Sirona C1+ Service manual

4.7 (7)

2I[ EW SJ

'

7IVZMGI 1ERYEP

)RKPMWL

IMPORTANT:

In case of faults which you are unable to eliminate with the help of this manual, please contact our Customer Service.

It is essential that you take this Service Manual with you for every visit to a customer.

Furthermore, you must always have the spare parts list and wiring diagrams with you as well.

You can order additional copies of this Service Manual under

Order Number 59 06 610 from our department DZA TU in Bensheim.

See reverse side of manual for address.

D 3386.076.01.01.02 11.2001

2I[ EW SJ

 

'

 

7IVZMGI 1ERYEP

 

 

)RKPMWL

1

2

3

4

5

6

7

 

 

 

Contents

Overview of modules and PCBs ................................................................................

1 – 1

Important notes ...........................................................................................................

 

2 – 1

2.1

Technical data......................................................................................................

 

2 – 2

2.2

Warnings and safety notes...................................................................................

2 – 2

2.3

Minimum configuration .........................................................................................

2 – 2

2.4

Packing position for repackaging .........................................................................

2 – 3

Wiring diagrams ..........................................................................................................

 

3 – 1

3.1

Wiring diagram of CAN bus..................................................................................

3 – 2

3.2

EMERGENCY STOP wiring diagram ...................................................................

3 – 3

User-defined settings..................................................................................................

 

4 – 1

Error catalog ................................................................................................................

 

5 – 1

Reading service codes................................................................................................

6 – 1

6.1

Reading the service codes on the dentist panel ..................................................

6 – 2

6.2

Reading service codes with PC connection to C1+ ..............................................

6 – 4

Service code listings...................................................................................................

 

7 – 1

7.1

Abbreviations / service code listings ....................................................................

7 – 2

7.2

Service code of PCB (SA) in connection box AK .................................................

7 – 3

 

7.2.1SW version:

2.0 - 3.0

 

 

7.2.2SW version:

1.1- 1.3

 

7.3

Service messages of PCB (AJ) in dentist element AE .........................................

7 – 13

 

7.3.1SW version:

1.4 - 2.5

 

 

7.3.2SW version:

1.0 - 1.3

 

7.4

Service messages of PCB (PS) in dentist panel AP ............................................

7 – 28

 

7.4.1SW version: 1.0 - 2.4

 

7.5

Service codes of PCB (TS) support arm in dentist element.................................

7 – 37

 

7.5.1SW version: 1.4 - 1.5

 

 

7.5.2SW version: 1.0, 1.2 - 1.3

 

7.6

Service messages of PCB (AJ) on the assistant panel........................................

7 – 43

 

7.6.1SW version: 1.4 - 2.5

 

 

7.6.2SW version: 1.0 - 1.3

 

7.7

Service codes of PCB (PS) on the assistant panel ..............................................

7 – 55

 

7.7.1SW version: 1.0 - 2.4

 

7.8

Service codes of PCB (SS) chair control .............................................................

7 – 64

 

7.8.1SW version: 1.1 - 2.5

 

7.9

Service codes of PCB (WS) in the water unit.......................................................

7 – 76

 

7.9.1SW version: 1.0, 1.1 - 1.9, 2.0 - 2.4, 3.0

 

59 06 628 D 3386

D 3386.076.01.01.02 11.2001

1 Overview of modules and PCBs

C1+

1 Overview of modules and PCBs

1 - 2

59 06 610 D 3386

D 3386.077.01.01.02 11.2001

 

 

1 Overview of modules and PCBs

 

 

 

 

)RKPMWL

 

 

 

 

1

FS

HE

AE

TA WE

ST

Component

 

 

 

PCB / Module

 

 

 

 

 

Dentist element (AE)

PS

=

Control panel

 

 

 

 

 

 

 

AG

=

Base plate

 

 

IR

=

Flexible PCB

 

 

 

 

 

 

AVL

= Supply for lamp C1+

 

 

AD2

=

Camera module

 

 

 

 

 

 

 

ACI

=

HF adapter,

from C1+

 

HF+

=

HF module,

from C1+

 

AJ

=

Control module

 

 

AS

=

SPRAYVIT module

 

 

 

 

 

 

 

AL

=

Siromot module

 

 

AV

=

Distributor light module

 

 

 

 

 

AH

= Solenoid valve and heater module

 

AU

=

SIROSON module

 

 

 

 

 

 

 

AO

=

HF modulation module,

model 96

 

AC

= Output stage for SIROTOM

 

 

 

 

 

 

