SHARP FODC635UDR, FO-DC635U Service Manual

Name: SHARP FODC635UDR
Brand: SHARP
SKU: 5861082
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5 (1)

OPTION

Toner cartridge: FO-50ND Drum cartridge: FO-47DR Option memory: FO-8MK Verification stamp: FO-45VS Paper cassette (2nd): FO-CS2 LAN Network interface kit: FO-LN1 Network printer kit: FO-NP1 Network scanner kit: FO-NS2 Dual line kit: FO-60DL

NOTE:

• FO-NP1 (Network Printer Kit) and FO-60DL (Dual Line Kit) can not

be mounted simultaneously.

• FO-LN1 (LAN Network Interface Kit) and FO-60DL (Dual Line Kit)

can be mounted simultaneously. However, multi-operation of 2 line communication and network scan is not possible.

TopPage

FO-DC635U

SERVICE MANUAL

No. 00ZFDC635USME

FACSIMILE

MODEL

MODEL SELECTION CODE DESTINATION

FO-DC635 U U.S.A./Canada

Chapters 1, 2, 3, 7 and 8 of this manual are omitted because they are partly common to the FO-4470U/ FO-DC535U. Please refer to previous service manual (00ZFO4470USME) / (00ZFDC535USME) for these chapters.

FO-DC635U

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

– 0 –

This document has been published to be used for after sales service only. The contents are subject to change without notice.

FO-DC635U

CHAPTER 1. GENERAL DESCRIPTION

[1] Caution........................................................... 1-1

[2] Specifications ................................................. 1-3

[3] Operation panel.............................................. 1-4

[4] Transmittable documents............................... 1-6

[5] Installation...................................................... 1-7

CHAPTER 2. ADJUSTMENTS

[1] Adjustments ................................................... 2-1

[2] Diagnostics and service soft switches............ 2-3

[3] Troubleshooting ........................................... 2-40

[4] Error code table............................................ 2-40

[5] Overseas communication mode .................. 2-40 [6] Administrator mode in the personal book

function ........................................................ 2-40

CHAPTER 3. MECHANICAL DESCRIPTION

[1] Mechanical description .................................. 3-1

[2] Printer description .......................................... 3-1

[3] Disassembly and assembly procedures........ 3-1 [4] How to install the verification stamp (FO-

45VS) ............................................................. 3-2

CONTENTS

[2] Circuit description of control PWB ................. 5-1

[3] Circuit description of CIS unit ......................5-15

[4] Circuit description of LIU PWB ....................5-16

[5] Circuit description of operation panel PWB......5-18

[6] Circuit description of power supply PWB......5-19 [7] Circuit description of Dual Line Kit (Option:

FO-60DL).....................................................5-20

CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT

[1] Control PWB circuit .......................................6-1

[2] LIU PWB circuit ........................................... 6-18

[3] Printer PWB circuit ......................................6-21

[4] Power Supply PWB circuit........................... 6-25

[5] Operation Panel PWB circuit .......................6-27

[6] LCD Relay PWB circuit................................6-31

[7] 1st Paper Cassette PWB circuit ..................6-32

CHAPTER 7. OPERATION FLOWCHART

[1] G3 Protocol.................................................... 7-1

[2] Super G3 Protocol ......................................... 7-1

[3] Power on sequence....................................... 7-1

CHAPTER 4. DIAGRAMS

[1] Block diagram ................................................ 4-1

[2] Wiring diagram............................................... 4-2

[3] Point-to-point diagram.................................... 4-3

CHAPTER 5. CIRCUIT DESCRIPTION

[1] Circuit description .......................................... 5-1

CHAPTER 8. OTHER

[1] Service tools .................................................. 8-1

[2] Rewriting version up the FLASH ROM ..........8-1

Parts Guide

– i –

- MEMO -

FO-DC635U

– ii –

FO-DC635U

CHAPTER 1. GENERAL DESCRIPTION

Service Manual

[1] Caution

1. Laser caution

This laser printer is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH or IEC60825-1 standard. This means that this machine does not produce a hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eyes retina, there is danger of spot damage to the retina.

The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.

1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not an individual part.

2) Do not look into the machine with the main switch turned on after removing the toner/developer unit and drum cartridge.

3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system.

4) The cover of Laser Printer Unit contains the safety interlock switch.

Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

Laser Wave Length : 770 nm -810 nm Laser Pulse Times : 51.3 ns Laser Output Power Max : 5 mW

2. Life of consumable

Section Part Estimated Life Replaced by

Toner cartridge Replacement cartridge

(FO-50ND)

Drum cartridge Replacement cartridge (FO-47DR) 20,000 prints (at Letter/4%

Paper feed Transfer roller (Refer to the P/G No. 10-8)

(0KW4127410302)

Fusing unit Fusing unit (Refer to the P/G No. 9-14)

(0KW4127036001)

Paper transport Paper transfer roller (Refer to the P/G No. 8-6)

(0KW4127300101)

Unit FO-DC635 5 years or 75,000 prints of

6,000 prints (at Letter/4% chart)

chart) 50,000 prints Service Engineer

50,000 prints Service Engineer

Cleaning as needed ———————

early either

User

———————

1 – 1

3. Caution for Battery replacement

FO-DC635U

(Danish) ADVARSEL !

Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering.

Udskiftning må kun ske med batteri af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandoren.

(English) Caution !

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the equipment manufacturer.

Discard used batteries according to manufacturer's instructions.

(Finnish) VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaan

tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.

4. Precautions for using Lead-Free Solder

1. Employing lead-free solder

This model employs lead-free solder. This is indicated by the "LF" symbol printed on the PWB and in the service manual. The suffix letter indicates the alloy type of the solder. Example:

(French) ATTENTION

Il y a danger d'explosion s' il y a remplacement incorrect

de la batterie. Remplacer uniquement avec une batterie du

même type ou d'un type recommandé par le constructeur.

Mettre au rébut les batteries usagées conformément aux

instructions du fabricant.

(Swedish) VARNING

Explosionsfare vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalent

typ som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt fabrikantens

instruktion.

(German) Achtung

Explosionsgefahr bei Verwendung inkorrekter Batterien.

Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder

vom Hersteller empfohlene Batterien verwendet werden.

Entsorgung der gebrauchten Batterien nur nach den vom

Hersteller angegebenen Anweisungen.

Indicates lead-free solder of tin, silver and copper.

2. Using lead-free solder

When repairing a PWB with the "LF" symbol, only lead-free solder should be used. (Using normal tin/lead alloy solder may result in cold soldered joints and damage to printed patterns.) As the melting point of lead-free solder is approximately 40°C higher than tin/lead alloy solder, it is recommended that a dedicated bit is used, and that the iron temperature is adjusted accordingly.

3. Soldering

As the melting point of lead-free solder (Sn-Ag-Cu) is higher and has poorer melting point (flow), to prevent damage to the land of the PWB, extreme care should be taken not to leave the bit in contact with the PWB for an extended period of time. Remove the bit as soon as a good flow is achieved. The high content of tin in lead free solder will cause premature corrosion of the bit. To reduce wear on the bit, reduce the temperature or turn off the iron when it is not required. Leaving different types of solder on the bit will cause contamination of the different alloys, which will alter their characteristics, making good soldering more difficult. It will be necessary to clean and replace bits more often when using lead-free solder. Toreduce bit wear, care should be taken to clean the bit thoroughly after each use.

1 – 2

FO-DC635U

[2] Specifications

1. GENERAL

Automatic dialing: Conventional Auto Dialing:

Memory size*: 16 MB (approx. 500 pages)

Modem speed: 33,600 bps (max.) with automatic fallback

Transmission time*: Approx. 2 seconds Toner cartridge yield**:

(continuous printing, 4% page coverage, letter paper) Drum cartridge yield**: (continuous printing, 4% page coverage, letter paper) Resolution: Standard: 203 x 98 lines/inch

Halftone (grayscale): 64 levels Automatic document

feeder:

Paper capacity: 750 sheets (20 lb) (500-sheet cassette ava-

Compression scheme: MMR, MR, MH, Sharp (H2), JBIG Applicable telephone line:

Rapid Key Dialing: 59 numbers, Speed Dialing: 200 numbers Personal Auto Dial Books: 40 books (59 Rapid Keys, 16 Speed Dial numbers per book)

Optional memory: FO-8MK (8 MB;approx. 500 pages)

to lower speeds

Initial starter cartridge (included with machine): Approx. 3000 pages Replacement cartridge (FO-50ND): Approx. 6000 pages

Initial starter cartridge (included with machine): 20,000 pages (avg.) Replacement cartridge (FO-47DR): 20,000 pages (avg.)

