JLG 15VPSP Operator Manual
Operators and Safety Manual
Model
15VPSP
3120796
June 14, 2001
ANSI
– JLG Lift –
FOREWORD - GENERAL
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions
and operating procedures essential for the safe and proper machine operation for its intended purpose. It is
important to stress proper machine usage at all times. All information in this manual must be read and
understood before any attempt is made to operate the machine.
Because the manufacturer has no direct control over machine operation and application, proper safety practices are the responsibility of the owners, users, operators, lessors, and lessees.
All instructions in this manual are based upon the use of the machine under proper operating conditions, with
no deviations from the original design. Any alteration or modification of the machine is strictly forbidden
without written approval from JLG Industries, Inc.
Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specifi-
cation changes without prior notification. Contact JLG Industries, Inc. for updated information.
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert you to a potential personal injury hazard. Obey all
safety messages that follow this symbol to avoid possible injury or death.
The Safety Alert Symbol will be used with the appropriate Safety Signal Word of “DANGER”, “WARNING”, or
“CAUTION” to call attention to a potential hazard and designate a level of hazard seriousness. The Safety
Signal Words are inserted throughout this manual in Black/White. On the machine, the Safety Signal Words
will have either a Red, Orange, or Yellow background as part of a safety sign or decal. The “DANGER”,
‘WARNING”, and “CAUTION” Safety Signal Words definitions and associated colors are as follows:
Indicates an imminently hazardous situation which, if not
avoided, will
word is used in the most extreme cases. When installed
on the machine, this Signal Word will have a Red background as part of a decal.
result in serious injury or death. This signal
Indicates a potentially hazardous situation which, if not
avoided, could
installed on the machine, this Signal Word will have an
Orange background as part of a decal.
Indicates a potentially hazardous situation which, if not
avoided, may
also be used to alert against unsafe practices. When
installed on the machine, this Signal Word will have a
Yellow background as part of a decal.
The “IMPORTANT” Safety Signal Word may also appear in this manual or on the machine. This Safety Signal
Word typically will not appear with the Safety Alert Symbol, but contains important information that must be
followed for safe and proper operation. The “IMPORTANT” Safety Signal Word definition and associated
color is as follows:
result in serious injury or death. When
result in minor or moderate injury. It may
IMPORTANT
Indicates procedures essential for safe operation and
which, if not followed, may result in a machine malfunction or damage. When installed on the machine, this Signal Word will have a Green background as part of a decal.
All safety-related bulletins must be accomplished on this product. JLG Industries, Inc. may have issued safetyrelated bulletins for this JLG product. Contact JLG Industries, Inc. or the local authorized JLG dealer for information regarding safety-related bulletins which may have been issued for this product.
IMPORTANT
For the purpose of receiving safety-related bulletins, it is important that the current owner of this unit ensures JLG
Industries, Inc. has updated ownership information. Contact JLG Industries, Inc. to ensure that the current owner
records are updated and accurate.
IMPORTANT
JLG Industries, Inc. must be notified immediately in all instances where JLG products have been involved in an
accident involving bodily injury or death of personnel or when substantial damage has occurred to personal property or the JLG product.
FOR: Accident Reporting
Product Safety Publications
Current Owner Updates
Questions Regarding Product Safety
Standards and Regulations Compliance Information
Questions Regarding Special Product Applications
Questions Regarding Product Modifications
CONTACT: Product Safety and Reliability Department
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233
TOLL FREE: 877-JLG-SAFE (877-554-7233)
E-MAIL: ProductSafety@JLG.com
This page intentionally left blank.
EFFECTIVITY CHANGES
Issued - February 28, 2000
April 20, 2000 – Revised – Added Proposition 65 to front of manual.
November 15, 2000 – Revised – Pages Affected: Section 4 - Pages 4-2 & 4-3.
February 26, 2001 – Revised – Pages Affected; Section 5 - All Pages.
June 14, 2001 – Revised – Pages Affected; Section 3 - Page 3-2.
Section 4 - Page 4-3.