Support arm (TA)

TS

=

Support arm control

 

Assistant element (HE)

PS

=

Control panel

 

 

 

 

 

 

 

AJ

=

Control module

 

 

AS

=

SPRAYVIT module

 

 

 

 

 

 

 

IR

=

Flexible PCB

 

 

HG

=

Base plate

 

 

 

 

 

 

Water unit (WE)

WS

=

Control PCB

 

Patient chair (ST)

SE

=

Chair output stage

 

 

 

 

 

 

 

SS

=

Control ST

 

 

NS

=

Power supply PCB

 

 

 

 

 

 

 

SA

=

Connection box control

 

 

NM

=

Monitor power supply

 

 

 

 

 

 

 

SVC

=

Video PCB

 

 

SL

=

Wiring PCB

 

 

 

 

 

 

 

KS

=

4-way foot switch

 

Foot switch (FS)

AF

=

Foot switch plate

 

59 06 610 D 3386

1 - 3

D 3386.077.01.01.02 11.2001

1 Overview of modules and PCBs

1 - 4

59 06 610 D 3386

D 3386.077.01.01.02 11.2001

 

 

2 Important notes

C1+

2 Important notes

 

2.1 Technical data

Model designation

C1+

Power supply

230V 50Hz,

 

115V 50/60Hz

Nominal current

4.5A at 230V,

 

9.5A at 115V

 

2.2 Warnings and safety notes

Caution!

Prior to opening the unit, connecting a measuring instrument or replacing parts: Switch the unit OFF.

Operating safety:

To guarantee the operating safety, the use of mobile radio telephones in the practice or hospital

 

area must be prohibited.

Troubleshooting:

If you encounter difficulties search in the error catalog first and follow the procedure described

 

in it.

2.3 Minimum configuration

C1 serial no. < 3000

C1 component

 

PCB

Software version

 

 

 

 

 

 

Dentist panel / Assistant panel

 

PS / Control panel

>= 1.6

 

 

 

 

 

 

Dentist element / Assistant element

 

AJ / Dentist element control

>= 1.9

 

 

 

 

 

 

Water unit

 

WS / Water unit control

>= 1.9

 

 

 

 

 

 

C1 serial no. > 3000

 

 

 

 

 

 

 

C1 component

 

PCB

Software version

 

 

 

 

 

 

Water unit

 

WS

>= 2.1

 

 

 

 

 

C1+ serial no. > 10 000

 

 

C1+ component

 

PCB

Software version

 

 

 

 

 

 

Dentist panel / Assistant panel

 

PS / Control panel

>= 2.3

 

 

 

 

 

 

Dentist element / Assistant element

 

AJ / Dentist element control

>= 2.5

 

 

 

 

 

 

Connection box

 

SA / Connection box control

>= 3.0

 

 

 

 

 

 

Patient chair

 

SS / Chair control

>= 2.5

 

 

 

 

 

 

Water unit

 

WS / Water unit control

>= 3.0

 

 

 

 

 

 

2 - 2

59 06 628 D 3386

D 3386.076.01.01.02 11.2001

 

 

Sirona C1+ Service manual

2 Important notes

2.4 Packing position for repackaging

 

To repack the chair (e.g., for transport to a trade fair), move it to the position

)RKPMWL

 

shown.

 

 

 

 

 

1.

“Invisible” key

2

 

 

Cur

2.

“Packing” key

 

sor

 

 

Key

 

 

 

30

Vid.

 

 

TONE

 

 

 

Mod

 

 

Auto

 

 

 

Ret

 

 

 

 

880

 

 

ROM

SAV

 

To do this, press the following keys:

1.“Invisible” key in basic settings dialog 2

2.“Packing position” key

The chair now moves to the packing position automatically.

59 06 628 D 3386

2 - 3

D 3386.076.01.01.02 11.2001

3 Wiring diagrams

C1+

3 Wiring diagrams

3.1 Wiring diagram of CAN bus

HF+

Connection area

GA1

 

 

 

GA2

Connection area

Dentist element

 

 

 

Assistant element

X1

 

 

 

X2

 

 

 

 

 

X1

 

X1

 

X2

 

X1

1

1

A1

CAN H

CAN H HE IN A1

1

1

AP

 

 

 

AE

 

 

 

 

AK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HE

 

HP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

B1

 

 

CAN L

 

 

 

 

 

 

 

 

CAN L HE IN B1

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection area

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection area

 

 

 

 

 

 

 

 

 

 

Track

X10

X3

X4 B1

A1

A3

B3

X3 B1

A1

A3

B3

Track

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN L ST IN

 

