Kyocera FS-C8520, FS-8525MFP Service Manual

FS-C8520MFP FS-C8525MFP

SERVICE

MANUAL

Published in May 2013

842MY116

2MYSM066

Rev.6

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Revision history

Revision	Date	Replaced pages	Remarks
1	21 June 2012	Contents, 1-3-15, 1-3-95, 1-3-96, 1-4-35, 1-5-15	-
2	19 July 2012	Contents, 1-4-36, 2-4-10 to 20	-
3	20 August 2012	1-3-82, 1-3-146 to 1-3-148, 2-4-22	-
4	1 December 2012	1-3-3, 1-3-51, 1-6-2, 2-4-8, 2-4-21, 2-4-22	-
5	12 Febraury 2013	Contents, 1-3-83, 1-5-20 to 23, 2-4-10, Address	-
6	10 May 2013	Contents, 1-4-8, 1-4-27, 1-4-28, 1-4-47 to 51,	-
		2-2-6, 2-2-7, 2-4-23

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

Symbols

The triangle () symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

•Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .....................................................................................................

•Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ..........................................................................................................................................

CAUTION:

•Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

•Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

•Do not install the copier near a radiator, heater, other heat source or near flammable material. This may cause fire. ...................................................................................................................................

•Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

•Always handle the machine by the correct locations when moving it. .................................................

•Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury. ..............................................................

•Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

•Advice customers that they must always follow the safety warnings and precautions in the copier’s instruction handbook. .........................................................................................................................

2. Precautions for Maintenance

WARNING

•Always remove the power plug from the wall outlet before starting machine disassembly. ................

•Always follow the procedures for maintenance described in the service manual and other related brochures. ..........................................................................................................................................

•Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ........................................................................................................................

•Always use parts having the correct specifications. ............................................................................

•Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...................................................................................................................................................

•When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ..................................................................

•Always check that the copier is correctly connected to an outlet with a ground connection. ...............

•Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. .................................................................

•Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. ...............................................................................................................................

•Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. ...............................................................................................................

CAUTION

•Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. ......................................................................

•Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

•Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

•Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. ...........................................................................................................

•Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

•Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ........................................................................................................

•Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ................................................................................................

•Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

•Remove toner completely from electronic components. .....................................................................

•Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

•After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .......................................................................................................

•Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. .......................................

•Handle greases and solvents with care by following the instructions below: ......................................

·Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

·Ventilate the room well while using grease or solvents.

·Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

·Always wash hands afterwards.

•Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ...........................................................................................................................

•Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ...................................................................................................................................................

3. Miscellaneous

WARNING

•Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ........................................................................................

•Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock might occur. ........................................................................................................................................

