SGR10S
Betriebsanleitung
Operating Instructions
Istruzioni per l’uso
SGR10S
Page GB 1 9.696.035 Version 1.02
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SGR10S Table of Contents
& ENGLISH
Table of Contents
1 Introduction _______________________________________________________2
2 Before starting _____________________________________________________3
2.1 Finding your way around these operating instructions__________________________3
2.2 Correct use___________________________________________________________3
2.3 Assembly and function __________________________________________________4
2.4 Sealing process sequence_______________________________________________4
2.5 General safety information _______________________________________________5
2.6 Installation ____________________________________________________________5
3 Basic functions_____________________________________________________6
3.1 Commissioning ________________________________________________________6
3.2 Operation_____________________________________________________________7
3.3 Setting the temperature regulator__________________________________________8
4 Fault clearance and maintenance ______________________________________9
4.1 Fault clearance checklist _________________________________________________9
4.2 Customer Service_____________________________________________________10
4.3 Maintenance plan _____________________________________________________10
4.4 Spare parts service____________________________________________________11
4.5 Spare parts order – product number allocation ______________________________13
4.6 Sealing die___________________________________________________________13
4.7 Guide die____________________________________________________________14
4.8 Spare parts order – Overview____________________________________________15
5 Technical data ____________________________________________________16
5.1 Circuit and wiring diagram 230V__________________________________________16
5.2 Circuit and wiring diagram 100 / 115V_____________________________________17
5.3 Specifications ________________________________________________________18
6 Declaration of conformity____________________________________________19
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SGR10S Introduction Chapter 1
Page GB 2 9.696.035 Version 1.02
1 Introduction
Preface
First of all we would like to sincerely thank you for buying the SGR10S cycle sealing device.
In these instructions you will find information about the device, its function and operation.
Please read these operating instructions thoroughly before putting the device into
operation so that you become familiar with its capabilities and can use its functions
optimally.
F Always keep these instructions close to the device.
Important notice:
This device is a film rotary sealing device for closing sterile barrier systems.
Please observe chapter "Correct use " in these operating instructions in this respect.
In accordance with the purpose, CE certification based on the EU Directives indicated below
has been affixed: 2006/42/EC and 2006/95/EC.
Directive 93/042 EEC is not applicable to welding and sealing devices.
The limit values of IEC 60601-1 cannot be used with electrical re-tests.
The manufacturer shall accept no liability whatsoever for damage caused by tests which are not
listed in the Declaration of Conformity.
Note
Because we are constantly improving our products
we reserve the right to update these operating
instructions and the functions described in them
accordingly.
Should you nevertheless notice errors or points that
are unclear, please let us know about them.
These operating instructions are valid for products
as from the date of manufacture of 07/2008
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SGR10S Before starting Chapter 2
Page GB 3 9.696.035 Version 1.02
2 Before starting
2.1 Finding your way around these operating instructions
Chapter 2
Before starting
In this ch apter you will find information about using the
device correctly, its function and advice about
operation and installation.
PLEASE READ THIS ESSENTIAL
INFORMATION!
Chapter 3
Basic functions
Adjusting and operating the device are explained here.
Chapter 4
Fault clearance and
maintenance
Instruction on finding disturbance sources and
rectifying malfunctions.
Here you will find out about necessary servicing,
wearing parts and spare parts as well as about the
allocation of product numbers for spare parts orders.
Chapter 5
Technical data
Here you see the circuit and wiring diagram as well as
the device specification.
Chapter 6
Declaration of Conformity
In this chapter you will find the Declaration of
Conformity for the SGR10S rotary sealing device.
2.2 Correct use
The SGR10S device is only designed for trade and industrial use and must only be used for the
prescribed purpose.
The SGR10S device is used for the continuous closure of sterile barrier systems made of paper
or paper laminate films.
The SGR10S cycle sealing device is not suitable for sealing polyethylene films, PVC
foils, foils and polypropylene films.
Device performance is dependant on the condition of the sealing material used.
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SGR10S Before starting Chapter 2
Page GB 4 9.696.035 Version 1.02
2.3 Assembly and function
2.4 Sealing process sequence
Step 1: After the sterilisation packaging has been inserted the transport
switches on automatically.
Step 2: The sterilisation packaging is now transported and the sealing seam area is
heated up by the heating dies positioned above and below to the sealing
temperature set.