(8 x 3.85 lines/mm) Fine/Halftone: 203 x 196 lines/inch (8 x 7.7 lines/mm) Super fine: 203 x 391 lines/inch (8 x 15.4 lines/mm) Ultra fine: 406 x391 lines/inch (16 x 15.4 lines/mm)

Letter paper (20 lb): Max. 50 pages Legal paper: Max. 20 pages (Note: 11” x 17” paper must be loaded one page at a time.)

iable as option)

Public switched telephone network

Applicable telephone line: Compatibility: ITU-T (CCITT) G3 mode, Super G3 mode

Printing resolution: Horizontal: 406 lines/inch (16 lines/mm)

Input document size: Automatic feeding:

Effective scanning width: Effective printing width: Printing speed: 16 ppm Reception modes: Auto/Manual

Instascan speed: 1.3 sec/page (letter paper; scan time only,

Full Dual Access: Yes Copy function: Single/Multi/Sort (99 copies/page) Power requirements: 120 V AC, 60 Hz Operating tempera-

ture: Humidity: 20 to 85% RH Power consumption: Stand-by: 9 W

Dimensions: Width:21.5” (546 mm)

Weight: Approx. 48.5 lbs. (22.0 kg)

*Based on Sharp Standard Chart at standard resolution, excluding time for protocol signals (i.e., ITU-T phase C time only). **The yields may vary depending on coverage and operating conditions.

Public switched telephone network

Vertical: 391 lines/inch (15.4 lines/mm)

Width: 5.8 to 10.1” (148 to 257mm) Length: 5.0 to 14.3” (128 to 364 mm)

Manual feeding:

Width: 5.8 to 11.0” (148 to 279 mm), Length: 5.0 to 38.0” (128 to 966 mm) (mazimum length 19” (483 mm) when ultra fine resolution is used.) 10” (257 mm) max.

8.0” (203 mm) max.

excludes document feeding time)

50 - 86°F(10 - 30°C)

Stand-by (all options installed): 16W Maximum: 800 W

Depth: 16.2” (412 mm) Height: 17.0” (431 mm) (Not including paper tray or attachments)

(Not including supplies paper tray or attachments)

As a part of our policy of continuous improvement, SHARP reserves the right to make design and specification changes for product improvement without prior notice. The performance specifications figures indicated are nominal values of production units. There may be some deviations from these values in individual units.

1 – 3

[3] Operation panel

DOCUMENT COMMUNICATION SYSTEM

CONTRAST RESOLUTIONe-mail ON LINE

01 02 03 04 05 06 07 08 09 10

Q/! W/" E/# R/$ T/% Y/& U/' I/( O/) P/=

11 12 13 14 15 16 17 18 19 20

SYMBOL

A/|S D F G/{ H/} J/[ K/] L/+

21 22 23 24 25 26 27 28 29 30

Caps Lock

Z/< X/> C V B N/* M/? @ .com

31 32 33 34 35 36 37 38 39

/^ // \ ;/:

SHIFT

40 41 42 43 44 45 46 47 48 49

50 51 52 53 54 55 56 57 58 59

SYMBOL

PAGECOUNTER

Caps Lock

GHI

PQRS

14 15 16 17 18 19 2012 13

Q/! W/" E/# R/$ T/% Y/& U/' I/( O/) P/=

A/|S D F G/{ H/} J/[ K/] L/+

CONFIDENTIAL

TIMER

Z/< X/> C V B N/* M/? @ .com

SHIFT

/^ // \ ;/:

COVER SHEET

22 2923 24 25 30282726

JOB STATUS

DUPLEX SCAN

ABC1DEF

PRIORITY

2 3

JKL

MNO

TUV

OPER

WXYZ

31 35 3632 3433

3 5 62

HALF TONE

STANDARD

SUPER FINE

ULTRA FINE

FINE

ALARM

TONER

Network

DATA

ON LINE

FAX2FAX1

98 10

Space

LIFE

MEM.STATUS

Space

BROADCAST

PERSONAL

BOOK

SPEED DIAL

REDIAL

GAB SEARCH

SPEAKER

REPORT

- ./, DEL

LINE

DOCUMENT

- ./, DEL

START/ ENTER

DOWN

COPY

STOP

Display

This displays messages and prompts to help you operate the machine. The backlight turns on whenever a key is touched, and then automatically turns off after a preset time if no further operations are performed. The display can be tilted to the desired angle for easy viewing.

TONER indicator

This blinks when the toner cartridge nears empty, and lights steadily when the toner cartridge needs replacement.

ALARM indicator

This blinks when one of the paper sources is empty, or the drum cartridge is near or at the end of its life. This lights steadily when all paper sources are empty, the print compartment cover is open, or a paper jam has occurred. A message will appear in the display to indicate the problem.

FAX1 / FAX2 lights

When the dual line option is installed, FAX 1 lights when Line 1 is being used and FAX 2 lights when Line 2 is being used. When the dual line option is not installed, only FAX 1 lights when the telephone line is being used (the FAX 2 light does not operate).

DATA light

This blinks when the machine is receiving a print job over the network (only when the network printer option is installed).

ON LINE light (printer option only)

When this light is on, the machine can receive data (print jobs) over the network. The light is turned on or off with the ON LINE key. (Only available when the network printer option is installed).

CONTRAST key

Press this key to adjust the contrast before sending or copying a document.

E-mail key

Press this key to send a scanned document to an e-mail recipient. (Only available when the network scanner option is installed).

RESOLUTION key

Press this key to adjust the resolution before sending or copying a document. An indicator will light next to the selected setting (HALFTONE, STANDARD, FINE, SUPER FINE or ULTRA FINE).

ON LINE key (printer option only)

Press this key to select whether the machine is online or off-line (the ON LINE light is on when the machine is online). The machine must be online to receive print jobs over the network. (Only available when the network printer option is installed).

Rapid Dial Keys

Press one of these keys to dial a fax number automatically, or specify an e-mail recipient if the network scanner option is installed. Note that you must attach the Rapid Key labels. When navigating through the display menu, a Rapid Key can also be pressed in place of the numeric keys to enter a two-digit number (for example, you can press Rapid Key 01 to enter the number "01").

SYMBOL key

When entering a name, press this key to enter the symbol on a letter key (the character to the right of the slash). Press the key again to turn off symbol entry mode.

PAGE COUNTER key

Press this key to include a slash and the total number of pages after each page number on the pages of a transmitted document.

CONFIDENTIAL key

Press this key to send or print out a confidential document.

FO-DC635U

1 – 4

FO-DC635U

TIMER key

Press this key to set a fax operation to be performed automatically at a later time.

COVER SHEET key

Press this key to include a cover sheet when sending a fax.

LIFE key

Press this key, followed by , to check the total number of pages printed by the fax machine. (Press to return to the

data and time display.

MEM. STATUS key

Press this key to check the status of fax transmission jobs, copy jobs, and fax receptions. This key can also be used to cancel a job.

REPORT key

Press this key before sending a fax (on a Scan to E-mail/FTP/ Desktop transmission when the network scanner option is installed) to have a transaction report printed out after the transmission is finished.

DOCUMENT key

Press this key to transmit a document directly from the feeder without reading it into memory.

LINE key

When the dual line option has been installed, press this key before dialing to select the line.

JOB STATUS key

Press this key to display the FAX-STATUS screen, which shows information on the fax job that is currently in progress. If the dual line option is installed, the fax status will appear separately for each line. If the network printer option is installed, the NETWORK PRINT STATUS screen showing information on current printer activity will appear following the FAX STATUS screen (note that "IDLE" will appear if a print job has been executed but is not yet being printed).

To move through each of the screens and return to the date and time display, press one or more times as needed.

JOB STATUS

START/ ENTER

STOP

UP and DOWN arrow keys Volume setting: Press these keys to change the speaker

volume when the SPEAKER key has been pressed, or the ringer volume at any other time.

MENU key settings: Press these keys after pressing the MENU key to scroll through the MENU key settings.

COPY key

Press this key to make a copy of a document that is in the fee

Dial keypad (numeric keys)

Use these keys to dial and program fax numbers.

REDIAL key

Press this key to automatically redial the last number dialed.

SPEAKER key

Press this key when faxing a document by Normal Dialing to listen to the line and verify the response of the receiving fax machine.

START/ENTER key

Press this key to begin fax transmission when using Speed Dialing, Direct Keypad Dialing, or Normal Dialing. This key is also used to select settings in the MENU key menu and complete entries when storing names and numbers.

Left and right arrow keys

Press these keys to search for an auto-dial number when sending a document. If the network scanner option is installed and your network has an LDAP server, the left arrow key (GAB SEARCH) can be pressed to search for a destination on the LDAP server. (Note: "GAB" stands for "Global Address Book".)

STOP key

Press this key to cancel an operation before it is completed.

DUPLEX SCAN key

Press this key to transmit or copy a two-sided document.

PRIORITY key

Press this key when you need to transmit a document ahead of other documents waiting in memory for transmission.

BROADCAST key

Press this key to send a document to a group of fax machines, or to a group of e-mail recipients if the network scanner option is installed.

