Weider 8510 User Manual

5 (1)
Weider 8510 User Manual

®

Model No. WESY87100

Serial No.

(Write the serial number in the space above for reference.)

Serial Number Decal

QUESTIONS?

As a manufacturer, we are committed to providing complete

customer satisfaction. If you have questions, or find that there are missing or damaged parts, we

will guarantee you complete satisfaction through our Customer Service Department.

Please CALL: 0345-089009

Or WRITE:

ICON Fitness Lifestyle Ltd.

Greenwich House

223 North Street

Sheepscar

Leeds LS7 2AA

West Yorkshire

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

USER’S MANUAL

Class H C

Fitness Product

Visit our website at

www.weiderfitness.com

new products, prizes, fitness tips, and much more!

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . .

. . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . . . . . . . .5

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . . . . . . . . . . . . .17

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

.20

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. . . . . . . . . . . .21

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

. . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . . . . . . . .23

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Back C

over

Note: a PART IDENTIFICATION CHART is attached to the centre of this manual. Remove the PART

IDENTIFICATION CHART before beginning assembly.

2

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system.

1.It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.

2.Read all instructions in this manual and in the accompanying literature before using the home gym system.

3.If you feel pain or dizziness at any time whilst exercising, stop immediately and begin cooling down.

4.Use the home gym system only on a level surface. Cover the floor or carpet beneath the home gym system for protection.

5.Inspect and tighten all parts often. Replace any worn parts immediately.

6.Keep children under 12 and pets away from the home gym system at all times.

7.Always wear athletic shoes for foot protection.

8.Keep hands and feet away from moving parts.

9.Always stand on a foot plate when performing an exercise that could cause the home gym system to tip.

10.Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap whilst

weights are raised. The weights will fall with great force.

11.Inspect all cables before each use. Make

sure that the cables remain on the pulleys at all times. If the cables bind whilst you are exercising, stop immediately and make sure that the cables are on all of the pulleys. Replace all cables every two years.

12.Always disconnect the lat bar from the home gym system when performing an exercise

that does not use the lat bar

.

 

 

 

13.Always attach the lock pin and lock to the weight guide when the home gym system is not in use (see page 18).

14.The home gym system is intended for home

use only. Do not use the home gym system in any commercial, rental, or institutional setting.

WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage

sustained by or through the use of this product.

3

BEFORE YOU BEGIN

Thank you for selecting the versatile WEIDER

® 8510

have additional questions, please call our Customer

Home Gym System. The WEIDER

® 8510 offers a

 

Service Department at

0345-089009

. To help us assist

selection of weight stations designed to develop every

 

you, please note the product model number and serial

major muscle group of the body. Whether your goal is

 

number before calling. The model number is

 

to tone your body, build dramatic muscle size and

 

WESY87100. The serial number can be found on a

 

strength, or improve your cardiovascular system, the

 

decal attached to the WEIDER

®

8510 (see the front

WEIDER

® 8510 will help you to achieve the specific

 

cover of this manual).

 

 

results you want.

 

 

 

 

 

 

 

 

 

Before reading further, please review the drawing

For your benefit, read this manual carefully before

 

below and familiarise yourself with the parts that are

using the WEIDER

® 8510 Home Gym System.

If you

labelled.

 

 

 

 

 

 

 

 

 

ASSEMBLED

 

 

DIMENSIONS:

High Pulley Station

Height:

76 in.

 

Width:

38 in.

 

Length:

53 in.

 

 

 

Lat Bar

Butterfly Arms

 

Backrest

 

 

Press Arm

 

 

 

 

Seat

 

 

Weight Stack

Leg Lever

 

 

 

 

Weight Pin

 

 

Low Pulley Station

Foot Plate

 

 

 

 

4

ASSEMBLY

Before beginning assembly, carefully read the following information and instructions:

Place all parts of the home gym system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.

The assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for

each stage is packaged separately.

Wait until you begin each assembly stage to open that parts bag.

For help identifying the small parts used in assembly, use the PART IDENTIFICATION

CHART located in the centre of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.

As you assemble the home gym system, be sure that all parts are oriented as shown in the drawings.

Tighten all parts as you assemble them, unless instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

• Two (2) adjustable spanners

• One (1) standard screwdriver

• One (1) phillips screwdriver

• One (1) rubber mallet

• Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.

Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end spanners, or a set of ratchet spanners.

FRAME ASSEMBLY

1. Before beginning assembly, be sure that

1

you have read and understand the infor-

High Side of

mation in the box above.

Bracket

 

Press a 2” Square Outer Cap (51) onto each

 

end of the Stabiliser (5). Press a 2” Square

 

Inner Cap (27) into the end of the Base (4).

 

Insert two 5/16” x 2 3/4” Carriage Bolts (14)

56

 

up through the Stabiliser (5). Insert two 5/16”

 

x 2 1/2” Carriage Bolts (1) up through the

 

Base (4).

 

Slide the indicated end of the Base (4) onto

3

the 5/16” x 2 3/4” Carriage Bolts (14) in the

 

Stabiliser (5). Slide the Rear Upright (56)

 

onto the Carriage Bolts. Hand tighten a 5/16”

51

Nylon Locknut (3) onto each Carriage Bolt.

 

The high side of the bracket on the Rear

 

Upright must be on the side shown. Do

 

not tighten the Nylon Locknuts yet.

5

 

4

 

51

 

14

 

1

 

27

5

FRAME ASSEMBLY

2.Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). Hand tighten a 5/16” Nylon Locknut (3) onto

each Carriage Bolt.

Do not tighten the

Nylon Locknuts yet.

 

Press a 1” Square Inner Cap (65) into the

Front Upright (42).

