Kyocera FS-6025, FS-6030MFP Service Manual

FS-6025MFP /B FS-6030MFP TASKalfa 255 /b TASKalfa 305

SERVICE

MANUAL

Published in December 2012

842K3119

2K3SM069

Rev.9

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Revision history

Revision	Date	Replaced pages	Remarks
1	17 December 2010	CONTENTS, 1-1-1 to 1-1-4, 1-1-8, 1-2-8, 1-2-9,	-
		1-2-12, 1-2-13, 1-3-1, 1-3-2, 1-3-12, 1-3-35, 1-3-60,
		1-3-61, 1-3-63, 1-3-84, 1-4-6, 1-4-20, 1-5-8, 1-5-32,
		2-3-23, 2-3-26, 2-4-4
2	24 January 2011	1-3-71	-
3	6 April 2011	CONTENTS, 1-2-13, 1-3-2 to 1-3-6, 1-3-23,	-
		1-3-42,1-3-43, 1-3-69 to 1-3-95,1-4-8
4	1 July 2011	CONTENTS, 1-3-2 to 1-3-6, 1-3-18, 1-3-19, 1-3-20,	-
		1-3-26, 1-3-27, 1-3-29, 1-3-30, 1-3-32, 1-3-34,
		1-3-36, 1-3-38, 1-3-39, 1-3-40 to 1-3-44, 1-3-47,
		1-3-56, 1-3-107, 1-3-108, 1-4-8 to 1-4-14, 1-5-25,
		1-5-26, 2-1-9, 2-2-4 to 2-2-6, Address
5	7 November 2011	CONTENTS, 1-3-38, 1-3-47, 1-3-64, 1-3-65,	-
		1-3-102, 1-5-34, 1-6-1 to 1-6-4, 2-2-4, 2-2-5
6	17 February 2012	1-1-1, 1-1-3, 1-1-4, 1-3-71, Address	-
7	20 June 2012	1-3-12, 1-4-20, Address	-
8	20 August 2012	1-3-65, 2-4-12	-
9	1 December 2012	CONTENTS, 1-6-2, 2-4-9	-

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

Symbols

The triangle () symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

•Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .....................................................................................................

•Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ..........................................................................................................................................

CAUTION:

•Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

•Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

•Do not install the copier near a radiator, heater, other heat source or near flammable material. This may cause fire. ...................................................................................................................................

•Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

•Always handle the machine by the correct locations when moving it. .................................................

•Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury. ..............................................................

•Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

•Advice customers that they must always follow the safety warnings and precautions in the copier’s instruction handbook. .........................................................................................................................

2. Precautions for Maintenance

WARNING

•Always remove the power plug from the wall outlet before starting machine disassembly. ................

•Always follow the procedures for maintenance described in the service manual and other related brochures. ..........................................................................................................................................

•Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ........................................................................................................................

•Always use parts having the correct specifications. ............................................................................

•Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...................................................................................................................................................

•When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ..................................................................

•Always check that the copier is correctly connected to an outlet with a ground connection. ...............

•Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. .................................................................

•Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. ...............................................................................................................................

•Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. ...............................................................................................................

CAUTION

•Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. ......................................................................

•Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

•Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

•Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. ...........................................................................................................

•Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

•Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ........................................................................................................

•Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ................................................................................................

•Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

•Remove toner completely from electronic components. .....................................................................

•Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

•After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .......................................................................................................

•Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. .......................................

•Handle greases and solvents with care by following the instructions below: ......................................

·Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

·Ventilate the room well while using grease or solvents.

·Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

·Always wash hands afterwards.

•Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ...........................................................................................................................

•Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ...................................................................................................................................................

3. Miscellaneous

WARNING

•Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ........................................................................................

•Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock might occur. ........................................................................................................................................

This page is intentionally left blank.

