INFICON P3000XL User Manual

TECHNICAL HANDBOOK

kina26e1-p (1209)

Catalog No.

520-001

520-002

520-003

520-004

520-103

520-104

520-105

520-106

from software version V 2.9

Protec P3000(XL)

Helium Sniffer Leak Detector

0-2

kina26eIVZ.fm Technical Handbook(1209)

Content 0-3

kina26eIVZ.fm Technical Handbook(1209)

Content

Content 0-3

General Safety Precautions 0-6

1 General Information 1-1

1.1 Introduction 1-1

1.1.1 Intended Use 1-1

1.1.2 Available Configurations 1-2

1.1.3 Technical Data 1-2

1.2 Support by INFICON 1-3

1.2.1 Service Centers 1-5

1.3 Unpacking 1-7

1.3.1 Supplied Equipment 1-7

1.3.2 Accessories 1-8

1.4 Notes on How to Use This Handbook 1-9

1.4.1 Symbols of Vacuum Technology 1-9

1.4.2 Definition of Terms 1-10

1.5 Instrument Views of the Protec P3000 1-11

1.6 Installation 1-12

1.6.1 Set up 1-12

1.6.2 Mechanical Connections 1-13

1.6.3 Electrical Connections 1-16

1.6.4 RS232 Interface 1-17

1.6.5 I/O Port 1-17

2 How the Protec P3000 Works 2-1

2.1 Description of the Functions 2-1

2.2 Description of the Subassemblies 2-1

2.2.1 Backing Pump 2-1

2.2.2 Wise TechnologyTM Sensor 2-1

2.2.3 Valve Holder 2-2

2.2.4 Control Assembly 2-2

2.3 Description of the Displays and User Interfaces 2-2

2.3.1 Main unit display 2-2

2.3.2 SL3000(XL) Sniffer line with probe display 2-4

2.3.3 Built-in PRO-Check reference leak 2-5

3 Operation of the Protec P3000 3-1

3.1 Start-Up 3-1

3.2 Controls on the main display unit 3-2

3.3 Controls on the probe display unit 3-5

3.4 Performing measurements 3-5

3.4.1 Standard Operation Mode 3-6

3.4.2 I•Guide Operating Mode 3-9

3.4.2.1 Starting the I•Guide Mode 3-9

3.4.2.2 Selecting an I•Guide Program 3-10

3.4.2.3 Using an I•Guide Program 3-10

3.4.3 The Info Page 3-13

0-4 Content

kina26eIVZ.fm Technical Handbook(1209)

3.5 Calibration and Self-Test 3-15

3.5.1 Verifying a calibration (proof function) 3-15

3.5.2 Internal cali bration 3-17

3.5.3 External calibration 3-17

3.6 Standby 3-20

3.7 Shutdown 3-20

3.8 Storage for fast availability as back-up unit 3-20

4 Equipment Settings 4-1

4.1 Menu Structure 4-1

4.2 The Service Menu 4-3

4.3 Selecting gas equivalents and setting trigger values 4-3

4.3.1 Setting gas parameters 4-3

4.3.2 Selecting a set of gas parameters 4-7

4.4 Settings Sub-menu 4-8

4.4.1 Vacuum & Access 4-8

4.4.2 Audio Functions 4-15

4.4.3 Display Settings 4-17

4.4.4 Setting-up / editing an I•Guide Program 4-19

4.4.5 Miscellaneous Settings 4-21

4.5 Interfaces 4-23

4.5.1 Control location 4-23

4.5.2 Recorder outputs 4-23

4.5.3 RS232 Protocol 4-25

4.5.4 Select PLC inputs 4-27

4.5.5 Baud rate & end sign 4-27

4.5.6 PRO-Check (only available in advanced mode) 4-27

4.6 The Info Menu 4-28

4.7 History & Maintenance 4-32

5 Protec P3000 Messages 5-1

5.1 Error Messages and Warnings 5-1

6 Equipment Connections 6-1

6.1 I/O Port (Control Inputs and Outputs) 6-1

6.1.1 Ground connectors 6-2

6.1.2 24V Output 6-2

6.1.3 PLC Inputs 6-2

6.1.4 PLC Outputs 6-3

6.1.4.1 Relay outputs 6-5

6.1.4.2 Recorder Outputs 6-5

6.1.5 How to perform a calibration? 6-6

6.2 RS232 interface 6-7

7 Maintenance 7-1

7.1 Maintenance schedule 7-1

7.2 Exchanging the air filter 7-2

7.3 Exchanging the external fuses 7-4

Content 0-5

kina26eIVZ.fm Technical Handbook(1209)

7.4 Replacing filters in the sniffer line 7-4

7.4.1 Replacing the felt discs of the capillary filter

(for SL3000 only) 7-5

7.4.2 Replacing the felt discs when using the water

protection tip (for SL3000 only) 7-7

7.4.3 Checking / replacing the sinter filter

(for SL3000 only) 7-7

7.5 Replacing the filter pad of the sniffer tip

(for SL3000XL only) 7-9

7.6 Switching the capillary filter

(for SL3000 sniffer line only) 7-11

7.6.1 Switching from metal to plastic capillary filter 7-11

7.6.2 Switching from plastic to metal capillary filter 7-12

7.7 Replacing the gas reservoir of the

PRO-Check 7-13

8 The gas library 8-1

0-6 General Safety Precautions

kina26eIVZ.fm Technical Handbook(1209)

General Safety Precautions

Notice Indicates special requirements the user must comply with.

