Kyocera 6500i, 8000i Service manual

TASKalfa 6500i

TASKalfa 8000i

SERVICE

MANUAL

Published in June 2011

842LF111

2LFSM061

Rev. 1

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Revision history

Revision	Date	Replaced pages	Remarks
1	June 2, 2011	Contents, 1-2-2 to 1-2-5, 1-2-7, 1-2-9, 1-2-10, 1-2-15,	-
		1-2-17, 1-2-18, 1-2-22 to 1-2-27, 1-2-32 to 1-2-76, 1-3-2
		to 1-3-7, 1-3-25, 1-3-29, 1-3-32, 1-3-34, 1-3-35, 1-3-38,
		1-3-39, 1-3-42 to 1-3-44, 1-3-47 to 1-3-50, 1-3-52 to
		1-3-54, 1-3-56, 1-3-67 to 1-3-71, 1-3-73 to 1-3-75,
		1-3-81, 1-3-83, 1-3-84, 1-3-86, 1-3-88, 1-3-90, 1-3-94,
		1-3-95, 1-3-102 to 1-3-104, 1-3-106, 1-3-112, 1-3-130,
		1-3-133, 1-3-135, 1-3-139 to 1-3-142, 1-3-146, 1-3-148,
		1-3-149, 1-3-155 to 1-3-158, 1-3-160, 1-3-161, 1-3-163,
		1-3-166, 1-3-177, 1-3-178, 1-4-2, 1-4-3, 1-4-35 to
		1-4-37, 1-4-46, 1-4-47, 1-4-73 to 1-4-75, 1-4-77, 1-4-79
		to 1-4-87, 1-5-10, 1-5-23, 1-5-26 to 1-5-28, 1-5-30,
		1-5-31, 1-5-34, 1-5-36, 1-5-41, 1-5-73, 1-5-74, 1-5-76,
		1-5-82, 1-5-88, 2-1-30, 2-1-32, 2-1-33, 2-2-1, 2-2-3,
		2-2-4, 2-2-6, 2-2-7, 2-2-9, 2-2-13, 2-3-18, 2-4-1, 2-4-2

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

Symbols

The triangle () symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

•Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .....................................................................................................

•Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ..........................................................................................................................................

CAUTION:

•Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

•Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

•Do not install the copier near a radiator, heater, other heat source or near flammable material. This may cause fire. ...................................................................................................................................

•Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

•Always handle the machine by the correct locations when moving it. .................................................

•Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury. ..............................................................

•Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

•Advice customers that they must always follow the safety warnings and precautions in the copier’s instruction handbook. .........................................................................................................................

2. Precautions for Maintenance

WARNING

•Always remove the power plug from the wall outlet before starting machine disassembly. ................

•Always follow the procedures for maintenance described in the service manual and other related brochures. ..........................................................................................................................................

•Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ........................................................................................................................

•Always use parts having the correct specifications. ............................................................................

•Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...................................................................................................................................................

•When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ..................................................................

•Always check that the copier is correctly connected to an outlet with a ground connection. ...............

•Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. .................................................................

•Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. ...............................................................................................................................

•Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. ...............................................................................................................

CAUTION

•Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. ......................................................................

•Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

•Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

•Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. ...........................................................................................................

•Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

•Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ........................................................................................................

•Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ................................................................................................

•Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

•Remove toner completely from electronic components. .....................................................................

•Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

•After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .......................................................................................................

•Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. .......................................

•Handle greases and solvents with care by following the instructions below: ......................................

·Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

·Ventilate the room well while using grease or solvents.

·Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

·Always wash hands afterwards.

•Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ...........................................................................................................................

•Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ...................................................................................................................................................

3. Miscellaneous

WARNING

•Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ........................................................................................

•Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock might occur. ........................................................................................................................................

This page is intentionally left blank.