		2K3/2L3-5
	CONTENTS
1-1 Specifications
1-1-1 Specifications ........................................................................................................................		1-1-1
1-1-2 Parts names ..........................................................................................................................		1-1-5
(1)	Machine (front side)..........................................................................................................	1-1-5
(2)	Machine (rear side)...........................................................................................................	1-1-7
(3)	Operation panel ................................................................................................................	1-1-8
1-1-3 Machine cross section ...........................................................................................................		1-1-9
1-2 Installation
1-2-1 Installation environment.........................................................................................................		1-2-1
1-2-2 Unpacking and installation.....................................................................................................		1-2-2
(1)	Installation procedure .......................................................................................................	1-2-2
(2)	Setting initial copy modes...............................................................................................	1-2-13
1-2-3 Install the expansion memory (option).................................................................................		1-2-14
1-3 Maintenance Mode
1-3-1 Maintenance mode ................................................................................................................		1-3-1
(1)	Executing a maintenance item .........................................................................................	1-3-1
(2)	Maintenance modes item list ............................................................................................	1-3-2
(3)	Contents of the maintenance mode items ........................................................................	1-3-7
1-3-2 Service mode.....................................................................................................................		1-3-109
(1)	Printing the service status page ...................................................................................	1-3-109
(2)	Executing a service mode ............................................................................................	1-3-116
(3)	Description of service mode .........................................................................................	1-3-116
1-4 Troubleshooting
1-4-1 Paper misfeed detection........................................................................................................		1-4-1
(1)	Paper misfeed indication ..................................................................................................	1-4-1
(2)	Paper misfeed detection condition ...................................................................................	1-4-1
1-4-2 Self-diagnostic function .........................................................................................................		1-4-7
(1)	Self-diagnostic function ....................................................................................................	1-4-7
(2)	Self diagnostic codes........................................................................................................	1-4-7
1-4-3 Image formation problems...................................................................................................		1-4-21
(1)	No image appears (entirely white)..................................................................................	1-4-22
(2)	No image appears (entirely black)..................................................................................	1-4-22
(3)	Image is too light. ...........................................................................................................	1-4-23
(4)	The background is colored. ............................................................................................	1-4-23
(5)	White streaks are printed vertically.................................................................................	1-4-23
(6)	Black streaks are printed vertically. ................................................................................	1-4-24
(7)	Streaks are printed horizontally. .....................................................................................	1-4-24
(8)	One side of the print image is darker than the other. .....................................................	1-4-24
(9)	Spots are printed. ...........................................................................................................	1-4-25
(10)	Image is blurred..............................................................................................................	1-4-25
(11)	The leading edge of the image is consistently misaligned with the original. ..................	1-4-25
(12)	The leading edge of the image is sporadically misaligned with the original. ..................	1-4-25
(13)	Paper is wrinkled. ...........................................................................................................	1-4-26
(14)	Offset occurs. .................................................................................................................	1-4-26
(15)	Part of image is missing. ................................................................................................	1-4-26
(16)	Fusing is loose................................................................................................................	1-4-26
(17)	Image is out of focus. .....................................................................................................	1-4-27

			2K3/2L3-5
(18)		Image center does not align with the original center.	..................................................... 1-4-27
1-4-4	Electric problems .................................................................................................................		1-4-28
1-4-5	Mechanical problems...........................................................................................................		1-4-33
1-4-6	Send error code...................................................................................................................		1-4-35
	(1)	Scan to SMB error codes ...............................................................................................	1-4-35
	(2)	Scan to FTP error codes ................................................................................................	1-4-36
	(3)	Scan to E-mail error codes .............................................................................................	1-4-37