PERSONAL BOOK

Press this key to use or store an auto-dial number in a personal book. If the book has a passcode, enter the

passcode; otherwise, select the book with or and

START/ ENTER

press .

SPEED DIAL key

Press this key to dial a Speed Dial number.

MENU key

Press this key to select special functions and setting.

1 – 5

[4] Transmittable documents

1. Document Sizes

Normal size Width 5.8” - 10.1”(148 - 257 mm)

Length 5.0” - 14.3”(128 - 364 mm)

(Max.)

80g/m

966mm

(Max.)

(Min.)

364mm

128mm

148mm 257mm

[Normal size]

• With special sizes, only one sheet can be fed into the machine at a time. Insert next page into feeder as current page is being scanned.

279mm

[Special size]

2. Paper Thickness & Weight

Product specifications

Indication Lower Limit Upper Limit Weight indication

Thickness indication

Document size

Number of ADF sheets

Paper quality

Japanese indication Size 4 x 6 Metric system indication American indication LB system indication Metric system indication Inch system indication Document size Range

Document size Weight

Kind Paper of fine quality/bond paper/

45kg paper 70kg paper

52g/m

14 LB 20 LB

0.06mm 0.1mm

0.0024" 0.0035"

(148mm x 128mm) ~ W letter (279mm x 483mm) A4 (210mm x 297mm) Letter (216mm x 279mm)

B6 ~ Letter/A4 size 50sheets

B4 size/Legal 20sheets W letter size 1sheet

90 kg (104g/m 135 kg (157g/m

Kent paper

) or more

) or less 1sheet

3. Document Types

• Normal paper

Documents handwritten in pencil (No. 2 lead or softer), fountain pen, ball-point pen, or felt-tipped pen can be transmitted.

Documents of normal contrast duplicated by a copying machine can also be transmitted.

• Diazo copy (blue print)

Diazo copy documents of a normal contrast may be transmitted.

• Carbon copy

A carbon copy may be transmitted if its contrast is normal.

FO-DC635U

4. Cautions on Transmitting Documents

• Documents written in yellow, greenish yellow, or light blue ink cannot be transmitted.

• Ink, glue, and correcting fluid on documents must be dry before the documents can be transmitted.

• All clips, staples and pins must be removed from documents before transmission.

• Patched (taped) documents should be copied first on a copier and then the copies used for transmission.

• All documents should be fanned before insertion into the feeder to prevent possible double feeds.

5. Automatic Document Feeder Capacity

Number of pages that can be placed into the feeder at anytime is as follows:

Normal size: max. 50 sheets (14 lbs - 20 lbs)

Special size: single sheet only (manual feed)

NOTE: • If you need to send or copy more 50 pages, place the addi-

tional pages and carefully in the feeder just before the last page is scanned. Do not try to force them in, as this may cause double-feeding or jamming.

• If your document consists of several large or thick pages which must be loaded one at a time, insert each page into the feeder as the previous page is being scanned. Insert gently to prevent double feeding.

6. Readable Width & Length

The readable width and length of a document are slightly smaller than the actual document size.

Note that characters or graphics outside the effective document scanning range will not be read.

• Readable width

10” (257mm), max

Readable width

• Readable length

This is the length of the document sent minus 0.16” (4mm) from the top and bottom edges.

0.16" (4mm)

Readable length

0.16" (4mm)

1 – 6

FO-DC635U

[5] Installation

1. Site selection

Take the following points into consideration when selecting a site for this model.

ENVIRONMENT

• The machine must be installed on a level surface.

• Keep the machine away from air conditioners, heaters, direct sunlight, and dust.

• Provide easy access to the front, back, and sides of the machine. In particular, keep the area in front of the machine clear, or the original document may jam as it comes out after scanning.

• The temperature should be between 50 - 86°F (10 - 30°C).

• The humidity should be between 20% and 85% (without condensation).

ELECTRICITY

AC 120V, 60Hz, grounded AC (3-prong) outlet.

Caution!

• Connection to a power source other than that specified will cause damage to the equipment and is not covered under the warranty.

• If your area experiences a high incidence of lightning or power surges, we recommend that you install a surge protector for the power and telephone lines. Surge protectors can be purchased at most telephone specialty stores.

TELEPHONE JACK

A standard telephone jack must be located near the machine. This is the telephone jack commonly used in most homes and offices.

• Plugging the fax machine into a jack which is not an RJ11C jack may result in damage to the machine or your telephone system. If you do not know what kind of jack you have, or need to have one installed, contact the telephone company.

If the machine is moved from a cold to a warm place...

If the machine is moved from a cold to a warm place, it is possible that the reading glass may fog up, preventing proper scanning of documents for transmission. To remove the fog, turn on the power and wait approximately 2 hours before using the machine.

2) Connecting the telephone line cord

Insert one end of the line cord into the jack on the back of the machine marked TEL. LINE. Insert the other end into a standard (RJ11C) single-line wall telephone jack.

Note: The fax machine is set for touch-tone dialing. If you are on a pulse dial (rotary) line, you must set the fax machine for pulse dialing by changing Option Setting 22.

3) Attaching the ADF exit tray

Insert the protrusion on the right side of the machine into the hole in

the right side of the ADF exit tray , then bend the tray

slightly and insert so that the protrusion on the left side of the machine goes into the hole on the left side of the ADF exit tray

. Pull out the tray extension .

2. Assembly and connections

1) Connecting the power cord

Connect the female end of the power cord to the fax machine as shown. Insert the male end into a 120 V, 60 Hz, grounded (3-prong) AC outlet.

Important!: The fax machine requires its own dedicated power outlet. The power outlet must not be shared with any other devices. In particular, do not use an extension cord to connect multiple devices to the outlet.

Note: If your area experiences a high incidence of lightning or power surges, we recommend that you install surge protectors for the power and telephone lines. Surge protectors can be purchased at most telephone specialty stores.

Press the power switch to turn on the power.

4) Attaching the received document tray

Slide the received document tray into the machine as shown. When it stops, lift the end slightly and push in so that the tray locks into place.

Important!: The received document tray must be attached for the fax machine to operate properly.

1 – 7

3. Installing the print cartridges (Toner cartridge:

FO-50ND)(Drum cartridge: FO-47DR)

Follow the steps below to install or replace the toner and drum cartridges.

• The initial starter toner cartridge included with the fax machine can print approximately 3000 letter-size pages (4% coverage of each page; continuous printing).

• The replacement toner cartridge (FO-50ND) can print approximately 6000 letter-size pages.

• The drum cartridge (FO-47DR) can print approximately 20,000 letter-size pages.

1) Press the cover release to open the print compartment cover.

• Caution! The fusing unit inside the print compartment becomes very hot during operation. Be careful not to touch the inside of the compartment.

FO-DC635U

3) If you are replacing the drum cartridge, remove the old cartridge and dispose of it according to local regulations.

4) Remove the new drum cartridge from its packaging. Insert the drum cartridge into the print compartment.

• Caution! Excessive exposure to light will damage the drum car-

tridge. Install the cartridge promptly after removing it from its packaging.

• Make sure the drum cartridge is inserted in as far as it will go.

BLUE

2) If you are replacing the toner cartridge, remove the old cartridge and dispose of it according to local regulations.

Go directly to STEP 5 if you are only replacing the toner cartridge and not the drum cartridge.

To make the cartridge more compact for disposal, press the buttons on the ends of the handle and fold the handle down.

• If you are replacing the drum cartridge but not the toner car-

tridge, remove the toner cartridge and place it on a sheet of paper.

GREEN

5) If you are installing a new toner cartridge, remove the new toner cartridge from its packaging. Remove the tape from the cartridge and then open the cartridge handle so that it stands straight up.

6) Shake as indicated by the arrows to distribute the toner evenly within the cartridge.

• If the toner is still lumpy after shaking, the gears in the cartridge

may make a noticeable sound when the print compartment cover is closed after installing the cartridge. This is normal and does not indicate a problem.

1 – 8

FO-DC635U

Red line

7) Hold the toner cartridge by the handle and insert it into the print compartment.

• Make sure the toner cartridge clicks into place.

• The handle can be left standing up.

11)When to replace the drum cartridge

When the drum cartridge nears the end of its life, the ALARM indicator on the operation panel will blink and REPLACE DRUM CARTRIDGE will appear in the display. (this message first appears when approximately 1000 pages before the drum needs replacement). Use the following replacement drum cartridge.

Sharp FO-47DR drum cartridge

BLUE

GREEN

8) Close the print compartment cover.

9) Reset the drum counter by pressing (flip up the Rapid Key

LIFE

overlay), or until DRUM COUNTER CLEAR is selected

in the display, and then .

START/ ENTER

• Note: The toner counter automatically resets each time you

replace the toner cartridge. There is normally no need to reset the toner counter manually. Should you find it necessary to

manually reset the toner counter, press (flip up the

LIFE

Rapid Key overlay), or until TONER COUNTER

CLEAR is selected, and then .