Step 3: The sealing seam, which is now heated up, is pressed through the sealing rolls
and thus sealed.
Step 4: The completed sterilisation packaging is transported to the withdrawal side.
Step 5: If no further material to be sealed is fed in the transport switches off after
approximately 30 seconds.
Power connection
Power switch
Mains fuses
Adjustable
sealing edge setting
Temperatur
e
regulator
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SGR10S Basic functions Chapter 3
Page GB 5 9.696.035 Version 1.02
2.5 General saf ety information
The device must not be installed and operated by persons under 14
years of age.
The device must not be operated unattended.
Switch the device off or pull out the mains power plug when the
device is not in use.
2.6 Installation
The device must not be installed and operated in potentially
explosive areas.
Only use power outlets with a grounding conductor and a stable
voltage supply.
The device must only be set up in dry surroundings. Heavy dust,
steam, water drips or water spray compromise the function of the
device.
Please ensure that the operating voltage corresponds with the data
on the device type plate.
Please do not lift and transport the device at the sealing edge setting!
Œ
Leave a gap of 8 inches between the device and the wall. •
I
I
I
Œ
200 mm
•
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SGR10S Basic functions Chapter 3
Page GB 6 9.696.035 Version 1.02
3 Basic functions
3.1 Commissioning
Step 1: Plug power cable into power connection.
Step 2: Switch device with power switch to setting "1".
Control light in the switch illuminates.
Step 3: Set the desired sealing temperature on the temperature regulator as described in
chapter 3.3.
Step 4: As soon as the set sealing temperature is displayed the device is heated up and
ready for operation.
Po
wer connection
Power switch
Temperatur
e regulator
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SGR10S Basic functions Chapter 3
Page GB 7 9.696.035 Version 1.02
3.2 Operation
Step 1: Set the desired sealing edge width. After the knurled screw has been loosened the
lower insertion plate can be set infinitely variably for sealing widths of 0 - 35mm.
Step 2: Insert packaging into the device over the insertion plate from the left.
Step 3: Take out sealed packaging at the exit side and briefly leave to cool down.
F
Inspecting the sealing seam
If points that are not tightly sealed are apparent the sealing temperature must
be increased. If the foil melts the set temperature is too high.
The appropriate sealing temperature must be identified by performing test
sealings.
Adjustable
sealing edge setting
Knurled screw
Page GB 8 9.696.035 Version 1.02
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SGR10S Basic functions Chapter 3
3.3 Setting the temperature regulator
Temperature display
Motor - start relay indicator
Temperature regulator indicator
Target temperature entry
Temperature value
Temperature value
Entering the target temperature
Button is pressed once 1 x
Setting the temperature with keys +1 -1
Entry is activated 2 x
Factory setting:
Target temperature 180°C
Unit of temperature °C
Œ
•
Ž
•
•
‘
Œ
•
Ž
•
•
‘
-
1
+1
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SGR10S Fault clearance and maintenance Chapter 4
Page GB 9 9.696.035 Version 1.02
4 Fault clearance and maintenance
4.1 Fault clearance checklist
Malfunction Possible cause Remedy
Network connection
Power cable not plugged in
Check network connection; connect
another plug if necessary
Power cable defective Replace power cable
Device does not switch on
Mains fuse
Replace mains fuse.
In the event of fuses blowing
repeatedly you must compulsorily
have the device checked!
Target temperature too low
Increase target temperature
Overtemperature cutout has
triggered
Press in overtemperature cutout.
In the event of repeated triggering
you must compulsorily have the
device checked!
Temperature regulator
Replace temperature regulator
Device is not heating
Heating element
Check heating elements and replace
if necessary
Solid state relay
Replace solid state relay
Target temperature not reached
Motor defective
Replace motor
No material transport
Microswitch defective
Replace microswitch
Toothed damaged
Replace toothed belt
Non-symmetrical material
transport
Tooth belt not transporting
Check toothed belt tension
Loud running noise Motor defective
Replace motor
Sealing temperature too low
Increase sealing temperature
Sealing seam does not
hold up
Clearance between sealing dies is
too large
Set the sealing die to 0.5mm
Sealing seam distorted or
melted
Sealing temperature too high
Reduce sealing temperature
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