 

 

 

 

 

 

 

 

GA3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

1

5

6

 

 

 

 

 

 

 

 

 

 

AT

 

 

 

 

 

 

 

 

 

 

 

CAN H ST IN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN H ST OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN L ST OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN L ST IN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN H ST IN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN H ST OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN L ST OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

1

A

6

 

 

 

5B

1A

2A

4B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X1

 

 

 

 

 

X5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ST

 

 

 

 

 

WE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 – 2

59 06 628 D 3386

D 3386.076.01.01.02 11.2001

 

 

3 Wiring diagrams

3.2 EMERGENCY STOP wiring diagram

3 )RKPMWL

S2

X11.2

 

 

 

 

The EMERGENCY STOP can be

 

PS

X1.2

X3.2

AJ

triggered both by the safety switch

WS X11.3

PCB

PCB

and the software.

PCB

 

 

 

 

 

X1.5B

 

 

 

 

 

 

X5.3A

 

 

 

 

X4.5B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S2

 

 

 

HG

 

 

 

 

 

 

 

 

 

 

 

 

PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GA3

 

 

 

 

X1.3

 

 

 

 

 

 

 

X3.3

 

 

 

 

GA2

 

 

 

 

 

 

 

 

 

 

 

 

X2.3

 

 

 

 

 

 

 

 

X3.2A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X2.2A

 

S5

 

 

 

 

 

 

 

 

 

 

SA

 

 

 

 

 

 

 

 

 

X3.B

X3.A

PCB

 

 

 

 

 

 

 

X3.3A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X3.3B

SL

X4.B

SS

 

X4.2A

 

 

 

 

 

S3

 

 

 

 

 

 

 

 

 

 

 

 

PCB

 

PCB

 

X1.2A

 

 

 

 

 

 

 

X6.2A

X4.A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X6.1B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X3.3

 

 

 

 

 

X1.3

 

 

 

 

 

 

X3.2

 

 

 

 

 

GA1

 

 

 

 

 

 

X3.4

 

 

 

 

X1.3

 

 

 

 

 

 

 

X3.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A A

C

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

TS

 

 

AG

 

 

AJ

 

 

PS

 

E

V1

X2.5A (C1/A)

X2.5

X4.5B

X1.5B

X3.2

X1.2

 

K

 

PCB

PCB

PCB

PCB

 

E

 

 

 

 

 

 

 

X3.4B (C1/A)

 

 

 

 

 

 

K

 

 

 

 

 

 

 

59 06 628 D 3386

3 – 3

D 3386.076.01.01.02 11.2001

4 User-defined settings

C1+

4 User-defined settings

Component (PCB / software)

Dentist element PCB AJ

Also in case of software upgrade from version < 1.6 to version >= 1.6

and from version < 2.0 to version >= 2.0

The following user-defined settings must be made after replacing PCBs or software on the C1.

User-defined settings

Instrument settings for all function levels

SPRAYVIT L: Instrument light, water and air temperature

SIRONA motor: Speed, instrument light, direction of rotation, cooling media, direct starter, foot switch control

Turbine: Instrument light, cooling media SIROSON L: Intensity, instrument light SIROTOM: Cutting current, coagulation current POLYLUX: Exposure time, soft start (ON / OFF)

Holder assignment for saline solution

(in case of missing Sprayvit light and water heater generate 20 pump strokes)

In case of camera integration: video mode

Dentist panel AP

Panel-specific settings:

 

Brightness, contrast, keyboard sensitivity, audio signal volume,

 

key clicking tone (ON / OFF), timer settings,

 

simplified programs (ON/OFF), cursor (ON/OFF)

 

SIROTOM operating and alarm tone,

 

preselection of key position for direction of rotation/cooling medium/chip

 

blower in instrument program.

 

Sivision / bell switch-over version 1.7 or higher

 

In case of secondary monitor function, PC dialog (ON/OFF).

 

Different tones for each row of keys (ON/OFF).