START/ ENTER

4. Loading printing paper

You can load up to 250 sheets of letter or legal paper (max. 20 lbs.) in the paper tray. Depending on the model, a paper cassette is also included as a standard fearure or available as an option. Up to 500 sheets of letter or legal paper can be loaded in the paper cassette.

• One paper cassette is inclued as a standard feature. A second paper cassette is available as an option. To have a second cassette installed, consult your dealer.

Important: Do not use the back side of paper that has already been printed on.

Note: If you need to add paper to the tray or cassette while paper still remains, remove the remaining paper and combine it into a single stack with the new paper.

Loading paper in the paper tray

1) Remove the received document tray.

2) Insert a stack of paper into the tray, print side up.

• Important! The stack of paper must not be higher than the red

line on the paper tray.

Note: The print compartment cover may become noticeably warm if a large number of pages are successively printed. This is normal and does not indicate a problem in the machine.

10)When to replace the toner cartridge

When the toner cartridge nears empty (about 100 pages can still be printed), the toner cartridge indicator on the operation panel will blink. When the toner cartridge is empty, the toner cartridge indicator will light steadily and REPLACE TONER CARTRIDGE will appear in the display. Printing will no longer be possible. Use the following replacement toner cartridge.

Sharp FO-50ND toner cartridge

Hint: When the toner cartridge nears empty, try taking it out of the

machine and shaking it. This may increase the number of pages that can be printed before the toner runs out.

3) Squeeze the paper guide and move it to match the length of the paper you are loading.

Attach a letter or legal label here to indicate the paper size.

1 – 9

4) Replace the received document tray.

• The received document tray must be attached for the machine to operate properly.

FO-DC635U

4) Place a stack of paper in the cassette, print side up.

• Make sure the stack of paper is not higher than the two tabs on the paper guide and the two metal tabs. If it is, remove some of the paper.

• If you find it difficult to load the paper, remove the cassette from the machine. (Pull the cassette out as far as it will go, grasp the left side of the cassette with your left hand, and then lift it up and out with both hands.)

5. Loading paper in the paper cassette

Note: To use A4 paper in the paper cassette, you must have a service

technician adjust the cassette.

1) Grasp the hand-hold on the cassette and pull the cassette out until it stops.

2) Push the pressure plate down until it locks into position.

5) Push the cassette back into the machine, making sure it clicks into place.

6. Clearing paper jams

Clearing a jammed document

If the original document doesn’t feed properly during transmission or copying, or REMOVE ORIGINAL(S) appears in the display, fist try

START/

pressing . If the document doesn’t feed out, open the opera-

tion panel and remove it.

Important: Do not try to remove a document without opening the operation panel. This may damage the feeder mechanism.

1) Open the operation panel.

ENTER

• Squeeze the release marked PANEL RELEASE and pull up.

3) Squeeze the paper guide and pull up to move it to the appropriate holes for the length of the paper. Push the guide down into the holes.

2) Remove the document.

1 – 10

FO-DC635U

3) Close the operation panel, making sure it clicks into place.

4) Remove the jammed paper.

• Make sure no torn pieces of paper remain in the print compartment and rollers.

7. Clearing a jammed printing paper

If the printing paper jams, PAPER JAM will appear in the display. Follow the steps below to clear the jam.

1) Press the green release and open the print compartment cover.

• Caution! The fusing unit inside the print compartment becomes very hot during operation. Be careful not to touch the inside of the compartment.

2) Remove the toner cartridge and place it on a sheet of paper.

5) Replace the drum cartridge.

• Make sure the drum cartridge is inserted in as far as it will go.

BLUE

GREEN

6) Replace the toner cartridge and then close the print compartment cover.

BLUE

GREEN

3) Remove the drum cartridge.

7) If you have a paper cassette and the display still indicates that paper is jammed, pull out the cassette and remove the jammed paper.

8) Replace the paper cassette.

1 – 11

8. Replacing the Verification Stamp (FO-45VS)

If you are using the Verification Stamp function, you will need to replace the ink cartridge in the stamp unit when it runs out of ink (when the stamped mark on original documents becomes faint). A new ink cartridge can be obtained from your dealer.

1) Remove the ADF exit tray.

2) Press down on the protruding tab of the green ink cartridge and pull the cartridge out with your fingers.

FO-DC635U

9. Installing the Dual Line Kit (FO-60DL)

Note: The FO-60DL Dual Line Kit cannot be installed if the FO-NP1

Network Printer Kit is installed.

Important! The following procedure is to be performed only by a qualified service technician. Be sure to turn off the power, unplug the power cord, and unplug the telephone line before proceeding. In addition, touch a grounded piece of metal to discharge any static electricity that may be on your body. Make sure that an extension phone is not connected to the machine.

1) Press the cover release to open the print compartment cover.

2) Remove 6 screws from the rear cover.

(Remember which screw secures the small cover on the left side of the rear cover, as it must be replaced in the same position).

Remove the small cover, and then remove the screw underneath.

Remove the rear cover.

3) Insert the new ink cartridge into the machine (make sure that the tab is facing out).

4) Replace the ADF exit tray.

3) Remove 6 screws and then remove the metal plate.

4) Remove the screw that holds the small side plate to metal plate that was removed Step 3. Slide the small side plate up and remove it from the metal plate. (Note: The small side plate is not no longer needed, however, the screw is used again in “b” of Step 5.)

1 – 12

FO-DC635U

For plastic

5) a: Attach the LIU board to the metal plate, positioning the modular jacks as shown. The bottom edge of the board should fit into the slots indicated by the arrows. Secure the LIU board with two of the 6 mm screws.

b: Attach the provided metal side plate.

6) Replace the metal plate and secure with screws in the order shown.

9) Connect the cable to the LIU board and the dual line control board. Secure the core band with the 10 mm screw.

10)Replace the rear cover.

(Be sure to replace the screw that secures the small cover in the same position, as it is for plastic.)

7) Attach the dual line control board.

a: Insert the bushing into the hole in the dual line control board from the outer side and secure it with the collar on the inner side.

b: Insert the winged end of the pin spacers into the metal plate, with wings extended out vertically.

c: Attach the board so that the connector inserts into the connector in the metal plate. Make sure that the pin spacers go into the holes in the board. Secure the board with the 18 mm screw (which goes into the bushing) and the remaining 6 mm screw. Tighten the screws in the order shown.

11)Affix the “”LINE 2” label above the new jack.

LINE 2

8) Fasten the band to the core as shown and cut off the excess end. Insert the cable through the core and wind it around the core twice.

1 – 13

10. Installing the paper cassette option FO-CS2

(2nd)

Important! Be sure to turn off the power and unplug the power cord

before proceeding.

1) Remove the packing material and tape from the second paper cassette.

2) Remove the covers from the sides of the first cassette (the cassette already installed on the machine), using a flat-head screwdriver to pry each of the catches at the bottom of the covers free (2 on the right cover, 3 on the left cover).

FO-DC635U

6) Attach the large support plate and then the small support plate to the right side of the cassettes. Use 6 mm screws for the holes marked with “A”, and 10 mm screws for the holes marked with “P”. Secure the screws in the order indicated by the numbers.

3) Insert the green gear into the second cassette as shown. The side of the gear that has the small secondary gear should face the inside of the cassette, and should fit onto the metal shaft. Push the gear in until the tab on the outer side goes into the slot on the metal shaft. (Note: The gear is only used in the second cassette.)

4) Place the machine on top of the second cassette, and remove the small cover from the rear of the first cassette. Connect the 10-pin cable as shown, and insert it behind the guide indicated by the white arrow.

7) Attach the support plate to the left side of the cassette. Use 6 mm screws for holes marked with “A”, and 10 mm screws for holes marked with “P”, securing the screws in the order indicated by the numbers. (Note that the top hole on the right does not require a screw.)

8) Attach the side covers to the first and second cassettes (refer to steps 9 and 11 on the previous pages).

5) Change the positions of the connectors on the circuit board of the second cassette as shown (do not change the connectors on the first cassette). Replace the small cover on the rear of the first cassette, and attach the provided small cover on the rear of the second cassette. (For the reconnection, see page 1-15.)

1 – 14

FO-DC635U

11. Caution when installing paper cassette option FO-CS2(2nd) to FO-DC635

When installing the option FO-CS2 to FO-DC635U as a 2nd paper cassette, the short pins and cables on the paper cassette PWB must be reconnected.

FO-DC635

FO-CS2

CAUTION

Connect 1 pin and 2 pin

-- -:@:H:9:N

1st Paper Cassette

2nd Paper Cassette

From the Motor

Connecting position of each cable when installing Paper Cassette Option FO-CS2(2nd) to FO-DC635.

1st paper cassette (CN6)/2nd paper cassette (CN7) cable

From the Solenoid

From the Paper size sensor

From the Cassette sensor

1 – 15

12. Quick reference guide

START/ ENTER

STOP

12.1. SENDING FAXES

Place your document (up to 50 letter-size pages) face down in the document feeder.

