Sirona Heliodent Plus Installation manual
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HELIODENT
PLUS
7mA DC7mA DC
70kV 60kV
S
00
8
.
HELIODENTHELIODENT
PLUS
7mA DC
70kV 60kV
S
00
8
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Cover Page Installation Instructions
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Sirona Dental Systems GmbH Table of contents
Installation Instructions HELIODENT
PLUS
Table of contents
1
2
3
4
5
About these Installation Instructions........................................................................ 6
1.1 Scope ........................................................................................................... 6
1.2 Round and angular support arm system ...................................................... 6
1.3 Other documentation required...................................................................... 6
1.4 Structure of the document ............................................................................ 7
1.4.1 Identification of the danger levels.................................................... 7
1.4.2 Formats and symbols used ............................................................. 7
General safety information ...................................................................................... 8
Installation options................................................................................................... 10
Delivery and transport ............................................................................................. 13
4.1 Transport and operating conditions.............................................................. 13
4.2 Checking the delivery ................................................................................... 13
Required materials .................................................................................................. 15
5.1 Required installation material ....................................................................... 15
5.2 Required tools and auxiliary materials ......................................................... 16
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6
Installation ............................................................................................................... 18
6.1 Installing the wall adapter............................................................................. 18
6.1.1 Preparation...................................................................................... 18
6.1.2 Installation (concealed installation) ................................................. 20
6.1.3 Installation (surface installation) ...................................................... 21
6.2 Installing the round support arm and scissor arm ........................................ 22
6.2.1 Installing the support arm................................................................ 22
6.2.2 Installing the scissor arm................................................................. 23
6.3 Installing the angular support arm and scissor arm...................................... 26
6.3.1 Installing the angular support arm................................................... 26
6.3.2 Installing the angular scissor arm.................................................... 27
6.4 Preparing the protective housing.................................................................. 29
6.5 Installing the remote control and the remote timer ....................................... 30
6.5.1 Wall-mounted installation ................................................................ 30
6.5.2 Modifying the remote timer.............................................................. 32
6.6 Installing the manual release holder............................................................. 34
6.6.1 Installation on the wall ..................................................................... 34
6.6.2 Installation on the cover (wall module)............................................ 35
6.6.3 Installation on the protective cover of the remote control................ 36
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Table of contents Sirona Dental Systems GmbH
Installation Instructions HELIODENT
PLUS
7
Electrical connection ................................................................................................ 37
7.1 Connecting the arm cable ............................................................................. 37
7.2 Connecting the grounding strap .................................................................... 38
7.3 Connecting the control panel ........................................................................ 39
7.3.1 Direct connection (standard) ............................................................ 39
7.3.2 Connection to the remote timer........................................................ 40
7.4 Connecting the release and the door contact ............................................... 41
7.4.1 General ............................................................................................ 41
7.4.2 Overview .......................................................................................... 41
7.4.2.1 Removing the EMC plate .................................................. 44
7.4.3 Installation option 1 .......................................................................... 44
7.4.4 Installation option 2 .......................................................................... 45
7.4.5 Installation option 3 .......................................................................... 47
7.4.6 Installation option 4 .......................................................................... 48
7.4.7 Installation option 5 .......................................................................... 50
7.4.8 Installation option 6 .......................................................................... 51
7.4.9 Installation option 6.1 ....................................................................... 54
7.4.10 Installation option 7 .......................................................................... 57
7.4.11 Installation option 8 .......................................................................... 58
7.5 Completion .................................................................................................... 59
7.6 Preparing the power connection ................................................................... 59
8
Starting up ................................................................................................................ 61