3.Press a 2” Square Inner Cap (27) into each end of the Top Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the Top Frame. Press two 1”

Round Inner Caps (49) into the top of the crossbar.

Attach the Top Frame (55) to the Front Upright (42) and the Rear Upright (56) with four 5/16”

x 2 3/4” Bolts (11), four 5/16” Flat Washers (8), and four 5/16” Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps 1 through 3.

4.Set two Weight Bumpers (19) onto the bracket on the Base (4) as shown.

Stack six Weights (25) on the Weight Bumpers (19). Be sure that all of the Weights are turned so the pin grooves are on the

same side. Be careful not to tip the stack of Weights.

6

2

 

 

 

 

 

 

 

42

 

 

 

 

 

65

 

 

 

3

 

 

 

 

 

4

 

 

 

1

 

3

11

 

 

 

 

 

11

 

 

 

 

 

 

27

8

8

 

 

 

44

 

 

 

 

55

 

 

27

 

 

 

 

 

 

 

 

49

 

 

44

Crossbar

 

3

 

 

 

 

56

3

42

 

 

 

 

 

4

 

 

25

 

 

 

 

 

 

 

 

 

Pin Groove

 

19

 

 

 

 

4—Bracket

 

 

 

5.Press the Weight Tube Bumper (64) into the end of the Weight Tube (63). Insert the Weight Tube into the stack of Weights (25). Be sure that the pins on the Weight Tube are resting in the pin grooves in the upper Weight.

Lubricate the insides of the holes in the Top Weight (76). Set the Top Weight onto the stack of Weights (25).

Insert both Weight Guides (62) into the stack

of Weights (25). Be sure that the holes in the Weight Guides are at the top, as

shown.

FRAME ASSEMBLY

6.Attach the upper ends of the Weight Guides

(62)to the Top Frame (55) with the 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in front of the right Weight Guide (62) as shown.

7.Press a 1” x 7/8” Plastic Bushing (75) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place on the Base

(4). Note: This will be a tight fit. The

Plastic Bushings should fit onto each end of the indicated tube in the Base. Be sure that the pulleys are on the indicated side.

ARM ASSEMBLY

Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the

3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).

7

5

 

 

 

 

Holes

 

 

62

 

76

 

 

 

Lubricate

 

 

63

 

 

64

 

25

 

6

61

 

 

3

 

 

 

 

55

 

60

20

 

 

62

7

 

 

 

 

Pulleys

 

 

17

 

 

Lubricate

 

 

59

 

 

21

 

 

Welded

 

4 —Tube

Spacers

 

 

75

ARM ASSEMBLY

8.Press a 1 3/4” Square Inner Cap (44) into the top of a Press Arm (46). Press a 1” Round

Inner Cap (49) into each end of the handle on the Press Arm. Attach the Press Arm to one

side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the same manner.

9.Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm. Arm identification is very important for step 10.

Note: The “V”-Pulleys (6), Long Cable Traps

(50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon Locknuts (21) are pre-attached. These have

been shown disassembled for easy part identification.

10.Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right

Arm with the Left Arm (47); refer to step 9 to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round

Cover Cap (70) onto the right axle. Be sure that the teeth on the Retainers bend

toward the Cover Cap, as shown in the inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4” Square Inner Caps (44) into the lower ends of the Right and Left Arms (47, 48). Wet the lower end of each Arm with

soapy water. Slide a 10” Pad (45) onto the lower end of each Arm.

8

8

 

 

 

44

 

 

 

 

 

 

 

 

49

44

 

49

 

 

 

 

 

 

49

 

 

 

46

 

 

 

 

46

 

22

 

 

 

 

 

 

 

 

 

3

 

 

 

 

17

 

9

50

7

50

 

 

 

6

 

 

6

 

 

 

 

 

 

Welded

 

 

 

47

Brackets

 

 

 

 

 

 

21

 

48

 

 

 

 

10

 

 

 

 

 

 

55

 

47

 

 

 

 

 

 

 

Bracket

 

 

 

Lubricate Axle

48

 

 

69

 

 

 

 

 

 

 

 

70

45

 

 

 

 

44

 

 

 

 

45

 

 

55

 

 

 

 

 

 

 

 

 

69

 

 

 

 

70

11.During steps 11 through 25, refer to the CABLE DIAGRAM on page 21 of this manual

to verify proper cable routing. Before beginning this section, identify the Long Cable (23) and the Short Cable (58) by comparing the lengths and ends of the cables.

IMPORTANT: Whilst assembling the cables, do not overtighten the bolts and

nuts securing the pulleys. The pulleys must be able to turn freely.

12. Locate the Long Cable (23).

Route the Long

Cable around the indicated 3 1/2” Pulley (15)

attached to the Top Frame (55).

Be sure that

the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook.

Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8” Nylon Locknut (not shown).

ASSEMBLY

13. Wrap the Long Cable (23) around a “V”-Pulley

 

 

(6). Attach the “V”-Pulley and a Long Cable

 

Trap (50) to the indicated bracket on the

 

CABLE

Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)

and a 3/8” Nylon Locknut (21).

Be sure that

 

the Long Cable Trap is positioned to hold the Cable in place.

14. Route the Long Cable (23) around the “V”-

 

Pulley (6) on the Left Arm (47).

Be sure that

the Cable is in the groove of the Pulley

and that the Long Cable Trap (50) is posi-

tioned to hold the Cable in place.

Tighten

the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not shown).

9

11

 

 

 

23

 

 

 

58

 

 

 

12

 

 

23

 

55

 

 

 

 

 

 

15

 

Ball

71

 

 

Hook

 

 

13

 

7

 

 

 

 

 

 

6

50

 

 

 

 

 

42

 

 

 

 

23

 

21

 

 

14

6

7

50

 

23

 

47

 

 

 

 

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