Section 5 - Pages 5-1, 5-5 and added 5-6.
EFFECTIVITY PAGE
3120796 – JLG Lift – a
EFFECTIVITY PAGE
This Page Left Intentionally Blank
b – JLG Lift – 3120796
TABLE OF CONTENTS
SUBJECT - SECTION, PARAGRAPH PAGE NO.
Effectivity Changes a
SECTION 1 - SAFETY PRECAUTIONS
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 Pre-Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.4 Towing, Lifting, And Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
1.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
SECTION 2 - PREPARATION AND INSPECTION
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.2 Preparation For Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.3 Delivery And Frequent Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2.4 Daily Walk-Around Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
2.5 Daily Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.6 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.7 Battery Charging & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
SECTION 3 - USER RESPONSIBILITIES & MACHINE CONTROLS
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.3 Operating Characteristics And Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.4 Controls And Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
3.5 Jlg Pot-Hole Protection Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
SECTION 4 - MACHINE OPERATION
4.1 Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.3 Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.4 Transporting, Lifting And Tie Down Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
SECTION 5 - OPTIONAL EQUIPMENT
5.1 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Obstruction Sensing System (OSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5.3 Rug Carrier Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
5.4 Progammable Security Lock (PSL™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
SECTION 6 - EMERGENCY PROCEDURES
6.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2 Emergency Controls And Their Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.3 Emergency Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.4 Incident Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
SECTION 7 - INSPECTION AND REPAIR LOG
3120796 – JLG Lift – i
TABLE OF CONTENTS (Continued)
LIST OF FIGURES
FIGURE NO. TITLE PAGE NO.
2-1. Daily Walk-Around Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2-2. Battery Fluid Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-3. Charger Assembly and Power Cord Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2-4. Battery Charger Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2-5. Lubrication Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
2-6. Torque Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
3-1. Ground Controls.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-2. Platform Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3-3. Brake Release Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-4. JLGs Pot-Hole-Protection Device - PHP Bar Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
3-5. Decal Locations (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
3-6. Decal 1704888 From Figure 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
3-7. Decal Locations (Rear View). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3-8. Decal Locations (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
3-9. Decal Locations (Right/Left View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
4-1. Platform Operating Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4-2. Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations. . . . . . . . . . . . . . . . . . . . . . .4-6
5-1. Transducer Sensor Array Location. (Underside of Platform) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5-2. Horn Button on Platform Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5-3. Daily Check of Operation - Transducer Arrays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
5-4. Positioning Rug Hanger Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5-5. Placing Carpet Roll on Hanger Arms.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5-6. Removing Rug From Display Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
5-7. PSL™ Switch & Ground Control Station Locations - At Rear of Machine. . . . . . . . . . . . . . . . . . . .5-6
5-8. PSL™ Switch Controls & Indicators.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
5-9. Ground Control Selector Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
LIST OF TABLES
TABLE NO. TITLE PAGE NO.
1-1 Minimum Safe Approach Distance (to energized power lines or parts) . . . . . . . . . . . . . . . . . . . . 1-3
2-1 Lubrication Intervals for Various Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
4-1 Machine Interlock Switch Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4-2 Maximum Rated Platform Load Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4-3 Machine Gross Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
ii – JLG Lift – 3120796
SECTION 1 - SAFETY PRECAUTIONS
SECTION 1. SAFETY PRECAUTIONS
1.1 GENERAL
This section outlines the necessary precautions for proper
and safe machine usage and maintenance. In order to
promote proper machine usage, it is mandatory that a
daily routine is established based on the content of this
manual. A maintenance program, using the information
provided in this manual and the Service and Maintenance
Manual, must also be established by a qualified person
and must be followed to ensure that the machine is safe to
operate.
The owner/user/operator/lessor/lessee of the machine
should not accept operating responsibility until this manual has been read, training is accomplished, and operation of the machine has been completed under the
supervision of an experienced and qualified operator.
The owner/user/operator/lessor/lessee must be familiar
with Sections 6, 7, 8, 9, 10 of ANSI A92.6-1999. These
sections contain the responsibilities of the owner, user,
operator, lessor, and lessee concerning safety, training,
inspection, maintenance, application, and operation.