8.1 Functional test............................................................................................... 61
8.1.1 Overview .......................................................................................... 61
8.1.2 Checking the protective ground wires .............................................. 62
8.1.3 Checking the unit leakage current.................................................... 64
8.1.4 Checking the X-ray tube assembly .................................................. 65
8.1.5 Checking the tube current ................................................................ 65
8.1.6 Checking exposure time and high voltage kV .................................. 67
8.1.7 Checking the deadman function....................................................... 68
8.2 Attaching the housing covers ........................................................................ 69
8.2.1 Support arm cover............................................................................ 69
8.2.2 Attach the EMC additional plate for the wall adapter to the power
70
supply
8.2.3 Wall module ..................................................................................... 71
8.2.4 Remote control................................................................................. 72
8.2.5 Remote timer.................................................................................... 73
8.3 Individual unit adaptation .............................................................................. 74
9
Final work ................................................................................................................. 75
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Sirona Dental Systems GmbH Table of contents
Installation Instructions HELIODENT
PLUS
10
Appendix.................................................................................................................. 76
10.1 Selection of the release button..................................................................... 76
10.2 Service routines............................................................................................ 77
10.2.1 Operation......................................................................................... 77
10.2.2 Service routine S15 ......................................................................... 78
10.2.3 Adjustment following increased AL filter value ................................ 79
10.2.3.1 Adapting radiation times................................................... 79
10.3 Replacing old units ....................................................................................... 80
10.3.1 Overview ......................................................................................... 80
10.3.2 Replacement of horizontally mounted old units with an adapter
80
plate
10.3.3 Replacement of vertically mounted old units................................... 83
10.4 Installing the mobile stand............................................................................ 86
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1About these Installation Instructions Sirona Dental Systems GmbH
1.1Scope Installation Instructions HELIODENT
About these Installation Instructions
1
PLUS
1.1
1.2
1.3
Scope
These Installation Instructions describe the installation of the
PLUS
HELIODENT
exclusively by trained and authorized distributors and service technicians.
extraoral X-ray system. They are intended for use
Round and angular support arm system
Example of round suppor t arm
The HELIODENT Plus is available with a round and angular support arm
system.
In the images which do not exclusively demonstrate the angular support
arm system, the round support arm system is shown.
Other documentation required
In addition to these installation instructions you will require the following
documentation:
Heliodent PLUS drilling te mplate
Drilling template
●HELIODENT
Heliodent PLUS wiring di agrams
Wiring diagrams
●HELIODENT
Heliodent PLUS Service Manual
Service Manual
PLUS
drilling template: Order No. 62 15 003
PLUS
Wiring References: Order No. 62 15 086
●HELIODENT
PLUS
Service Manual: Order No. 62 15 102
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Sirona Dental Systems GmbH 1About these Installation Instructions
Installation Instructions HELIODENT
PLUS
1.4Structure of the document
1.4
Structure of the document
1.4.1 Identification of the danger levels
To prevent personal injury and material damage, please observe the
warning and safety information provided in the present operating
instructions. Such information is highlighted as follows:
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily injury
or death.
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTICE
A possibly harmful situation which could lead to damage of the product
or an object in its environment.
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IMPORTANT
Application instructions and other important information.
Tip: Information on making work easier.
1.4.2 Formats and symbols used
The formats and symbols used in this document have the following
meaning:
Prerequisite
1. First action step
2. Second action step
or
➢ Alternative action
Result
➢ Individual action step
See "Formats and symbols
used [ → 7]"
● List Designates a list.
"Command / menu item" Indicates commands, menu items or
Requests you to do something.
Identifies a reference to another text
passage and specifies its page
number.
quotations.
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2General safety information Sirona Dental Systems GmbH
Installation Instructions HELIODENT
General safety information
2
PLUS
DANGER
Potentially lethal shock hazard:
➢ It is essential that you switch the line voltage OFF at the main switch
of the building installation before beginning installation of the unit!
DANGER
Potentially lethal shock hazard!
Fixed connection!
Installing a mains plug instead of the specified fixed connection infringes
international medical regulatory actions and is prohibited. In case of
error, this puts patients, users, and other parties seriously at risk.
WARNING
Radiation protection
The valid radiation protection regulations and measures must be
observed. The statutory radiation protection equipment must be used.
In case of malfunctions, cancel the exposure immediately by letting go
of the exposure release button.
CAUTION
Risk of injury!
➢ The installation must be carried out in accordance with the
requirements stated in our Installation Instructions.
➢ Installation may be carried out only by personnel specifically
authorized by SIRONA.
