JLG 1532R, 1932R Operation And Safety Manual

Operation and Safety Manual

®

Original Instructions - Keep this manual with the machine at all times.

Model(s)

1532R
1932R

ANSI

AS/NZS

P/N - 3121744

October 20, 2017

NOTES:

FOREWORD

FOREWORD

This manual is a very important tool! Keep it with the machine at all times.

The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce­dures essential for the safe and proper machine operation for its intended purpose.

Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti­fication. Contact JLG Industries, Inc. for updated information.

3121744 – JLG Lift – a

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

NOTICE

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possi­ble injury or death.

INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACK­GROUND.

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED,
COULD

RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN

ORANGE BACKGROUND.

b – JLG Lift – 3121744

INDICATES A POTENTIALITY HAZARDOUS SITUATION. IF NOT AVOIDED, MAY
RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST
UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND.

INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY
OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PROTECTION OF PROP­ERTY.

THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CON-

NOTICE

NOTICE

TACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTA­TIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH
MAY HAVE BEEN ISSUED FOR THIS PRODUCT.

JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF
RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT
THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.

JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES
WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING
BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE
HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT.

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

For:

• Accident Reporting

• Product Safety Publica-

tions

• Current Owner Updates

• Questions Regarding

Product Safety

• Standards and Regulations
Compliance Information

• Questions Regarding Special
Product Applications

• Questions Regarding Prod­uct Modifications

Contact:

Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA

or Your Local JLG Office
(See addresses on manual rear cover)

In USA:

Toll Free: 877-JLG-SAFE (877-554-7233)

Outside USA:

Phone: [phone]
E-mail: [e-mail]

3121744 – JLG Lift – c

REVISION LOG

Original Issue of Manual. . . . . . . . . . . . . . . . . . . . . July 14, 2016

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . August 18, 2016

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . September 27, 2016

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . January 30, 2017

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . February 21, 2017

Manual Revised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . October 20, 2017

REVISION LOG

d – JLG Lift – 3121744

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS . . . . . B

Contact: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

In USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

Outside USA:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C

REVISION LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D

SECTION - 1 - SAFETY PRECAUTIONS

1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Operator Training and Knowledge. . . . . . . . . . . . . . . . . . . . . .1-2

Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.3 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6

Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Crushing and Collision Hazards. . . . . . . . . . . . . . . . . . . . . . . . .1-9

1.4 TOWING, LIFTING, AND HAULING. . . . . . . . . . . . . . . . . . . . . . . 1-11

1.5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Maintenance Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPARATION
AND INSPECTION

2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Operator Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Training Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Operator Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.2 PREPARATION, INSPECTION, AND MAINTENANCE . . . . . . . . .2-2

2.3 PRE-START INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2.4 DAILY WALK-AROUND INSPECTION . . . . . . . . . . . . . . . . . . . . . .2-7

2.5 FUNCTION CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

SECTION - 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.3 OPERATING CHARACTERISTICS AND LIMITATIONS . . . . . . . .3-2

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.4 PLATFORM LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.5 MACHINE CONTROL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3.6 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.7 GROUND CONTROL STATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Ground/Platform/OFF Key Selector Switch . . . . . . . . . . . . . .3-6

Platform Lift/Lower Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Inverter ON/OFF Switch (If Equipped). . . . . . . . . . . . . . . . . . .3-6

3121744 – JLG Lift – i

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

Ground Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . 3-6

Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Overload Indicator (If LSS Equipped) . . . . . . . . . . . . . . . . . . .3-7

MDI-Indicator - (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3.8 PLATFORM MANUAL DESCENT CONTROL . . . . . . . . . . . . . . . .3-9

3.9 PLATFORM CONTROL STATION. . . . . . . . . . . . . . . . . . . . . . . . . .3-10

Platform Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . .3-12

Lift/Drive Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

Forward/Reverse/Lift/Lower Direction Decal. . . . . . . . . . .3-12

Drive/Lift/Steer Joystick Control . . . . . . . . . . . . . . . . . . . . . . .3-13

Steering And Traveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

Traveling Forward and Reverse. . . . . . . . . . . . . . . . . . . . . . . .3-14

Raising And Lowering Platform. . . . . . . . . . . . . . . . . . . . . . . .3-14

Arm Guards (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

Overload Indicator (LSS) (If Equipped) . . . . . . . . . . . . . . . . .3-16

Tilt Indicator Warning Light and Alarm . . . . . . . . . . . . . . . .3-16

Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

Battery Charge Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17

System Fault Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17

Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17

Indoor-Zone A/Outdoor-Zone B Operation Indicator . . .3-17
Indoor-Zone A/Outdoor-Zone B Operation Mode

Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17

Outdoor/Indoor Operation Indicator . . . . . . . . . . . . . . . . . .3-18

Outdoor/Indoor Operation Mode Switch . . . . . . . . . . . . . . 3-18

3.10 PLATFORM EXTENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19

3.11 PLATFORM RAILS - FOLD-DOWN PROCEDURE -

(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20

3.12 PARKING AND STOWING MACHINE. . . . . . . . . . . . . . . . . . . . . .3-22

3.13 MACHINE LIFTING AND TIE DOWN . . . . . . . . . . . . . . . . . . . . . .3-23

Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23

Tie Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24

3.14 TOWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26

Hydraulic Brake Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26

SECTION - 4 - EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Operator Unable to Control Machine . . . . . . . . . . . . . . . . . . .4-1

Platform Caught Overhead. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Righting of Tipped Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3 PLATFORM MANUAL DESCENT. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.4 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

SECTION - 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Other Publications Available Specific to this Machine:. . . 5-1

5.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Platform Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

ii – JLG Lift – 3121744

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

Machine Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

5.3 CRITICAL STABILITY WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

5.4 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

Lubrication Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

5.5 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9

Scissor Arm - Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9

Hydraulic Oil Check Procedure . . . . . . . . . . . . . . . . . . . . . . . 5-10

Delta-Q - Battery Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Green Power - Battery Charger - (China Only) . . . . . . . . . 5-12

Eagle Performance - Battery Charger. . . . . . . . . . . . . . . . . . 5-13

Battery Maintenance and Safety Practices. . . . . . . . . . . . . 5-14

Battery Quick-Disconnect ­(If Equipped)5-14

Tire Wear and Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Wheel and Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Wheel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5.6 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5.7 DECAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5.8 DIAGNOSTIC TROUBLE CODES (DTC). . . . . . . . . . . . . . . . . . . . 5-21

SECTION - 6 - INSPECTION AND REPAIR LOG

3121744 – JLG Lift – iii

TABLE OF CONTENTS

SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE

LIST OF FIGURES

2-1. Daily Walk-Around Inspection . . . . . . . . . . . . . . . . . . . . . . . . 2-8

3-1. Location of Machine Controls. . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3-2. Ground Control Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3-3. MDI Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

3-4. Location of Manual Descent Control . . . . . . . . . . . . . . . . . .3-9

3-5. Platform Control Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3-6. Platform Control Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3-7. Grade and Sideslope Definition . . . . . . . . . . . . . . . . . . . . . .3-15

3-8. Platform Deck Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19

3-9. Platform Rails - Fold Down Sequence . . . . . . . . . . . . . . . .3-21

3-10. Securing Control Station to Platform. . . . . . . . . . . . . . . . .3-22

3-11. Fork Lift Pockets - Location . . . . . . . . . . . . . . . . . . . . . . . . . .3-23

3-12. Lifting Machine Using Spreader Bar and

Lift Lug Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24

3-13. Tie Down and Lift Lug Locations . . . . . . . . . . . . . . . . . . . . .3-25

3-14. Hydraulic Brakes - Manual Disengage. . . . . . . . . . . . . . . .3-26

4-1. Location of Manual Descent Control . . . . . . . . . . . . . . . . . .4-2

5-1. Scissor Arm - Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

5-2. Hydraulic Oil Check Procedure. . . . . . . . . . . . . . . . . . . . . . .5-11

5-3. Hydraulic Oil Fill Procedure . . . . . . . . . . . . . . . . . . . . . . . . . .5-11

5-4. Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14

5-5. Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16

5-6. 1532R/1932R - Machine Decal Installation. . . . . . . . . . . .5-18

LIST OF TABLES

1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . . . . . . .1-7

1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . . . . . . . . . .1-8

2-1 Inspection and Maintenance Table. . . . . . . . . . . . . . . . . . . .2-3

2-2 High Drive Cutback Height . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2-3 Tilt Activation Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

5-1 Operating Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

5-2 Platform Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

5-3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

5-4 Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

5-5 OEM Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5-6 Battery Charger Specifications . . . . . . . . . . . . . . . . . . . . . . . .5-6

5-7 Critical Stability Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

5-8 Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

5-9 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

5-10 Lubrication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-11 Hydraulic Oil Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

5-12 1532R/1932R - Machine Decal Installation Chart. . . . . .5-19

5-13 Diagnostic Trouble Codes (DTC) . . . . . . . . . . . . . . . . . . . . .5-22

6-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

iv – JLG Lift – 3121744

SECTION 1. SAFETY PRECAUTIONS

SECTION 1 - SAFETY PRECAUTIONS

1.1 GENERAL

This section outlines the necessary precautions for proper
and safe machine usage and maintenance. In order to pro­mote proper machine usage, it is mandatory that a daily
routine is established based on the content of this manual.
A maintenance program, using the information provided
in this manual and the Service and Maintenance Manual,
must also be established by a qualified person and must
be followed to ensure that the machine is safe to operate.

The owner/user/operator/lessor/lessee of the machine
must not accept operating responsibility until this manual
has been read, training is accomplished, and operation of
the machine has been completed under the supervision of
an experienced and qualified operator.

These sections contain the responsibilities of the owner,
user, operator, lessor, and lessee concerning safety, train­ing, inspection, maintenance, application, and operation.If
there are any questions with regard to safety, training,
inspection, maintenance, application, and operation,
please contact JLG Industries, Inc. (“JLG”).

FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MAN­UAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.

3121744 – JLG Lift – 1-1

SECTION 1 - SAFETY PRECAUTIONS

1.2 PRE-OPERATION

Operator Training and Knowledge

• The Operation and Safety Manual must be read and under­stood in its entirety before operating the machine. For clari­fication, questions, or additional information regarding any
portions of this manual, contact JLG Industries, Inc.

• An operator must not accept operating responsibilities
until adequate training has been given by competent and
authorized persons.

• Allow only those authorized and qualified personnel to
operate the machine who have demonstrated that they
understand the safe and proper operation and mainte­nance of the unit.

• Read, understand, and obey all DANGERS, WARNINGS, CAU­TIONS, and operating instructions on the machine and in
this manual.

• Ensure that the machine is to be used in a manner which is
within the scope of its intended application as determined
by JLG.

• All operating personnel must be familiar with the emer­gency controls and emergency operation of the machine as
specified in this manual.

• Read, understand, and obey all applicable employer, local,
and governmental regulations as they pertain to your utili­zation and application of the machine.

Workplace Inspection

• Precautions to avoid all hazards in the work area must be
taken by the user before and during operation of the
machine.

• Do not operate or raise the platform from a position on
trucks, trailers, railway cars, floating vessels, scaffolds or
other equipment unless the application is approved in writ­ing by JLG.

• Before operation, check work area for overhead hazards
such as electric lines, bridge cranes, and other potential
overhead obstructions.

• Check floor surfaces for holes, bumps, drop-offs, obstruc­tions, debris, concealed holes, and other potential hazards.

1-2 – JLG Lift – 3121744

SECTION 1 - SAFETY PRECAUTIONS

• Check the work area for hazardous locations. Do not oper­ate the machine in hazardous environments unless
approved for that purpose by JLG.

• Ensure that the ground conditions are adequate to support
the maximum tire load indicated on the tire load decals
located on the chassis adjacent to each wheel.

• This machine can be operated in nominal ambient temper­atures of 0
mize operation outside of this temperature range.

o

F to 104o F (-20o C to 40o C). Consult JLG to opti-

Machine Inspection

• Do not operate this machine until the inspections and func­tional checks have been performed as specified in Section 2
of this manual.

• Do not operate this machine until it has been serviced and
maintained according to the maintenance and inspection
requirements as specified in the machine’s Service and
Maintenance Manual.

• Ensure all safety devices are operating properly. Modifica­tion of these devices is a safety violation.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE
MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.

• Do not operate any machine on which the safety or instruc­tion placards or decals are missing or illegible.

• Check the machine for modifications to original compo­nents. Ensure that any modifications have been approved
by JLG.

• Avoid accumulation of debris on platform deck. Keep mud,
oil, grease, and other slippery substances from footwear
and platform deck.

3121744 – JLG Lift – 1-3

SECTION 1 - SAFETY PRECAUTIONS

1.3 OPERATION

General

• Machine operation requires your full attention. Bring the
machine to a full stop before using any device, i.e. cell
phones, two-way radios, etc. that will distract your attention
from safely operating the machine.

• Do not use the machine for any purpose other than posi­tioning personnel, their tools, and equipment.

• Before operation, the user must be familiar with the
machine capabilities and operating characteristics of all
functions.

• Never operate a malfunctioning machine. If a malfunction
occurs, shut down the machine. Remove the unit from ser­vice and notify the proper authorities.

• Do not remove, modify, or disable any safety devices.

• Never slam a control switch or lever through neutral to an

opposite direction. Always return switch to neutral and stop
before moving the switch to the next function. Operate
controls with slow and even pressure.

• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform,
except in an emergency.

• Do not carry materials directly on platform railing unless
approved by JLG.

• When two or more persons are in the platform, the operator
shall be responsible for all machine operations.

• Always ensure that power tools are properly stowed and
never left hanging by their cord from the platform work
area.

• Do not assist a stuck or disabled machine by pushing or
pulling except by pulling at the chassis tie-down lugs.

• Fully lower platform and shut off all power before leaving
machine.

• Remove all rings, watches, and jewelry when operating
machine. Do not wear loose fitting clothing or long hair
unrestrained which may become caught or entangled in
equipment.