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		2MY/2MZ-6
	CONTENTS
1-1 Specifications
1-1-1 Specifications ........................................................................................................................		1-1-1
1-1-2 Parts names ..........................................................................................................................		1-1-6
(1)	Machine (front side)..........................................................................................................	1-1-6
(2)	Machine (rear side)...........................................................................................................	1-1-8
(3)	Operation panel ................................................................................................................	1-1-9
1-1-3 Machine cross section .........................................................................................................		1-1-10
1-2 Installation
1-2-1 Installation environment.........................................................................................................		1-2-1
1-2-2 Unpacking and installation.....................................................................................................		1-2-2
(1)	Installation procedure .......................................................................................................	1-2-2
(2)	Setting initial copy modes...............................................................................................	1-2-13
1-2-3 Install the expansion memory (option).................................................................................		1-2-14
1-2-4 Option composition..............................................................................................................		1-2-15
1-3 Maintenance Mode
1-3-1 Maintenance mode ................................................................................................................		1-3-1
(1)	Executing a maintenance item .........................................................................................	1-3-1
(2)	Maintenance modes item list ............................................................................................	1-3-2
(3)	Contents of the maintenance mode items ......................................................................	1-3-10
1-3-2 Service mode.....................................................................................................................		1-3-134
(1)	Printing the service status page ...................................................................................	1-3-134
(2)	Executing a service mode ............................................................................................	1-3-141
(3)	Description of service mode .........................................................................................	1-3-141
1-4 Troubleshooting
1-4-1 Paper misfeed detection........................................................................................................		1-4-1
(1)	Paper misfeed indication ..................................................................................................	1-4-1
(2)	Paper misfeed detection component ................................................................................	1-4-2
1-4-2 Self-diagnostic function .........................................................................................................		1-4-9
(1)	Self-diagnostic function ....................................................................................................	1-4-9
(2)	Self-diagnostic codes .......................................................................................................	1-4-9
1-4-3 Image quality problems .......................................................................................................		1-4-38
(1)	No image appears (entirely white)..................................................................................	1-4-39
(2)	No image appears (entirely black)..................................................................................	1-4-39
(3)	Image is too light. ...........................................................................................................	1-4-40
(4)	The background is colored. ............................................................................................	1-4-40
(5)	White streaks are printed vertically.................................................................................	1-4-40
(6)	Black streaks are printed vertically. ................................................................................	1-4-41
(7)	Streaks are printed horizontally. .....................................................................................	1-4-41
(8)	One side of the print image is darker than the other. .....................................................	1-4-41
(9)	Spots are printed. ...........................................................................................................	1-4-42
(10)	Image is blurred..............................................................................................................	1-4-42
(11)	The leading edge of the image is consistently misaligned with the original. ..................	1-4-42
(12)	The leading edge of the image is sporadically misaligned with the original. ..................	1-4-42
(13)	Paper is wrinkled. ...........................................................................................................	1-4-43
(14)	Image is off-set. ..............................................................................................................	1-4-43
(15)	Part of image is missing. ................................................................................................	1-4-43
(16)	Fusing is loose................................................................................................................	1-4-43

			2MY/2MZ-6
(17)		Image is out of focus. .....................................................................................................	1-4-44
(18)		Image center does not align with the original center. .....................................................	1-4-44
1-4-4	Electric problems .................................................................................................................		1-4-45
1-4-5	Mechanical problems...........................................................................................................		1-4-52
1-4-6	Send error code...................................................................................................................		1-4-54
	(1)	Scan to SMB error codes ...............................................................................................	1-4-54
	(2)	Scan to FTP error codes ................................................................................................	1-4-55
	(3)	Scan to E-mail error codes .............................................................................................	1-4-56