CAUTION
Electromagnetic compatibility:
✔ The unit should not be operated in the immediate vicinity of other
devices (see also "Installation Requirements, Chapter on EMC“).
➢ If this proves to be unavoidable, the unit should be monitored to
ensure that it is operating properly.
Handling boards
CAUTION
Electrical components of the unit can be destroyed.
Prior to opening the unit
➢ Please comply with the usual precautionary measures for handling
printed circuit boards (ESD).
➢ Make sure you touch a ground point to discharge yourself prior to
touching the components.
➢ Use an ESD wrist band and connect it to the protective ground wire.
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Sirona Dental Systems GmbH 2General safety information
Installation Instructions HELIODENT
PLUS
Risk of crushing
CAUTION
Gaps appear between the internal hinges when moving the angular
support arm.
Fingers may be crushed in these gaps.
➢ Ensure that you never place your fingers in the gaps between the
hinges, neither during operation nor for cleaning purposes.
Modification to the product
WARNING
Modifications to the product
Modifications which may affect the safety of the operators or third
parties are prohibited by law!
Support arm system additional co mponents
CAUTION
No additional components on the support arm system
It is not permissible to fix additional components to the support arm
system.
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3Installation options Sirona Dental Systems GmbH
1
S3
2
L9
S3
S9
3
L6
S3
S4
Installation Instructions HELIODENT
Installation options
3
PLUS
Designations for release buttons and door contact
Designations of releas e buttons and door contac t
● Manual release S3
– Coiled cable
● Release key on the control membrane S4
– Directly connected to control board DX4
● Remote control release key S9
– Integrated in remote control housing
● Door contact (safety circuit) S7
Installation option 1
Installation option 1
Release in the treatment room without remote control
● Release
– Manual release S3
Installation option 2
Installation option 2
Release in the treatment room with remote control
● Release
– Manual release S3
or
– Remote control release key S9
Installation option 3
Installation option 3
Release in the treatment room withRemote Timer
● Release
– Manual release S3
or
– Release key on the control membrane S4
NOTICE
Length of cable supplied for Remote Timer approx. 10 meters (393")
(must not be extended).
Conduit int. dia. at least 12 mm (1/2").
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Sirona Dental Systems GmbH 3Installation options
4
L9
S3
S9
5
L6
S3
S4
6
L9
S7
S3
S9
Installation Instructions HELIODENT
PLUS
Installation option 4
Installation option 4
Release outside of the X-ray room with remote control
● Release
– Manual release S3
or
– Remote control release key S9
NOTICE
Installation prerequisites
Use of the remote control is permissible only if the yellow X-Ray LED is
visible to the operating personnel during radiation release.
Installation option 5
Installation option 5
Release outside of the X-ray room withRemote Timer
● Release
– Manual release S3
or
– Release key on the control membrane S4
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NOTICE
Length of cable supplied for Remote Timer approx. 10 meters (393")
(must not be extended).
Conduit int. dia. at least 12 mm (1/2").
Installation option 6
Installation option 6
Release outside of the X-ray room with remote control, door contact
safety circuit
● Door contact
– Door contact S7 wired to the wall adapter
● Release
– Manual release S3
or
– Remote control release key S9
NOTICE
Installation requirement
Use of the remote control is permissible only if the yellow X-Ray LED is
visible to the operating personnel during radiation release.
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3Installation options Sirona Dental Systems GmbH
6.1
L9
S7
S3
S9
7
L6
S7
S4
8
L6
S7
S3
Installation Instructions HELIODENT
PLUS
Installation option 6.1
Installation option 6.1
Release outside of the X-ray room with remote control, door contact
safety circuit
● Door contact
– Door contact S7 wired to the remote control housing
● Release
– Manual release S3
or
– Remote control release key S9
NOTICE
Installation requirement
Use of the remote control is permissible only if the yellow X-Ray LED is
visible to the operating personnel during radiation release.