 

 

Assistant element PCB AJ

SPRAYVIT L: Instrument light, water and air temperature

Also in case of software upgrade from

POLYLUX: Exposure time

version < 1.6 to version >= 1.6

Functionality of the 4-way foot switch for Polylux and suction function version

and from version < 2.0 to version >= 2.0

2.0 or higher

 

 

Assistant panel HP

Panel-specific settings:

 

Brightness, contrast, keyboard sensitivity, audio signal volume,

 

key clicking tone (ON / OFF), timer settings,

 

simplified programs (ON/OFF)

 

Sivision / bell switch-over version 1.7 or higher

 

 

Water unit PCB WS

Also in case of software upgrade

Patient chair PCB SS

Connection box PCB SA

Also in case of software upgrade

SIROLUX: Brightness, reflector stage, SIROLUX switching condition in relation to chair position,

tumbler filling quantity, tumbler filling (ON/OFF) when approaching S position, suction intensity, possibly time and date

Chair positions:

User, user size, treatment position (sitting/standing)

Track positions of dentist element

Cuspidor flushing time, cuspidor flushing (ON/OFF) when approaching S position,

4-way foot switch functionality (switch-over headrest/backrest), Type of key for bell or free key (key/switch)

4 – 2

59 06 628 D 3386

D 3386.076.01.01.02 11.2001

 

 

Component (PCB / software)

Support arm control PCB TS Also in case of software upgrade

4 User-defined settings

User-defined settings

Support arm position excluding track

Intensity of saline solution pump

4 )RKPMWL

59 06 628 D 3386

4 – 3

D 3386.076.01.01.02 11.2001

5 Error catalog

C1+

5 Error catalog

Compo-

Description

Cause

Corrective action

 

nent

of problem

 

 

 

 

Dentist

Loss of instrument

Software error PCB AJ of

Replace AJ software.

 

element

programs.

version <2.0

Part No.: 54 33 375

 

 

After removing the

 

 

 

 

instruments, the

 

 

 

 

factory settings are

 

 

 

 

displayed for all levels

 

 

 

 

and holders.

 

 

 

 

Sprayvit light switched

 

 

 

 

off.

 

 

 

 

Service code

 

 

 

 

message: AE 7F

 

 

 

Dentist

Instrument failure

Error while reading hose

Replace AJ software.

 

element

Dentist panel closes

coding

Part No.: 54 33 375

 

 

the instrument dialog.

following, e.g.,

Check and correct (if necessary) the position

 

 

Instrument functions

electromagnetic

of the SIROTOM flange (if available).

 

 

Motor

interference

Do not overlap or cross the cables.

 

 

Scaler

or contact problems on

 

 

 

Turbine

hose coupling.

 

 

 

SIROTOM

 

 

 

 

including media spray,

Software version PCB AJ

 

 

 

water and instrument

in dentist element

 

 

 

light are shut off, if

<1.8.

 

 

 

active.

 

 

 

 

After depositing and

 

 

 

 

removing again,

 

 

 

 

normal function.

 

 

 

Dentist

Instrument failure

Software error on PCB

Replace AJ software.

 

element

Instruments

AJ in dentist element, in

Part No.: 54 33 375

 

 

Motor

case of very short

 

 

 

Scaler

instrument removal, e.g.,

 

 

 

SIROTOM

due to oscillating motion

 

 

 

do not function when

of the thin SIROTOM

 

 

 

activated.

hose.

 

 

 

Media spray, water

 

 

 

 

and instrument light

Software version PCB AJ

 

 

 

are switched when

in dentist element

 

 

 

activated.

<1.8.

 

 

 

After depositing and

 

 

 

 

removing again, same

 

 

 

 

error.

 

 

 

 

Can only be remedied

 

 

 

 

by switching on/off.

 

 

 

Dentist

Instrument failure

The software of PCB AL

Replace AL software.

 

element

SIRONA motor

(Siromot module)

Part No.: 54 33 383

 

 

The instrument Sirona

detects open motor load

 

 

 

motor interrupts its

circuits in very smooth

 

 

 

function or does not

motors.

 

 

 

function when

 

 

 

 

activated.

Software version PCB

 

 

 

Media spray, water

AL in dentist element

 

 

 

and instrument light

<3.6.

 

 

 

remain switched on or

 

 

 

 

are switched when

 

 

 

 

activated.

 

 

 

 

After depositing and

 

 

 

 

removing again,

 

 

 

 

normal function.

 

 

 

 

Service code

 

 

 

 

message: AE 00 6B

 

 

 

Dentist

Sirona motor runs

Software PCB AL in

Replace AL software.

 

element

on for too long

dentist element <3.7

Part No.: 54 33 383

 

Dentist

Scaler switches off

Water on the flange due

Remedy leaks.

 

element

again after 1–2

to leaks in hose or

 

 

 

seconds.

heater.

 

 

 

Scaler dialog is

 

 

 

 

closed.

Residual moisture due to

Remedy moisture.