		2LG/2LF-1
	CONTENTS
1-1 Specifications
1-1-1 Specifications ........................................................................................................................		1-1-1
1-1-2 Parts names ..........................................................................................................................		1-1-5
(1)	Machine ............................................................................................................................	1-1-5
(2)	Option ...............................................................................................................................	1-1-7
(3)	Operation panel ................................................................................................................	1-1-8
1-1-3 Machine cross section ...........................................................................................................		1-1-9
(1)	Machine ............................................................................................................................	1-1-9
(2)	Document processor ......................................................................................................	1-1-10
1-2 Installation
1-2-1 Installation environment.........................................................................................................		1-2-1
1-2-2 Unpacking and installation.....................................................................................................		1-2-2
(1)	Installation procedure .......................................................................................................	1-2-2
(2)	Setting initial copy modes...............................................................................................	1-2-31
1-2-3 Installing the key counter (option)........................................................................................		1-2-32
1-2-4 Installing the key card MK-2 (option for japan only).............................................................		1-2-44
1-2-5 Installing the KMAS (option for japan only) .........................................................................		1-2-54
1-2-6 Installing the coin vender (option for japan only) .................................................................		1-2-63
1-2-7 Installing the cassette heater (option)..................................................................................		1-2-68
1-3 Maintenance Mode
1-3-1 Maintenance mode ................................................................................................................		1-3-1
(1)	Executing a maintenance item .........................................................................................	1-3-1
(2)	Maintenance modes item list ............................................................................................	1-3-2
(3)	Contents of the maintenance mode items ........................................................................	1-3-9
1-4 Troubleshooting
1-4-1 Paper misfeed detection........................................................................................................		1-4-1
(1)	Paper misfeed indication ..................................................................................................	1-4-1
(2)	Paper misfeed detection condition ...................................................................................	1-4-2
1-4-2 Self-diagnostic function .......................................................................................................		1-4-24
(1)	Self-diagnostic function ..................................................................................................	1-4-24
(2)	Self diagnostic codes......................................................................................................	1-4-25
1-4-3 Image formation problems...................................................................................................		1-4-71
(1)	No image appears (entirely white)..................................................................................	1-4-72
(2)	No image appears (entirely black)..................................................................................	1-4-73
(3)	Image is too light. ...........................................................................................................	1-4-73
(4)	The background is colored. ............................................................................................	1-4-74
(5)	White streaks are printed vertically.................................................................................	1-4-74
(6)	Black streaks are printed vertically. ................................................................................	1-4-74
(7)	Streaks are printed horizontally. .....................................................................................	1-4-75
(8)	One side of the print image is darker than the other. .....................................................	1-4-75
(9)	Spots are printed. ...........................................................................................................	1-4-75
(10)	Image is blurred..............................................................................................................	1-4-75
(11)	The leading edge of the image is consistently misaligned with the original. ..................	1-4-76
(12)	The leading edge of the image is sporadically misaligned with the original. ..................	1-4-76
(13)	Paper is wrinkled. ...........................................................................................................	1-4-76
(14)	Offset occurs. .................................................................................................................	1-4-76
(15)	Part of image is missing. ................................................................................................	1-4-77
(16)	Fusing is loose................................................................................................................	1-4-77

		2LG/2LF-1
(17)	Image is out of focus. .....................................................................................................	1-4-77
(18)	Image center does not align with the original center. .....................................................	1-4-78
(19)	Unevenly repeating horizontal streaks in the printed objects.
	Colored spots in the printed objects. ..............................................................................	1-4-78
1-4-4 Electric problems .................................................................................................................		1-4-79
1-4-5 Mechanical problems...........................................................................................................		1-4-91
1-4-6 Send error code...................................................................................................................		1-4-93
(1)	Scan to SMB error codes ...............................................................................................	1-4-93
(2)	Scan to FTP error codes ................................................................................................	1-4-94
(3)	Scan to E-mail error codes .............................................................................................	1-4-95
1-4-7 Error codes ..........................................................................................................................		1-4-96
(1)	Error code.......................................................................................................................	1-4-96
(2)	Table of general classification ........................................................................................	1-4-97
	(2-1) U004XX error code table: Interrupted phase B .....................................................	1-4-99
	(2-2) U006XX error code table: Problems with the unit .................................................	1-4-99
	(2-3) U008XX error code table: Page transmission error...............................................	1-4-99
	(2-4) U009XX error code table: Page reception error ....................................................	1-4-99
	(2-5) U010XX error code table: G3 transmission.........................................................	1-4-100
	(2-6) U011XX error code table: G3 reception ..............................................................	1-4-101
	(2-7) U017XX error code table: V.34 transmission ......................................................	1-4-102
	(2-8) U018XX error code table: V.34 reception............................................................	1-4-102