Installation option 7
Installation option 7
Release outside of the X-ray room with Remote Timer, door contact
safety circuit
● Door contact
– Door contact S7
● Release
– Release key on the control membrane S4
Installation option 8
Installation option 8
Release outside of the X-ray room with Remote Timer, door contact
safety circuit
● Door contact
– Door contact S7 wired to Remote Timer
● Release
– Manual release S3
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Sirona Dental Systems GmbH 4Delivery and transport
Installation Instructions HELIODENT
PLUS
Delivery and transport
4
4.1Transport and operating conditions
4.1
4.2
Transport and operating conditions
Transport and operating conditions
Transport and operating conditions:
Transport and storage
temperature:
Air humidity: 10% – 95%
Operating conditions as
specified in IEC 60601-1:
Operating altitude: ≤ 3000 m
-40°C – +70°C (-40°F – 158°F)
Ambient temperature +10 °C – +40 °C
(50 °F – 104 °F)
Relative humidity: 30% – 75%
Checking the delivery
Transport and unpacking
All products from Sirona are carefully checked prior to shipment. Please
perform an incoming inspection immediately after delivery.
1. Check the delivery note to ensure that the consignment is complete.
2. Check whether the product shows any visible signs of damage.
NOTICE
Damage during transport
If the product was damaged during transport, please contact your
carrying agent.
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If return shipment is required, please use the original packaging for
shipment.
HELIODENT
Plus
Packaging, bottom part
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4Delivery and transport Sirona Dental Systems GmbH
4.2Checking the delivery Installation Instructions HELIODENT
PLUS
HELIODENT
Plus
Packaging, top part
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Sirona Dental Systems GmbH 5Required materials
K
L
M
N
O
Installation Instructions HELIODENT
PLUS
Required materials
5
5.1Required installation material
5.1
Required installation material
Wall properties
CAUTION
Observe wall properties
In installation situations, the technician is responsible for the
assessment of wall properties and selecting the method of attaching the
unit to the wall.
K Tensile force per screw
3600 N (800 lbf) if L ≤ 700mm (27 1/2“)
4200N(950 lbf) if L ≤ 950mm (37 3/8“)
L Length of support arm
M Mounting plate (supplied)
N Anchor plate
O Threaded bolt M8
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● The permissible tensile force of the selected attachment must at least
equal the tensile force listed above.
● Matching wood screws for wooden beams are included in delivery.
● For all other wall structures, special wall anchors must be purchased
from a selected dealer. The wall anchors and screws should be
identical for every attachment point.
● Alternatively, an anchor plate can be used as a counter bearing. In
this case, M8 threaded rods of the appropriate length for the wall
(thickness of the wall + 2 x mounting plate thickness + attachment
material) are required.
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5Required materials Sirona Dental Systems GmbH
5.2Required tools and auxiliary materials Installation Instructions HELIODENT
PLUS
5.2
Required tools and auxiliary materials
Drill/hammer drill (gener al purpose)
● Drill or drill hammer, depending on the ground
● Masonry drill bit 10 mm (3/8")
● Masonry drill bit 6 mm (1/4")
● Wood drill bit 6 mm (1/4")
● Metal drill bit 4.3 mm (3/16")
Hammer (general purpose)
●Hammer
Center punch (general pu rpose)
● Center punch
Spirit level (general purp ose)
● Spirit level
Scissors (general purpo se)
● Scissors
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Sirona Dental Systems GmbH 5Required materials
Installation Instructions HELIODENT
PLUS
5.2Required tools and auxiliary materials
● Screwdriver, Torx®, sizes T10, T15 and T20
● Slotted screwdriver, sizes 2.5mm and 3.5 mm (3/32" and 9/64")
● Allen wrench size 13 mm, 4 mm
● Socket wrench or ratchet wrench (with extension), size 13 mm
Retaining ring pliers, external
● Retaining ring pliers for outside rings (shafts)
Drift punch
● Drift punch
Ammeter
● Multimeter or ammeter (battery-operated)
Device leakage current
● Test unit for device leakage current measurement:
For measurements, Sirona recommends an automatic tester
(example illustration) which complies with standard IEC 62353.
If you do not use an automatic tester, please pay attention to the
specifications in the standard IEC 62353.