 

 

 

thermal disinfection

 

 

 

 

 

 

 

5 – 2

 

 

59 06 628 D 3386

 

 

 

D 3386.076.01.01.02 11.2001

 

 

 

 

 

 

5 Error catalog

Compo-

Description

nent

of problem

Dentist

Performance of

element

scaler is reduced or

 

fluctuating, or no

 

performance.

 

High-frequency

 

whistling.

Dentist

Whistling tone from

element

dentist element

 

when activating a

 

bur instrument

 

 

Dentist

Motor/turbine,

element

immediate cooling/

 

driving air

 

After removing the

 

motor,

 

turbine

 

cooling/driving air is

 

immediately on, or

 

after releasing the foot

 

switch cooling/

 

driving air and spray,

 

if any, are not

 

switched off.

 

After depositing the

 

instrument everything

 

is switched off.

 

Occurs on all

 

motors/turbines,

 

possibly only from

 

time to time

Dentist

Motor/turbine, low

element

air outlet.

 

After removing the

 

motor,

 

turbine

 

or after releasing the

 

foot switch, low air

 

outlet. After

 

depositing the

 

instrument everything

 

is switched off.

 

Does not occur on

 

exactly one motor/

 

turbine.

Dentist

No air and no water

element

on one bur

 

instrument.

Dentist

Dripping

element

instruments.

 

 

Cause

Old sealing compound of piezo is brittle.

Electrical contacts in handpiece are broken.

Pressure setting too low

MV11

Module

Solenoid valve MV11 is caught.

Defective membrane in the module of the instrument for which the error does not occur.

MV21-X on module defective (X – holder no.)

White break on “auto” valve of module due to excessive screwing torque or spring force too low.

Filter tissue of heater is dissolved.

Precipitation in the heater element.

Corrective action

Replace handpiece

Replace membrane and check input pressure, pressure = 4.3 bar +/- 0.1 (in case Sprayvit flow is active)

Replace MV11.

Replace module.

Replace solenoid valve MV11.

Replace membrane and check input pressure. Pressure = 4.3 bar +/- 0.1

(in case SPRAYVIT flow is active).

Replace MV21.X.

“Auto” valve has been reworked,

replace “auto” valve, do not tighten too hard. Check filter in heater.

Check filter in heater and replace it, if necessary, and rinse water pipes.

(Defective filter and information to Bensheim)

Replace heater and rinse water pipes.

5 English

59 06 628 D 3386

5 – 3

D 3386.076.01.01.02 11.2001

5 Error catalog

Compo-

Description

Cause

Corrective action

nent

of problem

 

 

Dentist

No instrument dialog

Instrument in holder 5 or

Information for the customer.

element

when removing

6 has not been deposited

 

 

instruments.

properly.

 

 

 

Instrument tray bent

Install a new instrument tray

 

 

(holder is not aligned

 

 

 

with light barrier)

 

Dentist SPRAYVIT 4000 element occasionally without

water.

(Air is still available)

Dentist Moist air on element SPRAYVIT.

Some water is ejected when the air key is pressed.

Dentist SPRAYVIT L element handpiece becomes

hot.

Both heater cartridges heat up when only one key is pressed.

Air heater and SPRAYVIT L heat up immediately after removing the instrument.

Valve body is burnt.

Dentist Assistant element element Polylight cannot be

selected using the dentist panel.

Software PCB AJ assistant element version 2.0

Dentist Chair and AE travel element to position “0” when

an instrument is removed.

Cursor is switched off (M1 mode), panel in chair program, “FS down” activated

Support Dentist element arm does not reach control programmed

position.

Program key must be pressed several times.

Service code message in AT/HP: 40 04

(RESET AT) – frequent in C1/96).

Support Support arm does arm not swivel in joint 1, control Motor 1 is running

(Serial no.: <3000)

Transparency of ZEG

Hose change in progress

hose

 

Contact problem or

Temporary measure:

humidity on base of air

Clean air heater (remove also solder residue) and tighten

heater in valve body.

contact terminals.

Consequence:

 

SPRAYVIT is not

 

detected by dentist

 

element.

 

Damaged o-rings on

Replace o-rings on Sprayvit nozzle.

Sprayvit nozzle, due to

 

sterilization and lack of

 

maintenance.

 

Water in SPRAYVIT hose.

Software error in PCB AJ version 2.0

Software error dentist panel / assistant panel

PCB TS reset because watchdog tolerance is too high.

PCB TS:

Serial no. >3000:

Hardware <2.1, Software <1.5

Serial no. <3000:

Hardware <1.3

Pertinax pinion of joint 1 defective

Slipping clutch of joint 1 skids

Replace hose and replace valve body, if necessary.