• Persons under the influence of drugs or alcohol or who are
subject to seizures, dizziness or loss of physical control must
not operate this machine.

1-4 – JLG Lift – 3121744

SECTION 1 - SAFETY PRECAUTIONS

Trip and Fall Hazards

• Prior to operation, ensure all gates and rails are fastened
and secured in their proper position.

• JLG Industries, Inc. recommends that all persons in the plat­form wear a full body harness with a lanyard attached to an
authorized lanyard anchorage point while operating this
machine. For further information regarding fall protection
requirements on JLG products, contact JLG Industries, Inc.

• Identify the designated lanyard anchorage point(s) at the
platform and securely attach the lanyard. Attach only one
(1) lanyard per lanyard anchorage point.

• Enter and exit only through gate area. Use extreme caution
when entering or leaving platform. Ensure that the platform
assembly is fully lowered. Face the machine when entering
or leaving the platform. Always maintain “three point con­tact” with the machine, using two hands and one foot or
two feet and one hand at all times during entry and exit.

.

• Keep both feet firmly positioned on the platform floor at all
times. Never position ladders, boxes, steps, planks, or simi­lar items on unit to provide additional reach for any pur­pose.

• Never use the scissor arm assembly to gain access to or
leave the platform.

• Keep oil, mud, and slippery substances cleaned from foot­wear and the platform floor.

3121744 – JLG Lift – 1-5

SECTION 1 - SAFETY PRECAUTIONS

Electrocution Hazards

• This machine is not insulated and does not provide protec­tion from contact or proximity to electrical current.

• Maintain distance from electrical lines, apparatus, or any
energized (exposed or insulated) parts according to the
Minimum Approach Distance (MAD) as shown in Table 1-1.

• Allow for machine movement and electrical line swaying.

• Maintain a clearance of at least 10 ft. (3m) between any part

of the machine and its occupants, their tools, and their
equipment from any electrical line or apparatus carrying up
to 50,000 volts. One foot additional clearance is required for
every additional 30,000 volts or less.

1-6 – JLG Lift – 3121744

• The minimum approach distance may be reduced if insulat-

ing barriers are installed to prevent contact, and the barri­ers are rated for the voltage of the line being guarded.
These barriers shall not be part of (or attached to) the
machine. The minimum approach distance shall be reduced
to a distance within the designed working dimensions of
the insulating barrier. This determination shall be made by
a qualified person in accordance with the employer, local,
or governmental requirements for work practices near
energized equipment.

DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD).
ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTH­ERWISE.

Table 1-1. Minimum Approach Distances (M.A.D.)

VOLTAGE RANGE

(Phase to Phase)

MINIMUM APPROACH DISTANCE

in Feet (Meters)

0 to 50 KV 10 (3)

Over 50KV to 200 KV 15 (5)

Over 200 KV to 350 KV 20 (6)

Over 350 KV to 500 KV 25 (8)

Over 500 KV to 750 KV 35 (11)

Over 750 KV to 1000 KV 45 (14)

NOTE: This requirement shall apply except where employer, local or govern-

mental regulations are more stringent.

SECTION 1 - SAFETY PRECAUTIONS

Tipping Hazards

• Ensure that the ground conditions are adequate to support
the maximum tire load indicated on the tire load decals
located on the chassis adjacent to each wheel. Do not travel
on unsupported surfaces.

• The user must be familiar with the driving surface before
driving. Do not exceed the allowable sideslope and grade
while driving.

• Do not elevate platform or drive with platform elevated
while on or near a sloping, uneven, or soft surface. Ensure
machine is positioned on a firm, level and smooth surface
before elevating platform or driving with the platform in
the elevated position.

• Before driving on floors, bridges, trucks, and other surfaces,
check allowable capacity of the surfaces.

• Never exceed the maximum work load as specified on the
platform. Keep all loads within the confines of the platform,
unless authorized by JLG.

• Keep the chassis of the machine a minimum of 2 ft. (0.6m)
from holes, bumps, drop-offs, obstructions, debris, con­cealed holes, and other potential hazards at the ground
level.

• Do not operate the machine when wind conditions exceed
specifications shown in Section 5, Table 5-2 or as shown on
the capacity placard on the platform billboard.

3121744 – JLG Lift – 1-7

SECTION 1 - SAFETY PRECAUTIONS

DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 5, TABLE 5-2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT­FORM BILLBOARD.

Table 1-2. Beaufort Scale (For Reference Only)

BEAUFORT

NUMBER

WIND SPEED

DESCRIPTION LAND CONDITIONS

mph m/s

0 0 0-0.2 Calm Calm. Smoke rises vertically.

1 1-3 0.3-1.5 Light air Wind motion visible in smoke.

2 4-7 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle.

3 8-12 3.4-5.4 Gentle breeze Leaves and smaller twigs in constant motion.

4 13-18 5.5-7.9 Moderate breeze Dust and loose paper raised. Small branches begin to move.

5 19-24 8.0-10.7 Fresh breeze Smaller trees sway.

6 25-31 10.8-13.8 Strong breeze Large branches in motion. Flags waving near horizontal. Umbrella

use becomes difficult.

7 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind.

8 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road.

9 47-54 20.8-24.4 Strong Gale Light structure damage.

1-8 – JLG Lift – 3121744

SECTION 1 - SAFETY PRECAUTIONS

• Never attempt to use the machine as a crane. Do not tie-off
machine to any adjacent structure. Never attach wire, cable,
or any similar items to platform.

• Do not cover the platform sides or carry large surface-area
items in the platform when operating outdoors. The addi­tion of such items increases the exposed wind area of the
machine.

• Do not increase the platform size with unauthorized deck
extensions or attachments.

• If the scissor arm assembly or platform is caught so that one
or more wheels are off the ground, all persons must be
removed before attempting to free the machine. Use
cranes, forklift trucks, or other appropriate equipment to
stabilize machine and remove personnel.

Crushing and Collision Hazards

• Approved head gear must be worn by all operating and
ground personnel.

• Keep hands and limbs out of the scissor arm assembly dur­ing operation and when elevated without safety prop
engaged.

• Watch for obstructions around machine and overhead
when driving. Check clearances above, on sides, and bot­tom of platform when lifting or lowering platform.

3121744 – JLG Lift – 1-9

SECTION 1 - SAFETY PRECAUTIONS

• During operation, keep all body parts inside platform rail­ing.

• Always post a lookout when driving in areas where vision is
obstructed.

• Keep non-operating personnel at least 6 ft. (1.8m) away
from machine during all operations.

• Under all travel conditions, the operator must limit travel
speed according to conditions of ground surface, conges­tion, visibility, slope, location of personnel, and other fac­tors.

• Be aware of stopping distances in all drive speeds. When
driving in high speed, switch to low speed before stopping.
Travel grades in low speed only.

• Do not use high speed drive in restricted or close quarters
or when driving in reverse.

• Exercise extreme caution at all times to prevent obstacles
from striking or interfering with operating controls and per­sons in the platform.

• Ensure that operators of other overhead and floor level
machines are aware of the aerial work platform’s presence.
Disconnect power to overhead cranes. Barricade floor area
if necessary.

• Do not operate over ground personnel. Warn personnel not
to work, stand, or walk under a raised platform. Position
barricades on floor as necessary.

1-10 – JLG Lift – 3121744

SECTION 1 - SAFETY PRECAUTIONS

1.4 TOWING, LIFTING, AND HAULING

• Never allow personnel in platform while towing, lifting, or
hauling.

• This machine should not be towed, except in the event of
emergency, malfunction, power failure, or loading/unload­ing. Refer to emergency towing procedures.

• Ensure platform is fully retracted and completely empty of
tools prior to towing, lifting or hauling.

• When lifting machine with a forklift, position forks only at
designated areas of the machine. Lift with a forklift of ade­quate capacity.

• Refer to Section 3 for lifting information.

1.5 MAINTENANCE

This sub-section contains general safety precautions which
must be observed during maintenance of this machine. Addi­tional precautions to be observed during machine mainte­nance are inserted at the appropriate points in this manual
and in the Service and Maintenance Manual. It is of utmost
importance that maintenance personnel pay strict attention
to these precautions to avoid possible injury to personnel or
damage to the machine or property. A maintenance program
must be established by a qualified person and must be fol­lowed to ensure that the machine is safe.

Maintenance Hazards

• Shut off power to all controls and ensure that all moving
parts are secured from inadvertent motion prior to per­forming any adjustments or repairs.

• Never work under an elevated platform until it has been
fully lowered to the full down position, if possible, or other­wise supported and restrained from movement with appro­priate safety props, blocking, or overhead supports.

• DO NOT attempt to repair or tighten any hydraulic hoses or
fittings while the machine is powered on or when the
hydraulic system is under pressure.

3121744 – JLG Lift – 1-11

SECTION 1 - SAFETY PRECAUTIONS

• Always relieve hydraulic pressure
from all hydraulic circuits before
loosening or removing hydraulic
components.

• DO NOT use your hand to check for
leaks. Use a piece of cardboard or
paper to search for leaks. Wear
gloves to help protect hands from
spraying fluid.

• Ensure replacement parts or components are identical or
equivalent to original parts or components.

• Never attempt to move heavy parts without the aid of a
mechanical device. Do not allow heavy objects to rest in an
unstable position. Ensure adequate support is provided
when raising components of the machine.

• Use only approved non-flammable cleaning solvents.

• Do not replace items critical to stability, such as batteries or

solid tires, with items of different weight or specification.
Do not modify unit in any way to affect stability.

• Reference the Service and Maintenance Manual for the
weights of critical stability items.

MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE
MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.

Battery Hazards

• Always disconnect batteries when servicing electrical com­ponents or when performing welding on the machine.

• Do not allow smoking, open flame, or sparks near battery
during charging or servicing.

• Do not contact tools or other metal objects across the bat­tery terminals.

• Always wear hand, eye, and face protection when servicing
batteries. Ensure that battery acid does not come in contact
with skin or clothing.

BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND
CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH
CLEAN WATER AND SEEK MEDICAL ATTENTION.

• Charge batteries only in a well ventilated area.

• Avoid overfilling the battery fluid level. Add distilled water

to batteries only after the batteries are fully charged.

1-12 – JLG Lift – 3121744

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.1 PERSONNEL TRAINING

The aerial platform is a personnel handling device; so it is neces­sary that it be operated and maintained only by trained person­nel.

Operator Training

Operator training must cover:

• Use and limitations of the controls in the platform and at the
ground, emergency controls and safety features.

• Control labels, instructions, and warnings on the machine.

• Rules of the employer and government regulations.

• Use of approved fall protection equipment.

• Enough knowledge of the mechanical operation of the machine to

recognize a malfunction or potential malfunction.

• The safest means to operate the machine where overhead obstruc­tions, other moving equipment, and obstacles, depressions, holes,
and drop-offs exist.

• Means to avoid the hazards of unprotected electrical conductors.

• Specific job requirements or machine application.

• Reading and understanding the Operation and Safety Manual.

3121744 – JLG Lift – 2-1

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

Training Supervision

Training must be done under the supervision of a qualified per­son in an open area free of obstructions until the trainee has
developed the ability to safely control and operate the machine.

Operator Responsibility

The operator must be instructed that he/she has the responsi­bility and authority to shut down the machine in case of a mal­function or other unsafe condition of either the machine or the
job site.

NOTE: The Manufacturer or Distributor will provide qualified

people for training assistance with the first unit(s) deliv­ered and from that time forward as requested by the user
or his/her personnel.

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

Table 2-1 explains the periodic machine inspections and main­tenance recommended by JLG Industries, Inc. Consult local reg­ulations for further requirements for aerial work platforms. The
frequency of inspections and maintenance must be increased
as necessary when the machine is used in a harsh or hostile
environment, if the machine is used with increased frequency,
or if the machine is used in a severe manner.

2-2 – JLG Lift – 3121744

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

NOTICE

Table 2-1. Inspection and Maintenance Table

TYPE FREQUENCY

Pre-Start Inspec tion Before using each day; or

whenever there’s an Operator change.

Pre-Delivery Inspection

(see note below)

Frequent Inspection In service for 3 months or 150 hours, whichever comes

Annual Machine
Inspection

(see note below)

Preventative Maintenance At intervals as specified in the Ser vice and Mainte-

NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.

JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR
THE SPECIFIC JLG PRODUCT MODEL.

Before each sale, lease, or rental delivery. Owner, Dealer, or User Qualified JLG

first; or Out of service for a period of more than 3
months; or Purchased used.

Annually, no later than 13 months from the date of
prior inspection.

nance Manual.

PRIMARY

RESPONSIBILITY

User or Operator User or Operator Operation and Safety Manual

Owner, Dealer, or User Qualified JLG

Owner, Dealer, or Us er Fa ctory Trained Ser-

Owner, Dealer, or User Qualified JLG

SERVICE

QUALIFICATION

Mechanic

Mechanic

vice Technician
(Recommended)

Mechanic

REFERENCE

Service and Maintenance Manual and
applicable JLG inspection form

Service and Maintenance Manual and
applicable JLG inspection form

Service and Maintenance Manual and
applicable JLG inspection form

Service and Maintenance Manual

3121744 – JLG Lift – 2-3

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.3 PRE-START INSPECTION

The Pre-Start Inspection should include each of the following:

1. Cleanliness – Check all surfaces for leakage (oil or bat­tery fluid) or foreign objects. Report this to the proper
maintenance personnel.

2. Structure - Inspect the machine structure for dents,
damage, weld or parent metal cracks or other discrep­ancies. Report this to the proper maintenance person­nel.

.

Parent Metal Crack Weld Crack

3. Decals and Placards – Check all for cleanliness and
legibility. Ensure none of the decals and placards are
missing. Ensure all illegible decals and placards are
cleaned or replaced. (See Section 5.7, DECAL INSTAL­LATION)

4. Operation and Safety Manuals - Ensure that a copy
of the Operation and Safety Manual, AEM Safety Man­ual (ANSI markets only), and ANSI Manual of Responsi­bilities (ANSI markets only) is enclosed in the weather
resistant storage container.