1-5 Assembly and disassembly

1-5-1	Precautions for assembly and disassembly...........................................................................		1-5-1
	(1)	Precautions.......................................................................................................................	1-5-1
	(2)	Drum unit ..........................................................................................................................	1-5-1
	(3)	Toner ................................................................................................................................	1-5-1
	(4)	How to tell a genuine Kyocera Mita toner container .........................................................	1-5-2
1-5-2	Outer covers ..........................................................................................................................		1-5-3
	(1)	Detaching and refitting the front cover..............................................................................	1-5-3
	(2)	Detaching and refitting the rear cover ..............................................................................	1-5-5
	(3)	Detaching and refitting the inner tray................................................................................	1-5-6
	(4)	Detaching and refitting the eject rear cover......................................................................	1-5-8
1-5-3	Paper feed section...............................................................................................................		1-5-10
	(1)	Detaching and refitting the primary paper feed unit........................................................	1-5-10
	(2)	Detaching and refitting the MP paper feed roller and MP separation pad......................	1-5-11
	(3)	Detaching and refitting the registration roller..................................................................	1-5-12
	(4)	Detaching and refitting the registration cleaner ..............................................................	1-5-13
	(5)	Detaching and refitting the MP tray ................................................................................	1-5-13
1-5-4	Developing section ..............................................................................................................		1-5-14
	(1)	Detaching and refitting the developing unit ....................................................................	1-5-14
1-5-5	Drum section .......................................................................................................................		1-5-16
	(1)	Detaching and refitting the drum unit..............................................................................	1-5-16
	(2)	Detaching and refitting the chager roller unit..................................................................	1-5-16
1-5-6	Transfer/separation section .................................................................................................		1-5-17
	(1)	Detaching and refitting the intermediate transfer unit.....................................................	1-5-17
	(2)	Detaching and refitting the secondary transfer roller unit ...............................................	1-5-17
1-5-7	Fuser section .......................................................................................................................		1-5-18
	(1)	Detaching and refitting the fuser unit..............................................................................	1-5-18
1-5-8	Drive section........................................................................................................................		1-5-19
	(1)	Detaching and refitting the conveying motor ..................................................................	1-5-19
	(2)	Detaching and refitting the drive unit ..............................................................................	1-5-19
1-5-9	Optical section .....................................................................................................................		1-5-20
	(1)	Detaching and refitting the laser scanner unit ................................................................	1-5-20
	(2)	Checks and adjusts the assembly frame of LSU unit .....................................................	1-5-21
	(3)	Color registration adjustment..........................................................................................	1-5-22
	(4)	Detaching and refitting the image scanner unit ..............................................................	1-5-24
	(5)	Detaching and refitting the LED unit...............................................................................	1-5-27
1-5-10	Document processor ...........................................................................................................		1-5-29
	(1)	Detaching and refitting the document processor ............................................................	1-5-29
	(2)	Detaching and refitting the DP paper feed roller and DP separation pulley ...................	1-5-30
	(3)	Detaching and refitting the DP main PWB......................................................................	1-5-32

		2MY/2MZ-5
1-5-11 PWBs...................................................................................................................................		1-5-34
(1)	Detaching and refitting the main PWB............................................................................	1-5-34
(2)	Detaching and refitting the engine PWB.........................................................................	1-5-35
(3)	Detaching and refitting the power source PWB..............................................................	1-5-36
(4)	Detaching and refitting the operation panel PWB main..................................................	1-5-37
(5)	Detaching and refitting the IH PWB................................................................................	1-5-39
1-5-12 Others..................................................................................................................................		1-5-40
(1)	Detaching and refitting the language sheet ....................................................................	1-5-40
(2)	Detaching and refitting the conveying unit......................................................................	1-5-41
(3)	Detaching and refitting the imaging fan motor................................................................	1-5-43
(4)	Direction of installing the principal fan motors ................................................................	1-5-43

1-6 Requirements on PWB Replacement

1-6-1	Upgrading the firmware .........................................................................................................		1-6-1
1-6-2	Remarks on PWB replacement .............................................................................................		1-6-3
	(1)	Engine PWB .....................................................................................................................	1-6-3
	(2)	DP main PWB...................................................................................................................	1-6-3
	(3)	Main PWB.........................................................................................................................	1-6-4

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section ...............................................................................................			2-1-1
	(1)	Cassette paper feed section.............................................................................................	2-1-1
	(2)	MP tray paper feed section...............................................................................................	2-1-3
	(3)	Conveying section ............................................................................................................	2-1-4
2-1-2 Drum section .........................................................................................................................			2-1-5
2-1-3 Developing section ................................................................................................................			2-1-7
2-1-4 Optical section .......................................................................................................................			2-1-9
	(1)	Image scanner section .....................................................................................................	2-1-9
	(2)	Laser scanner section ....................................................................................................	2-1-11
2-1-5 Transfer/Separation section ................................................................................................			2-1-13
	(1)	Intermediate transfer unit section ...................................................................................	2-1-13
	(2)	Secondary transfer roller section....................................................................................	2-1-15
2-1-6	Fuser section .......................................................................................................................		2-1-16
2-1-7	Eject/Feedshift section ........................................................................................................		2-1-18
2-1-8	Duplex conveying section....................................................................................................		2-1-20
2-1-9	Document processor ...........................................................................................................		2-1-22
	(1)	Original feed section.......................................................................................................	2-1-22
	(2)	Original conveying section..............................................................................................	2-1-24
	(3)	Original switchback/eject sections..................................................................................	2-1-26