FO-DC635U

To store a Speed Dial number, press and enter a number

from 1 to 200 (press if you entered a 3-digits).

START/ ENTER

(If clearing a number, select it as explained above and then press

STOP

and .)

6) If the network scanner option is installed, SELECT DESTINATION TYPE will appear. Make sure that FAX is selected and press

SPEED DIAL

(Note: For Normal Dialing and Direct Keypad Dialing, you can also load the document after dialing the number.)

RESOLUTION

Press or if needed.

CONTRAST

12.1.1 Normal Dialing

1) Lift extension phone or press .

2) Dial the fax number (if using an extension phone, dial on the extension phone keypad).

3) Wait for the reception tone (if a person answers, ask them to press their Start key).

START/

4) Press .

ENTER

SPEAKER

12.1.2 Rapid Key Dialing

1) Press the desired Rapid Key.

12.1.3 Speed Dialing

1) Press and enter the desired Speed Dial number (press

SPEED DIAL

START/

if you entered a 3-digits number).

ENTER

7) Enter the full fax number and press .

8) Enter a name by pressing the letter keys and press .

START/ ENTER

9) Select YES if this is a Chain Dial number or NO if not, and press

10)If the dual-line option is installed, select LINE-1, LINE-2, or AUTO

and press .

START/ ENTER

11)Press repeatedly to exit.

START/

2) Press .

ENTER

12.1.4 Direct Keypad Dialing

1) Dial the fax number.

START/

2) Press .

ENTER

12.2. STORING AUTO DIAL NUMBERS

1) Press and then or until ENTRY MODE is

selected in the display.

2) Press . Make sure that DESTINATION SETTING is

selected.

3) Press . Make sure that SET is selected. (To clear a num-

ber, select CLEAR.)

4) Press .

5) To store a Rapid Key number, press the desired Rapid Key.

START/ ENTER

START/

ENTER

START/ ENTER

1 – 16

FO-DC635U

CHAPTER 2. ADJUSTMENTS

[1] Adjustments

General

Since the following adjustments and settings are provided for this model, make adjustments and/or setup as necessary.

1. Adjustments

Adjustments of output voltage (FACTORY ONLY)

1. Install the power supply unit in the machine.

2. Set the recording paper and document.

3. When the document is loaded, power is supplied to the output lines. Confirm that outputs are within the limits below.

Output voltage settings

POWER SUPPLY PWB

CN5

HIGH VOLTAGE PWB

CN1

VR51

CN1

Service Manual

CONTROL PWB

CNPW1

112

CN7

CN4

CNPRT1

130

CN1

PRINTER PWB

Output Voltage limits Note +5V MAIN 4.947V~5.25V CN5 7pin ↔ 8pin +24V SUB 23.04V~24.96V CN5 1pin ↔ 2pin

Connector CN4 No. Pin No. CN1

111+5V 210CHLREM 3TVR 4TMONV 5TMONI 6BVR 7VREM 8 C MON 9MG

10 2 +24V

9 8 7 6 5 4 3

Connector CN5 No. Pin No. CNPW1

1 +24V SUB 2MG 3MG 4MG 5 +24V MAIN 6 +24V MAIN 7 +5V MAIN 8DG

9DG 10 DG 11 +5V MAIN 12 +5V MAIN

Connector CN1 No. Pin No. CN7

1 +24V MAIN 2MG 3DG 4DG 5 +5V MAIN 6 +5V MAIN 7 HEATER ON 8 H-RELAY OFF

[DO NOT TOUCH!]

Fig. 1

2 – 1

2. IC protectors replacement

ICPs (IC Protectors) are installed to protect the CIS unit, panel PWB unit, TX motor drive circuit and verification stamp drive circuit. ICPs protect various ICs and electronic circuits from an overcurrent condition.

The location of ICPs are shown below:

FO-DC635U

CONTROL PWB

(TOP SIDE)

CNSP1

CNSEN1

CNCIS1 10 1

F5 F100

228

CNPN1

CNSTP1

1214

CNTXM1

1) F1 (ICP-S0.5) F2 (ICP-S1.0) is installed in order to protect IC’s from an overcurrent generated in the CIS unit. If F1 or F2 are open, replace it with a new one.

2) F5 (ICP-S1.0) is installed in order to protect IC’s from an overcurrent generated in the panel PWB unit. If F5 is open, replace it with a new one.

3) F100 (ICP-S1.0) is installed in order to protect IC’s from an overcurrent generated in the verification stamp drive circuit. If F100 is open, replace it with a new one.

4) F101 (ICP-S1.8) is installed in order to protect IC’s from an overcurrent generated in the TX motor drive circuit. If F101 is open, replace it with a new one.

F102

12 1

CNPW1

CNLIU1

F101

IC3

F1/F2/F5:Top side F100/F101/F102:Bottom side

Fig.2

5) F102 (ICP-S0.7) is installed in order to protect IC’s from an overcurrent generated in the LCD drive circuit. If F102 is open, replace it with a new one.

In addition to the replacement of F1, F2, F5, F100, F101 andF102 the factor causing F1, F2, F5, F100, F101 and F102 to open must also be repaired. If not, F1, F2, F5, F100, F101 and F102 will open again.

Replacement parts

ICP-S0.5 (Sharp code: VHViCPS05//-1)

ICP-S0.7 (Sharp code: VHViCPS07//-1)

CP-S1.0 (Sharp code: VHViCPS10//-1)

CP-S1.8 (Sharp code: VHViCPS18//-1)

3. Settings

3.1. Dial mode selector

OPTION SETTING: DIAL MODE (Soft Switch No. SW2 DATA No.1) Use this to set the fax machine to the type of telephone line you are on.

• The factory setting is "TONE".

(step 1) Select "OPTIONAL SETTING".

KEY:

DISPLAY:

(step 2) Select "DIAL MODE".

KEY:

DISPLAY:

(step 3) Select, using "1" or "2".

KEY:

DISPLAY: TONE SELECTED KEY:

DISPLAY:

(step 4) End, using the "STOP" key.

KEY:

MENU 4

OPTIONAL SETTING MODE

22: DIAL MODE

1=TONE 2=PULSE

PULSE SELECTED

STOP

22: DIAL MODE

1=LINE-1 2=LINE-2

Select line using "1" or "2"

KEY:

DISPLAY:

DIAL MODE(LINE-1)

1=TONE

KEY:

DISPLAY:

2=PULSE

2 DIAL MODE(LINE-2)

1=TONE 2=PULSE

2 – 2

FO-DC635U

Press

, and

the

following

display will appear.

9 8

PCU ROM VER.:

(Diag¥specifications)

9 8 6

START

AREA PRINT MODE 1

START

CHECK PATTERN 1

START

CHECK PATTERN 2

START04

CHECK PATTERN 3

START05

CHECK PATTERN 4

START06

PAPER FEED AGING 1

START07

PAPER FEED AGING 2

START

BIAS ADJUST MODE2

START

LIFE SET MODE

START

Then press the

key. Select the desired item with the

key and the key or select with the rapid key. Enter the mode with the key.

START10

LIFE ALL CLEAR

START11

LIFE ENTRY MODE

PCU ROM Ver.:

START12

LIFE CLEAR MODE

[2] Diagnostics and service soft switches

1. Operating procedure

Two kinds of diagnoses are supported.

1.1. Fax diagnosis

This diagnosis is concerned with the main body of fax which is used for production and service support.

Entering the diagnostic mode

1.2. Print diagnosis

This diagnosis is concerned with the print which is used for production and service support.

Entering the diagnostic mode

Press

9 8

display will appear.

FAX

:TF23

NIC:x.xxx

PRN:xxxx

PRN

MEMORY

GAA:ESx GAB:ESx

Then press the

SIZE=16(MB)

START

key. Select the desired item with the

and the key or select with the rapid key. Enter the mode with the (Diag

specifications)

9 8 7

B PRINT AREA

C ROM & RAM CHECK

D AUTO FEEDER MODE

E AGING MODE

F PANEL CHECK MODE

G OPTICAL ADJUST MODE

H PRODUCT CHECK

O CONF. PASSCODE

*: FONT LIST PRINT MODE can be used only when the

network function is effective.

START

STARTA SOFT SWITCH MODE

START

,and

1stLine

Line

Line F/W version

Line NIC board version

Line PCL board version

Line

Line Memory size

Line GATE arrayA/B version

Line

key.

TF23

START

SIGNAL SEND MODE

COMM. CHECK MODE

MEMORY CLEAR MODE

FLASH MEMORY CHECK

ALL FAX/TEL. ENTRY MODE

DEPT. PASSCODE

SIGNAL SEND MODE 2

MEMORY SET MODE

STAMP AGING MODE

DIAL TEST MODE

COPY DIAG MODE

LCD CHECK MODE

PERSONAL BOOK LIST

FONT LIST PRINT MODE(*)

NO FUNCTION

ADMIN PASSWORD

PRINT HOLD CODE

the

following

key

Memory clear when power is turned on

Pressing the STOP keys, turn on the main power, and the following message will be displayed.