5. “Walk-Around” Inspection – Refer to Figure 2-1. on
page 2-8.

6. Battery – Charge as required.

7. Hydraulic Oil Level - Check the hydraulic oil level in

the pump reservoir, add as required. (See Section 5.5)

8. Accessories/Attachments - Reference the Operation
and Safety Manual of each attachment or accessory
installed upon the machine for specific inspection,
operation, and maintenance instructions.

9. Function Check – Once the “Walk-Around” Inspection
is complete, perform a functional check of all systems
in an area free of overhead and ground level obstruc­tions. Refer to Section 3 for more specific instructions
on the operation of each function.

2-4 – JLG Lift – 3121744

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

10. Platform Gate - Keep gate and surrounding area clean and unobstructed. Check that gate closes properly and is not bent
or damaged. During operation keep gate closed.

Chain Gate

3121744 – JLG Lift – 2-5

Self-Closing Swing Gate

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

1

11. Lanyard Anchorage Points - JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a
lanyard attached to an authorized lanyard anchorage point (1).

Lanyard Attach Points

2-6 – JLG Lift – 3121744

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

NOTICE

2.4 DAILY WALK-AROUND INSPECTION

Begin the “Walk-Around Inspection” at item 1, see Figure 2-1.
Continue checking each item in sequence for the conditions
listed in the following checklist.

TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS “OFF”. DO NOT
OPERATE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED.

DO NOT OVERLOOK VISUAL INSPECTION OF CHASSIS UNDERSIDE. CHECKING
THIS AREA MAY RESULT IN DISCOVERY OF CONDITIONS WHICH COULD CAUSE
EXTENSIVE MACHINE DAMAGE.

INSPECTION NOTE: On all components, make sure there are no
loose or missing parts, that they are securely fastened, and that
no visible damage, leaks or excessive wear exists in addition to
any other criteria mentioned.

1. Frame/Chassis/Ladder - See Inspection Note. Ensure
that pothole protection (PHP) components on frame
are in place, undamaged, not bent or worn. Side com­partment doors open and close properly.

2. Ground Controls - Placard secure and legible, control
switches return to neutral position, emergency stop
switch functions properly. Control markings legible.

3. Hydraulic Pump/Motor, Control Valve Installation - No
unsupported wires or hoses; no damaged or broken
wires - See Inspection Note.

4. Front Wheels, Tires and Drive Motors - Steer linkage,
and Steer Cylinder - See Inspection Note.

5. Battery Compartment - See Inspection Note.

6. Rear Wheels, Tires and Hydraulic Brake - Wheel nut

properly secured. Refer to “Tire Wear and Damage” on
page 5-15. Inspect wheels for damage and corrosion,
check hydraulic brake hoses for damage or leakage -

See Inspection Note.

7. Manual Descent Control - See Inspection Note.

8. Beacon(s) (if equipped) - See Inspection Note.

9. Scissor Arms, Pivot Pins and Sliding Wear Pads, Lift Cyl-

inder - See Inspection Note.

10. Platform/Handrail/Gate/Chain Installation - Deck
extension slides in and out and locks in place properly.
Gate closes properly. All fold-down rail pins (if
equipped) in place and secure - See Inspection Note.

11. Platform Control Console - Ensure that the control
console is firmly secured in the proper location. Plac­ards secure and legible, control lever and switches
return to neutral, and emergency stop switch function
properly, required manuals in storage box.

3121744 – JLG Lift – 2-7

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2

Figure 2-1. Daily Walk-Around Inspection (Side Compartment Doors Open)

2-8 – JLG Lift – 3121744

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

2.5 FUNCTION CHECK

Perform the Function Check as follows:

1. From the Ground Control Panel with no load in the
platform: (See Figure 3-2. on page 3-5)

a. Ensure that the key selector switch and the plat-

form lift switch operates properly.

b. Ensure that all machine functions are disabled

when the Emergency Stop Button is depressed.

c. With platform raised a few feet (1m), ensure that

the manual descent control (T-handle located at

the left rear of the machine, next to the battery char­ger), lowers the platform properly.

d. Check that pot-hole-protection system bars are

fully lowered when the platform is raised.

.

Platform Elevated - Pot-Hole Bars Fully Lowered

Platform Fully Lowered - Pot-Hole Bars Raised

Pot-Hole-Protection System - Operation

2. From the Platform Control Console:
a. Ensure that the control console is firmly secured

in the proper location.

b. Ensure that all guards protecting switches are in

place.

c. Operate all switch functions, drive/lift mode

select switch, and horn button.

d. Operate all platform joystick functions to ensure

proper operation of drive, lift, steer, and enable
trigger switch operation.

3121744 – JLG Lift – 2-9

SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION

e. Ensure that all machine functions are disabled

when the platform Emergency Stop Button is
depressed.

f. With the platform elevated on a smooth, firm,

level surface with no overhead obstructions, drive
the machine to check if the high drive cutback
speed-limit is engaged at the height indicated in
Table 2-2. Ensure drive speed is reduced from a
top speed to a slower speed.

Table 2-2. High Drive Cutback Height

MODEL

1532R 58 in. (1.5 m) 2.0 mph (3.2 kph)

1932R 67 in. (1.7 m)

3. With the platform in the transport (stowed) position.
a. Drive the machine on a grade, not to exceed the

rated gradeability, and stop to ensure the drive
motor brakes hold.

b. Check the tilt indicator light to ensure proper

operation. The light should be illuminated if tilted
beyond allowed settings in Table 2-3.

HIGH DRIVE SPEED

CUTOUT HEIGHT

DRIVE SPEED REDUCTION

to

0.5 mph (0.8 kph)

NOTE: When the tilt indicator warning is activated the following

MODEL

1532R

(ANSI/JPN/

CSA)

1532R

(CE/CHN/

AUS)

1932R

(ANSI/JPN/

CSA)

1932R

(CE/CHN/

AUS)

functions are affected; drive and lift u
abled, platform must be fully lowered (stowed) to drive.

Table 2-3. Tilt Activation Setting

TILT SETTING

(front to back)

4°

3.75°

3.25°

3.75°

TILT SETTING
(side to side)

2.25° 4 - 4.6 m (Full) 13 - 15 ft.

2.75° 3.4 -4 m 11 - 13 ft.

3.25° 0 - 3.4 m 0 - 11 ft.

1.50° - outdoor

1.75° - indoor

2.00 ° - outdoor

2.25° - indoor

3.00° - outdoor

3.00° - indoor

1.50° 5.2 - 5.8 m (Full) 17 - 19 ft.

2.00° 4.6 - 5.2 m 15 - 17 ft.

2.75° 0 - 4.6 m 0 - 15 ft.

1.50° - outdoor

1.75° - indoor

2.00 ° - outdoor

2.25° - indoor

3.00° - outdoor

3.00° - indoor

p functions are dis-

Maximum Deck Elevation

4 - 4.6 m (Full) 13 - 15 ft.

3.4 -4 m 11 - 13 ft.

0 - 3.4 m 0 - 11 ft.

5.2 - 5.8 m (Full) 17 - 19 ft.

4.6 - 5.2 m 15 - 17 ft.

0 - 4.6 m 0 - 15 ft.

2-10 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

NOTICE

SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION

3.1 GENERAL

THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICA­TION AND OPERATION, THE USER AND OPERATOR ARE RESPONSIBLE FOR
CONFORMING WITH GOOD SAFETY PRACTICES.

This section provides the necessary information needed to
understand controls and their functions.

DO NOT RAISE PLATFORM EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE
FREE OF OBSTRUCTIONS AND HOLES.

TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL
LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT
RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED.

IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS
RELEASED, USE THE EMERGENCY STOP SWITCH TO STOP THE MACHINE.

3121744 JLG Lift – 3-1

3.2 DESCRIPTION

This machine is a self-propelled aerial work platform on top of
an elevating scissor arm mechanism. The Lift’s intended pur­pose is to position personnel with their tools and supplies at
positions above ground level. The machine can be used to reach
work areas located above machinery or equipment positioned
at ground level.

This JLG Lift has a primary operator control station in the plat­form. From this control station, the operator can drive and steer
the machine in both forward and reverse directions, raise and
lower the platform.
The machine can be driven on a smooth, firm, and level surface
from an elevated platform position - Reference “Steering And
Traveling” on page 3-13. of this manual for specific require­ments.

The machine also has a ground control station which can over­ride the platform control station. Ground controls operate lift up
and down. Ground controls are to be used only in an emergency
to lower the platform to the ground should the operator in the
platform be unable to do so.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.3 OPERATING CHARACTERISTICS AND LIMITATIONS

General

A thorough knowledge of the operating characteristics and lim­itations of the machine is always the first requirement for any
user, regardless of user’s experience with similar types of equip­ment.

Placards

Important points to remember during operation are provided at
the control stations by DANGER, WARNING, CAUTION, NOTICE,
and INSTRUCTION placards. This information is placed at various
locations for the express purpose of alerting personnel of
potential hazards constituted by the operating characteristics
and limitations of the machine. See foreword for definitions of
placard safety signal words.

3.4 PLATFORM LOADING

The platform maximum rated load capacity is shown on a plac­ard located on the platform billboard and ground control sta­tion and is based upon the machine positioned on a smooth,
firm, and level surface. Refer to Section 5, Table 5-2 on page 5-4,
for the maximum platform capacity.

The platform is entered through an entry gate at the rear of the
platform. Keep entry gate closed during machine operation.

NOTE: It is important to remember that the load should be

evenly distributed on the platform. The load should be
placed near the center of the platform when possible.

3-2 – JLG Lift – 3121744

3.5 MACHINE CONTROL LOCATIONS

1

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1. Ground Control Station

2. Platform Control Station

3. Platform Manual Descent Control (T-Handle)

4. AC Plug - At Front of Machine - For Platform AC

Receptacle Outlet Box

5. AC Plug - Battery Charger Input

6. Side Compartment Doors (Both Sides)

7. Side Compartment Door Latch Location (Both Sides)

Figure 3-1. Location of Machine Controls.

3121744 JLG Lift – 3-3

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.6 BATTERY CHARGING

NOTE: Be sure that machine is parked in a well ventilated area

before charging begins.

ONLY PLUG THE CHARGER INTO A PROPERLY INSTALLED AND GROUNDED
OUTLET. DO NOT USE GROUND ADAPTORS OR MODIFY PLUG. DO NOT TOUCH
NON-INSULATED PORTION OF OUTPUT CONNECTOR OR NON-INSULATED
BATTERY TERMINAL.
DO NOT OPERATE CHARGER IF THE AC SUPPLY CORD IS DAMAGED OR IF THE
CHARGER HAS RECEIVED A SHARP BLOW, BEEN DROPPED, OR OTHERWISE
DAMAGED IN ANY WAY.
ALWAYS DISCONNECT THE CHARGER AC SUPPLY BEFORE MAKING OR BREAK­ING THE (POS/NEG) CONNECTIONS TO THE BATTERY.
DO NOT OPEN OR DISASSEMBLE CHARGER.

1. The battery charger AC input plug is located inside the

frame at the left rear of the machine next to the bat­tery charger.

See charger specific information in Section 5 starting on
page 5-12.

2. Connect the charger AC input plug to a grounded out-

let using a 3 wire heavy duty extension cord.

(See Table 5-6, “Battery Charger Specifications,” on
page 5-6, for battery charger AC input specifications.).

3. After connecting the charger to an AC outlet at the
start of the charging cycle, check the LED indicators on
the charger for normal operation or if a fault has
occurred.

See LED indicator status of each charger in Section 5,
starting on page 5-12.

4. Current battery charge state can also be seen on the
platform control station panel LEDs, or the MDI indica­tor (if equipped) on the ground control station, when
machine is powered up.

5. The batteries are fully charged when all three GREEN
LED indicators on the platform control station or MDI
battery charger status panel are illuminated.

(See “MDI-Indicator - (If Equipped)” on page 3-7 for MDI
indicator information.

NOTE: If the charger is left plugged in, the charger will automati-

cally restart a complete charge cycle if the batteries volt­age drops below a minimum voltage or 30 days has
elapsed.

3-4 – JLG Lift – 3121744

3.7 GROUND CONTROL STATION

ON

1. Ground/Platform/OFF Key Selector Switch

2. Platform Lift/Lower Switch

3. Inverter ON/OFF Switch (If Equipped)

4. Ground Emergency Stop Button

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Figure 3-2. Ground Control Station

5. Hourmeter

6. Overload Indicator (If LSS Equipped)

7. MDI - Indicator (If Equipped)

3121744 JLG Lift – 3-5

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1

2

3

Platform Lift/Lower Switch

DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN
THE PLATFORM EXCEPT IN AN EMERGENCY.
PERFORM AS MANY PRE-OPERATIONAL CHECKS AND INSPECTIONS FROM
THE GROUND CONTROL STATION AS POSSIBLE.

Ground/Platform/OFF Key Selector Switch

(Item 1 - Figure 3-2.)

The key selector switch on the
Ground Control Station func­tions to direct electrical power
to the desired control station.
With the switch turned to the
ground position (1), power is
supplied to the controls at the
ground control station. When
the switch is turned to the
platform position (2), power
is supplied to the controls at
the platform control station. The switch should be set to the
OFF position (3) when not using machine or parking the
machine overnight.

(Item 2 - Figure 3-2.)

A three position, momentary contact lift
control switch provides raising and lowering
of the platform from the Ground Control
Station.

When operating platform from the
ground controls -

Toggle the lift/lower switch to up position and hold to raise plat­form, or down position and hold to lower an elevated platform.
Release to center position to stop all movement.

Inverter ON/OFF Switch (If Equipped)

(Item 3 - Figure 3-2.)

When switched on the inverter converts the DC voltage stored
in the on-board batteries to AC voltage for use at the AC recep­tacle outlet mounted on the platform rail.