1-5 Assembly and disassembly

1-5-1	Precautions for assembly and disassembly...........................................................................		1-5-1
	(1)	Precautions.......................................................................................................................	1-5-1
	(2)	Drum unit ..........................................................................................................................	1-5-1
	(3)	Toner ................................................................................................................................	1-5-1
	(4)	How to tell a genuine Kyocera Mita toner container .........................................................	1-5-2
1-5-2	Outer covers ..........................................................................................................................		1-5-3
	(1)	Detaching and refitting the front cover..............................................................................	1-5-3
	(2)	Detaching and refitting the rear cover ..............................................................................	1-5-5
	(3)	Detaching and refitting the inner tray................................................................................	1-5-6
	(4)	Detaching and refitting the eject rear cover......................................................................	1-5-8
1-5-3	Paper feed section...............................................................................................................		1-5-10
	(1)	Detaching and refitting the primary paper feed unit........................................................	1-5-10
	(2)	Detaching and refitting the MP paper feed roller and MP separation pad......................	1-5-11
	(3)	Detaching and refitting the registration roller..................................................................	1-5-13
	(4)	Detaching and refitting the registration cleaner ..............................................................	1-5-15
	(5)	Detaching and refitting the MP tray ................................................................................	1-5-15
1-5-4	Developing section ..............................................................................................................		1-5-16
	(1)	Detaching and refitting the developing unit ....................................................................	1-5-16
1-5-5	Drum section .......................................................................................................................		1-5-19
	(1)	Detaching and refitting the drum unit..............................................................................	1-5-19
	(2)	Detaching and refitting the chager roller unit..................................................................	1-5-19
1-5-6	Transfer/separation section .................................................................................................		1-5-20
	(1)	Detaching and refitting the transfer roller unit.................................................................	1-5-20
1-5-7	Fuser section .......................................................................................................................		1-5-21
	(1)	Detaching and refitting the fuser unit..............................................................................	1-5-21
1-5-8	Drive section........................................................................................................................		1-5-22
	(1)	Detaching and refitting the main motor...........................................................................	1-5-22
	(2)	Detaching and refitting the drive unit ..............................................................................	1-5-22
1-5-9	Optical section .....................................................................................................................		1-5-23
	(1)	Detaching and refitting the laser scanner unit ................................................................	1-5-23
	(2)	Detaching and refitting the image scanner unit ..............................................................	1-5-24
	(3)	Detaching and refitting the LED unit...............................................................................	1-5-27
1-5-10	Document processer ...........................................................................................................		1-5-29
	(1)	Detaching and refitting the document processer ............................................................	1-5-29
	(2)	Detaching and refitting the DP paper feed roller and DP separation pulley ...................	1-5-30
	(3)	Detaching and refitting the DP main PWB......................................................................	1-5-32
1-5-11	PWBs...................................................................................................................................		1-5-34
	(1)	Detaching and refitting the main PWB............................................................................	1-5-34
	(2)	Detaching and refitting the engine PWB.........................................................................	1-5-35
	(3)	Detaching and refitting the power source PWB..............................................................	1-5-35
	(4)	Detaching and refitting the operation panel PWB main..................................................	1-5-36
	(5)	Detaching and refitting the high voltage PWB ................................................................	1-5-37

		2K3/2L3-9
1-5-12 Others..................................................................................................................................		1-5-38
(1)	Detaching and refitting the language sheet ....................................................................	1-5-38
(2)	Detaching and refitting the conveying unit......................................................................	1-5-39
(3)	Detaching and refitting the eject fan motor.....................................................................	1-5-41
(4)	Direction of installing the principal fan motors ................................................................	1-5-41

1-6 Requirements on PWB Replacement

1-6-1	Upgrading the firmware .........................................................................................................		1-6-1
1-6-2	Remarks on PWB replacement .............................................................................................		1-6-3
	(1)	Engine PWB .....................................................................................................................	1-6-3
	(2)	DP main PWB...................................................................................................................	1-6-3
	(3)	Main PWB.........................................................................................................................	1-6-4

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section ...............................................................................................			2-1-1
	(1)	Cassette paper feed section.............................................................................................	2-1-1
	(2)	MP tray paper feed section...............................................................................................	2-1-3
	(3)	Conveying section ............................................................................................................	2-1-4
2-1-2 Drum section .........................................................................................................................			2-1-5
2-1-3 Developing section ................................................................................................................			2-1-7
2-1-4 Optical section .......................................................................................................................			2-1-9
	(1)	Image scanner section .....................................................................................................	2-1-9
	(2)	Laser scanner section ....................................................................................................	2-1-11
2-1-5 Transfer/Separation section ................................................................................................			2-1-12
2-1-6	Fuser section .......................................................................................................................		2-1-13
2-1-7	Eject/Feedshift section ........................................................................................................		2-1-15
2-1-8	Duplex conveying section....................................................................................................		2-1-17
2-1-9	Document processor ...........................................................................................................		2-1-19
	(1)	Original feed section.......................................................................................................	2-1-19
	(2)	Original conveying section..............................................................................................	2-1-21
	(3)	Original switchback/eject sections..................................................................................	2-1-23

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................		2-2-1
(1)	PWBs................................................................................................................................	2-2-1
(2)	Switches and sensors.......................................................................................................	2-2-4
(3)	Motors...............................................................................................................................	2-2-6
(4)	Others...............................................................................................................................	2-2-7
(5)	Document processor (PWBs and sensors) ......................................................................	2-2-8
(6)	Document processor (Motors and clutches).....................................................................	2-2-9