MEMORY CLEAR ? 1 = ALL , 2 = IMAGE , 3 = NO

1 = All the data will be deleted including initially registered data.

2 = Delete the image file to be used in transmission. This will delete all the data related to communication such as reserved transmission or intercepting. However, the data initially registered will not be deleted.

3 = Memory will not be cleared and the machine enters stand-by mode.

2 – 3

2. Diagnostic items description

ROM SRM DRM1 DRM2

••••

ROM SRM DRM1 DRM2

PPP E

Display during check Display after check

P=PASS E=ERROR

2.1. Fax diagnosis

2.1.1 (A) Soft switch mode

In this mode, the soft switch are set and the soft switch list is printed.

Soft switch mode screen

SOFT SWITCH MODE SW01=00000000

1234567 :DATA No.

Switch

No.

1. Switch number selection

• Press START key for setting of the next soft switch. If the soft switch number is the final, pressing START key will exit the soft switch mode.

• Enter two digits of a soft switch number to set the switch number. If a switch number of nonexistent soft switch is entered, key error buzzer sounds to reject the input.

SOFT SWITCH MODE SW01=00000000

Cursor

1 6

2. Data number selection

The cursor position shows the data to be set.

Pressing # key or → key moves the cursor to the right. If, however, the cursor is on data number 8, pressing # key or → key shifts the cursor to data number 1 of the next switch number. If the switch number is the final, pressing # key or → key will exit the soft switch mode.

Pressing key or ← key moves the cursor to the left. If, how-

ever, the cursor is on data number 1, pressing key or ← key shifts the cursor to data number 1 of the former switch number. If

the switch number is 1, pressing key or ← key will not move the cursor and the error buzzer will sound.

3. Data setting method

Press the MENU key, and the data at the position of the cursor will be reversed to 0 when it is 1, or to 1 when it is 0. (If the soft switch can be changed at the bit (Refer to 6.), the error buzzer will sound with the process not received.)

4. Outputting method of soft switch list

In the soft switch mode, press the REPORT key, and the soft switch list will be output.

If the recording paper runs out or is clogged, the key error buzzer will sound with the process not received.

5. Storage of data

In the following case, the data of the soft switches set will be stored.

• It is shifted to set the next soft switch by pressing the START switch.

• It is shifted to set the next soft switch with the [#] key.

• It is shifted to set the last soft switch with the [ ] key.

• It is shifted to set another soft switch by inputting two digits as the switch number. (When 2 digits are completely input.)

• Output of the soft switch list is started.

6. Inhibition of data change

(This is also applicable for the optional setting.)

In the following case, it is inhibited to change the data with the key error buzzer.

Data

ENTER LAST DIGIT SW1

SOFT SWITCH MODE SW16=00010110

FO-DC635U

• Switching ON/OFF of ECM during the use of image memory.

• OFF to ON of telephone billing function which is using the image memory is used (Note: In the existing set, the telephone billing code function is specified from OFF to ON when the timer system communication (including the batch communication) is set.) Here, the memory is usable when the telephone billing code function is on. It can be set from ON to OFF while the memory is used. However, if setting is practically changed even once, it can not be returned from OFF to ON.

• OFF to ON of department control function during use of image memory.

(Note: In the existing set, the department control function is set from OFF to ON when the timer communication (including the batch sending) or the memory hold is set.)

• ON to OFF of continuous serial polling function when the continuous serial polling is started.

(Note: In the existing set, "ON to OFF of the continuous serial polling function when the continuous serial polling is registered" has been applied, but the conditions are now moderated. However, registration is impossible to the program of the new continuous serial polling when the continuous serial polling function is OFF.)

• In addition, change of all soft switches during communication.

2.1.2 (B) Print area

According to the size of the specified sheet, the effective printing area is printed.

2.1.3 (C) ROM & RAM check

This is an item to check if the loaded memory device acts normally.

• The memory devices shown in the following table are checked.

• In case that an error occurs in the device check, the alarm buzzer shown in the table sounds.

Check device and alarm buzzer

No. Device checked Number of

ROM (PROGRAM FLASH)

2 SRAM <Short sounds>

3 D-RAM1 (*1) <Short sounds>

Main

4 D-RAM2 (*2) <Short sounds>

5— —

*1: Work memory (SDRAM 8MB)

*2: Page memory (SDRAM 16MB)

(Example of display) In case that DRAM2 is erroneous.

• After the check is complete, the result is outputted.

• In case that an NIC and a PCL board are mounted, the version information of the board is also printed on the result.

2 – 4

buzzer sound

<Short sound> 1 time

2 times

3 times

4 times

<Short sound>:

0.5 sec.ON / 0.5 sec.OFF <Long sounds>:

1.0 sec.ON / 0.5 sec.OFF

Remarks

FO-DC635U

2.1.4 (D) Auto feeder mode

By executing the document insertion and discharge, the automatic feeding function can be checked. And the document sensor can be checked as well.

1. Set the document

Before pressing the “START” key, only the document sensor check is carried out. And as the document sensor is ON, the document size (A4/B4) and the sensor information (A4/B4/ORG) are displayed.

AUTO FEEDER MODE

()

After setup of the document

AUTO FEEDER MODE

B4 (A4 B4 ORG)

Only the sensor which is activated (fallen down) is displayed.)

The paper sheet size (A4/B4) is displayed.

2. The automatic feeding starts by pressing the “START” key. This mode ends when the document ends, and the result is printed.

2.1.5 (E) Aging mode

This is a mode to execute the copying action and the check pattern printing action once every 60 minutes and continue the action until 10 sheets are outputted in total.

1. The printing action on the 1st sheet starts by pressing down the “START” key and entering the mode. When document is set at the time of the mode start-up the copy action is carried out, and when the document is not set the “check pattern 1” of the print dialog is printed.

2. The number of printouts is displayed after printing.

2.1.6 (F) Panel check mode

This is to check that each key acts normally and this is displayed on the LCD according to the key input. And during execution, the document reading lamp is ON. After inspection start, the LEDs light on sequentially. At the mode end with the “STOP” key, all of them go OFF. As to the test result, it is printed out after the mode end.

When the “NUMERIC” key is pressed during the panel check execution, sending of the DTMF signal corresponding to the key starts, and when another key is pressed sending of the DTMF signal stops.

(Softswitch change is required. SW80 No.6: 0 →1)

• After inputting all the keys, input the “STOP” key at last, and then the result is displayed.

a) In case that all the keys are pressed.

PANEL CHECK MODE ALL KEY OK !!

• Until the STOP key is pressed, all black 4-split sequential display is performed.

• After the mode end, the test result is printed.

b) In case that there is a key that is not pressed.

2.1.7 (G) Optical adjust mode

The optical system is adjusted.

• By pressing down the “START” key, the document reading lamp “100%: ON” is turned ON.

2.1.8 (H) Product check

This is a dialog used in the production process and a mode to execute a specific mode in the series of the flow. After the mode end, the rest result as to the checked items is printed.

• After moving to the mode, the following actions are sequentially executed.

1. Memory clear (Same as Diagnosis K)

2. Panel check (Same as Diagnosis F)

3. ROM & RAM test check (Same as the Diagnosis C)

4. Test result print

Memory clear printing

Panel check result printing

ROM & RAM test result printing

5. Print area (The specification of each item is the same as the specification of the simple mode.)

2.1.9 (I) Signal send mode

It can be used to check the modem. When the START key is pressed, silence signal (make loop) will be executed. The following signals are sent by pressing the START key thereafter.

[1] No signals (mark loop) [9] 9600bps (V. 29) [2] 4800bps (V27ter) [10] 7200bps (V. 29) [3] 14400bps (V. 33) [11] 4800bps (V.29ter) [4] 12000bps (V. 33) [12] 2400bps (V.29ter) [5] 14400bps (V. 17) [13] 300bps (FLAG) [6] 12000bps (V. 17) [14] 2100Hz (CED) [7] 9600bps (V. 17) [15] 1100Hz (CNG) [8] 7200bps (V. 17)

2.1.10 (J) Comm. check mode

1. Turn on the Line Monitor. (SW7 No.7, SW29 No.7)

2. Turn off the Cover Sheet Function. (SW2 No.6, SW24 No.6)

3. Set Line Equivalence at 0 km. (SW8 No.1/No.2, SW30 No.1/No.2)

4. Set the copy cut off mode (SW75 No.2) to “Continue”

5. Set the ringer volume (SW62 No.5/No. 6) to OFF.

After the check, it is necessary to be sure to return the afore mentioned soft switches into the initial state. (Clear the memory with the diagnosis.)

2.1.11 (K) Memory clear mode

Clear the back-up memory to initialize the soft switches. The Flash Memory will be initialized. Then, the initialized list be output.