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................		2-2-1
(1)	PWBs................................................................................................................................	2-2-1
(2)	Switches and sensors.......................................................................................................	2-2-4
(3)	Motors...............................................................................................................................	2-2-6
(4)	Others...............................................................................................................................	2-2-8

			2MY/2MZ-5
2-3 Operation of the PWBs
2-3-1 Main PWB..............................................................................................................................			2-3-1
2-3-2 Engine PWB ..........................................................................................................................			2-3-7
2-3-3 Power source PWB .............................................................................................................			2-3-20
2-3-4	IH PWB................................................................................................................................		2-3-23
2-3-5	Operation panel PWB main .................................................................................................		2-3-26
2-3-6	DP main PWB......................................................................................................................		2-3-31
2-4 Appendixes
2-4-1	Appendixes............................................................................................................................		2-4-1
	(1)	Maintenance kits...............................................................................................................	2-4-1
	(2)	Repetitive defects gauge ..................................................................................................	2-4-2
	(3)	Firmware environment commands ...................................................................................	2-4-3
	(4)	System Error (Fxxxx) Outline .........................................................................................	2-4-10
	(5)	Chart of image adjustment procedures ..........................................................................	2-4-21
	(6)	Wiring diagram ...............................................................................................................	2-4-23

Installation Guide

PF-470/471(Paper feeder)

DF-470/AK-470(Document finisher)

FAX System(U)

2MY/2MZ

1-1-1 Specifications

Machine

Item				Specifications
			20ppm			25ppm
Type		Desktop
Printing method		Electrophotography by semiconductor laser, tandem (4) drum system
Originals		Sheet, Book, 3-dimensional objects (maximum original size: A3/Ledger)
Original feed system		Fixed
Paper weight	Cassette	60 to 256 g/m2 (Duplex: 60 to 220 g/m2)
	MP tray	60 to 256 g/m2, 230μm (Cardstock)
	Cassette	Plain, Preprinted, Bond, Recycled, Vellum, Rough, Letter Head, Color, Pre-
		punched, Thick, High quality, Custom1 to 8 (Duplex: Same as simplex)
Paper type
	MP tray	Plain, Preprinted, Bond, Recycled, Vellum, Rough, Letter Head, Color, Pre-
		punched, Thick, High quality, Coated, Envelope, Cardstock, Transparency,
		Labels, Custom1 to 8
	Cassette	A3, A4, A5, B4, B5, Ledger, Letter, Legal, Statement, Oficio II, Folio, 8K,
		16K
Paper size		A3, A4, A5, A6, B4, B5, ISO B5, B6, Ledger, Letter, Legal, Statement,
		Executive, Oficio II, Folio, 8K, 16K, Envelope #10, Envelope #9,
	MP tray
		Envelope #6, Envelope Monarch, Envelope DL, Envelope C4,
		Envelope C5, Postcards, Return postcard, Youkei 2, Youkei 4, Custom
Zoom level		Manual mode : 25 to 400%, 1% increments
		Auto mode	: 400%, 200%, 141%, 122%, 115%, 86%, 81%, 70%, 50%,
			25%
		Color		B/W	Color		B/W
Copying	A4/Letter	20 sheets/min		20 sheets/min	25 sheets/min		25 sheets/min
	A4R/LetterR	14 sheets/min		14 sheets/min	17 sheets/min		17 sheets/min
speed
	A3/Ledger	8 sheets/min		10 sheets/min	9 sheets/min		13 sheets/min
(Simplex)
(When the	B4/Legal	9 sheets/min		10 sheets/min	10 sheets/min		13 sheets/min
DP is not
	B5	20 sheets/min		20 sheets/min	25 sheets/min		25 sheets/min
used)
	B5R	14 sheets/min		14 sheets/min	17 sheets/min		17 sheets/min
	A5R	10 sheets/min		10 sheets/min	13 sheets/min		13 sheets/min
	A4/Letter	20 sheets/min		20 sheets/min	20 sheets/min		20 sheets/min
Copying	A4R/LetterR	14 sheets/min		14 sheets/min	14 sheets/min		14 sheets/min
	A3/Ledger	8 sheets/min		10 sheets/min	9 sheets/min		10 sheets/min
speed
(Simplex)	B4/Legal	9 sheets/min		10 sheets/min	10 sheets/min		11 sheets/min
(When using
	B5	20 sheets/min		20 sheets/min	20 sheets/min		20 sheets/min
the DP)
	B5R	14 sheets/min		14 sheets/min	16 sheets/min		16 sheets/min
	A5R	10 sheets/min		10 sheets/min	13 sheets/min		13 sheets/min