1-5 Assembly and disassembly

1-5-1	Precautions for assembly and disassembly...........................................................................		1-5-1
	(1)	Precautions.......................................................................................................................	1-5-1
	(2)	Drum.................................................................................................................................	1-5-1
	(3)	Toner ................................................................................................................................	1-5-1
	(4)	How to tell a genuine Kyocera Mita toner container .........................................................	1-5-2
1-5-2	Paper feed section.................................................................................................................		1-5-3
	(1)	Detaching and refitting the primary paper feed unit..........................................................	1-5-3

(2)Detaching and refitting the forwarding pulley, paper feed pulley, separation pulley, PF forwarding pulley (right), PF paper feed pulley (right) and PF separation pulley

	(right). ...............................................................................................................................	1-5-9
(3)	Detaching and refitting the PF forwarding pulley (left), PF paper feed pulley (left) and
	PF separation pulley (left)...............................................................................................	1-5-10
(4)	Detaching and refitting the MP tray paper feed unit .......................................................	1-5-12
(5)	Detaching and refitting the MP forwarding pulley, MP paper feed pulley and
	MP separation pulley ......................................................................................................	1-5-15
1-5-3 Optical section .....................................................................................................................		1-5-20
(1)	Detaching and refitting the exposure lamp .....................................................................	1-5-20
(2)	Detaching and refitting the ISU.......................................................................................	1-5-23
(3)	Detaching and refitting the LSU......................................................................................	1-5-25
1-5-4 Image formation section ......................................................................................................		1-5-29
(1)	Detaching and refitting the inner unit..............................................................................	1-5-29
(2)	Detaching and refitting the developer unit ......................................................................	1-5-32
(3)	Detaching and refitting the drum unit..............................................................................	1-5-33
(4)	Detaching and refitting the charger roller unit.................................................................	1-5-35
1-5-5 Transfer section...................................................................................................................		1-5-36
(1)	Detaching and refitting the paper conveying unit ...........................................................	1-5-36
(2)	Detaching and refitting the transfer belt unit...................................................................	1-5-38
1-5-6 Fuser section .......................................................................................................................		1-5-40
(1)	Detaching and refitting the fuser unit..............................................................................	1-5-40
(2)	Detaching and refitting fuser IH unit ...............................................................................	1-5-42

		2LG/2LF-1
1-5-7 PWBs...................................................................................................................................		1-5-44
(1)	Detaching and refitting the main PWB............................................................................	1-5-44
(2)	Detaching and refitting the engine PWB.........................................................................	1-5-50
(3)	Detaching and refitting the power source PWB..............................................................	1-5-52
(4)	Detaching and refitting the high voltage PWB ................................................................	1-5-54
(5)	Detaching and refitting the operation PWB ....................................................................	1-5-55
(6)	Detaching and refitting the fuser IH PWB.......................................................................	1-5-58
(7)	Detaching and refitting the PF main PWB ......................................................................	1-5-63
1-5-8 Drive section........................................................................................................................		1-5-65
(1)	Detaching and refitting the drum drive unit.....................................................................	1-5-65
(2)	Detaching and refitting the developer drive unit .............................................................	1-5-66
(3)	Detaching and refitting the fuser drive unit and feed drive unit ......................................	1-5-67
(4)	Detaching and refitting the PF drive unit ........................................................................	1-5-73
(5)	Detaching and refitting the lift motor 1 and 2..................................................................	1-5-75
(6)	Detaching and refitting the PF lift motor 1 and 2 ............................................................	1-5-76
1-5-9 DP	........................................................................................................................................	1-5-77
(1)	Detaching and refitting the DP original feed belt and DP forwarding pulley ...................	1-5-77
(2)	Detaching and refitting the DP separation pulley ...........................................................	1-5-81
(3)	Detaching and refitting the CIS.......................................................................................	1-5-82
(4)	Adjusting the angle of leading edge ...............................................................................	1-5-85
(5)	Adjusting the angle of trailing edge ................................................................................	1-5-87
(6)	Adjusting the hinge .........................................................................................................	1-5-90
1-5-10 Others..................................................................................................................................		1-5-91
(1)	Detaching the eject filters ...............................................................................................	1-5-91
(2)	Detaching and refitting the toner filter.............................................................................	1-5-92
(3)	Detaching and refitting the left filters ..............................................................................	1-5-93
(4)	Detaching and refitting the drum filter and developer filter .............................................	1-5-94
(5)	Detaching and refitting the belt filter ...............................................................................	1-5-95
(6)	Detaching and refitting the hard disk unit .......................................................................	1-5-96
(7)	Direction of installing the principal fan motors ................................................................	1-5-98

