Kyocera FS-6525, FS-6025, FS-6530MFP, FS-6030MFP Service Bulletin 2K3 0037 C234

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Kyocera FS-6525, FS-6025, FS-6530MFP, FS-6030MFP Service Bulletin 2K3 0037 C234

Service Bulletin

(Page.1/6)

Ref. No. 2K3-0037 (C234)

<Date> September 7, 2012

 

 

 

 

Measure against the Developer Unit Detection Failure

 

 

Subject

 

 

(Measure against the Erroneous Display of “The developing

 

 

 

 

unit is not installed” or the Deformed Connector Terminal at

 

 

 

 

 

 

 

 

 

the Developer Unit)

 

 

Model

 

 

FS-6025MFP, FS-6025MFP/B, FS-6030MFP, FS-6525MFP,

 

 

 

 

FS-6530MFP

 

 

 

 

 

 

 

 

 

 

 

 

Topic

The detection PWB for the developer unit may be slightly slanted in counterclockwise direction depending on structural variation since there is backlash between the detection PWB and its holder in the main unit.

If trying to install the developer unit to the main unit under this condition, the message “The developing unit is not installed” may not disappear, or the connector terminal on the developer unit’s rear side may be deformed due to the contact with the connector holder on the detection PWB.

Field Measures

Please correct the angle of the detection PWB in the main unit and the deformed connector terminal on the developing unit side by following the procedures described on the next pages.

Content of Changes (For more details, please refer to the page 3.)

(Temporary measures) - The detection PWB in the holder is attached while aligning it rightwards.

- It is checked at factory if the main unit can detect the detection PWB for the developer unit. (Permanent measure) - The rib was added to the holder to attach the detection PWB in order to prevent the detection PWB from slanting counterclockwise.

 

(Machine inner side)

 

 

NG condition

OK condition

<Connector on the developer unit rear side>

 

 

(View from the main unit inner side)

 

 

The connector terminal at the

 

 

developing unit may be

 

 

deformed by contact with the

 

 

connector on the detection

 

 

PWB attached while being

Detection PWB slants

Detection PWB

slanted when installing the

counterclockwise.

Holder

developer unit.

 

(Not individually supplied to the field)

 

KYOCERA Document Solutions Europe

Technical Customer Service Division (TCSD)

Service Bulletin

(Page.2/6)

Ref. No. 2K3-0037 (C234)

<Date> September 7, 2012

KMC’s Classification

Entire Stock Rework

In-Field modification at next visit

 

In-Field modification by case

No modification necessary

Field Measures:

When the phenomenon described above occurs, please 1) correct the tilt of the detection PWB, and 2) check the condition of the connector terminal at the developer unit by following the procedures described below. Additionally, if the connector terminal is deformed, please correct it.

(Please make sure to wear earth strap when performing the correction above.)

Serial Nos. of the Affected Machines: Please refer to the pages 4 to 6.

[Field Measures] * Please make sure to wear earth strap when performing the procedures 2 and 3.

No.

Procedure

Details

1.Open the right cover 1 and the front cover.

2.Release the lock lever and then remove the waste toner box.

3.Release the toner container lever (blue) and then

 

 

remove the toner container.

* Please refer to the Service Manual for each

1

4.

Release the lock lever (x2) (yellow) and open the

procedure to remove the parts.

 

 

developing cover.

 

 

 

 

5.

Release the lock lever (yellow) and then remove

 

 

 

the developer unit.

 

 

6.

Release the lock lever (yellow) and then remove

 

 

 

the drum unit.

 

 

 

 

(Machine inner side)

 

Correct the angle of the slanted detection PWB on

 

 

 

 

 

 

 

 

the machine inner side.

 

 

 

 

 

Detection PWB

 

(Please make sure to wear earth strap.)

 

 

 

 

 

 

 

 

Align the connector of the detection PWB rightwards

 

 

 

 

 

 

 

2

by hand inserting from the opening in front of the

(Connector of the detection PWB)

 

main unit in order to uniform the gap (X) between the

 

 

 

Opening of the holder

 

 

 

 

 

holder opening and the connector.

 

 

 

 

 

 

 

 

 

NG

 

 

 

OK

 

 

(NG figure to the right shows the state that the upper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

gap (X) is narrowed and the lower gap (X) is wider.

 

 

 

 

 

 

 

 

That means that the detection PWB is slanted

 

 

 

 

 

 

 

 

Narrow

 

 

 

 

 

 

counterclockwise.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connector on the

X (Uniform the gap.)

detection PWB

KYOCERA Document Solutions Europe

Technical Customer Service Division (TCSD)

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