1-1-1

2MY/2MZ

	Item				Specifications
					20ppm			25ppm
	First copy	When the DP	B/W	: 11.7 s or less		B/W	: 11.7 s or less
	time	is not used	Color	: 13.6 s or less		Color	: 13.6 s or less
	(A4, feed from	When using	B/W	: 12.7 s or less		B/W	: 11.7 s or less
	cassette)	the DP	Color	: 15.6 s or less		Color	: 13.6 s or less
	Warm-up time		Power on		: 55 s or less	Power on		: 45 s or less
			Low powermode : 10 s or less			Low powermode : 10 s or less
	(22 °C/71.6 °F, 60% RH)
			Sleep mode		: 23 s or less	Sleep mode		: 23 s or less
	Paper	Cassette	500 sheets (80g/m2)
			100 sheets (80 g/m2, plain paper, A4/Letter or less)
	capacity	MP tray
			25 sheets (80 g/m2, plain paper, A4/Letter or more)
	Output tray capacity		Inner tray		: 250 sheets (80g/m2)
			Job separator		: 30 sheets (80g/m2)
	Continuous copying		1 to 999 sheets
	Light source		White LED
	Scanning system		Flat bed scanning by CCD image sensor
	Photoconductor		OPC drum (diameter 30 mm)
	Image write system		Semiconductor laser:
	Charging system		Contact charger roller method
	Developer system		Touch down developing system
			Developer: 2-component
			Toner replenishing: Automatic from the toner container
	Transfer system		Primary: Transfer belt
			Secondary: Transfer roller
	Separation system		Small diameter separation, separation electrode
	Cleaning system		Counter blade cleaning
	Charge erasing system		Exposure by cleaning lamp (LED)
	Fusing system		One axis IH established method
			Heat source: IH inverter heating
			Abnormally high temperature protection devices: thermostat
	CPU		PowerPC464 (800MHz)
	Main	Standard	1.5 GB
	memory	Maximum	2.0 GB
		Standard	USB interface connector: 1 (USB Hi-speed)
	Interface		USB host: 2 (USB Hi-speed)
			Network interface: 1 (10BASE-T/100BASE-TX/1000BASE-T)
		Option	eKUIO slot: 2
			600 × 600 dpi
	Resolution

1-1-2

2MY/2MZ

	Item		Specifications
			20ppm		25ppm
		Temperature	10 to 32.5 °C/50 to 90.5 °F
	Operating	Humidity	15 to 80% RH
	environment	Altitude	2,500 m/8,202 ft or less
		Brightness	1,500 lux or less
	Dimensions (W × D × H)		590 × 590 × 748 mm / 23 1/4” × 23 1/4 “× 29 7/16”
	Weight		80 kg / 176.4 lb (with toner containers)
	Space required (W × D)		874× 590 mm / 34 7/16” × 23 1/4” (using MP tray)
	Power source		120 V AC, 60 Hz, more than 12.0 A
			220 - 240 V AC, 50/60 Hz, more than 7.2 A
	Options		Paper feeder (single cassette), Paper feeder (double cassette), Document
			finisher, Network kit, Fax kit, Expanded memory, Card Authentication KIT