Replace AJ software.

Part No.: 54 33 375

No solution as of yet.

Serial no. <3000:

Software version on PCB PS >= 1.8

Serial no. >3000:

Software version on PCB PS >= 1.7

Replacement of PCB TS.

Part No.: 46 96 931 - Serial no. >3000

Part No.: 46 85 231 - Serial no. <3000

Install new motor 1 with metal pinion

Replace slipping clutch of joint 1

5 – 4

59 06 628 D 3386

D 3386.076.01.01.02 11.2001

 

 

5 Error catalog

Compo-

Description

Cause

nent

of problem

 

Support

Support arm does

Gear Z70 is damaged,

arm

not swivel in joint 1,

because motor 1 has not

control

Motor 1 is running

been inserted deep

 

Furthermore, a

enough or grub screw is

 

knocking noise can be

missing in lower support

 

heard (serial no.:

arm bearing.

 

>3000).

 

Support

Support arm motors

Pot. target value is

arm

run on.

outside the movement

control

Support arm motors

range

 

keep running for a few

 

 

seconds after

 

 

reaching the

 

 

programmed position.

 

Support

Support arm motor 1

Slipping clutch of joint 1

arm

does not reach

has not been tightened

control

programmed

enough at factory

 

position.

Only serial no.: >3000

 

Program key must be

 

 

pressed twice

Slipping clutch of joint 1

 

 

too weak only serial no.:

 

 

<3000

Corrective action

Replace lower support arm bearing entirely. Rep. no. 5433623

Check the fastening and fitting of the potentiometers, then try to travel to the corresponding program positions again and press the save key.

Tighten slipping clutch with a screwdriver, as necessary. Factory setting: 20 +- 5N

Replace slipping clutch of joint 1.

Installation instructions currently being drafted

Support

Unit head drops

Spring weight

Tighten the spring using allen screw on spring arm.

arm

when an additional

compensation not

Remarks: The slipping clutch of the height adjustment is

control

load is applied.

properly set.

exclusively required to dampen the spring force. It is preset

 

 

 

at the factory and can be adjusted slightly in exceptional

 

 

 

cases. Generally, the following applies: Always tighten the

 

 

 

spring for weight - force adjustment.

Support

The unit head keeps

Slipping clutch torn off.

Dismount the slipping clutch.

arm

falling back to the

 

When the driving pin is not hammered in deep enough,

control

lowest position.

 

drive it in and then mount back the slipping clutch with an

 

 

 

undamaged groove.

 

 

Slipping clutch has burst

Replace slipping clutch. Rep. no. 3319501

 

 

due to excessive

 

 

 

tightening

 

Support

Unit head does not

The grub screw used to

Tighten the grub screw and secure with Loctite.

arm

swivel, motor is

attach the pinion to the

(The back-geared motor must be dismounted to do this)

control

running.

back-geared motor 3 is

 

 

 

loose.

 

Assistant

Polylight cannot be

Software error PCB AJ

Replace AJ software (basic retrofit kit).

element

started.

software, assistant

 

 

After removing the

element.

 

 

instrument the timer in

Polylight detection in

 

 

the assistant panel

case of an old Polylight

 

 

does not switch over

(without electronics)

 

 

to the Polylight values

using fan current

 

 

and the Polylight

defective.

 

 

cannot be started.

Software version on PCB

 

 

 

AJ,

 

 

 

Assistant element <1.9.

 

Assistant Polylight light power element is not in green range

when measured with Translux Test.

Fiber optic is not properly inserted or locked in place in the module.

Lamp has air leaks so that the quartz tube has become opaque.

Lamp has not been inserted properly.

Dirt in filter of lamp module, at light entrance or exit of fiber optic and of handpiece.

Pull out the fiber optic and insert it again, until it catches.

Replace the halogen lamp. Only use selected Osram Xenophot HLX bulbs.

Lamp must lie flat against the heat sink, place the lug on the lamp in the notch intended for this purpose.

Clean all interfaces with ethanol

59 06 628 D 3386

5 – 5

D 3386.076.01.01.02 11.2001

5 English

5 Error catalog

Compo-

Description

nent

of problem

Assistant

Short total failure.

element

SIROLUX (unit

 

model), film viewers, if

 

any, are shut off and

 

must be switched on

 

again.

 

The suction and

 

separator function are

 

interrupted for 2–4

 

seconds and start up

 

by themselves again.

 

Service code

 

message in AP/HP:

 

40 08

Water

Amalgam separator

unit

full message too

 

early.