1-6 Requirements on PWB Replacement

1-6-1	Upgrading the firmware .........................................................................................................	1-6-1
1-6-2	Remarks on main PWB replacement.....................................................................................	1-6-2
1-6-3	Remarks on engine PWB replacement .................................................................................	1-6-4

2-1 Mechanical Construction

2-1-1 Paper feed/conveying sections..............................................................................................			2-1-1
	(1)	Cassette paper feed section.............................................................................................	2-1-1
	(2)	Large capacity feeder .......................................................................................................	2-1-3
	(3)	MP tray paper feed section...............................................................................................	2-1-7
	(4)	Paper conveying section ..................................................................................................	2-1-9
2-1-2 Drum section .......................................................................................................................			2-1-11
2-1-3 Developer section................................................................................................................			2-1-13
2-1-4 Optical section .....................................................................................................................			2-1-15
	(1)	Image scanner section ...................................................................................................	2-1-15
	(2)	Laser scanner section ....................................................................................................	2-1-17
2-1-5 Transfer/Separation sections...............................................................................................			2-1-20
	(1)	Transfer belt unit section ................................................................................................	2-1-20
2-1-6	Fuser section .......................................................................................................................		2-1-22
2-1-7	Feedshift/switchback sections .............................................................................................		2-1-24
2-1-8	Bridge section......................................................................................................................		2-1-26
2-1-9	Job separator section ..........................................................................................................		2-1-28

			2LG/2LF-1
2-1-10	Duplex conveying section....................................................................................................		2-1-30
2-1-11	Document processor ...........................................................................................................		2-1-32
	(1)	Original feed section.......................................................................................................	2-1-32
	(2)	Original conveying section..............................................................................................	2-1-34

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................		2-2-1
(1)	PWBs................................................................................................................................	2-2-1
(2)	Switches and sensors.......................................................................................................	2-2-5
(3)	Motors...............................................................................................................................	2-2-8
(4)	Fan motors .....................................................................................................................	2-2-10
(5)	Others.............................................................................................................................	2-2-12
(6)	PWBs (document processor)..........................................................................................	2-2-14
(7)	Switches and sensors (document processor).................................................................	2-2-15
(8)	Motors (document processor).........................................................................................	2-2-16

2-3 Operation of the PWBs

2-3-1	Main PWB..............................................................................................................................	2-3-1
2-3-2	Engine PWB ........................................................................................................................	2-3-11
2-3-3	Power source PWB .............................................................................................................	2-3-29
2-3-4	ISC PWB .............................................................................................................................	2-3-33
2-3-5	Operation PWB 1.................................................................................................................	2-3-38
2-3-6	Front PWB ...........................................................................................................................	2-3-43
2-3-7	Feed PWB 1 ........................................................................................................................	2-3-49
2-3-8	Feed PWB 2 ........................................................................................................................	2-3-59
2-3-9	Relay PWB ..........................................................................................................................	2-3-65
2-3-10	LSU relay PWB....................................................................................................................	2-3-71
2-3-11	PF main PWB ......................................................................................................................	2-3-75
2-3-12	DP main PWB......................................................................................................................	2-3-80