Ground Emergency Stop Switch

(Item 4 - Figure 3-2.)

Power is turned on by pulling the switch out,
and is turned off by depressing switch. A two­position, red, mushroom-shaped emergency
stop switch, when positioned to ON with the key
selector switch positioned to ground, furnishes
operating power to the ground control station

3-6 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

key switch. In addition, the switch can be used to turn off power
to the function controls in the event of an emergency.

Hourmeter

(Item 5 - Figure 3-2.)

The machine is equipped with an hour meter to
indicate the number of hours the machine has
been operated.

Overload Indicator (If LSS Equipped)

(Item 6 - Figure 3-2.)

Overload Indicator - Indicates the platform has
been overloaded. An audible alarm will also sig­nal when the platform is overloaded.

NOTE: If the Overload Indicator is illuminated;

CE: All functions will be prevented from the platform and

ground controls. Lower platform using the machine man­ual descent control.

ANSI Export/Australia/Japan: All platform functions
will be prevented. Fully lower the platform from the
ground controls or using the machine manual descent
control. Reduce the weight in the platform to not exceed
the rated workload indicated on the capacity decal.

MDI-Indicator - (If Equipped)

(Item 7 - Figure 3-2.)

The MDI indicator or Multifunction Digital Indicator displays a
Battery Discharge Indicator (BDI), an LCD display which shows
the current hour-meter reading or Diagnostic Trouble Code(s)
(DTC) when a functional problem occurs with the machine, and
a system distress LED.

When a problem occurs (DTC Code displayed):

• A wrench Icon (item 1) LED will illuminate. (See Figure 3-3.)

• A three to five digit DTC code will display on the Diagnostic
Trouble Code LCD display (item 2), below the wrench

icon.

3121744 JLG Lift – 3-7

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

000000

.

Figure 3-3. MDI Indicator

1. System Fault LED Indicator (RED
LED)

2. Hour-meter/DTC Code Display

3. 100% Battery Charge Indicator

(GREEN AREA)

4. Battery Charge LOW Indicator
(YELLOW AREA)

5. Battery Re-Charge Indicator
(RED AREA)

NOTE: When more than one DTC exists, each DTC will be dis-

played on the LCD for 3 seconds before changing to the
next DTC. Once the last active DTC is displayed, the display
will recycle indefinitely until the DTC’s are corrected.
For DTC’s and descriptions, refer to Section 5.8.

Also located on the MDI are Battery Discharge Indicators
(BDI) (items 3, 4 and 5). The (3) GREEN LEDs indicate the level of

charge (voltage) remaining in the batteries.

NOTE: When the battery voltage is low and will need a charge

soon, the YELLOW LED (item 4) begin to flash.

Under normal operating conditions the BDI’s and hour-meter
will be displayed. When a DTC exists (other than 00x
BDI LEDs and hour-meter will not be displayed. Also when plat­form is elevated and the machine is being driven the creep
mode (turtle) is displayed.

DTC’s) the

3-8 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.8 PLATFORM MANUAL DESCENT CONTROL

The platform manual descent control is used in the event of
total power failure to lower the platform using gravity. The man­ual descent control T-handle is located on the left rear of the
machine, just below the platform ladder. Look for the instruc­tion decal located beside the release handle.

The lowering procedure is as follows:

1. Locate the manual descent control T-handle.

(See Figure 3-4.)

KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR ARMS AND PLAT­FORM WHILE LOWERING.

2. Grasp the T-handle and slowly pull out to lower the
scissor arms/platform, when the platform is lowered
to desired level, allow the T-handle to return to it’s
closed position.

Figure 3-4. Location of Manual Descent Control

(Left Rear of Machine)

3121744 JLG Lift – 3-9

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1

Figure 3-5. Platform Control Station

1. Emergency Stop Switch

2. Lift/Drive Select Switch

3. Black/White Directional Arrow

4. Steer Switch

5. Controller

6. Trigger Switch (on front of controller)

7. Overload Indicator (LSS - if equipped)

8. Tilt Indicator

9. Horn Button

10. Battery Discharge Indicator

11. System Fault Indicator

12. Alarm (not shown, located on bottom of box)

13. Indoor-Zone A (CE)/Outdoor-Zone B (CE) Indicators

14. Indoor-Zone A/Outdoor-Zone B - Select Switch (CE)

NOTE: 1932R machines are equipped with a platform control station
shown in either Figure 3-5. or Figure 3-6.

3.9 PLATFORM CONTROL STATION

3-10 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1

1. Emergency Stop Switch

2. Lift/Drive Select Switch

3. Black/White Directional Arrow

4. Steer Control Switch and Direction Decal

5. Controller

6. Trigger (Enable) Switch

7. Overload Indicator (LSS - if equipped)

8. Tilt Indicator

9. Horn Button

10. Battery Discharge Indicator

11. System Fault Indicator

12. Alarm

13. Indoor/Outdoor Operation Indicator (CE/AUS

ONLY)

14. Indoor/Outdoor Operation Mode Switch (CE/AUS
ONLY)

3121744 JLG Lift – 3-11

Figure 3-6. Platform Control Station.

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

NOTE: (Reference either Figure 3-5. or Figure 3-6.)

Platform Emergency Stop Switch

(Item 1)

NOTE: Both the ground and platform emergency stop buttons

must be set to ON in order to operate the machine.

When power is directed to the platform from the ground control
station, the platform emergency stop switch is turned on by
pulling the switch out (on), and is turned off by pushing the
switch in (off). The two-position, red, mushroom-shaped emer­gency stop switch functions to provide power to the platform
control station and also to turn off power to machine functions
in the event of an emergency.

Lift/Drive Select

(Item 2)

NOTE: When selecting between the Lift and Drive functions the

joystick control must be returned to the neutral position
for approximately 1/2 second before the function change
is operable.

This toggle switch is used to select operation of either the drive
or lift function. After selecting a function, the joystick controller
must be moved in the proper direction in order to activate that
function. Only change the function selected, with the joystick in
the neutral position. Otherwise, the function selected will not
change until the joystick is returned to the neutral position.

Forward/Reverse/Lift/Lower Direction
Decal

(Item 3)

This decal indicates the proper direction to
mount the platform control box, the black
arrow must point to the front of the machine.
The black/white arrow also indicates the
direction to move the joystick control per the lift/drive selector
switch decal for the lift and drive select functions.

3-12 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Drive/Lift/Steer Joystick Control

(Items 4, 5, and 6)

Trigger (Enable) Switch - This switch is located on the front of
the joystick controller. The trigger switch acts as an enable and
must be depressed before operating the drive, steer and lift
functions. When released, the function being operated will stop.

NOTE: Once the trigger switch is pressed, the operator has (5)

seconds to begin operating a function, after 5 seconds you
must release the trigger switch and press it again to oper­ate a joystick function.
The speed on all selected functions is proportionally con­trolled by the distance from the neutral (center) position
of the joystick controller.

NOTE: If the machine is also equipped with a foot-switch (Japa-

nese Specification Only), the foot-switch must be
depressed in conjunction with the trigger (enable) switch,
located on the controller. Power is removed from the plat­form controls when the footswitch is released.

Steer Switch - The steer switch is a thumb operated switch
located at the top of the control handle. Depressing the switch
to the right will steer the wheels to the right. Depressing the
switch to the left will steer the wheels to the left.

Joystick Controller - The control handle controls two functions:
drive and lift.

Steering And Traveling

DO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMOOTH, FIRM AND
LEVEL SURFACE FREE OF OBSTRUCTIONS AND HOLES.

TO AVOID LOSS OF TRAVEL CONTROL OR UPSET ON GRADES AND SIDESLOPES,
DO NOT DRIVE MACHINE ON GRADES OR SIDESLOPES EXCEEDING THOSE
SPECIFIED IN TABLE 5-1 ON PAGE 5-2.

BEFORE DRIVING, LOCATE THE DECALS WITH THE BLACK/WHITE ORIENTA­TION ARROWS ON THE CHASSIS AND THE PLATFORM CONTROLS. MOVE THE
JOYSTICK IN THE DIRECTION OF THE BLACK OR WHITE ARROW THAT
MATCHES THE COLOR OF THE ARROW ON THE CHASSIS FOR THE INTENDED
DIRECTION OF TRAVEL.

IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHILE DRIV­ING WITH PLATFORM RAISED, LOWER PLATFORM COMPLETELY AND DRIVE
TO A FIRM LEVEL SURFACE.

1. Place key selector switch at the ground control station
to platform operation.

2. Position emergency stop switches, one at the platform
and one at the ground control station to the ON posi­tion.

3121744 JLG Lift – 3-13

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Steering

(Item 4)

On the platform control station, position the
lift/drive select switch to the drive position.

To steer the machine, engage trigger switch
and the thumb operated steer rocker-switch
on the joystick handle. Press to the right for
steering right, or to the left for steering left. When released, the
switch will return to the center-off position and the wheels will
remain in the previously selected position. To return the wheels
to the center position, the switch must be activated in the oppo­site direction until the wheels are centered.

Traveling Forward and Reverse

(Item 5 and 3)

Position the platform lift/drive
select switch to drive/steer posi­tion. Squeeze the trigger switch
on front of the joystick, and
move the joystick forward to
drive forward or backward to
drive in reverse. The drive system is proportional, for additional
drive speed push the joystick further from the neutral position
in the direction of travel. Releasing the trigger switch or return­ing the joystick to center will stop machine movement.

Raising And Lowering Platform

1. If the machine was shut down, place the key selector
switch to the platform position.

2. Position emergency stop switches, one at the platform
and one at the ground control station to the ON posi­tion.

3. Position the lift/drive
select switch to lift.

(Item 2)

4. Squeeze and hold the
trigger switch, and
move the joystick back
(platform up - white arrow direction) or move the joy­stick forward (platform down - black arrow direction)
and hold until desired elevation is reached. Releasing
the trigger switch or moving the joystick back to it’s
center position will stop the function being operated.

NOTE: To ensure proper operation of the desired platform func-

tion, move the joystick in the direction of the black or
white arrow that matches the color of the arrow on the
chassis for the intended direction of travel.

3-14 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

LEVEL

Figure 3-7. Grade and Sideslope Definition

3121744 JLG Lift – 3-15

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Arm Guards (If Equipped)

If the machine is equipped with electronic arm guards, the plat­form will stop lowering at a predetermined height and the
machine’s beacons will flash at a different rate to warn ground
personnel, machine lowering can continue after a three (3) sec­ond delay. Once the lowering function is re-engaged an audible
alarm will sound. After a one and a half (1.5) second delay the
platform will continue lowering.

Overload Indicator (LSS) (If Equipped)

(Item 7)

Indicates the platform has been overloaded.
An audible alarm will also signal when the
platform is overloaded.

NOTE: If the Overload Indicator is illuminated;

CE: All functions will be prevented from the platform and

ground controls. Lower platform using the machine man­ual descent control.

ANSI Export/Australia/Japan: All platform functions
will be prevented. Fully lower the platform from the
ground controls or using the machine manual descent
control. Reduce the weight in the platform to not exceed
the rated workload indicated on the capacity decal.

Tilt Indicator Warning Light and Alarm

(Item 8)

A red warning light on the control panel illu­minates and an audible alarm sounds when
the chassis is at or beyond the tilt cutout set­tings.

IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHEN PLAT­FORM IS RAISED LOWER PLATFORM AND DRIVE TO A SMOOTH FIRM LEVEL
SURFACE.

Horn

(Item 9)

This push-button switch, when pressed, per­mits the operator to warn job site personnel
when the machine is operating in the area.

3-16 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Battery Charge Indicator

(Item 10 )

The battery charge indicator displays the
current charge status of the onboard batter­ies. RED LED flashing = batteries depleted,
RED LED ON solid = batteries low, RED LED
ON and GREEN LEDs ON = batteries FULL
charge.

System Fault Indicator

(Item 11)

When this indicator light is flashing a sys­tem fault has occurred, possibly stopping

machine operation. Check the MDI indicator
(if equipped) on the Ground Control Station
to see if a (DTC) Diagnostic Trouble Code(s) is
displayed. An explanation of DTC codes is
shown in Section 5.8.
If the code cannot be cleared by the operator, the machine will
require service by a qualified JLG mechanic.

Alarm

(Item 12)

This alarm mounted on the front of the platform control station
will sound for various machine conditions or warnings such as,
system ready chirp or if the machine tilt warning is activated.

Indoor-Zone A/Outdoor-Zone B Operation Indicator

CE/AUS ONLY (Item 13 - Figure 3-5.)

The Indoor/Zone A (GREEN) indicator and
the Outdoor/Zone B (YELLOW) indicator,
displays which mode the machine is cur­rently set to operate in.

Indoor-Zone A/Outdoor-Zone B
Operation Mode Switch

CE/AUS ONLY (Item 14 - Figure 3-5.)

This button will toggle between the out­door/indoor operation modes. Outdoor
mode (Zone B) will restrict platform opera­tions if operating machine outside rated
wind speed specifications.

3121744 JLG Lift – 3-17

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Outdoor/Indoor Operation Indicator

CE/AUS ONLY (Item 13 - Figure 3-6.)

The Outdoor (YELLOW) indicator and the
Indoor (GREEN) indicator, displays which
mode the machine is currently set to oper­ate in.

Outdoor/Indoor Operation Mode Switch

CE/AUS ONLY (Item 14 - Figure 3-6.)

This button will toggle between the out­door/indoor operation modes. Outdoor
mode will restrict platform operations if
operating machine outside rated wind
speed specifications.

3-18 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1

3.10 PLATFORM EXTENSION

(See Figure 3-8.)

This machine is equipped with an extension deck, giving the
operator better access to certain work areas. The deck extension
adds length to the front of the platform.

FOR MAXIMUM CAPACITY OF THE DECK EXTENSION SEE SECTION 5, TABLE 5­2 OR REFER TO THE CAPACITY PLACARD ON THE PLATFORM BILLBOARD.