2-3 Operation of the PWBs

2-3-1 Main PWB..............................................................................................................................		2-3-1
2-3-2	Engine PWB ..........................................................................................................................	2-3-7
2-3-3	Power source PWB .............................................................................................................	2-3-15
2-3-4	Operation panel PWB main .................................................................................................	2-3-19
2-3-5	DP main PWB(Model with document processor as standard).............................................	2-3-24

		2K3/2L3-5
2-4 Appendixes
2-4-1 Appendixes............................................................................................................................		2-4-1
(1)	Maintenance kits...............................................................................................................	2-4-1
(2)	Repetitive defects gauge ..................................................................................................	2-4-2
(3)	Firmware environment commands ...................................................................................	2-4-3
(4)	Chart of image adjustment procedures ..........................................................................	2-4-11
(5)	Wiring diagram ...............................................................................................................	2-4-13

Installation Guide

Paper feeder

Document finisher

FAX System(U)

2K3/2L3-6

1-1-1 Specifications

Machine

	Item					Specifications
					25ppm			30ppm
	Type		Desktop
	Printing method		Electrophotography by semiconductor laser, single drum system
	Originals		Sheet, Book, 3-dimensional objects (maximum original size: A3/Ledger)
	Original feed system		Fixed
	Paper weight	Cassette	60 to 163 g/m2 (Duplex: 60 to 163 g/m2)
		MP tray	45 to 256 g/m2, (Sizes is larger than A4/Letter: 52 to 163 g/m2)
		Cassette	Plain, Preprinted, Bond, Recycled, Vellum, Rough, Letter Head, Color, Pre-
			punched, Thick, High quality, Custom1 to 8
	Paper type
		MP tray	Plain, Preprinted, Bond, Recycled, Vellum, Rough, Letter Head, Color, Pre-
			punched, Thick, High quality, Custom1 to 8, Transparency, Labels, Enve-
			lope, Cardstock
		Cassette	Ledger, Legal, OficioII, Letter, Statement, A3, B4, Folio, A4, B5(JIS), A5,
			8K, 16K
	Paper size		Ledger, Legal, OficioII, Letter, Executive, Statement, A3, B4, Folio, A4,
			B5(JIS), A5, B6, A6, Return postcard, Postcards, B5(ISO), C4, C5, Com-
		MP tray
			mercial #10, DL, Commercial #9, Monarch, Commercial #6-3/4, Youkei 4,
			Youkei 2, 8K, 16K, Custom
	Zoom level		Manual mode : 25 to 400%, 1% increments
			Auto mode		: 400%, 200%, 141%, 122%, 115%, 86%, 81%, 70%, 50%,
					25%
			A4/Letter	:	25 sheets/min		A4/Letter	: 30 sheets/min
			A4/LetterR :		18 sheets/min		A4/LetterR : 22 sheets/min
		When the DP	A3/Ledger :		12 sheets/min		A3/Ledger : 15 sheets/min
			B4/Legal	:	12 sheets/min		B4/Legal	: 15 sheets/min
		is not used
			B5	:	25 sheets/min		B5	: 30 sheets/min
		(Simplex)
			B5R	:	16 sheets/min		B5R	: 20 sheets/min
	Copying		A5R	:	12 sheets/min		A5R	: 15 sheets/min
			A6R	:	12 sheets/min		A6R	: 15 sheets/min
	speed
			A4/Letter	:	20 sheets/min		A4/Letter	: 20 sheets/min
			A4/LetterR :		14 sheets/min		A4/LetterR : 14 sheets/min
		When using	A3/Ledger :		10 sheets/min		A3/Ledger : 10 sheets/min
		the DP	B4/Legal	:	11 sheets/min		B4/Legal	: 11 sheets/min
		(Simplex)	B5	:	20 sheets/min		B5	: 20 sheets/min
			B5R	:	16 sheets/min		B5R	: 16 sheets/min
			A5R	:	12 sheets/min		A5R	: 15 sheets/min
	First copy time		When using the DP			: 9.2 s or less
	(A4, feed from cassette)		When the DP is not used : 7.8 s or less
	Warm-up time		Power on		: 20 s or less
			Low power mode :10 s or less
	(22 °C/71.6 °F, 60% RH)
			Sleep mode		: 20 s or less