2-4 Appendixes

2-4-1 Appendixes............................................................................................................................		2-4-1
(1)	Maintenance kits...............................................................................................................	2-4-1
(2)	Repetitive defects gauge ..................................................................................................	2-4-2
(3)	Firmware environment commands ...................................................................................	2-4-3
(4)	Chart of image adjustment procedures ............................................................................	2-4-9
(5)	Wiring diagram ...............................................................................................................	2-4-11

INSTALLATION GUIDE

SIDE DECK

SIDE MULTI TRAY 4000-SHEETS FINISHER FINISHER ATTACHMENT KIT CENTER-FOLDING UNIT MAILBOX

PUNCH UNIT

FAX SYSTEM

2LG/2LF

1-1-1 Specifications

Machine

Item				Specifications
			65 ppm			80 ppm
Type		Console
Printing method		Electrophotography by semiconductor laser
Originals		Sheet, Book, 3-dimensional objects (maximum original size: A3/Ledger)
Original feed system		Fixed
Paper weight	Cassette	60 to 256 g/m2
	MP tray	60 to 300 g/m2
		Plain, Rough, Vellum, Recycled, Preprinted, Bond, Color (Colour),
	Cassette 1, 2	Prepunched, Letterhead, Thick, High Quality, Custom 1 to 8
		(Duplex: Same as simplex)
Paper type	Cassette 3, 4	Plain, Recycled, Thick
		Plain, Transparency (OHP film), Rough, Vellum, Labels, Recycled,
	MP tray	Preprinted, Bond, Cardstock, Color (Colour), Prepunched, Letterhead,
		Thick, Coated, Envelope, High Quality, Custom 1 to 8
	Cassette 1, 2	A3, B4, A4, A4R, B5, B5R, A5R, Ledger, Legal, Letter, LetterR, Statement,
		Oficio II, 12 × 18", Folio, 8K, 16K, 16KR
	Cassette 3, 4	A4, B5, Letter
Paper size		A3, B4, A4, A4R, B5, ISO B5, B5R, A5R, B6R, A6R, Return postcard,
		Postcards, Envelope DL, Envelope C5, Envelope C4, Envelope #10
	MP tray	(Commercial #10), Envelope #9 (Commercial #9), Envelope #6
		(Commercial #6 3/4), Envelope Monarch, Youkei 2, Youkei 4, Ledger,
		Legal, Letter, LetterR, ExecutiveR, Statement, Oficio II, 12 × 18", Folio,
		8K, 16K, 16KR, Custom
Zoom level		Manual mode : 25 to 400%, 1% increments
		Auto mode : Preset Zoom
		A4	: 65 ppm		A4	: 80 ppm
		Letter	: 65 ppm		Letter	: 80 ppm
		A4R	: 45 ppm		A4R	: 56 ppm
		LetterR : 45 ppm			LetterR : 56 ppm
Copying speed		A3	: 32 ppm		A3	: 40 ppm
		Ledger : 32 ppm			Ledger	: 40 ppm
		B4	: 39 ppm		B4	: 48 ppm
		Legal	: 39 ppm		Legal	: 48 ppm
		B5	: 65 ppm		B5	: 80 ppm
First print time		5.2 s or less			4.7 s or less
(A4, feed from cassette)
Warm-up	Power on	30 s or less			30 s or less
time
	Low Power	20 s or less			20 s or less
(22 °C/71.6
	Sleep	30 s or less			30 s or less
°F, 60% RH)