DO NOT “LOWER” WITHOUT COMPLETELY RETRACTING THE PLATFORM
EXTENSION.

To extend t h e deck:

1. Push down on the locking mechanism lever (1) using

your foot, while holding down on the lever, slide the
top handrails (2) until the locking mechanism pin
clears the rear platform extension lock (3).

2. Grasp the top handrails (2) of the extendible deck and
push the extension out until it hits the stops and the
locking mechanism pin is locked into one of the for­ward platform extension locks (4) or (5).

To retract the deck:

1. Push down on the locking mechanism lever (1) using

your foot, hold down on the lever and slide the top
handrails (2) rearward until the locking mechanism
pin clears the forward platform extension locks (4)

and (5).

2. Grasp the top handrails (2) of the extendible deck and

pull the extension back until it hits the stops and the
locking mechanism pin is locked into the rear platform

extension lock (3).

3121744 JLG Lift – 3-19

Figure 3-8. Platform Deck Extension

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

3.11 PLATFORM RAILS - FOLD-DOWN PROCEDURE - (If
Equipped)

(See Figure 3-9.)

DO NOT RAISE PLATFORM WITH RAILS FOLDED DOWN. THE RAILS MUST BE
IN THE UPRIGHT POSITION AND PROPERLY PINNED WHEN RAISING THE
PLATFORM.

NOTE: The rails must only be folded down when the machine is in

the stowed (platform fully lowered) position.
The platform control box should be removed from mount
before the side rails are folded down.

The platform rails fold down from the mid rail only, except for
the rear gate rail.

The platform rails fold down in the following sequence;

(See Figure 3-9.)

•1 - pull pin and fold REAR gate top rail in against RIGHT side
rail. Remove the platform control station and place on the
floor of the platform.

NOTE: Front deck extension top rail pins must be removed and

deck extension top side rails slid towards rear of machine
before lowering side rails. Place pins in the lower holes of
the extension side top rails before folding main platform
side rails down.

•2 - fully open the swing gate and hold while folding down
the RIGHT side rail.

•3 - fold down LEFT side rail.

•4 - fold down FRONT platform extension rail.

• To raise the rails back to the upright position, unfold the

rails in the reverse sequence they were folded. Firmly pull
the rails back up into position and replace the bail pins into
the rails.

AFTER THE RAILS HAVE BEEN FOLDED DOWN, USE EXTREME CAUTION WHEN
EXITING AND ENTERING THE PLATFORM. ENTER AND EXIT PLATFORM ONLY
AT THE GATE AREA AND LADDER PROVIDED.

IF OPERATING (DRIVING) MACHINE WITH PLATFORM CONTROL STATION
FROM GROUND, WITH RAILS FOLDED, KEEP AT LEAST 3 FT. (1 M) DISTANCE
FROM MACHINE.

3-20 – JLG Lift – 3121744

1

3

2

4

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Figure 3-9. Platform Rails - Fold Down Sequence

3121744 JLG Lift – 3-21

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

NOTICE

3.12 PARKING AND STOWING MACHINE

1. Drive the machine to a well-protected and well-venti­lated area.

2. Ensure the platform is fully lowered.

WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY
CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE
POSITIONED TO OFF TO PREVENT DRAINING THE BATTERIES.

3. At the ground control station, turn the platform ­ground selector key switch to OFF and remove the key
to disable the machine and prevent unauthorized use.

NOTE: For added protection, the platform control station can be

secured to it’s mounting plate see Figure 3-10.
Also the side compartment doors can be secured by plac­ing a padlock through the holes provided just below the
door latch on each door.

4. At the ground control station, depress emergency
stop switch to the off position.

5. If necessary, cover the platform control box, instruc­tion placards, caution and warning decals so that they
will be protected from hostile environment.

6. Chock at least two wheels when parking the machine
for an extended period of time.

To prevent unauthorized removal, the platform control sta­tion can be secured to it’s mount by replacing the lock pin
located on it’s mounting tab with a keyed or combination
lock.

Figure 3-10. Securing Control Station to Platform

3-22 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1704016 C

1

3.13 MACHINE LIFTING AND TIE DOWN

Lifting

The machine may be lifted using a fork lift truck. Lift only from
the rear of the machine and only with the platform in the
stowed position. Adjust the width of the forklift truck, lifting

tines (1) to properly fit the machine forklift pockets, see Figure 3-

11. Slide the forklift tines into the forklift pockets and carefully

lift machine.

The machine can also be lifted using a spreader bar and four
equal length straps or chains capable of supporting the full
gross weight of the machine, see Figure 3-12. Lift only using the
lifting lugs provided at the four corners of the machine. (See Sec-
tion 5, Machine Specifications for machine gross weight).

LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT REC­OMMENDED BY JLG. IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED
FROM THE SIDES CAUTION MUST BE USED TO AVOID JAMMING THE POT HOLE
PROTECTION BARS UP AGAINST THE FRAME.
EVERY TIME THE MACHINE IS LIFTED FROM THE SIDE, BE SURE AND TEST THE
POT HOLE PROTECTION SYSTEM BEFORE THE MACHINE IS PUT BACK INTO
OPERATION.

Figure 3-11. Fork Lift Pockets - Location

3121744 JLG Lift – 3-23

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1

2

1

Figure 3-12. Lifting Machine Using Spreader Bar and Lift

Lug Locations

1. Four (4) equal length chains or

2. Spreader Bar Assembly.

lifting straps.

Tie Down

When transporting the machine, the platform must be fully low­ered in the stowed position with the machine securely tied
down to the truck or trailer deck. There are two tie-down and
one lift lugs located at the front and two tie-down/lift lugs on
the rear of the machine. (See Figure 3-13.)

3-24 – JLG Lift – 3121744

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

Figure 3-13. Tie Down and Lift Lug Locations

3121744 JLG Lift – 3-25

SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION

1

3.14 TOWING

It is not recommended that this machine be towed, except in
the event of an emergency such as a machine malfunction or a
total machine power failure.

NOTE: If machine is disabled to a point where the hydraulic sys-

tem cannot be operated, the steer circuit will also not be
operational. Then the machine will only track in the direc­tion the front wheels are currently set.

Hydraulic Brake Release (See Figure 3-14.)

CHOCK WHEELS OR SECURE MACHINE WITH TOW VEHICLE.

1. At the ground control station turn power off by press­ing the Emergency Stop switch in.

2. Open the right side compartment door and locate the
main hydraulic control valve.

3. Perform the following to set the drive motor control
valve to tow mode. On the drive control valve locate
the tow mode needle valve knob (1), screw the valve
out till it stops.

4. On the main valve body, to release the brakes, push
the BLACK brake override button (2) in, (there is a
detent which will hold the valve in place).

5. Pump the RED Knob (3) until pressure builds, approxi­mately 5 to 10 strokes. The brakes should now be
released.

6. After towing is complete, release the BLACK brake
override button (2) and screw the tow mode needle
valve knob (1) all the way in to reset the hydraulic

brake. Chock the machine wheels.

Figure 3-14. Hydraulic Brakes - Manual Disengage.

(Inside Right Side Compartment Door)

3-26 – JLG Lift – 3121744

SECTION 4 - EMERGENCY PROCEDURES

SECTION 4. EMERGENCY PROCEDURES

4.1 GENERAL INFORMATION

This section explains the steps to be taken in case of an emer­gency situation during operation.

4.2 EMERGENCY OPERATION

Operator Unable to Control Machine

IF THE PLATFORM OPERATOR IS UNABLE TO OPERATE OR CON­TROL THE MACHINE:

1. Other personnel should operate the machine from
ground controls only as required.

2. Only qualified personnel in the platform may use the
platform controls. DO NOT CONTINUE OPERATION IF
CONTROLS DO NOT FUNCTION PROPERLY.

3. Rescue equipment can be used to remove the plat­form occupant(s). Cranes and forklifts can be used to
stabilize motion of the machine.

Platform Caught Overhead

If the platform becomes jammed or snagged in overhead struc­tures or equipment, rescue the platform occupant(s) prior to
freeing the machine.

Righting of Tipped Machine

A fork truck of suitable capacity or equivalent equipment
should be placed under the elevated side of the chassis, with a
crane or other suitable lifting equipment used to lift the plat­form while the chassis is lowered by the forklift or other equip­ment.

3121744 – JLG Lift – 4-1

SECTION 4 - EMERGENCY PROCEDURES

4.3 PLATFORM MANUAL DESCENT

The platform manual descent control is used in the event of
total power failure to lower the platform using gravity. The man­ual descent control T-handle is located on the left rear of the
machine, just below the platform ladder. Look for the instruc­tion decal located beside the release handle.

The lowering procedure is as follows:

1. Locate the manual descent control T-handle.
(See Figure 4-1.)

KEEP HANDS AND ARMS OUT OF THE PATH OF THE SCISSOR ARMS AND PLAT­FORM WHILE LOWERING.

2. Grasp the T-handle and slowly pull out to lower the
scissor arms/platform, when the platform is lowered
to desired level, allow the T-handle to return to it’s
closed position.

Figure 4-1. Location of Manual Descent Control

(Left Rear of Machine)

4-2 – JLG Lift – 3121744

4.4 INCIDENT NOTIFICATION

NOTICE

JLG Industries, Inc. must be notified immediately of any incident
involving a JLG product. Even if no injury or property damage is
evident, JLG must be contacted by telephone and provided
with all necessary details.

USA: 877-JLG-SAFE (554-7233)

EUROPE: (44) 1 698 811005

AUSTRALIA: (61) 2 65 811111

E-mail: [e-mail]

Failure to notify the manufacturer of an incident involving a JLG
Industries product within 48 hours of such an occurrence may
void any warranty consideration on that particular machine.

FOLLOWING ANY INCIDENT, THOROUGHLY INSPECT THE MACHINE. DO NOT
ELEVATE PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN
REPAIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY. TEST ALL
FUNCTIONS FIRST FROM THE GROUND CONTROL STATION, THEN FROM THE
PLATFORM CONTROL CONSOLE.

SECTION 4 - EMERGENCY PROCEDURES

3121744 – JLG Lift – 4-3

SECTION 4 - EMERGENCY PROCEDURES

NOTES:

4-4 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

SECTION 5. GENERAL SPECIFICATIONS AND MAINTENANCE

5.1 INTRODUCTION

This section of the manual provides additional necessary infor­mation to the operator for proper operation and maintenance
of this machine.

The maintenance portion of this section is intended as informa­tion to assist the machine operator to perform daily mainte­nance tasks only, and does not replace the more thorough
Preventive Maintenance and Inspection Schedule included in
the Service and Maintenance Manual.

3121744 – JLG Lift – 5-1

Other Publications Available Specific to this Machine:

Service and Maintenance Manual......................................3121745

Illustrated Parts Manual .........................................................3121746

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.2 OPERATING SPECIFICATIONS

Table 5-1. Operating Specifications

DESCRIPTION 1532R 1932R

PLATFORM

Maximum Platform Height (Elevated) (Ground to Platform Floor) 15 ft. (4.57m) 19 ft. (5.8 m)

Pl a t fo r m Li f t Ti m e (s e co n d s /n o l oa d ) L if t U p:

Lift Down:

El e c t ro n ic A r m G u a rd s (P a us e H ei g h t) Ra ng e : — 4 . 5 ft ( 1.38 m) — 4.5 ft (1.38 m)

DRIVING

M ax i m um O p er a ti n g Ti l t An g le (G r a de ) Fr o nt t o Ba c k :
(platform fully elevated) (S i d e s l op e ) S i d e to S i d e :

M ax i m um D r iv e S pe e d (F W D /R E V ) S to w ed :
(Seconds to Drive 25 ft (7.62m) Elevated:

Maximum Stowed Travel Grade (Gradeability)
(Reference Figure 3-7. on page 3-15)

Tu rn i n g R a d i us I n si d e :

(Curb to Curb) O utsi de:

CHASSIS

Approximate Gross Machine Weight 2,422-2,600 lb.

ANSI/JPN/CSA CE/AUS ANSI/JPN/CSA CE/AUS

13 - 16 seconds
18 - 23 seconds

0°
0°

8.1 - 9.5 seconds - (2.0 mph (3.2 kph)
32 - 38 seconds - (0.5 mph (0.8 kph)

25% (14°) 25% (14°)

0 in. (0 cm)

62.93 in. (159.8 cm)

(1099-1179 kg)

1.50° - Outdoor /

1.75° - Indoor

2,842-3,142 lb.

(1,289-1,425 kg)

3.75°

8.1 - 9.5 seconds - (2.0 mph (3.2 kph)
32 - 38 seconds - (0.5 mph (0.8 kph)

2,622 - 2,800 lb.
(1189 - 1270 kg)

17 - 22 seconds
24 - 29 seconds

0°
0°

0 in. (0 cm)

62.93 in. (159.8 cm)

3.75°

1.50° - Outdoor /

1.75° - Indoor

3,300 - 3,600 lb.

(1497 - 1633 kg)

5-2 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-1. Operating Specifications (Continued)

DESCRIPTION 1532R 1932R

CHASSIS (continued)

Maximum Tire Load (per wheel) 1,250 lb. (567 kg) 1,365 lb. (620 kg) 1,365 lb. (620 kg) 1,540 lb. (699 kg)

Ground Bearing Pressure

G ro u nd C l ea r a nc e P HP Retracted:

PHP Deployed:

Break Over Angle (Grade) 11.2° (20%) 11.2° (20%)

M ax i m um H yd r a ul i c Pr e ss u re M a i n R e l ie f :

Steer Relief:

Lift Relief:

ANSI/JPN/CSA CE/AUS ANSI/JPN/CSA CE/AUS

115 psi (8.09 kg/cm

2.76 in. (7 cm)

0.81 in. (2.0 cm)

3000 psi (210 bar)

800 psi (55 bar)

2495 psi (172 bar)

2

) 100 psi (7.03 kg/cm2 ) 125 psi (8.79 kg/cm2 )

2.76 in. (7 cm)

0.81 in. (2.0 cm)

3000 psi (210 bar)

800 psi (55 bar)

2495 psi (172 bar)

3121744 – JLG Lift – 5-3

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Platform Capacities

Table 5-2. Platform Capacities

MAXIMUM

SPECIFICATION MACHINE MODEL

ANSI/JPN /CSA

1532R

CE/AUS

ANSI/JPN /CSA

1932R

CE/AUS

NOTE: (1) Maximum Platform Capacity includes platform and platform extension.