1. Memory clear is executed.

2. The result that says initialized is printed.

NOTE: The life counter, and the adjustment values of the top void and the large LCD contrast are not cleared.

PANEL CHECK MODE KEY ERROR !!

• Until the STOP key is pressed, all black 4-split sequential display is performed.

• After the mode end, the test result is printed.

2 – 5

2.1.12 (L) Flash Memory check

This is a mode to check that the flash memory acts normally. The flash memories shown in the following table are checked.

No. Flash memory Number of

buzzer sound

1NQR-Flash

(Standard)

2 NAND-Flash

(Standard)

3 NAND-Flash

(Option) 4— — 5— —

• NAND-Flash (optional) is valid only when the optional memory is mounted.

1. The NOR flash memory test is executed.

NOR FLASH CHECK S -———————E

2. The concerned alarm buzzer sounds only when the error occurs.

3. The NAND flash memory test is executed.

NAND FLASH CHECK S -———————E

4. The concerned alarm buzzer sounds only when the error occurs.

5. The result is printed.

NOTE: • During operation of this diagnosis, dual operation is not

possible at all.

• If this is excessively repeated, it will shorten the life of the flash memory.

<Long sound> 1 time <Long sounds> 2 times <Long sounds> 3 times

Remarks

<Short sound>:

0.5 sec.ON / 0.5 sec.OFF <Long sounds>:

1.0 sec.ON / 0.5 sec.OFF

2.1.13 (M) All FAX/TEL. entry mode

This is a function to copy the FAX and TEL numbers registered in the one-touch dialing (RAPID) key [01] to the all one-touch dialing (RAPID) key and the all abbreviated number (SPEED DIAL) to simplify the FAX and TEL number registration at the time of aging. (Only the EMAIL can be used for the network models.)

1. Copy the FAX/TEL number or the E-MAIL stored in the RAPID key [01] to all RAPID keys.

2. Copy the FAX/TEL number or the E-MAIL stored in the RAPID key [01] to all SPEED DIAL numbers.

3. If the chain dial is not set for the RAPID key, or RAPID key [01] stores the E-MAIL, the RAPID keys [02] – [59] and all SPEED DIAL numbers are stored in the group number [01].

4. Enter all registered one-touch send (RAPID) keys and speed dial numbers (SPEED DIAL) on the personal books [01] - [10]. Following this, set the password registration and the password setting to ON, and set the TTI setting to OFF.

The call-receiver names and book names are specified as follows:

Rapid R XX XX : Rapid key send SPEED DIAL S XXX XXX : Speed dial number Personal book BOOK XX XX : Book number

FO-DC635U

NOTE: Before entering this mode, a FAX/TEL number or an E-MAIL

must be stored in the RAPID key [01]. (This program will not be executed if there is no data stored, or otherwise a program or a group is registered.)

2.1.14 (N) Dept. passcode

The department passcode list is printed.

2.1.15 (O) Conf. passcode

The confidential passcode list is printed. Differing from printing of one box alone soon after registration, the confidential passcodes of all boxes are printed.

2.1.16 (P) Signal send mode 2

The signals concerned with V.34 & V.8 are checked. It can be used to check the modem. When the START key is pressed, silence signal (make loop) will be executed. The following signals are sent by pressing the START key thereafter.

[1] No signals (mark loop) [10] 14400BPS (V. 34) [2] 33600BPS (V. 34) [11] 12000BPS (V. 34) [3] 31200BPS (V. 34) [12] 9600BPS (V. 34) [4] 28800BPS (V. 34) [13] 7200BPS (V. 34) [5] 26400BPS (V. 34) [14] 4800BPS (V. 34) [6] 24000BPS (V. 34) [15] 2400BPS (V. 34) [7] 21600BPS (V. 34) [16] 0 - 300BPS (V. 34) [8] 19200BPS (V. 34) [17] ANSam [9] 16800BPS (V. 34)

2.1.17 (Q) Memory set mode

The set and dump list of the memory content is output.

MEMORY SET MODE AD = 00000000

Cursor

• The address (8 digits (P) generally including the bank information is input, and the data of 2 digits is continuously input. Inputting is done in the hexadecimal mode. The ten-key is used for 0 through 9, and the alphabetic keys A (RAPID 01 through 06) are used for A through F.

MEMORY SET MODE AD = A02800F6 DATA = 0B

• During data inputting, the address can be moved forward and back-

ward one byte by one byte with " " and "#". (The address prior to the address 0 is looped as the maximum address.)

• The Validity of the address is not checked. Accordingly, writing/ reading operations are possible in the address of the memory not assigned, the address of ROM and so on. (However, as practical, writing is not done, and the data content runs short each reading.) Though writing is possible in the flash memory, a little time is required. It is also necessary to take care that the life of the flash memory is excessively shortened if much data is written in the flash memory. Since it may run away depending the written content, take minute care for the writing address.

(The letters after 16th letter of the call-receiver’s name registered in the one-touch dialing [01] are cut off.)

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FO-DC635U

U:LCD CHECK MODE 1=CONT.ADJ 2=TEST DISP

CONTRAST=-9 TEMP=+25

HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH

• When the REPORT key is input, the memory dump list is produced from the displayed address (here, it is limited at the 16-byte boundary address (address with end 0) which does not exceed the specified address and is just in front.). The dump list is output to a maximum of 99 pages. If any data of one page can be repeatedly developed and printed, the list is sufficient. But it is not desired that the content of plural pages are developed in the memory once and are then printed. If the STOP key is pressed, it will pass to the diagnosis after the page which is now being printed is completed printed. If the address exceeds the maximum address, it will return to the address 0 and printing will be continued.

2.1.18 (R) Stamp aging mode

This is a mode to execute the continuous drive aging of the Verification stamp.

1. Set the document and press down the “START” key and the continuous drive of the Verification stamp starts.

2. Send the document at the interval of 10 mm and stamp the Verification stamp continuously. The total number of times of Verification stamp printing after entering this mode is displayed on the display.

• Displayed screen during execution.

STAMP AGING TIMES = 13 PAGES = 1

2.1.21 (U) LCD check mode

This is an item to check that the LCD acts normally.

1. The screen for selecting the contrast adjustment mode and the “H” display mode appears.

2. Select the mode using the “←” or “→” keys or otherwise dial keys “1” or “2”.

[When the contrast adjustment mode is selected]

3. Adjust with the “←” or “→” keys so that both right and left halves of the “A” can be recognized.

Print total number of times

3. By pressing down the “STOP” key during the action, or when no more document is left, the continuous drive of the Verification stamp stops.

NOTE: • In case that the document is not set, this cannot be exe-

cuted.

• The normal action aging that one Verification stamp is pressed on one sheet of document is executed in the normal copying.

2.1.19 (S) Dial test mode

The mode is used to inspect whether dialing is accurate in two kinds of dial modes. All data which can be dialed in this mode are automatically called up in both PB mode and DP mode.

[In case that 2 line optional is not mounted.]

1. Turn on CML, and dial the following in the PB mode.

1, 2, 3, 4, 5, 6, 7, 8, 9, , 0, #

2. Dial the following in the DP mode.

1, 5, 9, 0

3. After dialing, turn off CML.

NOTE: This mode uses the ordinary auto dial. (Accordingly, the signal sending time and minimum pause are all the same as ordinary. The measurement result in this mode is completely all the same as in the ordinary dial mode.)

2.1.20 (T) Copy diag mode

This mode is for automatic mode selection of copy to reduce the time for treatment at the time of production.

1. Set 2 sheets of document. (No problem if there are 2 sheets or more.)

2. 3 sheet continuous copy:

1st sheet in the FINE AUTO

2nd sheet and after that are copied in the H-TONE DARK.

NOTE: Input of the image quality and the darkness keys is invalid in this mode.

Page number

[When the “H” display mode is selected]

4. Turn on the backlight so that the whole screen shows “H“. (26 letters x 9 lines)

2.1.22 (V) Personal book list

The PASSCODE of the personal book 00 to 10 are output.

2.1.23 (W) Font list print mode [Only when network func-

tion is mounted]

The font list that can be used in the network function is printed.

2.1.24 (X) No function

2.1.25 (Y) No function

2.1.26 (Z) ADMIN PASSWORD

Print the admin password.

2.1.27 (@)Print hold code

Print the pass code of PRINT HOLD.

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2.2. Print diagnosis

2.2.1 Rapid key 01: Area print mode 1

The effective printing area frame is printed in the specified sheet size.

The data pattern used here are as follows and 1 data 30 mm is printed.

1. [Full black pattern]

2. [Intermediate tone 2 pattern]

The left pattern is repeated.

3. [Intermediate tone 1 pattern]

The left pattern is repeated.

4. [Mesh point pattern]

The left pattern is repeated.

FO-DC635U

2.2.2 Rapid key 02: Check pattern 1

The lateral stripe 2 pattern is printed on one sheet.