If there are any questions with regard to safety, training,
inspection, maintenance, application, and operation,
please contact JLG Industries, Inc. (“JLG”).
FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED
IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
1.2 PRE-OPERATION
Operator Training And Knowledge
The Operators and Safety Manual must be read and
understood in its entirety before operating the machine.
For clarification, questions, or additional information
regarding any portions of this manual, contact JLG Industries, Inc.
• An operator must not accept operating responsibilities
until adequate training has been given by competent
and authorized persons.
• Allow only those authorized and qualified personnel to
operate the machine who have demonstrated that they
understand the safe and proper operation and maintenance of the unit.
• Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the
machine and in this manual.
• Ensure that the machine is to be used in a manner
which is within the scope of its intended application as
determined by JLG.
• All operating personnel must be familiar with the emergency controls and emergency operation of the
machine as specified in this manual.
• Read, understand, and obey all applicable employer,
local, and governmental regulations as they pertain to
your utilization and application of the machine.
• Before operation, the operator must be familiar with the
machine capabilities and operating specifications as
specified in Section 4.
Workplace Inspection
• Precautions to avoid all hazards in the work area must
be taken by the user before operation of the machine.
• Do not operate or raise the platform from a position on
trucks, trailers, railway cars, floating vessels, scaffolds
or other equipment unless the application is approved
in writing by JLG.
3120796 – JLG Lift – 1-1
SECTION 1 - SAFETY PRECAUTIONS
• Before operation, check work area for overhead hazards such as electric lines, bridge cranes, and other
potential overhead obstructions.
• Check floor surfaces for holes, bumps, drop-offs,
obstructions, debris, concealed holes, and other potential hazards.
• Check the work area for hazardous locations. Do not
operate the machine in hazardous environments unless
approved for that purpose by JLG.
• Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load
decals located on the chassis adjacent to each wheel.
• Do not operate the machine when wind conditions
exceed 30 mph (12.5 m/s).
• This machine can be operated in nominal ambient temperatures of 0° F to 104° F (-20° C to 40° C). Consult
JLG to optimize operation outside of this temperature
range.
Machine Inspection
• Do not operate this machine until the inspections and
functional checks have been performed as specified in
Section 2 of this manual.
• Do not operate this machine until it has been serviced
and maintained according to the maintenance and
inspection requirements as specified in the machine’s
Service and Maintenance Manual.
• Ensure all safety devices are operating properly. Modification of these devices is a safety violation.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER
• Do not operate any machine on which the safety or
instruction placards or decals are missing or illegible.
• Check the machine for modifications to original components. Ensure that any modifications have been
approved by JLG.
• Avoid accumulation of debris on platform deck. Keep
mud, oil, grease, and other slippery substances from
footwear and platform deck.
1.3 OPERATION
General
• Do not use the machine for any purpose other than
positioning personnel, their tools and equipment, or for
hand stock picking.
• Before operation, the user must be familiar with the
machine capabilities and operating characteristics of all
functions.
• Never operate a malfunctioning machine. If a malfunction occurs, shut down the machine. Remove the unit
from service and notify the proper authorities.
• Do not remove, modify, or disable any safety devices.
• Never slam a control switch or lever through neutral to
an opposite direction. Always return switch to neutral
and stop before moving the switch to the next function.
Operate controls with slow and even pressure.
• Do not allow personnel to tamper with or operate the
machine from the ground with personnel in the platform, except in an emergency.
• Do not carry materials directly on platform railing unless
approved by JLG.
• Always ensure that power tools are properly stowed
and never left hanging by their cord from the platform
work area.
• Do not assist a stuck or disabled machine by pushing
or pulling except by pulling at the chassis tie-down
bars.
• Fully lower mast assembly and shut off all power before
leaving machine.
Trip And Fa ll Ha zard s
• JLG Industries, Inc. recommends that the operator in
the platform wear a full body harness with a lanyard
attached to an authorized lanyard anchorage point
while operating this machine. For further information
regarding fall protection requirements on JLG products,
contact JLG Industries, Inc.