Document processor

	Item	Specifications
	Original feed method	Automatic feed
	Supported original types	Sheet originals
	Original sizes	Maximum: A3/Ledger
		Minimum : A5/Statement
	Original weights	Simplex: 45 to 160 g/m2
		Duplex : 50 to 120 g/m2
	Loading capacity	50 sheets (50 to 80 g/m2) or less

1-1-3

2MY/2MZ

Printer

		Item				Specifications
					20ppm			25ppm
				Color		B/W	Color		B/W
			A4/Letter	20 sheets/min		20 sheets/min	25 sheets/min		25 sheets/min
			A4R/LetterR	14 sheets/min		14 sheets/min	17 sheets/min		17 sheets/min
	Printing
			A3/Ledger	10 sheets/min		10 sheets/min	13 sheets/min		13 sheets/min
	speed
			B4/Legal	10 sheets/min		10 sheets/min	13 sheets/min		13 sheets/min
	(Simplex)
			B5	20 sheets/min		20 sheets/min	25 sheets/min		25 sheets/min
			B5R	14 sheets/min		14 sheets/min	17 sheets/min		17 sheets/min
			A5R	10 sheets/min		10 sheets/min	13 sheets/min		13 sheets/min
			A4/Letter	19 sheets/min		19 sheets/min	23 sheets/min		23 sheets/min
			A4R/LetterR	7 sheets/min		7 sheets/min	9 sheets/min		9 sheets/min
	Printing		A3/Ledger	6 sheets/min		6 sheets/min	7 sheets/min		7 sheets/min
	speed		B4/Legal	6sheets/min		6sheets/min	7 sheets/min		7 sheets/min
	(Duplex)
			B5	19 sheets/min		19 sheets/min	23 sheets/min		23 sheets/min
			B5R	7 sheets/min		7 sheets/min	9sheets/min		9sheets/min
			A5R	10 sheets/min		10 sheets/min	13 sheets/min		13 sheets/min
	First print time			B/W : 11.0 s or less			B/W : 10.0 s or less
	(A4, feed from cassette)			Color : 14.0 s or less			Color : 12.0 s or less
	Resolution			600 × 600 dpi
				Windows2000, WindowsXP(32bit), Windows XP Professional x64 Edition,
				Windows Server 2003 (32-Bit x86), Windows Server 2003 x64 Edition,
	Operating system			Windows Vista x86 Edition, Windows Vista x64 Edition,
				Windows Server 2008 (32-Bit x86), Windows Server 2008 x64 Edition,
				Windows 7 (32-Bit x86), Windows 7 (64-Bit x64),
				Mac OS 9.x, Mac OS X
				IBM PC/AT compatible
	System requirements			CPU: Celeron 600 MHz or higher
				RAM: It is based on the recommend environment of each OS.
				HDD free space: 20 MB or more
	Page description language			PRESCRIBE

1-1-4

2MY/2MZ

Scanner

Item			Specifications
			Windows XP (32bit/64bit), Windows Vista (32bit/64bit),
Operating system			Windows 7 (32bit/64bit), Windows Server 2003 (32bit/64bit),
			Windows Server 2008 (32bit/64bit), Windows Server 2008 R2
Resolution			600 dpi, 400 dpi, 300 dpi, 200 dpi, 200 × 100dpi, 200 × 400dpi
File format			TIFF (JPEG6.0, tn2), JPEG, XPS, PDF (1.4, /A)
	Simplex		B/W : 40 images/min
			Color: 40 images/min
Scanning			(A4 landscape,300 dpi, Image quality: Text/Photo original)
speed	Duplex		B/W : 14 images/min
			Color : 14 images/min
			(A4 landscape, 300 dpi, Image quality: Text/Photo original)
Network protocol			TCP/IP
			PC transmission
			SMB :Scan to PC
			FTP transmission
			FTP, FTP over SSL :Scan to FTP
			E-mail transmission
Transmission system			SMTP :Scan to E-mail
			USB transmission
			USB :Scan to USB
			TWAIN SCAN
			TWAIN, WIA *
			WSDScan
			WSD-SCAN
* Available operating system: Windows Vista (32bit/64bit), Windows 7 (32bit/64bit),
		Windows Server 2008 (32bit/64bit), Windows Server 2008 R2