 

Panel display

 

amalgam and

 

continuous tone,

 

rotor not filled yet

 

(total weight of rotor

 

<500 g)

Water

Amalgam separator

unit

goes over to fault

 

mode, loud noises

 

and vibration from

 

amalgam separator.

 

Amalgam is flashing

 

and intermittent

 

beeping tone.

 

Service code

 

message: WE 06

Water

Amalgam separator

unit

goes over to fault

 

mode.

 

Amalgam is flashing

 

and intermittent

 

beeping tone.

 

(loud drive noise,

 

rustling or standstill)

 

Service code WE: 5C

 

Drive below target

 

speed

 

 

Water

There is barely any

unit

water arriving to the

 

tumbler filling.

Water

Tumbler filling does

unit

not work from time

 

to time.

 

 

Water

Vibrations of the

unit

amalgam separator

Cause

Software error on PCB WS, which can lead to a RESET of the module when filling the water tank and the disinfectant injection.

Serial no. <3000:

Software version on PCB WS <1.9.

Serial no. >3000:

Software version on PCB WS <2.1.

Software version on PCB WS <2.0.

Driver bolt defective.

Bearing damage on motor (audible) due to leak in pump

Motor is blocking

Bearing in lower part is defective

Rotor axle is defective

Drain is blocked up

Suction from lower part is blocked up

Media pipe is clogged due to precipitation in the heater element.

Software version on PCB WS <2.4.

Float switch in mixing tank is caught.

Amalgam separator has been mounted stressed

Defective rotor or flyweight

Suction from lower part is blocked up

Transport safety device has not been removed.

Corrective action

Replace AJ software.

Part No.: 54 33 391

Replace WS software.

Part No.: 54 33 391

Replace amalgam drive.

Replace amalgam drive.

Replace the amalgam drive.

Check the rotor’s operation (must run smoothly) replace lower part, if necessary.

Replace rotor

Check siphon and drain, clean them if necessary. Check the hose path

Clean suction channel in lower part of amalgam separator.

Replace heater,

clean media pipes, if necessary.

A solution is being worked out.

Replace float switch.

Position all connections to amalgam separator so as to leave 1mm clearance in all directions from amalgam separator,

Replace rotor

Clean suction channel

Remove the transport safety device

5 – 6

59 06 628 D 3386

D 3386.076.01.01.02 11.2001

 

 

 

 

 

5 Error catalog

 

 

 

 

 

 

 

 

 

 

 

Compo-

Description

Cause

Corrective action

 

nent

of problem

 

 

 

 

Water

Tumbler falls into

Slope of cuspidor too

Reduce slope of cuspidor, if possible

 

unit

cuspidor

steep

Order silicone mat free of charge

 

 

 

 

 

 

 

 

Part No.: 54 46.443

 

 

 

Vibrations of the

Use of tumblers with hollow bottom

 

 

 

See: Vibrations of the amalgam separator

 

 

 

amalgam separator

 

Water

Cuspidor does not

Clogged drain, def. water

Check drain and air pressure;

 

unit

drain off

detector, air pressure too

Clean water detector or replace, if necessary;

 

 

intermittent beeping

low

 

 

tone

 

If everything is in order, reduce the flow of the cuspidor

 

 

Service code WE: 07

 

 

 

 

flushing

 

 

 

 

 

Water

Water escapes from

Leaks on tumbler plug

Replace sealing ring in plug adapter

 

unit

water unit

adapter

Part No.: 70 36 189 (red o-rings)

 

 

 

Water escapes from

Check slope of drain,

 

 

 

mixing tank overflow,

Clean the siphon

 

 

 

Clogged or badly

 

 

 

 

positioned drain

 

 

Water

Suction does not

MV 33 is caught

Replace MV 33

 

unit

switch off or is

 

 

 

 

delayed

 

 

 

Water

Water unit is

Lack of stiffness in left-

Retrofit reinforcing plate

 

unit

deformed in left-

handed version

Part No.: 47 08 272

 

 

handed version

 

 

 

Water

Disinfectant

Metering valve is leaking

Replace the metering valve

 

unit

consumption too

 

Part No.: 14 35.580

 

 

high

 

 

 

Water

Flushing water

Control nozzle not

unit

quantity:

properly adjusted

 

too low

 

C

 

 

too high

 

 

 

1.

 

 

B

 

2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

1.Adjusting cuspidor flushing:

For right-handed version – Remove side panel A of water unit and adjust control nozzle B until the bottom of the cuspidor is flushed evenly. Remount back side panel A of water unit.