1-1-1

2K3/2L3-1

	Item				Specifications
				25ppm			30ppm
	Paper	Cassette	500 sheets (80g/m2)
	capacity	MP tray	100 sheets (80 g/m2, plain paper, A4/Letter or less)
	Output tray capacity		250 sheets (80g/m2)
	Continuous copying		1 to 999 sheets
	Light source		White LED
	Scanning system		Flat bed scanning by CCD image sensor
	Photoconductor		a-Si drum (diameter 30 mm)
	Image write system		Semiconductor laser:
	Charging system		Contact charger roller method
	Developer system		Mono component dry developing method
			Toner replenishing: Automatic from the toner container
	Transfer system		Transfer roller method
	Separation system		Small diameter separation, dischager brush
	Cleaning system		Counter blade cleaning + cleaning roller
	Charge erasing system		Exposure by cleaning lamp (LED)
	Fusing system		Heat and pressure fusing with the heat roller and the press roller
			Heat source: halogen heater
			Abnormally high temperature protection devices: thermostat
	CPU		PowerPC464 (800MHz)
	Main	Standard	512 MB
	memory	Maximum	1536 MB
		Standard	USB interface connector: 1 (USB 2.0)
	Interface		USB host: 2 (USB 2.0)
			Network interface: 1 (10BASE-T/100BASE-TX/1000BASE)
		Option	eKUIO slot: 2
	Resolution		600 × 600 dpi
		Temperature	10 to 32.5 °C/50 to 90.5 °F
	Operating	Humidity	15 to 80% RH
	environment	Altitude	2,500 m/8,202 ft or less
		Brightness	1,500 lux or less
	Dimensions (W × D × H)		with DP	: 590 × 590 × 694 mm			/ 23 1/4” × 23 1/4 “× 27 5/16”
			with original cover:		590 × 590 × 586.5 mm / 23 1/4” × 23 1/4 “× 23 1/16”
	Weight		with DP	:	52.2 kg / 115.1 lb
	(with toner container)		with original cover: 46.5kg / 102.5 lb
	Space required (W × D)		878 × 590 mm	/ 34 9/16” × 23 1/4” (using MP tray)
	Power source		120 V AC, 60 Hz, more than 12.0 A
			220 - 240 V AC, 50/60 Hz, more than 6.5 A
	Options		Paper feeder (single cassette), Paper feeder (double cassette), Document
			finisher, Network kit, Fax kit, Expanded memory, USB Keyboard

1-1-2

2K3/2L3-6

Document processor *1

	Item	Specifications
	Original feed method	Automatic feed
	Supported original types	Sheet originals
	Original sizes	Maximum: A3/Ledger
		Minimum : A5/Statement
	Original weights	Simplex: 45 to 160 g/m2
		Duplex : 50 to 120 g/m2
	Loading capacity	50 sheets (50 to 80 g/m2) or less
	*1 Only model with document processor as standard

Printer

Item					Specifications
				25ppm			30ppm
		A4/Letter	:	25 sheets/min		A4/Letter	: 30 sheets/min
		A4/LetterR :		18 sheets/min		A4/LetterR : 22 sheets/min
		A3/Ledger :		12 sheets/min		A3/Ledger : 15 sheets/min
	Simplex	B4/Legal	:	12 sheets/min		B4/Legal	: 15 sheets/min
		B5	:	25 sheets/min		B5	: 30 sheets/min
		B5R	:	16 sheets/min		B5R	: 20 sheets/min
Printing		A5R	:	12 sheets/min		A5R	: 15 sheets/min
		A6R	:	12 sheets/min		A6R	: 15 sheets/min
speed
		A4/Letter	:	25 sheets/min		A4/Letter	: 28 sheets/min
		A4/LetterR :		11 sheets/min		A4/LetterR : 12 sheets/min
	Duplex	A3/Ledger :		9 sheets/min		A3/Ledger : 10 sheets/min
		B4/Legal	:	9 sheets/min		B4/Legal	: 10 sheets/min
		B5	:	25 sheets/min		B5	: 28 sheets/min
		B5R	:	11 sheets/min		B5R	: 12 sheets/min
		A5R	:	12 sheets/min		A5R	: 15 sheets/min
First print time		8.0 s or less
(A4, feed from cassette)
Resolution		600 × 600 dpi, Fast 1200
		Windows95, Windows98, WindowsMe, WindowsNT4.0, Windows2000,
		WindowsXP, Windows XP Professional x64 Edition,
Operating system		Windows Server 2003 (32-Bit x86), Windows Server 2003 x64 Edition,
		Windows Vista x86 Edition, Windows Vista x64 Edition,
		Windows Server 2008 (32-Bit x86), Windows Server 2008 x64 Edition,
		Windows 7 (32-Bit x86), Windows 7 (64-Bit x64)
		Mac OS 9.x, Mac OS X
Interface		USB interface connector: 1 (USB 2.0)
		USB host: 2 (USB 2.0)
		Network interface: 1 (10BASE-T/100BASE-TX/1000BASE)
Page description language		PRESCRIBE