The INFICON Protec P3000 leak detector has been designed for safe and efficient

operation when used properly and in accordance with this Technica l Handb ook. It is

the responsibility of the user to carefully read and strictly observe all safety

precautions described in this chapter and throughout this Technical Handbook. The

Protec P3000 must only be operated in the proper condition and under th e conditions

described in this Technical Handbook. It must be operated and maintained by train ed

personal only. Consult local, state, and national agencies regarding specific

requirements and regulations. Adress any further safety, operation and / or

maintenance questions to our nearest office.

Failure to observe the following precautions could result in serious personal

injury:

Warning

Indicates procedures that must be strictly observed to prevent haza rd s to per sons.

Caution

Indicates procedures that must strictly be observed to prevent damage to or

destruction of the Protec P3000 leak detector.

Warning

Danger of explosion!

To use the Protec P3000 in explosion hazard areas could cause ignition of

flammable mixtures.

The Protec P3000 must only be operated outside of explosion hazard areas.

Warning

Only 3-core mains cables having a protective ground conductor must be used.

Operation of the Protec P3000 with the ground conductor unconnected is not

permissible.

General Safety Precautions 0-7

kina26eIVZ.fm Technical Handbook(1209)

Warning

Do not stare into the LEDs of the sniffer line intentionally for extended times or at a

close distance as this may cause permanent damage to the eye.

Warning

Danger of electric shock.

Don’t touch voltaged parts with the sniffer tip. Test samples need to be

disconnected from electricity before leak testing.

Warning

For all contacts of the I/O Port a maximum voltage of 60 V DC or 25 V AC must not

be exeeded or reached to ground or ground equipment conductors.

According to the type of in- or outputs lower voltages had to be accepted. For this,

please refer to the information given in the responding chapters.

Warning

For all maintenance on the Protec P3000, the Protec P3000 must be disconnected

from power.

Warning

Before exchanging the air filter the Protec P3000 must be disconnected from

power.

Warning

Before exchanging the fuses the Protec P3000 must be disconnected from power.

0-8 General Safety Precautions

kina26eIVZ.fm Technical Handbook(1209)

Failure to observe the following precautions could result in damage to the

equipment:

Caution

The Protec P3000 must not be operated while standing in water or when exposed

to drip water. The same applies to all other kinds of liquids.

This Protec P3000 should only be used in rooms.

Caution

Avoid contact of the Protec P3000 with bases, acids and solvents as well as

exposure to extreme climatic conditions.

Caution

Ensure sufficient air cooling (see also Section 1.1.2)

Caution

Before installation remove the transportation lock.

Caution

In order to ensure adequate ventilation of the Protec P3000, a space of at least

20 cm 8) (8 in.) must be kept unobstructed to the sides. The clearance at the rear

must be no less than 10 cm (4 in.). Moreover, the Protec P3000 handles for carrying

the leak detector at the sides of the main unit must not be covered at any time as

these acts as air inlet and outlet. Avoid the presence of heat sources in the vicinity

of the Protec P3000.

Caution

Before connecting the Protec P3000 to the mains you must make sure that the

mains voltage rating of the Protec P3000 coincides with the locally available mains

voltage.

Caution

Do not suck in any liquids.

General Safety Precautions 0-9

kina26eIVZ.fm Technical Handbook(1209)

Caution

Permissible maximum input voltage PLC 28 V.

Caution

Permissible max. voltage and current for open collector outputs are: 28 V; 50 mA.

Caution

Maximum load rating relay outputs is 60 V DC / 25 V AC and 1 A per relay.

Caution

The air filter should be checked for contamination at least every 6 months and

should be definitely exchanged after 2 years.

0-10 General Safety Precautions

kina26eIVZ.fm Technical Handbook(1209)

General Information 1-1

kina26e Chapter 1.fm Technical Handboook(1209)

1 General Information

The Protec P3000 helium leak detector is supplied ready for operation. However, we

recommend that you carefully read the Technical Handbook to ensure optimum

operating conditions right from the start. This handbook contains important

information on functions, installation, start-up and operation of the Protec P3000.

If not stated otherwise this technical handbook applies to all three configurations of

the Protec P3000 (see Section 1.1.2). Sections specific to one configuration are

marked as "for … only". Sections marked as "for Protec P300 0XL only" always apply

to the Protec P3000XL with the SL3000XL sniffer line (capable of

HIGH FLOW mode).