NOTE: These specifications are subject to change without notice.

1-1-5

2MY/2MZ

1-1-2 Parts names

(1) Machine (front side)

9

10 11

12 13

13 14 15

8

7

6

3

1

2	2	6	4	5

		Figure 1-1-1
1.	Cassette	9.	DP top cover
2.	Paper width guides	10.	DP paper feed roller
3.	Paper length guide	11.	DP forwarding roller
4.	MP (multi purpose) tray	12.	DP separation pully
5.	MP tray extension	13.	DP original width guides
6.	MP Paper width guides	14.	Original table
7.	Inner tray	15.	USB memory slot
8.	Operation panel

1-1-6

							2MY/2MZ
			25	26	27		28
			29	30	31		32
			37
			33	34	35		36
							24
							20
	17						21
	18						22
							23
	16
			19
			Figure 1-1-2
16.	Front cover	24.	Fuser unit		32.	Drum unit /K
17.	Duct cover	25.	Toner container /Y		33.	Developer unit /Y
18.	Waste toner box	26.	Toner container /C		34.	Developer unit /C
19.	Right cover 1	27.	Toner container /M		35.	Developer unit /M
20.	MP paper feed roller	28.	Toner container /K		36.	Developer unit /K
21.	Right registration roller	29.	Drum unit /Y		37.	Duct holder
22.	Secondary transfer roller	30.	Drum unit /C
23.	Feed shift guide	31.	Drum unit /M

1-1-7

2MY/2MZ

(2) Machine (rear side)

39

38

40

	42		46
	43		47
	44
			48
	45		41
			50
			49
	Figure 1-1-3
38.	Main power switch	45.	Inlet connector
39.	Scanner lock lever	46.	Option interface slot 1
40.	DP interface connector	47.	Network interface connector
41.	Controller box cover	48.	USB port
42.	DF interface connector	49.	USB interface connector
43.	Cassette heater switch (cover)	50.	Option interface slot 2
44.	Outlet connector

1-1-8

2MY/2MZ

(3) Operation panel

1	2 3	4	5	6	7	8
14

	9	10	11	12	13
15	25	26		27
	22
16
17	23
18
19	24
20

21

			Figure 1-1-4
1.	Message display	11.	Enter key	19.	Document box key / LED
2.	Interrupt key / LED	12.	Start key / LED	20.	FAX key / LED
3.	Numeric keys	13.	Stop key	21.	Job separator LED
4.	Logout key / LED	14.	System menu/Counter key	22.	Auto color key / LED
5.	Energy saver / LED		/ LED	23.	Full color key / LED
6.	Reset key	15.	Status/Job cancel / LED	24.	Black & white key / LED
7.	Power key / LED	16.	Copy key / LED	25.	Processing LED
8.	Main power LED	17.	Favorite key /	26.	Memory LED
9.	Clear key		Appricathion / LED	27.	Attention LED
10.	Quick No.search key	18.	Send key / LED
			1-1-9

							2MY/2MZ
1-1-3	Machine cross section
							22
							10
							8
	13	12	14	15	16
							7
							9
							6
							5
							4
							3
	21	11 17	11 18	11 19	1	11 20	2