5-4 – JLG Lift – 3121744

PLATFORM

CAPACITY

600 lb. (272 Kg) 250 lb. (11 3 Kg) 2 100 lb. (445 N) 28 mph (12.5 m/s)

275 Kg

125 Kg Outdoor - 1 Person + 45 Kg 200 N 12.5 m/s

550 lb. (250 Kg) 250 lb. (11 3 Kg) 2 100 lb. (445 N) 28 mph (12.5 m/s)

230 Kg

125 Kg Outdoor - 1 Person + 45 Kg 200 N 12.5 m/s

MAXIMUM CAPACITY

ALLOWED ON PLATFORM

(1)

EXTENSION

120 Kg

120 Kg

MAXIMUM PERSONS

ALLOWED IN PLATFORM

Indoor - 2 Persons + 115 Kg 400 N 0 m/s

Indoor - 2 Persons + 70 Kg 400 N 0 m/s

MAX. SIDE FORCE

(Platform Fully Extended

@ Max. Capacity)

MAXIMUM

OPERATING

WIND SPEED

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Machine Dimensional Data Tires

Table 5-3. Dimensions

DESCRIPTION 1532R/ 1932R

Platform He ight - Elevated
(Ground to Platform Floor)

Platform Height - Stowed
(Ground to Platform Floor)

Rail Height
(Platform Floor to Top of Rail)

Overall Height - Fixed Rail
(Groun d to Top Rail )

- Folding Rail
(Groun d to Mid Rail)

Overall Machine Width 32 in. (81.3 cm)

Overall Machine Length 68.67 in. (174.4 cm)

Platform Size - Length (Inside) 62.65 in. (159 cm)

Platform Size - Width (Inside) 21.71 in. (55.2 cm)

Wheelbase 53.03 in. (134.7 m)

15 ft. (4.57 m) 19 ft. (5.8 m)

37.53 in. (95.3 cm) 38.62 in. (98.1 cm)

39.94 in. (101.5 cm) - Fixed

43.88 in. (111.5 cm) - Folding

77.7 in. (197 cm)

63.53 in. (161.4 cm) ­Folding Rails Down

78.72 in. (200 cm)

64.55 in. (163.37 cm) ­Foldin g Rails Down

Batteries

Voltage (24V System - Series) 6 V per battery

Amp Hour Rating 225 Amp Hour @

Reserve Capacity 447 Minutes 492 Minutes

Weight 63 lb. (28.6 Kg) 66 lb. (30 Kg)

Table 5-4. Tire Specifications

DESCRIPTION 1532R/1932R

Size 12.72 in. x 3.9 in.

(32.3 cm x10.0 cm)

Wheel Nut Torque

(42mm Slotted Nut with Cotter Pin)

Table 5-5. OEM Battery Specifications

DESCRIPTION Lead Acid AGM

20 HR. Rate

150 ft lb. (203 Nm)

213 Amp Hour @

20 HR. Rate

3121744 – JLG Lift – 5-5

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Electrical System

Table 5-6. Battery Charger Specifications

DESCRIPTION ALL MACHINES

Electrical System Voltage (DC) 24V

Battery Charger:

Input:

AC Inp ut Volt age:

Nominal AC Input Voltage:

Input Frequency:

Max. AC Input Current:

Ingress Protection:

Operatin g Temperature:

Output:

Nominal DC Output Voltage:

Max. DC Output Voltage:

Max DC Output Current:

Max. Interlock Current:

Protection:

Output Reverse Polarity:

Output Short Circuit:

AC Ove rloa d:
DC Overload:

Delta-Q

85-270V AC
100VAC / 240VAC RMS
50 - 60Hz

7.5A
IP66 NEMA4 Type 4

-40°F (-40°C) to 149°F (+65°C)

24V
36V

27.1A
1A @ 24V

Electronic Protection-Auto Reset
Current Li mited
Current Li mited
Current Li mited

PRO - Eagle Perf. Series

108-132V AC
120VAC
45 - 65Hz
12A
IP35

-22°F (-30°C) to 122°F (+50°C)

24V

30.92V
25A
1A @ 24V

Electronic Protection-Auto Reset
Electronic Protection-Auto Reset
Branch Circuit Protection
Current Li mited

Green Power - Pylon International

100-240V AC
— —
45 - 65Hz

8.5A
IP66

-4°F (-20°C) to 122°F (+50°C)

24V
34V
30A
1A @ 24V

Electronic Protection-Auto Reset
Electronic Protection-Auto Reset
Curren t Limi ted
Curren t Limi ted

5-6 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.3 CRITICAL STABILITY WEIGHTS

DO NOT REPLACE ITEMS CRITICAL TO STABILITY, SUCH AS BATTERIES OR
SOLID TIRES, WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION. DO
NOT MODIFY UNIT IN ANY WAY TO AFFECT STABILITY.

Table 5-7. Critical Stability Weights

COMPONENT 1532R/1932R

Wheel and Tire Assembly (each) 26.9 lb. (12.2 kg)

Wheel/Tire and Drive Assembly
(each)

Batteries (each) Standard:

AGM:

Batteries (combined) Stand ard :

AGM:

53 lb. (24 kg)

63 lb. (28.6 kg)

66 lb. (30 kg)

252 lb. (114.3 kg)
264 lb. (119.8 kg)

5.4 LUBRICATION

Lubrication Capacities

Table 5-8. Capacities

COMPONENT 1532R/1932R

Hydraulic

Reservoir (at Full mark) 4 Gal. (15.1 L)

Hydraulic System
(Including

Reservoir)

4.6 Gal. (17.5 L)

Hydraulic Oil

Table 5-9. Hydraulic Oil

HYDRAULIC SYSTEM OPERATING

TEMPERATURE RANGE

0° F to +23° F (-18° C to -5° C) 10W

0° F to 210° F (-18° C to + 99° C) 10W-20, 10W-30

50° F to 210° F (+10° C to +99° C) 20W-20

NOTE: Aside from JLG recommendations, it is not advisable to

mix oils of different brands or types, as they may not con­tain the same required additives or be of comparable vis­cosities.

SAE VISCOSITY GRADE

3121744 – JLG Lift – 5-7

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Lubrication Specifications

Table 5-10. Lubrication Specifications

KEY SPECIFICATIONS

MPG Multipurpose Grease having a minimum dripping point of 350° F. Excel-

lent water resistance and adhesive qualities, and being of extreme pres­sure type. (Timken OK 40 pounds minimum.)

EPGL Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or

MI L-S pe c M IL- L-2 10 5.

HO JLG Recommends - Mobil - Mobilfluid 424

Mobil EAL ENVIRONSYN H 32

Mobil SHC HYDRAULIC EAL 32

NOTE: EAL and SHC are compatible with each other.

Table 5-11. Hydraulic Oil Specifications

MOBIL

SPECIFICATION

ISO Viscosity Grade 10W-30 #32

Spec Gravity API 29.0 0.950

Pour Point, Max -65° F (-54° C) -38° F (-39° C)

Flash Point, Min. 442° F (228° C) 514° F (268° C)

VISCOSITY SPECIFICATIONS

at 40° C 55 cSt

at 100° C 9.3 cSt

at 100° F 80 SUS

at 210° F 43 SUS

cp at -18°C 2700

Viscosity Index 152 147

Operating Tem p — -20° F (-29° C) to

MOBILFLUID

424

MOBIL EAL

ENVIRONSYN

H 32

33.1 cSt

6.36 cSt

—

—

—

200° F (93° C)

5-8 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

5.5 OPERATOR MAINTENANCE

Scissor Arm - Safety Prop

NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL IT HAS BEEN
RESTRAINED FROM MOVEMENT WITH THE SAFETY PROP, BLOCKING OR
OVERHEAD SLING.

THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED
ON THE MACHINE REQUIRES THE SCISSOR ARMS TO BE RAISED AND ONLY
WITH NO LOAD IN THE PLATFORM

The safety prop is located on the side of the scissor arms on the
right side of the machine.

To engage the safety prop:

1. From the Ground Control Station, raise the platform

far enough to allow the safety prop to be engaged.

2. Rotate the prop assembly clockwise until it hangs ver­tically on the side of the scissor arms.

3. Lower the platform until the safety prop rests against
the safety prop stop on the arm set below it, stopping
all downward movement of the platform/scissor arm
assembly.

(See Figure 5-1.)

To disengage the safety prop:

1. Raise the platform enough to release the safety prop

off the safety prop stop.

2. Rotate the prop assembly counterclockwise until it is
resting on the arm prop holder plate on the side of the
scissor arm assembly.

3121744 – JLG Lift – 5-9

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Prop Engaged

Prop Disengaged

Figure 5-1. Scissor Arm - Safety Prop

Hydraulic Oil Check Procedure (See Figure 5-2. and Figure 5-

3.)

Lube Point(s) - Hydraulic Reservoir
Reservoir Capacity - See Table 5-8 on page 5-7.
Lube - Hydraulic Oil
Interval - Check Daily

NOTE: Check the hydraulic oil level with the platform in the

stowed position ONLY. Be certain the hydraulic oil has
warmed to operating temperature before checking the oil
level in the reservoir.

1. On the right side of the machine on the hydraulic
compartment door there is a cutout (1) which allows
viewing of the hydraulic oil tank marking (2). The res­ervoir is marked with a MAX (maximum) marking (2).
The MIN marking (3) is the bottom edge of the cutout
on the door. The oil level must be kept within these
markings for the hydraulic system to operate properly.

2. If additional oil is required, swing compartment door
open and wipe all dirt and debris from the filler/filter
cap (4) area. Remove filler cap and add proper grade
of oil. Fill until oil level is close to the MAX marking
(3), but not over the MAX marking.

NOTE: Care should be taken not to introduce any impurities (dirt,

water, etc.) while cap is removed.

5-10 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

1

4

to hostile environments or conditions, lubrication fre­quencies must be increased accordingly.

Figure 5-2. Hydraulic Oil Check Procedure

NOTE: Recommended lubricating intervals are based on

machine operations under normal conditions. For
machines used in multi-shift operations and/or exposed

3121744 – JLG Lift – 5-11

Figure 5-3. Hydraulic Oil Fill Procedure

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

1

1

Delta-Q - Battery Charger

1. AC Voltage Input Plug 2. Charge Indicator LEDs

NOTE: Rear crossmember and ladder shown removed for illustration purposes only.

For Specifications, SeeTable 5-6 on page 5-6.

•AC Power On - BLUE LED ON

• Low State of Charge - (Bottom Panel - GREEN LED Flashing)

- (Top Panel - GREEN LED OFF)

• High State of Charge - (Bottom Panel - GREEN LED ON) ­(Top Panel - GREEN LED Flashing)

• Charge Complete - (Bottom Panel - GREEN LED ON) - (Top
Panel - GREEN LED ON)

• Fault Indicator - (RED LED ON)

• External Error Condition Caution - (AMBER LED Flashing)

5-12 – JLG Lift – 3121744

Green Power - Battery Charger - (China Only)

1. AC Voltage Input Cable 2. Charge Indicator LEDs

NOTE: Rear crossmember and ladder shown removed for illustration purposes only.

For Specifications, SeeTable 5-6 on page 5-6.

•Battery Charging - (YELLOW LED - AGM - Flashes Quickly
/FLOODED - Remains ON/ AGM-FLOODED - Flashes Slowly)

• Charge Complete - (GREEN LED ON)

• Fault Indicator - (RED LED ON)

• Performing Self-Diagnostic - (YELLOW and GREEN LEDs

Flashing Simultaneously)

Eagle Performance - Battery Charger

1

1. AC Voltage Input Cable 2. Charge Indicator LEDs

NOTE: Rear crossmember and ladder shown removed for illustration purposes only.

For Specifications, SeeTable 5-6 on page 5-6.

•Battery Type Indicator - (YELLOW LED ON)

•Battery Charging - (30%-60%-90% RED LED ON)

• Charge Complete - (GREEN LED ON)

• No Battery Detected - (30% RED Blinking)

• Overall Timer Shutdown - (30-60-90% RED LEDs Blinking)

• Internal OverTemp Shutdown - (30 - 90% RED LEDs Blink-

ing)

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

3121744 – JLG Lift – 5-13

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

1/8 "

BATTERY

FILLER CAP

FLUID LEVEL OF FULLY

CHARGED BATTERY

VENT TUBE

PLATES

1702155A

Battery Maintenance and Safety Practices

NOTE: These instructions are for unsealed (wet) batteries only.

If machine is equipped with sealed batteries, no mainte­nance other than cleaning corroded battery terminals is
required.

ENSURE THAT BATTERY ACID DOES NOT COME INTO CONTACT WITH SKIN OR
CLOTHING. WEAR PROTECTIVE CLOTHING AND EYEWEAR WHEN WORKING
WITH BATTERIES. NEUTRALIZE ANY BATTERY ACID SPILLS WITH BAKING
SODA AND WATER.
BATTERY ACID RELEASES AN EXPLOSIVE GAS WHILE CHARGING, ALLOW NO
OPEN FLAMES, SPARKS OR LIGHTED TOBACCO PRODUCTS IN THE AREA
WHILE CHARGING BATTERIES. CHARGE BATTERIES ONLY IN A WELL VENTI­LATED AREA.
ADD ONLY DISTILLED WATER TO BATTERIES. WHEN ADDING DISTILLED
WATER TO THE BATTERIES, A NON-METALLIC CONTAINER AND/OR FUNNEL
MUST BE USED.

