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C TRANSMISSION/TRANSAXLE
SECTION CL
CLUTCH
CONTENTS
A
B
CL
D
E
APPLICATION NOTICE ............................................. |
2 |
How to Check Vehicle Type .................................... |
2 |
PRECAUTIONS ......................................................... |
3 |
Caution .................................................................... |
3 |
PREPARATION .......................................................... |
4 |
Special Service Tools .............................................. |
4 |
NOISE, VIBRATION AND HARSHNESS (NVH) |
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TROUBLESHOOTING ............................................... |
5 |
NVH Troubleshooting Chart .................................... |
5 |
CLUTCH ............................................................... |
5 |
CLUTCH PEDAL ....................................................... |
6 |
On Board Inspection ............................................... |
6 |
HEIGHT INSPECTION ......................................... |
6 |
PLAY INSPECTION ............................................. |
6 |
CLEARANCE CHECK .......................................... |
7 |
Removal and Installation ......................................... |
7 |
REMOVAL ............................................................ |
7 |
INSPECTION AFTER REMOVAL ........................ |
7 |
INSTALLATION .................................................... |
8 |
CLUTCH FLUID ......................................................... |
9 |
Air Bleeding Procedure ........................................... |
9 |
CLUTCH MASTER CYLINDER ............................... |
10 |
Removal and Installation ....................................... |
10 |
REMOVAL .......................................................... |
10 |
INSTALLATION .................................................. |
10 |
CSC (CONCENTRIC SLAVE CYLINDER) ............... |
11 |
Removal and Installation ....................................... |
11 |
REMOVAL .......................................................... |
11 |
INSPECTION ..................................................... |
11 |
INSTALLATION .................................................. |
11 |
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL... 12 |
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Removal and Installation ....................................... |
12 |
REMOVAL .......................................................... |
13 |
INSPECTION AND ADJUSTMENT AFTER |
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REMOVAL (CR ENGINE) ................................... |
13 |
INSPECTION AND ADJUSTMENT AFTER |
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REMOVAL (K9K ENGINE) ................................. |
14 |
INSTALLATION .................................................. |
14 |
SERVICE DATA AND SPECIFICATIONS (SDS) ..... |
16 |
Clutch Pedal .......................................................... |
16 |
Clutch Disc ............................................................ |
16 |
Clutch Cover .......................................................... |
16 |
Clutch Control System ........................................... |
16 |
Clutch Master Cylinder .......................................... |
16 |
F
G
H
I
J
K
L
M
CL-1
APPLICATION NOTICE
APPLICATION NOTICE
How to Check Vehicle Type
PFP:00000
ECS00HJ5
Confirm K9K engine type with Model written on identification plate (refer to GI-44, "IDENTIFICATION INFORMATION" ),then refer to service information in CL section.
Vehicle type |
Engine type |
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xTKxxxxK12Vxx |
Euro3 48kW |
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xTKxxxxK12Yxx |
Euro3 60kW |
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xTKxxxxK12Txx |
Euro4 50kW |
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xTKxxxxK12Uxx |
Euro4 63kW |
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CL-2
PRECAUTIONS
PRECAUTIONS
Caution
PFP:00001
A
ECS008JC
●Recommended fluid is brake fluid “DOT 3” or "DOT 4". Refer to MA-35, "Fluids and Lubricants".
● Never reuse drained brake fluid. |
B |
●Be careful not to splash brake fluid on painted areas.
●Use new brake fluid to clean or wash all parts of master cylinder and concentric slave cylinder.
●Never use mineral oils such as gasoline or kerosene. It will ruin the rubber parts of the hydraulic CL system.
●If manual transaxle is removed from the vehicle, always replace CSC (concentric slave cylinder).
CSC insert is returned to original position to remove transaxle. Dust on clutch disc sliding parts D may damage CSC seal and may cause fluid leak.
● Do not disassemble master cylinder and CSC. |
E |
WARNING: |
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After cleaning clutch disc, wipe it with a dust collector. Do not use compressed air. |
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M |
CL-3
PREPARATION
PREPARATION
Special Service Tools
PFP:00002
ECS008JD
Tool number |
Description |
(Renault tool number) |
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Tool name |
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ST20050240 |
Inspecting diaphragm spring of |
Diaphragm spring adjusting wrench |
clutch cover |
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ZZA0508D |
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EM07020000 |
Installing clutch cover and disc |
Clutch aligner |
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PCIB0017E |
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KV30101000 |
Installing clutch disc |
Clutch aligner |
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a:15.9mm(0.626in)dia |
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b:19.8mm(0.780in)dia |
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ZZA1178D |
CL-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING |
PFP:00003 |
NVH Troubleshooting Chart |
ECS008SM |
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspection. If necessary, repair or replace these parts.
CLUTCH
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CL-10. |
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EM-70 . |
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CL-12. |
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CL-12. |
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CL-12. |
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CL-12. |
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CL-12. |
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CL-12. |
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CL-12 |
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CL-12 |
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CL-13. |
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CL-13. |
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CL-13. |
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CL-12 |
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Reference page |
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CL-6. |
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CL-9. |
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CL-11 |
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SUSPECTED PARTS (Possible cause) |
(FreePEDALCLUTCHplay out of adjustment) |
line)in(AirLINECLUTCH |
PISTONCYLINDERMASTERCUP (Damaged) |
(Loose)MOUNTINGENGINE |
(Worn,BEARINGRELEASEdirty or damaged) |
of(OutDISCCLUTCHtrue) |
(RunoutDISCCLUTCHis excessive) |
(LiningDISCCLUTCHbroken) |
or(DirtyDISCCLUTCHburned) |
(Oily)DISCCLUTCH |
out)(WornDISCCLUTCH |
(Hardened)DISCCLUTCH |
of(LackDISCCLUTCHspline grease) |
SPRINGDIAPHRAGM(Damaged) |
SPRINGDIAPHRAGM(Out of tip alignment) |
(Distortion)PLATEPRESSURE |
(Distortion)FLYWHEEL |
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Clutch grabs/chatters |
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1 |
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2 |
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Clutch pedal spongy |
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Symptom |
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Clutch noisy |
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Clutch slips |
1 |
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2 |
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3 |
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4 |
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Clutch does not disengage |
1 |
2 |
3 |
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4 |
4 |
4 |
4 |
4 |
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4 |
5 |
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6 |
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A
B
CL
D
E
F
G
H
I
J
K
L
M
CL-5
Loading...