qualified and that you only lend your motorcycle to other qualified operators.

•Know your skills and limits. Staying within your limits may help you to avoid an accident.

•We recommend that you practice riding your motorcycle until you have become thoroughly familiar with the motorcycle and all of its controls.

●Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn due to excessive speed or undercornering (insufficient lean angle for the speed). Never travel faster than warranted by conditions.

●Ride cautiously in unfamiliar areas. You may encounter hidden obstacles that could cause an accident.

●The posture of the operator is important for proper control. The operator should keep both hands on

the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle.

●Never ride under the influence of alcohol or other drugs.

●Be sure the transmission is in neutral before starting the engine.

Protective Apparel

The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.

●Always wear an approved helmet.

●Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard.

●The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.

●Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.

2-2

●Always wear protective clothing that covers your legs, ankles, and feet. The engine or exhaust system become very hot during or after operation and can cause burns.

2

Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death.

Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

SAFETY INFORMATION

●Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rap-

idly reach dangerous levels.

2 ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports.

●Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

Loading

Adding accessories to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding accessories to your motorcycle. Use extra care when riding a motorcycle that has added accessories. Here are some general guidelines to follow if adding accessories to your motorcycle:

Operation of an overloaded vehicle could cause an accident.

●The weight of the operator must not exceed 60.0 kg (132 lb).

●Accessory weight should be kept as low and close to the motorcycle as possible. Securely pack your heaviest items as close to the center of the vehicle as possible and make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.

●Shifting weights can create a sudden imbalance. Make sure that accessories are securely attached to the motorcycle before riding. Check accessory mounts frequently.

•Properly adjust the suspension for your load (suspension-ad- justable models only), and check the condition and pressure of your tires.

•Never attach any large or heavy items to the handlebar, front fork, or front fender.

Genuine Yamaha Accessories

Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.

Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.

Aftermarket Parts, Accessories, and Modifications

While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket prod-

2-3

SAFETY INFORMATION

ucts or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle.

Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.

●Never install accessories that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation.

•Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

• Bulky or large accessories may	appropriate. Refer to page 7-15 for tire
seriously affect the stability of	specifications and more information on
the motorcycle. Wind may at-	replacing your tires.
tempt to lift the motorcycle, or
the motorcycle may become un-	Transporting the Motorcycle
stable in cross winds.	Be sure to observe following instruc-		2
• Certain accessories can dis-	tions before transporting the motorcy-
place the operator from his or	cle in another vehicle.
her normal riding position. This	● Remove all loose items from the
improper position limits the free-	motorcycle.
dom of movement of the opera-	● Check that the fuel cock (if
tor and may limit control ability,	equipped) is in the “OFF” position
therefore, such accessories are	and that there are no fuel leaks.
not recommended.	● Point the front wheel straight
● Use caution when adding electri-	ahead on the trailer or in the truck
cal accessories. If electrical acces-	bed, and choke it in a rail to pre-
sories exceed the capacity of the	vent movement.
motorcycle’s electrical system, an	● Shift the transmission in gear (for
electric failure could result, which	models with a manual transmis-
could cause a dangerous loss of	sion).
lights or engine power.	● Secure the motorcycle with tie-
	downs or suitable straps that are
Aftermarket Tires and Rims	attached to solid parts of the mo-
The tires and rims that came with your	torcycle, such as the frame or up-
motorcycle were designed to match the	per front fork triple clamp (and not,
performance capabilities and to provide	for example, to rubber-mounted
the best combination of handling, brak-	handlebars or turn signals, or parts
ing, and comfort. Other tires, rims, siz-	that could break). Choose the lo-
es, and combinations may not be

2-4

SAFETY INFORMATION

cation for the straps carefully so the straps will not rub against painted surfaces during transport.

● The suspension should be compressed somewhat by the tie-

2downs, if possible, so that the motorcycle will not bounce excessively during transport.

2-5

			DESCRIPTION
Left view			EAU10410
1	2	3	4
			3

8

7

6

5

1.Fuel cock (page 4-6)

2.Starter (choke) lever (page 4-7)

3.Fuse (page 7-27)

4.Battery (page 7-26)

5.Clutch adjusting screw (page 7-17)

6.Engine oil drain bolt (page 7-9)

7.Shift pedal (page 4-2)

8.Throttle stop screw (page 7-14)

3-1

DESCRIPTION

Right view

1 2

3

8

1.Spark arrester (page 7-13)

2.Seat (page 4-8)

3.Fuel tank (page 4-3)

4.Air filter element (page 7-11)

5.Spark plug cap (page 7-8)

6.Engine oil filler cap (page 7-9)

7.Brake pedal (page 4-3)

8.Kickstarter (page 4-8)

EAU10420

3

4

7 6 5

3-2

DESCRIPTION

EAU10430

Controls and instruments

1

2

3

4

3

6

5

1.Engine stop switch (page 4-1)

2.Main switch (page 4-1)

3.Start switch (page 4-1)

4.Brake lever (page 4-2)

5.Throttle grip (page 7-15)

6.Fuel tank cap (page 4-3)

3-3