	Light path		Paper path		Paper path (option)
				Figure 1-1-5
1.	Cassette		8.	Eject section		16.	Developer unit /K
2.	Cassette paper feed section		9.	Duplex/conveyning section		17.	Drum unit /Y
3.	MP tray paper feed section		10.	Image scanner unit (ISU)		18.	Drum unit /C
4.	Conveying section		11.	Charger roller unit		19.	Drum unit /M
5.	Primary transfer section		12.	Toner container /YCMK		20.	Drum unit /K
6.	Secondary transfer section /		13.	Developer unit /Y		21.	Laser scanner unit (LSU)
	Separation sections		14.	Developer unit /C			/YCMK
7.	Fuser unit		15.	Developer unit /M		22.	Document processor (DP)
				1-1-10

2MY/2MZ

1-2-1 Installation environment

1.Temperature: 10 to 32.5°C/50 to 90.5°F

2.Humidity: 15 to 80% RH

3.Power supply: 120 V AC, 12.0 A

220 - 240 V AC, 6.5 A

4.Power supply frequency: 50 Hz ±2%/60 Hz ±2%

5.Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.

Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air.

Avoid places subject to dust and vibrations.

Choose a surface capable of supporting the weight of the machine.

Place the machine on a level surface (maximum allowance inclination: 1°).

Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

Select a well-ventilated location.

6.Allow sufficient access for proper operation and maintenance of the machine.

500 mm

19 11/16”

100 mm	1000 mm	100 mm	450 mm
3 15/16”	39 3/8”	3 15/16”	17 11/16”

Figure 1-2-1

1-2-1

1-2-2 Unpacking and installation

(1) Installation procedure

Start

Unpack

Remove the tapes and spacer

Install the job separator tray

Release the scanner lock lever

Install the optional paper feeder

Load paper

Install the toner container

Install the expansion memory (option)

Switch the cassette heater switch

2MY/2MZ

Install the other optional devices

Connect the power cord

Installing toner

Output an own-status report (maintenance item U000)

Exit maintenance mode

Print out the user setting list

Make test copies

Attaching the language label (Excluding 240V AC)

Completion of the machine installation

1-2-2

l

Unpacking

12

13

14

15

21

8

7

9

28

24 27

22

26

1

3

22 2

Figure 1-2-2

2MY/2MZ

11

10

19

20

18

23

4	17
5		16
	24

25

22

6

22

1.	Bottom case	11.	Upper pad R	21.	Power cord
2.	Bottom pad R	12.	Upper pad L	22.	Hinge joints
3.	Bottom pad L	13.	Toner container /YCM	23.	Quick installation guide
4.	Machine cover	14.	Toner container /K	24.	Reinforcement parts
5.	Machine	15.	Plastic bag (250 × 650)	25.	Plastic bag
6.	Inner case R	16.	CD-ROM *1	26.	Lower pad
7.	Inner case L	17.	Installation guide, etc.	27.	Front pad
8.	Spacer A	18.	Plastic bag	28.	Desiccant
9.	Plastic bag (540 × 950)	19.	Job separator tray
10.	Outer case	20.	Plastic bag (400 × 600)

*1 Excluding 230V AC model

Place the machine on a level surface.

1-2-3

Remove the tapes and spacer

1. Remove four tapes.

2.Open the DP top cover.

3.Slide two DP original width guides and then remove the pad.

4.Close the DP top cover.

2MY/2MZ

Tape

Tape

Tape

Tape

Figure 1-2-3

DP top cover

Pad

DP original width guides

Figure 1-2-4

1-2-4

2MY/2MZ

	5.	Open the DP.	DP
	6.	Remove the protective sheet and paper.

Protective sheet

Figure 1-2-5

	7.	Remove the paper.	DP
	8.	Close the DP.

Paper

Figure 1-2-6

1-2-5

2MY/2MZ

9. Remove the tape.

Tape

Figure 1-2-7

10. Peel off two protective sheets.

11. Remove the spacer.

Spacer	Protective sheets

Figure 1-2-8

1-2-6