(Black 2 line and white 2 line are repeated.)

2.2.3 Rapid key 03: Check pattern 2

The lateral stripe 2 pattern is printed on multiple pages.

Press the STOP key to end the printing.

2.2.4 Rapid key 04: Check pattern 3

The intermediate tone 1 is printed on one sheet.

2.2.5 Rapid key 05: Check pattern 4

In this mode, 1 sheet is printed as to the square frame pattern for the skew measurement.

2.2.6 Rapid key 06: Paper feed aging 1

The mode is used for aging related to the printing. In this mode, the following modes are provided.

1. Blank paper aging mode (ALL WHITE AGING)

2. Whole black print aging mode (ALL BLACK AGING)

3. 5% printing aging mode (5% AGING)

4. 4% printing aging mode (4% AGING)

5. Outer frame check pattern

6. 4% check pattern

After selecting the paper-pass aging mode in the print diagnosis mode, input the number of each mode above with the ten-key, and the mode will be executed. The detailed specifications of each mode are described as follows. Here, the operation in each mode is stopped only when the STOP key is pressed by the operator or a printingimpossible error occurs.

• Blank paper aging mode

In the mode, printing is continued in the whole white (white paper) printing pattern until the STOP key is pressed by the operator. (In the printing area)

• Whole black printing aging mode

In the mode, printing is continued in the whole black (whole black) printing pattern until the STOP key is pressed by the operator. (In the printing area)

• 5% aging mode

In this mode, the 5% print pattern is repeatedly printed until the [STOP] key is pressed by the operator.

• Outer frame pattern aging mode

In this mode, the outer frame check pattern is repeatedly printed until the [STOP] key is pressed by the operator. For the outer frame, only the frame showing the printing area is printed.

• 4% chart aging mode

In this mode, the 4% chart is repeatedly printed until the [STOP] key is pressed by the operator.

5. [Longitudinal strip 2 pattern]

Black 2 dot and white 2 dot are repeated in line.

6. [Lateral strip 2 pattern]

Black 2 line and white 2 line are repeated.

7. [Longitudinal strip 1 pattern]

Black 1 dot and white 1 dot are repeated in line.

8. [Full White pattern]

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FO-DC635U

2.2.7 Rapid key 07: Paper feed aging 2

This is a mode that is used for aging related to printing, and there are following modes. And also as to the print interval 5 sec. – 12 hour can be set.

1. Print pattern

i) Blank paper

ii) All black

iii) 5% print pattern

iv) 4% print pattern

v) Outer frame check pattern

vi) 4% chart pattern

2. Print interval (Time between finishing and starting the printing.)

Settable range: 1 – 300 seconds

3. Number of print repetitions (Number of repetitions.)

Settable range: 125 – 1250 times

4. Number of printouts (Number of serial printings at a time.)

Settable range: 1 – 10 sheets

To execute, enter the above items with the ten keys after selecting the mode. Refer to “Paper feed aging 1” for the details of print patterns. In any of the mode, the operation will be interrupted only when the “STOP” key is pressed by the operator, or an error which makes printing impossible occurs.

2.2.8 Rapid key 08: Bias adjust mode

The mode is used to adjust the printing density of the printed image. The image printing density is adjustable in seven steps of 1 to 7. For details, refer to the following table. (For selection, use the keys 1 through 7.)

Image printing density Thin ← → Thick

1234567

Default value {

3. After input of 6 digits, shift to another counter with the "#" and

" " keys as necessary. When all necessary counters are completely input, press the START key.

4. "STORED" will be displayed with the set values stored into the memory. For checking, retry this mode.

NOTE: The counter shows the operational state of the printer (how many sheets have been printed since start of use?). The ordinary memory does not reset the counter. Accordingly, it is necessary to reset this counter in addition to the ordinary memory clear if the content in the memory on the control PWB is broken because of PWB repair, etc. (In the production stage, it is necessary to execute this in the last process.)

2.2.10 Rapid key 10: Life all clear

The mode is used to clear the life counter of the printer of the counter of the auto feeder.

2.2.11 Rapid key 11: Life entry mode

(For Serviceman temporary counter)

The mode is used to set a desired value for the judgment value (alarm judgment counter value) of the general purpose life counters 1 through 3 of the printer. If the life of a consumable part (developer, imprinter, etc) is set, the model which has the error display and RMS function will inform RMS when the counter reaches the set value. For setting, proceed with the following procedure.

1. When the life counter setting mode is selected, the following will be displayed.

2.2.9 Rapid key 09: Life set mode

The mode is used to set the life counter of the printer and the counter of the auto feeder at desired values. For setting, proceed with the following procedure.

1. When the life counter setting mode is selected, the following will be is displayed.

MACH I N E

DRUM

#key

FEEDER L I FE=

FEEDER L I FE= 001230

The cursor blinks at the top data.

Five counters can be selected with the “#” and " " keys.

2. In the state 1, input a desired setting number of 6 digits with the ten-key.

LIFE

IFE1

LIFE2

LIFE3

= 0123

001230

key

#key

LI FE1= 0000

LI FE2= 0000

LI FE3= 0000

key

The cursor blinks at the top data.

Three counters can be selected with the "#" and " " keys.

2. In the state 1, input a desired setting number of 6 digits with the ten-key.

3. After input of 6 digits, shift to another counter with the "#" and

" " keys as necessary. When all necessary counters are completely input, press the START key.

4. "STORED" will be displayed with the set values stored into the memory. For checking, retry this mode.

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2.2.12 Rapid key 12: Life clear mode

The mode is used to respectively clear the life counter of the printer and the counter of the auto feeder. For setting, proceed with the following procedure.

1. When the life counter clearing mode is selected, the following will be is displayed.

MACH I N E

DRUM

#key

LIFE2

LIFE

IFE1

LEAR

key

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2. In the state 1, input the DEL key, and the counter will be respectively cleared.

3. “CLEARED” is displayed and clearing is complete. After ending one

clear, move to another counter to clear with the "#" key, " " key, if necessary. After clearing the necessary counter press down the “STOP” key.

LIFE3

FEEDER L I FE LEAR

TONER L I FE L EAR

LEAR

Seven counters can be selected with the "#" and " " keys.

3. How to make soft switch setting

To enter the soft switch mode, make the following key entries in sequence.

Press

SFTSW1=00000000

SFTSW1=10000000

9 8 7 STARTASTART

Press MENU key.

Press key.

Bit1 - 8 are set.

• SW1 to SW22: For Line-1

• SW23 to SW44: For Line-2

SFTSW2=00000000

SFTSW99=00000000

The soft switch mode is terminated.

2 – 10

Press key during setting.

START

Soft SW2 - 99 are set.

To finish the settings halfway between SW1 and SW99, press the STOP key. In this case, the setting being done to the SW No. on display will be nullified while settings done to the preceding SW No. remain in effect.

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4. Soft switch description

4.1. Soft switch

• Soft switch (U: For U.S.A./C: For Canada)

SW NO.

SW1

SW2

SW3

DATA

NO.

Recall interval 0

1 2 3 4

Recall times 0

5 6 7 8

1 Dial mode Pulse Tone 0 OPTION 2 Receive mode AUTO MANUAL 1 3 ECM mode Off On 0 OPTION 4Reserved 0 5 Polling security On Off 1 OPTION 6 Auto cover sheet No Yes 1 OPTION 7 JUNK-FAX function in man-

ual reception

8 JUNK-FAX function Yes No 0 OPTION

Number of rings for auto-

receive (0: No ring receive)

2 3 4

Switch to auto-receive from

manual receive (0: No

switch)

7 8

ITEM

Switch setting and function Initial

Binary input 8421

No.=1234(DataNo.) EX 0101

eg. Recall interval is set to 5 min.

Binary input 8421

No.=5678(DataNo.) EX 0010

eg. Recall times is set to 2 times.

Yes N o 0

Binary input 8421

No. = 1 2 3 4 (Data No.) EX 0001 eg. Number of rings for auto receive is set to 1 time.

Binary input 8421

No. = 5 6 7 8 (Data No.) EX 0000 eg. Switch to auto receive is set to disable.

setting

Remarks

OPTION

Set to 1~15

1 0 1

OPTION

Set to 0~14

0 1 0

0OPTION 0 0 1

0 0 0 0

Set to 0~9

OPTION

Set to 0~9

SW4

Communication results printout

1 2 3

4 Image addition function to

the communication result table (for memory transmis-

sion only) 5Reserved 0 6 TEL billing code function On Off 0 OPTION 7 Billing code position Before After 1 OPTION 8 Multi-TTI feature On Off 0 OPTION

Printed at error only 0 0 1 Printed at error/timer/ memory only 0 0 0 Printed at transmission mode only 0 1 0 Not printed 1 0 0 Printed every time 1 1 0 On Off 1 OPTION

No. 1 No. 2 No. 3

OPTION

0 0 1

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