• Prior to operation, ensure all gates are fastened and
secured in their proper position. Identify the designated
lanyard anchorage point(s) at the platform and securely
attach the lanyard.
1-2 – JLG Lift – 3120796
• Keep both feet firmly positioned on the platform floor at
all times. Never position ladders, boxes, steps, planks,
or similar items on unit to provide additional reach for
any purpose.
• Never use the mast assembly to gain access to or leave
the platform.
• Use extreme caution when entering or leaving platform.
Ensure that the mast assembly is fully lowered. Face
the machine when entering or leaving the platform.
Always maintain “three point contact” with the machine,
using two hands and one foot or two feet and one hand
at all times during entry and exit.
• Platform-to-structure transfers at elevated positions are
discouraged. Where transfer is necessary, enter/exit
through the gate only with the platform within 1 foot
(0.3m) of a safe and secure structure. 100% tie-off is
also required in this situation utilizing two lanyards.
One lanyard must be attached to the platform with the
second lanyard attached to the structure. The lanyard
connected to the platform must not be disconnected
until such time the transfer to the structure is safe and
complete.
• Keep oil, mud, and slippery substances cleaned from
footwear and the platform floor.
SECTION 1 - SAFETY PRECAUTIONS
Electrocution Hazards
• This machine is not insulated and does not provide protection from contact with an electrically charged conductor.
• Maintain safe clearance from electrical lines, apparatus,
or any energized (exposed or insulated) parts in accordance with the Minimum Safe Approach Distance
(MSAD) as specified in Table 1-1. Allow for machine
movement and electrical line swaying.
Table 1-1.Minimum Safe Approach Distance
(to energized power lines or parts)
VOLTAGE RANGE
(PHASE TO PHASE)
0-300V Avoid Contact
O ve r 30 0 V to 5 0K V 1 0 f t . [ 3 m ]
Over 50KV to 200KV 1 5 ft. [4.6 m]
Over 200KV to 350KV 20 f t. [6 m]
Over 350KV to 500KV 25 f t. [7.6 m]
Over 500KV to 750KV 35 f t. [10.6 m]
Over 750KV to 100 0KV 45 f t. [13.7 m]
• Maintain a clearance of at least 10 ft (3m) between any
part of the machine and its occupants, their tools, and
their equipment from any electrical line or apparatus
carrying up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or
less.
MINIMUM SAFE DISTANCE -
Feet [m]
DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MSAD). ASSUME ALL ELECTRICAL PARTS AND
WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE.
3120796 – JLG Lift – 1-3
SECTION 1 - SAFETY PRECAUTIONS
Tipping Hazards
• Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load
decals located on the chassis adjacent to each wheel.
Do not travel on unsupported surfaces.
• The user should be familiar with the driving surface
before driving. Do not exceed the allowable sideslope
and grade while driving.
• Never attempt to use the machine as a crane. Do not
tie-off machine to any adjacent structure. Never attach
wire, cable, or any similar items to platform.
• Do not operate the machine when wind conditions
exceed 30 mph (12.5 m/s).
• Do not cover the platform sides or carry large surfacearea items in the platform when operating outdoors.
The addition of such items increases the exposed wind
area of the machine.
• Do not increase the platform size with unauthorized
deck extensions or attachments.
• If mast assembly or platform is caught so that one or
more wheels are off the ground, the operator must be
removed before attempting to free the machine. Use
cranes, forklift trucks, or other appropriate equipment to
stabilize machine and remove personnel.
Crushing And Collision Hazards
• Approved head gear must be worn by all operating and
ground personnel.
• Keep hands and limbs out of the mast assembly during
operation.
• Watch for obstructions around machine and overhead
when driving. Check clearances above, on sides, and
bottom of platform when lifting or lowering platform.
• Do not elevate platform or drive with platform elevated
while on a slope (of more than 1.5°), or on an uneven or
soft surface. Ensure machine is positioned on a firm,
level and uniformly supported surface before elevating
platform or driving with the platform in the elevated
position.
• Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.
• Never exceed the maximum work load as specified on
the platform. Distribute loads evenly on platform floor.
Keep all loads within the confines of the platform, unless
authorized by JLG.
• Keep the chassis of the machine a minimum of 2 ft.
(0.6m) from holes, bumps, drop-offs, obstructions,
debris, concealed holes, and other potential hazards at
the ground level.
• During operation, keep all body parts inside platform
railing.
• Always post a lookout when driving in areas where
vision is obstructed.
• Keep non-operating personnel at least 6 ft. (1.8m) away
from machine during all driving operations.
• Under all travel conditions, the operator must limit travel
speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other
factors causing hazards of collision or injury to personnel.
• Be aware of stopping distances in all drive speeds.
1-4 – JLG Lift – 3120796
SECTION 1 - SAFETY PRECAUTIONS
• Reduce drive speed in restricted or close quarters or
when driving in reverse.
• Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls
and persons in the platform.
• Ensure that operators of other overhead and floor level
machines are aware of the aerial work platform’s presence. Disconnect power to overhead cranes. Barricade floor area if necessary.
• Avoid operating over ground personnel. Warn personnel not to work, stand, or walk under a raised platform.
Position barricades on floor as necessary.
1.4 TOWING, LIFTING, AND HAULING
• Never allow personnel in platform while towing, lifting,
or hauling.
• This machine should not be towed, except in the event
of emergency, malfunction, power failure, or loading/
unloading. Refer to Section 4 for emergency towing
procedures.
• Ensure platform is fully retracted and completely empty
of tools prior to towing, lifting or hauling.
• When lifting machine with a forklift, position forks only at
designated areas of the machine. Lift with a forklift of
adequate capacity. (Refer to Section 4 for lifting infor-
mation.)
1.5 MAINTENANCE
General
This section contains general safety precautions which
must be observed during maintenance of this machine.
Additional precautions to be observed during machine
maintenance are inserted at the appropriate points in this
manual and in the Service and Maintenance Manual. It is
of utmost importance that maintenance personnel pay
strict attention to these precautions to avoid possible
injury to personnel or damage to the machine or property.
A maintenance program must be establif ensure that the
machine is safe.
Maintenance Hazards
• Shut off power to all controls and ensure that all operating systems are secured from inadvertent motion prior
to performing any adjustments or repairs.
• Never work under an elevated platform until it has been
fully lowered to the full down position, if possible, or otherwise supported and restrained from movement with
appropriate safety props, blocking, or overhead supports.
• Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic components.
• Always disconnect batteries when servicing electrical
components or when performing welding on the
machine.
• Ensure replacement parts or components are identical
or equivalent to original parts or components.
• Never attempt to move heavy parts without the aid of a
mechanical device. Do not allow heavy objects to rest
in an unstable position. Ensure adequate support is
provided when raising components of the machine.
• Remove all rings, watches, and jewelry when performing any maintenance. Do not wear loose fitting clothing
or long hair unrestrained which may become caught or
entangled in equipment.
• Use only clean approved non-flammable cleaning solvents.
• Never alter, remove, or substitute any items such as
counterweights, tires, batteries, platforms or other items
that may reduce or affect the overall weight or stability
of the machine. Reference the Service and Maintenance Manual for the weights of critical stability items.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER.
3120796 – JLG Lift – 1-5
SECTION 1 - SAFETY PRECAUTIONS
Battery Hazards
• Always disconnect batteries when servicing electrical
components or when performing welding on the
machine.
• Do not allow smoking, open flame, or sparks near battery during charging or servicing.
• Do not contact tools or other metal objects across the
battery terminals.
• Always wear hand, eye, and face protection when servicing batteries. Ensure that battery acid does not come
in contact with skin or clothing.
BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH
SKIN AND CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY
CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL
ATTENTION.
• Charge batteries only in a well ventilated area.
• Avoid overfilling the battery fluid level. Add distilled
water to batteries only after the batteries are fully
charged.
1-6 – JLG Lift – 3120796
Loading...