1-1-3

2K3/2L3-6

Scanner

	Item		Specifications
	Operating system		Windows 2000 (Service Pack 2), Windows XP, Windows Vista,
			Windows 7, Windows Server 2003, Windows Server 2008
			IBM PC/AT compatible
	System requirements		CPU: Celeron 600 MHz or higher
			RAM: 128 MB or more
			HDD free space: 20 MB or more
			Interface: Ethernet
	Resolution		600 dpi, 400 dpi, 300 dpi, 200 dpi, 200 × 100dpi, 200 × 400dpi
	File format		JPEG, TIFF, PDF, XPS
		Simplex	B/W : 40 images/min
			Color: 20 images/min
	Scanning		(A4 landscape,300 dpi, Image quality: Text/Photo original)
	speed	Duplex	B/W : 14 images/min
			Color: 9 images/min
			(A4 landscape, 300 dpi, Image quality: Text/Photo original)
	Interface		Ethernet (10 BASE-T/100 BASE-TX/1000BASE)
			USB2.0 (Hi-Speed USB)
	Network protocol		TCP/IP
			PC transmission
			SMB Scan to SMB
	Transmission system		FTP Scan to FTP, FTP over SSL
			E-mail transmission
			SNTP Scan to E-mail
			TWAIN scan
			WIA scan*1

*1 Available operating system: Windows Vista, Windows Server 2008, Windows 7

NOTE: These specifications are subject to change without notice.

1-1-4

2K3/2L3

1-1-2 Parts names

(1) Machine (front side)

9

10 11

12 13

13 14 15

8

7

6

3

1

2	2	6	4	5

		Figure 1-1-1
1.	Cassette	9.	DP top cover *1
2.	Paper width guides	10.	DP paper feed roller *1
3.	Paper length guide	11.	DP forwarding roller *1
4.	MP (multi purpose) tray	12.	DP separation pully *1
5.	MP tray extension	13.	DP original width guides *1
6.	MP Paper width guides	14.	Original table *1
7.	Inner tray	15.	USB memory slot
8.	Operation panel

*1 : Only Model with Document Processor as standard

1-1-5

2K3/2L3

24

28

20

21

22

23

16	18	17	25	19
	27
				26
		Figure 1-1-2

16.	Front cover	23.	Feed shift guide
17.	Toner container	24.	Original cover *2
18.	Waste toner box	25.	Drum unit
19.	Right cover 1	26.	Developing unit
20.	MP paper feed roller	27.	Toner container lever
21.	Registration roller	28.	Fuser unit
22.	Transfer roller

*2 : Only Model with original cover as standard

1-1-6

2K3/2L3

(2) Machine (rear side)

42 29

30

31

33	34
		37
	35	39
	32
	36	40
		38
		41

Figure 1-1-3

29.	Main power switch	36.	Inlet connector
30.	Filter cover	37.	Option interface slot 1
31.	DP interface connector	38.	Option interface slot 2
32.	Controller box cover	39.	Network interface connector
33.	DF interface connector	40.	USB port
34.	Cassette heater switch (cover)	41.	USB interface connector
35.	Outlet connector	42.	Scanner lock lever

1-1-7

2K3/2L3-1

(3) Operation panel

1	2	3	4	5	6	7	8
14

9	10	11	12	13
15	22	23	24
16
17
18
19
20

21

			Figure 1-1-4
1.	Message display	10.	Quick No.search key	18.	Send key / LED
2.	Interrupt key / LED	11.	Enter key	19.	Document box key / LED
3.	Numeric keys	12.	Start key / LED	20.	FAX key / LED
4.	Logout key / LED	13.	Stop key	21.	Job separator LED
5.	Energy saver / LED	14.	System menu/Counter key	22.	Processing LED
6.	Reset key		/ LED	23.	Memory LED
7.	Power key / LED	15.	Status/Job cancel / LED	24.	Attention LED
8.	Main power LED	16.	Copy key / LED
9.	Clear key	17.	Favorite key / LED