Power source
● Power source for protective ground wire test
Technical data:
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– No-load voltage max. 6V
– Short-circuit current at least 5 A - max. 25A
17
6Installation Sirona Dental Systems GmbH
6.1Installing the wall adapter Installation Instructions HELIODENT
Installation
6
PLUS
6.1
Installing the wall adapter
For HELIODENT
stand [ → 86]
6.1.1 Preparation
Attachment points
These installation instructions distinguish between wall-mounted
installation (masonry) and installation on wooden beams.
● Wall-mounted installation: 3 attachment points
– Positions A1, A3 and A4
● Wooden beam installation: 2 attachment points
– Positions A2 and A4
NOTICE
Covering up old installation sites
Possibilities for using or covering up the installation sites of old units are
described in the section "Replacing old units" [ → 80].
Getting started
Switching off the line power supply
DANGER
PLUS
on the mobile stand, see Installing the mobile
Shock hazard!
Be sure to switch off the line power supply before connecting the line
voltage!
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Sirona Dental Systems GmbH 6Installation
B
F
A4
A2
A3A1
Installation Instructions HELIODENT
PLUS
6.1Installing the wall adapter
1. For concealed installation only: Cut out cable bushings (B) and (F) in
the drilling template.
2. Pull the cable through the cable bushings (B) and (F).
3. Align the drilling template using a spirit level and attach it to the wall.
4. Center punch the fastening points and drill according to the type of
fastening used.
- When securing with an anchor plate, drill into wall with a ⌀ 8 mm drill
bit.
- If installing with wall plugs, drill according the the wall plugs used
(max. ⌀ 10mm) and insert the wall plugs.
- In case of a wooden wall, drill holes at least 80 mm deep with a ⌀
6mm wood drill bit.
5. Remove the drilling template.
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6Installation Sirona Dental Systems GmbH
P1
L1
PE
N´
N
F
L9/L6
B
6.1Installing the wall adapter Installation Instructions HELIODENT
PLUS
6.1.2 Installation (concealed installation)
1. Remove wall adapter (P1) from the packaging.
CAUTION
Risk of damage
Make sure that board DX1 is not damaged during installation!
Observe ESD protective measures!
2. For the power cable: Carefully punch out opening B in the wall
adapter with a punch.
3. Position the wall adapter on the prepared installation location.
4. Pull the power cable through the opening (B) in the wall adapter.
5. For remote control / Remote Timeronly (cable L6 or L9): Pull the
cable through the opening (F) in the wall adapter.
6. Screw the wall adapter onto the wall loosely to hold it in place.
7. Align the wall adapter with a spirit level and attach the wall adapter
securely with suitable screws and washers, depending on the type of
attachment.
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Sirona Dental Systems GmbH 6Installation
P1
L1
PE
N´
N
L9/L6
Installation Instructions HELIODENT
PLUS
6.1Installing the wall adapter
6.1.3 Installation (surface installation)
1. Remove wall adapter (P1) from the packaging.
CAUTION
Risk of damage
Make sure that board DX1 is not damaged during installation!
Observe ESD protective measures!
2. Position the wall adapter on the prepared installation location.
3. Screw the wall adapter onto the wall loosely to hold it in place.
4. Align the wall adapter with a spirit level and attach the wall adapter
securely with suitable screws and washers, depending on the type of
attachment.
5. Insert the power cable into the mounting plate from underneath and
secure it with a cap clamp.
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For remote control / Remote Timer only (cable L6 or L9):
1. Unscrew the 3 screws from the EMC plate and suspend the EMC
plate at the side, see Removing the EMC plate [ → 44].
2. Insert the cable (L6 or L9) into the mounting plate from underneath.
3. Route the cable toward the top along the side and secure it with a
clamp.
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6Installation Sirona Dental Systems GmbH
P2
T
S
6.2Installing the round support arm and scissor arm Installation Instructions HELIODENT
PLUS
6.2
Installing the round support arm and scissor arm
6.2.1 Installing the support arm
1. Remove support arm (P2) from the packaging.
2. Insert the support arm into the bearing (U).
3. After insertion, secure the support arm with a retaining ring (W) to
prevent it from getting lifted out.