For left-handed version – Remove cover C. Lift rubber cover and adjust control nozzle B using a coin until the bottom of the cuspidor is flushed evenly. Refit the cover.

2.Check the swivel-back motion of the cuspidor:

Swivel the cuspidor into the movement range of the chair

Press the manual chair button and start the chair program consecutively

The cuspidor must always swivel back into the starting position automatically

 

 

1.

 

 

 

 

Leaks in connection

 

 

 

 

Patient

Counter nut on ceramic

Tighten the nut, fix by a lock nut and secure with locking

 

chair

box

valve is loose

varnish

 

Patient

No chair motion after

Output stage relay is

Replace PCB SE - Version 1.1.

 

chair

switching on.

caught.

 

 

 

Serial no.: <3000

 

 

 

 

 

Chair output stage

 

 

 

 

 

version: Hardware

 

 

 

 

 

PCB SE 1.0

 

 

 

 

 

Service code

 

 

 

 

 

message: ST 03 37

 

 

 

 

 

(also 01 01)

 

 

 

 

 

 

 

 

 

 

59 06 628 D 3386

 

 

5 – 7

 

D 3386.076.01.01.02 11.2001

 

 

 

 

 

 

 

 

 

5 English

5 Error catalog

Compo-

Description

Cause

Corrective action

nent

of problem

 

 

Patient

No chair motion after

Temperature sensibility

Replace the software on PCB SS

chair

switching on

of PCB SS,

 

 

only in cooled

Software version on PCB

 

 

treatment center

SS <2.0

 

 

Service code

 

 

 

message: ST 02 00

 

 

 

to 02 05

 

 

Patient Chair does not reach chair programmed

position.

Program key must be pressed several times, particularly when travelling to S or 0 position.

No service code message in ST. Software PCB SS <1.8.

Patient Chair does not reach chair programmed

position.

Program key must be pressed several times, or chair does not leave position. EMERGENCY STOP relay is switching.

Service code message in AP/HP: 40 04

(RESET AT)

No service code message in ST.

(more frequent for serial no.: >3000)

Patient Chair does not reach chair programmed

position. Service code message: 08 0X; X = 0...2

EMERGENCY STOP activated by EMERGENCY STOP sensory mechanism.

Defective or badly adjusted safety switch for foot part, or defective cable.

Service code ST 09 11, EMERGENCY STOP activated by safety switch for foot part.

Defective safety switch for backrest, or defective cable or backrest mechanics jammed.

Service code ST 09 13, EMERGENCY STOP activated by free lift switch of backrest.

PCB TS is RESET due to excessively high watchdog tolerance.

Replace software for diagnostics

PCB SS, version >= 2.0 to recognize source of EMERGENCY STOP.

Serial no.: <3000, Part No.: 54 33 680 Serial no.: >3000, Part No.: 54 33 409

Adjust or replace the switch or cable.

(Switch must only switch shortly before the upper end stop and must not be charged in the lower end stop).

Replace the switch or cable.

Eliminate the stiffness of the backrest.

Replace PCB TS.

PCB TS:

C1/96, Serial no. >3000: Serial no.: >3000, Part No.: 46 96 931 Hardware: <2.1,

software: <1.5

C1/A: Serial no. <3000: Serial no.: <3000, Part No.: 46 85 231 Hardware: <1.3

Broken wire in the motor

Replace motor sensor circuit (L16).

sensor circuit (L16)

 

Serial no. <3000.

 

Contacts pushed back

Check contacts.

on connector X15

 

on motor circuit (L16).

 

Potentiometer 0–2

Switch the potentiometers between each other and check if

defective.

error is reproduced,

 

replace the potentiometer, if necessary

Patient

Chair does not reach

Potentiometer 3 no

 

Install roller kit

 

chair

programmed

longer moves into gear

 

Part No.: 54 33 870

 

 

position. Service

due to worn sword rollers

 

 

 

code message: 08 03

 

 

 

 

 

 

Patient

Chair does not travel

Unintentional call of the

Information to customers.

 

chair

to programmed

factory programs, mostly

 

 

 

position.

with foot switch.

 

 

 

 

 

(Display with icon

 

 

in

 

 

 

 

 

 

 

 

 

odontogram)

 

 

 

 

 

 

 

 

 

 

 

 

 

5 – 8

 

 

 

 

 

59 06 628 D 3386

 

 

 

 

 

 

D 3386.076.01.01.02 11.2001

 

 

 

 

 

 

 

 

 

Loading...
+ 88 hidden pages