1-1-8

					2K3/2L3
1-1-3	Machine cross section
					15
					13
					11
					10
					12
					7
					6
					5
					4
					3
	14	9	1	8	2

	Light path		Paper path	Paper path (option)
			Figure 1-1-5
1.	Cassette	7.	Drum unit	13.	Image scanner unit (ISU)
2.	Cassette paper feed section	8.	Developer unit	14.	Laser scanner unit (LSU)
3.	MP tray paper feed section	9.	Toner container	15.	Document processor (DP) *3
4.	Conveying section	10.	Fuser unit
5.	Transfer/Separation section	11.	Eject section
6.	Charger roller unit	12.	Duplex/conveyning section

*3 : Model with Document Processor as standard

1-1-9

2K3/2L3

This page is intentionally left blank.

1-1-10

2K3/2L3

1-2-1 Installation environment

1.Temperature: 10 to 32.5°C/50 to 90.5°F

2.Humidity: 15 to 80% RH

3.Power supply: 120 V AC, 12.0 A

220 - 240 V AC, 6.5 A

4.Power supply frequency: 50 Hz ±2%/60 Hz ±2%

5.Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.

Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air.

Avoid places subject to dust and vibrations.

Choose a surface capable of supporting the weight of the machine.

Place the machine on a level surface (maximum allowance inclination: 1°).

Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

Select a well-ventilated location.

6.Allow sufficient access for proper operation and maintenance of the machine.

(Model with Document Processor as standard)

500 mm

19 11/16”

100 mm	350 mm	100 mm	1000 mm
3 15/16”	13 3/4”	3 15/16”	39 3/8”

(Model with Original cover as standard)

450 mm

17 11/16”

100 mm	350 mm	100 mm	1000 mm
3 15/16”	13 3/4”	3 15/16”	39 3/8”
		Figure 1-2-1
		1-2-1

1-2-2 Unpacking and installation

(1) Installation procedure

Start

Unpack

Remove the tapes and spacer

Install the job separator tray

Release the scanner lock lever

Install the optional paper feeder (option)

Load paper

Install the toner container

Install the expansion memory (option)

Switch the cassette heater switch

2K3/2L3

Install the other optional devices

Connect the power cord

Installing toner

Output an own-status report (maintenance item U000)

Exit maintenance mode

Print out the user setting list

Make test copies

Attaching the language label (Excluding 240V AC)

Completion of the machine installation

1-2-2

2K3/2L3

Unpacking

l

13	12

21

20

11

15

16

19

17 18

5

24 7

14

	10					4
			23			22
	8		22
	9		1
			3			6
			22	2		22
			Figure 1-2-2
1.	Bottom case	9.	Plastic bag (630 × 730)	17.	CD-ROM *1
2.	Bottom pad R	10.	Spacer B	18.	Installation guide, etc.
3.	Bottom pad L	11.	Outer case	19.	Plastic bag
4.	Machine cover (740 × 700)	12.	Upper pad R	20.	Job separator tray
5.	Machine	13.	Upper pad L	21.	Plastic bag (400 × 600)
6.	Inner case R	14.	Power cord	22.	Hinge joints
7.	Inner case L	15.	Toner container	23.	Inner case F
8.	Spacer A	16.	Plastic bag (400 × 600)	24.	Inner case B

*1 Excluding 230V AC model

Place the machine on a level surface.

1-2-3

2K3/2L3

Remove the tapes and spacer

(Model with Document Processor as standard)

1. Remove four tapes.

Tape

Tape

Tape

Tape

Figure 1-2-3

	2.	Open the DP top cover.	DP top cover	Pad
	3.	Slide two DP original width guides and
		then remove the pad.
	4.	Close the DP top cover.

DP original width guide

Figure 1-2-4

1-2-4

5.Open the DP.

6.Remove the protective sheet and paper.

(Model with Original cover as standard)

1.Open the original cover.

2.Remove the paper.

2K3/2L3

DP

Protective sheet

Paper

Figure 1-2-5

Original cover

Paper

Figure 1-2-6

1-2-5

2K3/2L3

(Common work)

1. Remove the tape.

Tape

Figure 1-2-7

2. Peel off two protective sheets.

3. Remove the spacer.

Spacer	Protective sheets

Figure 1-2-8

1-2-6