NOTICE
Risk of damaging housing parts
It is essential that you use only your hands when removing the housing
shells (A and B).
The surfaces of the housing shells will be damaged if you use any tools
such as screwdrivers, etc.
4. Unlock the housing (A) by pressing the housing shells together at
position S.
5. Remove the housing (A) from the support arm.
6. Unlock the housing (B) by pressing the housing shells together at
position T.
7. Remove the housing (B) from the support arm.
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Sirona Dental Systems GmbH 6Installation
P3
E
F
V
V
L1
Installation Instructions HELIODENT
PLUS
6.2Installing the round support arm and scissor arm
6.2.2 Installing the scissor arm
1. Push the washer (V (inside diameter 20 mm)) over the arm cable (F)
(Leave the scissor arm in the package for this step).
2. Place the washer (V) onto the spindle (E).
3. Remove the scissor arm (P3) from the packaging.
4. For transport and for the next installation step, support the scissor
arm on your shoulder.
CAUTION
Risk of injury
Do not fold up the scissor arm in the uninstalled state.
Carefully transport the scissor arm in the unfolded state!
NOTICE
If the arm is to be laid down in the meantime, put it back in its packaging.
5. Route the arm cable (L1) downwards through the arm and insert the
scissor arm. Make sure that the washer (V) does not fall off during this
step.
6. Push the retaining ring (D) through the arm cable
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6Installation Sirona Dental Systems GmbH
G
C
6.2Installing the round support arm and scissor arm Installation Instructions HELIODENT
7. Snap the retaining ring into the groove (G).
8. Push the arm cable (L1) through the support arm.
PLUS
9. Disconnect the arm cable (L1) and the grounding strap (C) in the
accessible area.
10. Thread the ferrite core (Y) only onto the arm cable (L1) and slide the
ferrite core into the support arm.
NOTICE
The grounding strap must not be pulled through the ferrite core.
11. Now pull the grounding strap (C) downward through the bearing.
12. Pull the arm cable (L1) downward through the bearing.
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Sirona Dental Systems GmbH 6Installation
X
Installation Instructions HELIODENT
PLUS
6.2Installing the round support arm and scissor arm
13. Check the support arm with the spirit level. If necessary, loosen the
bearing mount (4 nuts) and place the shim (X) underneath.
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6Installation Sirona Dental Systems GmbH
P2
6.3Installing the angular support arm and scissor arm Installation Instructions HELIODENT
PLUS
6.3
Installing the angular support arm and scissor arm
6.3.1 Installing the angular support arm
1. Remove support arm (P2) from the packaging.
2. Separate the ends of the threading aid from each other.
NOTICE
The threading aid must not be removed from the support arm, as
threading the arm cable is much more difficult without the threading aid.
3. Set the cover of the arm connection onto the wall module as shown,
between the support arm and the wall.
4. Thread the threading aid through the bearing.
Position the support arm in the bearing (U).
5. After insertion, secure the support arm with a retaining ring (W) to
prevent it from getting lifted out.
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Sirona Dental Systems GmbH 6Installation
E
F
V
P3
Installation Instructions HELIODENT
PLUS
6.3Installing the angular support arm and scissor arm
6.3.2 Installing the angular scissor arm
Risk of crushing
CAUTION
Gaps appear between the internal hinges when moving the angular
support arm.
Fingers may be crushed in these gaps.
➢ Ensure that you never place your fingers in the gaps between the
hinges, neither during operation nor for cleaning purposes.
1. Push the washer V (inside diameter 20 mm)) over the arm cable (F)
(Leave the scissor arm in the package for this step).
2. Place the washer (V) onto the spindle (E).
3. Remove the scissor arm (P3) from the packaging.
4. For transport and for the next installation step, support the scissor
arm on your shoulder.
CAUTION
Risk of injury
Do not fold up the scissor arm in the uninstalled state.
Carefully transport the scissor arm in the unfolded state!
NOTICE
If the arm is to be laid down in the meantime, put it back in its packaging.
bеЦдблЬ
62 14 972 D 3507
D 3507.031.01.13.02 09.2015
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