1-1-1

2LG/2LF

Item			Specifications
		65 ppm			80 ppm
	Cassette 1, 2	550 sheets (64 g/m2)
		500 sheets (80 g/m2)
Paper	Cassette 3, 4	1750 sheets (64 g/m2)
		1500 sheets (80 g/m2)
capacity
		A4/Letter or less
	MP tray	165 sheets (64 g/m2)	150 sheets (80 g/m2)
		More than A4/Letter
		55 sheets (64 g/m2)	50 sheets (80 g/m2)
	Lower left	275 sheets (64 g/m2)
	tray	250 sheets (80 g/m2)
Output tray	Upper left	110 sheets (64 g/m2)
capacity	tray	100 sheets (80 g/m2)
	Right tray	110 sheets (64 g/m2)
		100 sheets (80 g/m2)
Continuous copying		1 to 999 sheets
Light source		LED
Scanning system		Flat bed scanning by CCD image sensor
Photoconductor		a-Si (drum diameter 40 mm)
Image write system		Semiconductor laser
Charging system		Charger roller
		Touch down developing system
Developing system		Developer: 2-component
		Toner replenishing: Automatic from the toner container and toner hopper
Transfer system		Transfer belt and roller
Separation system		Small diameter separation, Separation electrode
Cleaning system		Counter blade, Cleaning roller
Charge erasing system		Exposure by cleaning lamp (LED)
		Belt fusing
Fusing system		Heat source: IH (belt), Halogen heater (press roller)
		Abnormally high temperature protection devices: thermostat
CPU		PowerPC 750CL/800 MHz
Main	Standard	2048 MB
memory	Maximum	2048 MB
Hard Disk		160 GB or more (standard)
	Standard	USB Interface connector: 1 (USB Hi-Speed)
		USB port: 2 (Hi-Speed USB)
Interface		Network interface: 1 (10 BASE-T/100 BASE-TX/1000 BASE-T)
	Option	Fax slot: 2
		Network interface: 1 (10 BASE-T/100 BASE-TX/1000 BASE-T)
Resolution		600 × 600 dpi

1-1-2

2LG/2LF

	Item		Specifications
			65 ppm		80 ppm
		Temperature	10 to 32.5 °C/50 to 90.5 °F
	Operating	Humidity	15 to 80% RH
	environment	Altitude	2,500 m/8,202 ft or less
		Brightness	1,500 lux or less
	Dimensions	machine	1039 × 723 × 1347 mm
	(W × D × H)	only	40 7/8 × 28 7/16 × 53 1/16”
	Space required (W × D)		1039 × 723 mm (using MP tray)
			40 7/8 × 28 7/16” (using MP tray)
	Weight		154 kg / 339.5 lb
	Power source		120 V AC, 60 Hz, 5.0 A + 12.0 A (IH)
			220 - 240 V AC, 50/60 Hz, 9.5 A
			Side deck, Side multi tray, Side paper feeder, Side large capacity feeder,
	Options		4000-sheet finisher, Center-folding unit, Mailbox, Punch unit, Key counter,
			Fax kit, Expansion memory, Internet fax kit (A), Data security kit, Printed
			document guard kit, Emulation option kit and Gigabit ethernet board

Printer

	Item	Specifications
	Printing speed	Same as copying speed.
	Resolution	600 x 600 dpi
	Operating system	Windows XP, Windows Server 2003, Windows Vista, Windows 7,
		Windows Server 2008, Apple Macintosh OS 10.x
	Interface	USB interface connector: 1 (USB Hi-speed)
		Network interface: 1 (10BASE-T/100BASE-TX/1000BASE-T)
	Page description language	PRESCRIBE

1-1-3

2LG/2LF

Scanner

	Item			Specifications
	System requirements			CPU: 600 Mhz or higher
				RAM: 128 MB or more
	Resolution			600 dpi, 400 dpi, 300 dpi, 200 dpi, 200 ×100 dpi, 200 × 400 dpi
	File format			TIFF, JPEG, XPS, PDF (MMR/JPEG compression),
				PDF (high compression)
	Scanning speed			B/W : 100 images/min
	(A4 landscape,		Simplex	Color: 70 images/min
	300 dpi,
	Image quality:			B/W : 160 images/min
	Text/Photo orig-		Duplex	Color: 100 images/min
	inal)
	Interface			Ethernet (10 BASE-T/100 BASE-TX/1000 BASE-T)
	Network protocol			TCP/IP
				PC transmission
				SMB Scan to SMB
				FTP Scan to FTP, FTP over SSL
	Transmission system			E-mail transmission
				SNTP Scan to E-mail
				TWAIN scan*1
				WIA scan*2

*1 Available operating system: Windows XP, Windows Server 2003, Windows Vista, Windows Server 2008, Windows 7

*2 Available operating system: Windows Vista, Windows 7, Windows Server 2008

Document processor

	Item	Specifications
	Original feed method	Automatic feed
	Supported original types	Sheet originals
	Original sizes	Maximum: A3/Ledger
		Minimum : A5R/StatementR
	Original weights	Simplex: 35 to 220 g/m2
		Duplex : 50 to 220 g/m2
	Loading capacity	270 sheets (50 to 80 g/m2) or less
		Mixed original sizes (auto selection) 30 sheets (50 to 80 g/m2) maximum

NOTE: These specifications are subject to change without notice.