Check the electrolyte level of the batteries often, adding only
distilled water when required. When fully charged, battery fluid
level should be 1/8" below vent tubes. (See Figure 5-4.).

• DO NOT fill to bottom of vent tubes.

• DO NOT allow fluid level to go below the top of the plates

when charging or operating.

Figure 5-4. Battery Fluid Level.

Battery Quick-Disconnect ­(If Equipped)

Machines equipped with the battery
quick-disconnect allow all machine
power to be easily disconnected at the
batteries without removing battery cables from the battery
posts. To disconnect power, locate the RED quick-disconnect
connector on top of the batteries inside the battery compart­ment and pull halves apart.

5-14 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Tire Wear and Damage

The tire and rim assemblies installed on machines have been
approved by the tire manufacturer for applications in which
those products are intended to be used. The tire and rims
installed on each product model have been designed for stabil­ity requirements, which consist of track width, tire compound,
and load capacity. Tire changes such as rim width, centerpiece
location, larger or smaller diameter, tire compound, etc., with­out written manufacturers approval, could result in an unsafe
condition regarding stability.

The tires and rims installed on machines are to be inspected
daily as part of the daily walk-around inspection. JLG requires
that the daily walk-around inspection be performed at each
operator change during a shift and at each shift change.

Wheel and Tire Replacement

JLG recommends that any replacement tire be the same size
and brand as originally installed on the machine or offered by
JLG as an approved replacement. Please refer to the JLG Parts
Manual for the part number of the approved tires for a partic­ular machine model.

If any of the following is discovered during tire inspection,
measures must be taken to remove the JLG product from ser­vice immediately. Arrangements must be made for replace-

ment of the tire(s) or tire assembly(s). Both tires/wheels on the
same axle must be replaced:

• If the overall diameter of the tire is less than one of the fol­lowing:

100 x 323 Tire – 12.25 in. (311mm) minimum

• If any uneven wear is discovered.

A tire with significant damage in the tread area or sidewall
requires immediate evaluation before placing the machine
into service. If a cut, tear, chunk, or other discrepancy
exceeds any one or more of the following dimensions, the
tire must be replaced:

3.0 in. (76 mm) long

0.75 in. (19 mm) wide

0.75 in. (19 mm) deep

• If the metal wheel is visible at any point through the tread
area of the tire.

• If more than one discrepancy exists in any quadrant of the
wheel (within 90 degrees of one another).

3121744 – JLG Lift – 5-15

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

1

Wheel Installation

It is extremely important to apply and maintain proper wheel
mounting torque.

WHEEL SLOTTED NUTS MUST BE INSTALLED AND MAINTAINED AT THE
PROPER TORQUE TO PREVENT LOOSE WHEELS, A BROKEN NUT, AND POSSI­BLE SEPARATION OF WHEEL FROM THE AXLE.

Tighten the slotted nuts to the proper torque to prevent wheels
from coming loose. Use a torque wrench to tighten the slotted
nuts. The proper procedure for attaching wheels is as follows:

1. If not already installed, install shaft key (5) to shaft and
align with wheel keyway, install wheel and hub (3)
onto tapered shaft (4).

2. Start slotted nut (1) by hand to prevent cross thread­ing. DO NOT use a lubricant on threads or nut.

3. Torque the slotted nut to 150 ft. lb. (203 Nm).

4. Install cotter pin (2), if hole in slots do not align with

cotter pin hole on the tapered shaft, continue to turn
nut clockwise to align nut with hole. Do not loosen to
align hole.

1. Slotted Nut

2. Cotter Pin

3. Wheel and Hub Assembly

Figure 5-5. Wheel Installation

4. Tap ere d Sh aft

5. Shaft Key

5-16 – JLG Lift – 3121744

5.6 SUPPLEMENTAL INFORMATION

The following information is provided in accordance with the
requirements of the European Machinery Directive 2006/42/EC
and is only applicable to CE machines.
For electric powered machines, the equivalent continuous A­Weighted sound pressure level at the work platform is less than
70dB(A).
For combustion engine powered machines, guaranteed Sound
Power Level (LWA) per European Directive 2000/ 14/EC (Noise
Emission in the Environment by Equipment for Use Outdoors)
based on test methods in accordance with Annex III, Part B,
Method 1 and 0 of the directive, is 109 dB.
The vibration total value to which the hand-arm system is sub­jected does not exceed 2,5 m/s2. The highest root mean square
value of weighted acceleration to which the whole body is sub­jected does not exceed 0,5 m/s2.

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

3121744 – JLG Lift – 5-17

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

1

5.7 DECAL INSTALLATION

Figure 5-6. 1532R/1932R - Machine Decal Installation (See Table 5-12.)

5-18 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-12. 1532R/1932R - Machine Decal Installation Chart

ITEM

ENGLISH

(1001209907)

ENG/KOR

(1001209908)

ENG/CHI (GB)

(1001209909)

SPA/POR

(1001209910)

ENG/SPA

(1001209911)

ENG/FRE

(1001209912)

CE/JAPAN

(1001209913)

AUS

(1001209914)

ENG/CHI

(1001222745)

1 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504
2 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640
3 1703813 1707022 1704344 1704341 1704339 1704339 1705670 1705670 1704344
4 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1703819
5 1703822 1703822 1703822 1703822 1703822 1703822 1703822 1703822 1703822
6 1704016 1704016 1704016 1704016 1704016 1704016 1704016 1704016 1704016
7 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277
8 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412

9 — — 1705679 — — 1705720 — — 1705679
10 1705686 1706057 1705946 1705726 1705720 1705693 — — 1705946
11 1001220430 1001220430 1001220430 1001220430 1001220430 — 1001220430 1001220430 1001220430

1001225494 -

12

1001209915 -

1001227703 -

13

1705647 - 1932R

1532R

1932R

1532R

1001225494 -

1532R

1001209915 -

1932R

1001227703 -

1532R

1705647 - 1932R

1001225496 -

1532R

1001215746 -

1932R

1705647 - 1532R
1705648 - 1932R

1001225494 -

1532R

1001209915 -

1932R

1001227703 -

1532R

1705647 - 1932R

1001225494 -

1532R

1001209915 -

1932R

1001227703 -

1532R

1705647 - 1932R

1001225495 -

1532R

1001209916 -

1932R

1705647 - 1532R
1705648 - 1932R

1001225496 -

1532R

1001215746 -

1932R

1705648 - CE

1705647 - JPN

1001225496 -

1532R

1001215746 -

1932R

1705647 - 1532R
1705648 - 1932R

1001225494 -

1532R

10012109915 -

1932R

1001227703 -

1532R

1705647 - 1932R

14 — — — — — 1701504 — — —
15 1001131270 — — — — — — — —

3121744 – JLG Lift – 5-19

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-12. 1532R/1932R - Machine Decal Installation Chart

ITEM

ENGLISH

(1001209907)

16 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359 1001132359
17 — — 1705943 — — — — — 1705943
18 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864 1001162864
19 1001211777 1001215751 1001211777 1001216650 1001215754 1001215754 1705673 1705673 1001215752
20 1001211779 1001211779 1001211779 1001215748 1001211779 1001211779 1705671 1705671 1001211779
21 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290 1001212290
22 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291 1001212291
23 1001212292 1001212292 1001212292 1001212292 1001212292 1001212292 1001212292 1001212292 1001212292
24 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293 1001212293
25 1001146794 1001146794 1001146794 1001146794 1001146794 1001146794 1001146795 1001146794 1001146794
26 1703816 1001162115 1705195 1704699 1704691 1704691 — — 1705195
27 — 1001215750 1001215747 1001216648 1001215748 1001215748 — — 1001215747
28 — — 1705944 — — — — — 1705944
29 — — 1705945 — — — — — 1705945
30 — — 1001132376 — — — — — 1001132376
31 1001092071 1001120621 1001120622 1001120623 1001120629 1001092580 1001092497 1001092497 1001120622
32 — — — — — — 1001219171 1001219171 —
33 — — — — — — 1001146795 — —

NOTE: Reference applicable Illustrated Parts Manual for decal description.

ENG/KOR

(1001209908)

ENG/CHI (GB)

(1001209909)

SPA/POR

(1001209910)

ENG/SPA

(1001209911)

ENG/FRE

(1001209912)

CE/JAPAN

(1001209913)

AUS

(1001209914)

ENG/CHI

(1001222745)

5-20 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

NOTICE

NOTICE

5.8 DIAGNOSTIC TROUBLE CODES (DTC)

THE DTC CODES LISTED IN THE FOLLOWING TABLE IS NOT A COMPLETE LIST­ING OF MACHINE DTC CODES. THIS LISTING SHOWS ONLY THOSE DTC’S
WHICH AN OPERATOR MAY BE ABLE TO CORRECT DUE TO OPERATING ERROR.

The DTC table following is sorted in groups by the first two dig­its, these digits represent the number of flashes the system dis­tress indicator lamp will flash on the platform indicator panel
when a fault occurs.

The more detailed three to five digit code numbers in the DTC
column of the following tables are only indicated on a JLG hand­held diagnostic analyzer connected to the machine, or on the
Ground Control Station - MDI indicator, if equipped.

To troubleshoot multiple DTCs, start with the DTC with the
higher first two digits.

If a correction is made during a check, conclude the check by

cycling the machine power off then back on, using the
emergency stop switch.

SHOULD A FAULT OCCUR WHICH CANNOT BE CORRECTED BY THE OPERATOR,
THE PROBLEM MUST BE REFERRED TO A MECHANIC QUALIFIED TO REPAIR
THIS MODEL OF JLG LIFT.

3121744 – JLG Lift – 5-21

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

001 EVERYTHING OK None None · No Motion restrictions • Platform Mode and no Faults are active.

002 GROUND MODE OK None None · No Motion restrictions • Ground Mode and no Faults are active.

003 ALARM SOUNDING – TILTED & ABOVE

ELEVATION

004 DRIVING AT CUTBACK – ABOVE ELEVA-

TION

005 DRIVE & LIFT UP PREVENTED TILTED &

ELEVATED

006 LIFT UP PREVENTED – MAX HEIGHT

ZONE A

007 DRIVING AT CUTBACK – POTHOLE STILL

ENGAGED

PF: Continuous None · No Motion restrictions • Platform is elevated and chassis is not level

None None · DriveState = CREEP • Platform is elevated and the machine is in the drive mode of

PF: Continuous None • DriveState = PREVENTED

None None • LiftUpState = PREVENTED • The vehicle has reached the maximum height allowed by the

None None • DriveState = CREEP • While stowed, drive speed is reduced (due to lower ground

Flash
Code

• LiftUpState = PREVENTED

Action Tr igger

operation

• Driving and lift up are not possible since the platform is ele­vated and the chassis is not level.

Indoor/Outdoor selection and further lift up motion is not
possible.

clearance) since the control system detected that the pot­hole protection mechanism is deployed (failed to retract).

• Clear the obstacle blocking the pot-hole protection mecha­nism, repair the mechanical problem, re-adjust the pot-hole
limit switches, or repair the wiring to correct the problem.

• Alternately, there may be difficulty with the Elevation Angle
Sensor that causes the Control System to improperly believe
the platform is stowed.

5-22 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

008 FUNCTIONS LOCKED OUT – SYSTEM

POWERED DOWN

009 DRIVE PREVENTED – ELEVATED ABOVE

DRIVE CUTOUT HEIGHT

211 POWER CYCLE None 2_1 • No Motion restrictions • This Help Message is issued at each power-up. This serves to

212 KEYSWITCH FAULTY None 2_1 • Force to GroundMode • Both the Ground Select and Platform Select signals are ener-

221 FUNCTION PROBLEM – HORN PERMA-

NENTLY SELECTED

None None • Enter SafeMode

None None • DriveState = PREVENTED • The Drive Cutout functionality is enabled, and the Platform is

None 2_2 • Horn Prevented • Horn Switch in the Platform Control Box was closed during

Flash
Code

• LiftDownState = PREVENTED

Action Tr igger

• A period of time elapsed without activity and the Control Sys-

tem entered a low-power state to preserve battery charge (2
hours). Cycle the Ground EMS in GroundMode or the Platform
EMS in PlatformMode to re-enable the vehicle.

• Two hours without Drive Forward, Drive Reverse, Lift Up, Lift
Down, Steer Left, or Steer Right.

• Timer resets if user changes PlatformMode/GroundMode

Elevated above the Calibrated Cutout Height.

indicate which messages have been recorded in the failure log
since the last power-up event.

gized, which means there is an issue with the keyswitch or
one of the lines are shorted to battery.

power-up. Release or repair the switch to clear the message.

3121744 – JLG Lift – 5-23

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

2210 TRIGGER CLOSED TOO LONG WHILE IN

NEUTRAL

222 FUNCTION PROBLEM – INDOOR / OUT-

DOOR PERMANENTLY SELECTED

223 FUNCTION PROBLEM – DRIVE & LIFT

ACTIVE TOGETHER

2232 FUNCTION PROBLEM – DRIVE & LIFT

BOTH OPEN

224 FUNCTION PROBLEM – STEER LEFT

PERMANENTLY SELECTED

None 2_2 • TriggerState = FALSE there-

None 2_2 • Previously selected Indoor /

None 2_2 • MoveState = LIFT

None 2_2 • MoveState = LIFT

None 2_2 • DriveState = PREVENTED • Steer Left Switch in the Platform Control Box was closed dur-

Flash
Code

fore

• DriveState = PREVENTED

• LiftUpState = PREVENTED

• LiftDownState = PREVENTED

Outdoor Mode maintained

• DriveState = PREVENTED

• LiftUpState = PREVENTED

• LiftDownState = PREVENTED

• DriveState = PREVENTED

• LiftUpState = PREVENTED

• LiftDownState = PREVENTED

Action Tr igger

• Trigger Switch on the Platform Control Box was closed for

more than five seconds while the Joystick (accelerator) was in
the neutral position (centered). Release switch or repair the
switch / wiring to clear the difficulty.

