Sony XM-222 Mk2 Service manual

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XM-222MK2

SERVICE MANUAL

AEP Model

Ver 1.0 2002. 02

UK Model

E Model

 

 

SPECIFICATIONS

Circuit system

OTL (output transformerless) circuit Pulse

 

power supply

Inputs

RCA pin jacks

 

High level input connector

Input level adjustment range

 

0.3 – 6 V (RCA pin jacks),

 

0.6 – 12 V (High level input)

Outputs

Speaker terminals

Speaker impedance

2 – 8 (stereo)

 

4 – 8 (when used as a bridging amplifier)

Maximum outputs

100 W × 2 (at 4 Ω)

 

222 W (BTL, at 4 )

Rated outputs (supply voltage at 14.4 V)

 

35 W × 2 (20 Hz – 20 kHz, 0.04% THD, at 4 )

 

40 W × 2 (20 Hz – 20 kHz, 0.1% THD, at 2 )

 

80 W (Monaural) (20 Hz – 20 kHz, 0.1% THD,

 

at 4 )

Frequency response

5 Hz – 80 kHz ( +0–3 dB)

Harmonic distortion

0.005% or less (at 1 kHz, 4 , 10 W)

Low-pass filter

80 Hz, –18 dB/oct

Power requirements

12 V DC car battery

 

(negative ground)

Power supply voltage

10.5 – 16 V

Current drain

at rated output : 12 A (4 , 35 W × 2)

 

Remote input : 1.5 mA

Dimensions

Approx. 205 × 55 × 158 mm (w/h/d) not incl.

 

projecting parts and controls

Mass

Approx. 1.6 kg not incl. accessories

Supplied accessories

Mounting screws (4)

 

High level input cord (1)

 

Protection cap (1)

Design and specifications are subject to change without notice.

STEREO POWER AMPLIFIER

9-873-557-01 Sony Corporation

2002B0400-1 e Vehicle Company

© 2002. 02

Published by Sony Engineering Corporation

1

XM-222MK2

PROTECTOR OPERATION CHECK

Thermal Protect

1.Short across TH801 with the power on.

2.Verify that the protector is operated and LD801 illuminates red.

3.Verify that the protector is released and LD801 illuminates green when the short is removed.

4.Likewise, perform items 1 to 3 for TH802.

Over Current Protect

1.Short between the positive and negative sides of the speaker output terminal CN802 with the power on.

(Perform this shorting for each channel on L and R.)

2.Verify that the protector is operated and LD801 illuminates red.

3.Verify that the protector is not released and LD801 remains red even when the short is removed.

4.Verify that the protector is released and LD801 illuminates green when the power is turned off and then on again.

Offset Protect

1.Short between the +12V terminal of CN801 and the BTL+ or BTL– of the speaker output terminal CN802.

(Short between +12V terminal and BTL+ and between +12V terminal and BTL–.)

2.Verify that the protector is operated and LD801 illuminates red.

3.Verify that the protector is not released and LD801 remains red even when the short is removed.

4.Verify that the protector is released and LD801 illuminates green when the power is turned off and then on again.

Chassis Short Protect

1.Short between the +12V terminal of CN801 and the chassis with the power on.

2.Verify that the pilot lamp PL801 goes on.

3.Verify that PL801 goes off when the short is removed.

 

TABLE OF CONTENTS

1. GENERAL

 

Connections .............................................................................

3

2. DISASSEMBLY

2-1.

Bottom Plate ........................................................................

5

2-2.

Heat Sink .............................................................................

6

2-3.

Amp Board ..........................................................................

6

3. DIAGRAMS

3-1.

Block Diagram ....................................................................

7

3-2.

Printed Wiring Board ..........................................................

8

3-3.

Schematic Diagram .............................................................

9

4. EXPLODED VIEW ...........................................................

10

5. ELECTRICAL PARTS LIST .........................................

11

Notes on Chip Component Replacement

Never reuse a disconnected chip component.

Notice that the minus side of a tantalum capacitor may be damaged by heat.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN

THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

2

Sony XM-222 Mk2 Service manual

XM-222MK2

SECTION 1

GENERAL This section is extracted from instruction manual.

3

XM-222MK2

4

SECTION 2

DISASSEMBLY

Note : This set can be disassemble according to the following sequence.

SET

2-1. BOTTOM PLATE (Page 5)

2-2. HEAT SINK (Page 6)

2-3. AMP BOARD (Page 6)

Note : Follow the disassembly procedure in the numerical order given.

2-1. BOTTOM PLATE

3 bottom plate

2 BTP 3x6

XM-222MK2

1 BTP 3x6

5

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