1-1-4

2LG/2LF

1-1-2 Parts names

(1) Machine

15

18

16 17 13

14

			1
3			2
			4
			5
			6
			7
			9
12	10	11	8

	Figure 1-1-1
1.	Document processor	10.	Waste toner box
2.	Operation panel	11.	Release button
3.	Original size indicator plate	12.	Handles
4.	Platen (Contact glass)	13.	Left lower tray
5.	Slit glass	14.	Left upper tray
6.	Clip holder	15.	Network interface connector
7.	Toner container	16.	USB port
8.	Toner container release lever	17.	USB interface connector
9.	Front upper cover	18.	Option interface

1-1-5

2LG/2LF

23					24		25															27				28

											29
											30
											31
											32
											33
25	26										34
										35
		19
		22	21	20	40		37	39	38	36	41
		Figure 1-1-2
	19.	Cassette 1			31.	Duplex cover
	20.	Cassette 2			32.	Duplex cover lever
	21.	Cassette 3			33.	MP paper width guides
	22.	Cassette 4			34.	MP support Tray
	23.	Paper length guide			35.	MP (Multi-Purpose) tray
	24.	Guide lock lever			36.	Paper conveying cover
	25.	Paper width guides			37.	Paper conveying cover lever
	26.	Paper width adjusting tab			38.	PF paper conveying cover
	27.	USB port			39.	PF paper conveying cover lever
	28.	Right tray			40.	Handle
	29.	Paper conveying unit			41.	Main power switch
	30.	Paper conveying unit lever

1-1-6

2LG/2LF

(2) Option

8

1 6

2

3

5

7

			4
		Figure 1-1-3
1.	Machine	5.	Side deck
2.	Side multi tray	6.	4000-sheet finisher
3.	Side paper feeder	7.	Center-folding unit
4.	Side large capacity feeder	8.	Mailbox

1-1-7

2LG/2LF

(3) Operation panel

24

25

26

1

2

3

4

5

6

7

8

9

10

11

12

13	14	15	16	17	18	19	20	21	22	23
				Figure 1-1-4

1.	Program key	10.	Power key	19.	Start key
2.	Status/Job cancel key	11.	Counter key	20.	Stop key
3.	Copy key	12.	Main power indicator	21.	Interrupt key
4.	Accessibility display key	13.	Application key	22.	Authentication/Logout key
5.	Help key	14.	Document box key	23.	Energy saver key
6.	Quick no. search key	15.	Send key	24.	Processing indicator
7.	Clear key	16.	FAX key*	25.	Memory indicator
8.	Reset key	17.	Numeric keys	26.	Attention indicator
9.	System menu key	18.	Enter key	*: Option

1-1-8

2LG/2LF

1-1-3 Machine cross section

(1) Machine

	12	5
		15
14	9
	11
		13
	7
		10
	6
	8
	4

					3
					1
					2
					Paper path
			Figure 1-1-5
1.	Paper feed section	5.	Optical section	11.	Fuser section
	(cassette 1, 2)	6.	Laser scanner unit	12.	Feed shift/Switchback
2.	Paper feed section	7.	Drum unit		sections
	(cassette 3, 4)	8.	Developer unit	13.	Duplex section
3.	MP tray paper feed section	9.	Toner container section	14.	Bridge section
4.	Paper conveying section	10.	Transfer/Separation sections	15.	Job separator section
			1-1-9

2LG/2LF

(2) Document processor

2

1

3

Original path

Figure 1-1-6

1.Original feed section

2.Original conveying section

3.Original eject section

1-1-10

2LG/2LF

1-2-1 Installation environment

1.Temperature: 10 to 32.5°C/50 to 90.5°F

2.Humidity: 15 to 80% RH

3.Power supply: 120 V AC, 12.0 A

220 - 240 V AC, 7.2 A

4.Power source frequency: 50 Hz ± 2%/60 Hz ± 2%

5.Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.

Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air.

Avoid places subject to dust and vibrations.

Choose a surface capable of supporting the weight of the machine.

Place the machine on a level surface (maximum allowance inclination: 1°).

Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

Select a well-ventilated location.

6.Allow sufficient access for proper operation and maintenance of the machine. Machine front : 100 cm/39 3/8"

Machine rear : 10 cm/ 3 15/16"

Machine right : 35 cm/13 3/4"

Machine left : 30 cm/11 13/16"

Machine top : 40 cm/15 3/4"

	10cm/3 15/16"
	Top	40cm/15 3/4"
30cm/11 13/16"	35cm/13 3/4"
	100cm/39 3/8"
	Figure 1-2-1

1-2-1

2LG/2LF-1

1-2-2 Unpacking and installation

(1) Installation procedure

Start

Unpacking

Taking out the machine

Removing the tapes and spacers

Installing the operation arm

Release the lock of the scanner mirror frame

Release of lift plate stopper (cassette 1 and 2)

Loading paper (cassette 1 and 2)

Release of lift plate stopper (cassette 3 and 4)

Loading paper (cassette 3 and 4)

Installing the toner container

Unlocking the developer waste exit

Replacing operation panel sheet

Installing other optional devices

Installing the stoppers

Installing the cassette heater (option)

Connect the power cord

Installing toner

Setting the delivery date (maintenance item U278)

Output an own-status report (maintenance item U000)

Exit maintenance mode

Print out the user setting list

Make test copies

Completion of the machine installation.

1-2-2

2LG/2LF-1

Moving the machine

When moving the machine, pull out the carrying handle, and move with the carrying handle and three handholds.

Handhold

	Handhold
Handhold	Carrying
	handle
	Figure 1-2-2

1-2-3

2LG/2LF-1

Unpacking

1

12

6

5

7

			2
17,18,		22	22
19,20,
21		22	22
	15
	16	22	22
		22	22
	14
		8	9
		10	11
	13		10

11

4

3

		Figure 1-2-3
1.	Machine	12.	Machine cover
2.	Outer case	13.	Bottom spacer
3.	Inner case	14.	Operation arm
4.	Skid	15.	Top spacer
5.	Slopes	16.	Document tray
6.	Bottom left pad	17.	Plastic bag
7.	Bottom right pad	18.	Paper size plates
8.	Top left pad	19.	Paper media plates
9.	Top right pad	20.	Operation panel sheets
10.	Left stays	21.	Operation guide etc.
11.	Right stays	22.	Hinge joints

Place the machine on a level surface.

1-2-4

2LG/2LF-1

Operation arm

				19
			17	17
13	14
			6
			16	16
	11
			4	18
12		10	5
				15
9

8

7

7	20
	21

7

7

3

2

1

			Figure 1-2-4
1.	Arm outer case	8.	Operation mount cover A	15.	Stopper case
2.	Arm bottom spacer	9.	Operation mount cover B	16.	Plastic bags
3.	Arm main pad	10.	Arm hinge cover A	17.	Stoppers
4.	Plastic sheet	11.	Arm hinge cover B	18.	Plastic bag
5.	Operation arm assembly	12.	Plastic bag	19.	M4 x 20 screws (black)
6.	Arm top spacer	13.	M4 x 8 screws	20.	Power cord
7.	Plastic bags	14.	M4 x 8 screws (black)	21.	Power cord (120 V only)

1-2-5

2LG/2LF

Taking out the machine

*: When taking out the machine, a space for machine rear requires approximately 2 m.

1. Remove the hinge joints, and then remove the outer case, the inner case, the top left/right pads, the left/right stays, the upper spacer, the operation arm and the bottom spacer.

2. Cut four tapes of the skid each corner.

3. Cut each tape which locks the slopes and the bottom left/right pads.

4.Rotate slopes as shown in the figure and make them for machine sliding.

Tape

Tape

Figure 1-2-5

Slope

Slope

Figure 1-2-6

1-2-6