• Indoor / Outdoor Switch in the Platform Control Box was
closed during power-up. Release or repair the switch to clear
the message.

• The Drive - Lift Selector Switch indicates that both functions
are selected simultaneously. Repair the wiring or switch to
clear the message.

• In PlatformMode, the Drive - Lift Selector Switch indicates
that neither function is selected. Repair the wiring or switch
to clear the message.

ing power-up. Release or repair the switch to clear the mes­sage.

5-24 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

225 FUNCTION PROBLEM – STEER RIGHT

PERMANENTLY SELECTED

228 FUNCTION LOCKED OUT – ACCELERA-

TOR NOT CENTERED

229 FUNCTION PROBLEM – TRIGGER PER-

MANENTLY CLOSED

231 FUNCTION PROBLEM – LIFT PERMA-

NENTLY SELECTED

232 GROUND LIFT UP/DOWN ACTIVE

TOGETHER

242 AMBIENT TEMPERATURE SENSOR –

OUT OF RANGE HIGH

253 DRIVE PREVENTED – CHARGER CON-

NECTED

254 DRIVE & LIFT UP PREVENTED – CHAR-

GER CONNECTED

None 2_2 • DriveState = PREVENTED • Steer Right Switch in the Platform Control Box was closed

None 2_2 • DriveState = PREVENTED

None 2_2 • DriveState = PREVENTED

None 2_3 In GroundMode then

None 2_3 In GroundMode then

PF: Continuous 2_4 • Drive and Lift Restrictions • The temperature as communicated by the temperature/tilt

None 2_5 • DriveState = PREVENTED • Driving is not possible since the vehicle is charging.

None 2_5 • DriveState = PREVENTED

Flash
Code

• LiftUpState = PREVENTED

• LiftDownState = PREVENTED

• LiftUpState = PREVENTED

• LiftDownState = PREVENTED

• LiftUpState = PREVENTED

• LiftDownState = PREVENTED

• LiftUpState = PREVENTED

• LiftDownState = PREVENTED

• LiftUpState = PREVENTED

Action Tr igger

during power-up. Release or repair the switch to clear the
message.

• Selected function (Drive or Lift) is not allowed because the
joystick (accelerator) was not centered at power-up. Return
joystick to center momentarily.

• Trigger Switch in the Platform Control Box was closed at
power-up. Release switch or repair the switch / wiring to clear
the difficulty.

• Lift Switch (Up or Down) in the Ground Control Box was closed
during power-up. Release or repair the switch to clear the
message.

• In GroundMode, the control system has detected the Lift Up
and Down are active simultaneously. Check the Lift Switch
and associated wiring in the Ground Control Box.

sensor is greater than 185° F (85° C).

• Driving and Lifting are not possible since the vehicle is charg­ing and it is configured to prevent all motion.

3121744 – JLG Lift – 5-25

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

255 PLATFORM OVERLOADED PF: 5000ms

ON/2000ms
OFF

GND: 5000ms
ON/2000ms
OFF

256 DRIVE PREVENTED – POTHOLE NOT

ENGAGED

PF: 500ms On/
500ms Off

GND: 500ms
On/500ms Off

Flash
Code

2_5 • Drive and Lift Restrictions • While the Load Sensing System is enabled, the Platform Load

2_5 • DriveState = PREVENTED • While elevated, driving is not possible since the control sys-

Action Tr igger

measured by the Load Sensing System is excessive. Functions
from Platform Control Station are prevented, and functions
from Ground Control may be prevented, depending on
machine configuration (Markets other than Japan).

• For the Japanese Market, only Lift Up is prevented and Drive
(at creep speed) is allowed in the stowed position .

• Refer to LSS functionality for Lift and Drive restrictions.

tem detected that the pot-hole protection mechanism failed
to deploy. Clear the obstacle blocking the pot-hole protection
mechanism, repair the mechanical problem, re-adjust the
pot-hole limit switches, or repair the wiring to correct the
problem.

• Alternately, there may be difficulty with the Elevation Angle
Sensor that causes the Control System to improperly believe
the platform is elevated.

5-26 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

2568 TEMPERATURE CUTOUT ACTIVE - AMBI-

ENT TEMPERATURE TOO LOW

421 POWER MODULE TOO HOT - PLEASE

WAI T

4235 POWER MODULE TOO HOT - REDUCED

OPERATION

4236 POWER MODULE TOO COLD - MODULE

SHUTDOWN

If Transport­Mode = TRUE
PF: Continuous

If Transport­Mode = FALSE
PF: OFF

None 4_2 • DriveState = PREVENTED

None 4_2 • DriveState =CREEP

None 4_2 • DriveState = PREVENTED

Flash
Code

2_5 • Drive and Lift Restrictions • The temperature as communicated by the temperature sensor

• LiftUpState = PREVENTED

• LiftUpState = CREEP

• LiftUpState = PREVENTED

Action Tr igger

located on the temperature/tilt sensor is less than or equal to
{PERSONALITIES->TEMP CUTOUT->CUTOUT SET}

• (See Low Temperature Cutout Functionality)

• This DTC shall not be displayed in GroundMode, and no

restrictions shall be implemented.

• Heatsink temperature above 203°F (95° C).

• Possible Cause:

• Controller is operating in an extreme environment.

• Excessive load on vehicle.

• Improper mounting of controller

• Heatsink temperature exceeded 185° F (85° C).

• Effect:

Reduced drive and brake torque.

• Possible Cause:

• Controller is performance-limited at this temperature.

• Controller is operating in an extreme environment.

• Excessive load on vehicle

• Improper mounting of controller.

• Heatsink temperature below -40° F(-40°C).

• Possible Cause:

• Controller is operating in an extreme environment.

3121744 – JLG Lift – 5-27

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

426 MASTER MODULE TEMPERATURE –

OUT OF RANGE

441 BATTERY VOLTAGE TOO LOW – SYSTEM

SHUTDOWN

442 BATTERY VOLTAGE TOO HIGH – SYSTEM

SHUTDOWN

4421 LOGIC SUPPLY VOLTAGE OUT OF RANGE

HIGH

None 4_2 • Normal operation • The Ground Module's internal temperature sensor is out of

None 4_4 • SafeMode

None 4_4 • Enter SafeMode

None 4_4 • Enter SafeMode

Flash
Code

• LiftDownState = PREVENTED

• LiftDownState = MAX

• LiftDownState = MAX

Action Tr igger

range. (< 104° F (40° C) or > 302° F (150° C)

• Battery Voltage(VBAT) momentarily dropped below 14.5V
when using flooded lead-acid batteries, or 16.0V when using
AGM batteries. With a low battery charge, this can occur dur­ing heavy current demand due to Drive, Steer, or Lift Up.
Recharge batteries or check for damaged batteries, sulfated
batteries, or poor power connections.

• The Ground Module measured excessively high battery volt­age (VBAT) (>32.0V) and de -energized the Main Line Contac­tor and Battery Relay to protect system devices and was
unable to bring voltage down to normal operating range.
This may be due to improper battery charging or incorrect
voltage batteries being used.

• The Ground Module's VSW voltage was measured to be more
than 32V. This may be caused by loose battery terminal,
severely discharge batteries, a damaged battery, or an
improper wire harness connection.

5-28 – JLG Lift – 3121744

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

4424 POWER MODULE VOLTAGE TOO LOW -

MODULE SHUTDOWN

4475 POWER MODULE - BDI FAULT None 4_4 • DriveState = PREVENTED

4476 BATTERY VOLTAGE TOO HIGH –

UNPLUG CHARGER

None 4_4 • DriveState = PREVENTED

None 4_4 • Enter SafeMode

Flash
Code

• LiftUpState = PREVENTED

• LiftUpState = PREVENTED

• LiftDownState = MAX

Action Tr igger

• Severe B+ Undervoltage

dropped below Severe Undervoltage limit with FET bridge
enabled.

• Effect:

Reduced Drive Torque

• Possible Cause:

• Battery menu parameters are misadjusted

• Non-controller system drain on battery

• Battery resisitance too high

• Battery disconnected while driving

• Blown B+ fuse or main contactor not closed

•Pump BDI Fault

pump was activated.

• Effect:

ShutdownPump

• Possible Cause:

• Battery is fully discharged

• BDI parameters are mis-tuned

• The Ground Module momentarily measured excessively high

battery voltage (VBAT) (>32.0V) and entered SafeMode to
protect system devices. This may be due to improper battery
charging or incorrect voltage batteries being used.

Set: BDI Percentage ch arge at 0% when the

Set: Capacitor bank voltage

3121744 – JLG Lift – 5-29

SECTION 5 - GENERAL SPECIFICATIONS AND MAINTENANCE

Table 5-13. Diagnostic Trouble Codes (DTC)

DTC Help Message Alarm

4477 BATTERY VOLTAGE TOO HIGH – FORC-

ING DISCHARGE

None 4_4 Lift Down = PREVENTED

Flash
Code

Lift Up = PREVENTED
Drive = PREVENTED

Action Tr igger

• The Ground Module momentarily measured excessively high

battery voltage (VBAT) (>32.0V) and entered SafeMode. This
may be due to improper battery charging or incorrect voltage
batteries being used.

5-30 – JLG Lift – 3121744

SECTION 6. INSPECTION AND REPAIR LOG

Machine Serial Number _____________________________________ __

Table 6-1. Inspection and Repair Log

DATE COMMENTS

SECTION 6 - INSPECTION AND REPAIR LOG

3121744 – JLG Lift – 6-1

SECTION 6 - INSPECTION AND REPAIR LOG

Table 6-1. Inspection and Repair Log

DATE COMMENTS

6-2 – JLG Lift – 3121744

TRANSFER OF OWNERSHIP

To Pr oduct Owner:

If you now own but ARE NOT the original purchaser of the product covered by this manual,

we would like to know who you are. For the purpose of receiving safety-related bulletins, it is

very important to keep JLG Industries, Inc. updated with the current ownership of all JLG

products. JLG maintains owner information for each JLG product and uses this information in

cases where owner notification is necessary.

Please use this form to provide JLG with updated information with regard to the current

ownership of JLG products. Please return completed form to the JLG Product Safety &

Reliability Department via facsimile or mail to address as specified below.

Thank You,

Product Safety & Reliability Department

JLG Industries, Inc.

13224 Fountainhead Plaza

Hagerstown, MD 21742

USA

Telephone: [phone]

Fax: [phone]

NOTE: Leased or rented units should not be included on this form.

Mfg. Model: _______________

_______________________________________________________

Serial Number: ___________________________________________________________________

Previous Owner: __________________________________________________________________

Address: _________________________________________________________________________

_________________________________________________________________________________

Country: ______________________________Telephone: (_______

) _______________________

Date of Transfer: ______________________________________

Current Owner: ___________________________________________________________________

Address: __________________

_______________________________________________________

_________________________________________________________________________________

Country: ______________________________Telephone: (_______

) _______________________

Who in your organization should we notify?

Name: ___________________________________________________________________________

Title:____________________________________________________________________

An Oshkosh Corporation Company

JLG Worldwide Locations



JLG Industries
358 Park Road
Regents Park
NSW 2143
Sydney 2143
Australia

[phone]
[phone]

Email: [e-mail]

JLG Industries Dubai
Jafza View
PO Box 262728, LB 19
20th Floor, Office 05
Jebel Ali, Dubai

[phone]
[phone]

Email: [e-mail]

JLG Industries (Italia) S.R.L.
Via Po. 22
20010 Pregnana Milanese (MI)
Italy

[phone]
[phone]

Email: [e-mail]

Oshkosh-JLG Singapore Technology
Equipment Pte Ltd.
35 Tuas Avenue 2
Jurong Industrial Estate
Singapore 639454

[phone]
[phone]

Email: [e-mail]

JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA

JLG Ground Support Oude
Bunders 1034
Breitwaterstraat 12A
3630 Maasmechelen
Belgium

[phone]

Email: [e-mail]

JLG France SAS
Z.I. Guillaume Mon Amy
30204 Fauillet
47400 Tonniens
Fran ce

[phone]

[phone]

Email: [e-mail]

JLG EMEA B.V.
Polaris Avenue 63
2132 JH Hoofdorf
The Netherlands

[phone]

Email: [e-mail]

JLG Iberica S.L.
Trapadella, 2
Pol. Ind. Castellbisbal Sur
08755 Castellbisbal Barcelona
Spain

[phone]

[phone]

Email:[e-mail]

[phone] (Corporate)
[phone] (Service)
[phone]

www.jlg.com

JLG Latino Americana LTDA
Rua Antonia Martins Luiz, 580
Distrito Industrial Joao Narezzi
Indaiatuba-SP 13347-404
Brasil

[phone] (Parts)
[phone] (Service)

Email: [e-mail]
Email: [e-mail]

JLG Deutschland GmbH
Max Planck Str. 21
27721 Ritterhude - Ihlpohl
Germany

[phone]
[phone]

Email:[e-mail]

JLG NZ Access Equipment & Services
2B Fisher Cresent
Mt Wellington 1060
Auckland, New Zealand

[phone]
[phone]

Email:[e-mail]

JLG Industries (UK) Ltd.
Bentley House
Bentley Avenue
Middleton, Greater Manchester
M24 2GP
United Kingdom

[phone]
[phone]

Email: [e-mail]

Oshkosh-JLG (Tianjin) Equipment
Technology LTD
Shanghai Branch
No 465 Xiao Nan Road
Feng Xian District
Shanghai 201204
China

[phone]

JLG Equipment Services Ltd.
Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong

+(852) 2639 5783
+(852) 2639 5797

JLG Industries
Vahutinskoe shosse 24b.
Khimki
Moscow Region 141400
Russia Federation

[phone]
[phone]

JLG Sverige AB
Enkopingsvagen 150
176 27 Jarfalla
Sweden

[phone]
[phone]

Email: [e-mail]