1.1 Introduction

1.1.1 Intended Use

The Protec P3000 is a helium leak detector for sniffer applications. It may be used to

localise and quantify leaks in test samples if there is helium under an overpressure

within the test sample and when searching the test sample with a sniffer probe from

the outside (sniffer method). The use of this sniffer probe is mandatory for proper

operation and it is available as an accessory (Cat. No. 525-001 to 525-004).

Caution

The Protec P3000 must not be operated while standing in water or when exp osed

to drip water. The same applies to all other kinds of liquids.

This Protec P3000 should only be used in rooms.

Caution

Avoid contact of the Protec P3000 with bases, acids and solvents as well as

exposure to extreme climatic conditions.

Caution

Ensure sufficient air cooling (see also Section 1.1.2)

1-2 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

1.1.2 Available Configurations

The Protec P3000 leak detector is available in four different configurations:

The Standard Pr otec

P3000

The standard Protec P3000 should be used for high sensitivity applications. It

requires the SL3000 sniffer line.

The Protec P3000,

RC version

The Protec P3000, RC version is the standard Protec P3000 but with an external

display unit. It requires the SL3000 sniffer line.

The Protec P3000XL

The Protec P3000XL is the

HIGH FLOW version of the Protec P3000. It is able to detect

leaks at a much higher distance from the potential leak at reduced sensitivity but can

be switched back to normal flow at inc reased sensitivity. In order to use both flow

modes (high and low) it requires the use of the SL 3000XL sniffer line. It may also be

operated with the normal SL3000 sniffer line, in this case the high flow mode is

disabled, however.

The Protec P3000XL,

RC version

The Protec P3000XL, RC version is identical to the Protec P3000XL, but with an

external display unit. It requires the SL3000XL sniffer line.

1.1.3 Technical Data

Physical Data

Lowest detectable leak rate

For Protec P3000 1 x 10

-7

mbar l/s

For Protec P3000XL in

LOW FLOW mode 1 x 10

-7

mbar l/s

For Protec P3000XL in

HIGH FLOW mode 1 x 10

-6

mbar l/s

Measurement range

For Protec P3000 5 decades

For Protec P3000XL in

HIGH FLOW mode 4 decades

Helium sensor Wise Technology

TM

Sensor

Sensor response time 450 ms

General Information 1-3

kina26e Chapter 1.fm Technical Handboook(1209)

Electrical Data

Other data

1.2 Support by INFICON

INFICON Service

If equipment is returned to INFICON or an authorised INFICON representative

indicate whether the equipment is free of substances damaging to health o r whether

it is contaminated. If it is contaminated also indicate the nature of the hazard.

INFICON must return any equipment without a Declaration of Contamination to the

sender’s address. You will find an appropriate form below.

Gas flow through the capillary

For Protec P3000 260 - 360 sccm*

For Protec P3000XL in

HIGH FLOW mode 2660 - 3500 sccm*

Time until ready for operation approx. 3 min

* Measured at 1 atm (1013 mbar) at sea altitude. Actual flow may vary with increased

altitude and low atmospheric pressure.

Mains voltages and mains frequencies 90 - 127 V, 50 / 60 Hz

(fixed) 115 - 140 V, 60 Hz

187 - 265 V, 50 / 60 Hz

Power consumption 200 VA

Type of protection IP 20

Overvoltage category II

Mains cord 2.5 m

Noise level < 54 dBA

Dimensions (w x h x d) in mm 610 x 370 x 265

Weight 27 kg

Permissible ambient temperature

(during operation)

10 °C to 45 °C

Permissible storage temperature -40 °C to 60 °C

Relative humidity max. 80% for temperature up to +31°C,

decreasing linearly to 50% at +40°C

Contamination level II

(according to IEC 61010 / Part 1:

“normally only non-conductive pollution

may occur. Occasionally, however, a

temporary conductivity caused by

condensation can be tolerated.”)

Max. altitude above sea level 2000m

1-4 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

General

We reserve the right to alter the design or any data given in this handbook.

The illustrations are not binding.

Fig. 1-1 Declaration of Contamination

Declaration of Contamination

Legally binding declaration:

I/we hereby declare that the information on this form is complete and accurate and that I/we will assume any further costs that may

arise. The contaminated product will be dispatched in accordance with the applicable regulations.

Organization/company

Address Post code, place

Phone Fax

Email

Name

Date and legally binding signature Company stamp

1) or not containing any amount

of hazardous residues that

exceed the permissible ex-

posure limits

Process related contamination of product:

toxic no



1) yes



caustic no



1) yes



biological hazard no



yes



2)

explosive no



yes



2)

radioactive no



yes



2)

other harmful substances n o



1) yes



The service, repair, and/or disposal of vacuum equipment and components will only be carried out if a correctly completed declaration has

been submitted. Non-completion will result in delay.

This declaration may only be completed (in block letters) and signed by authorized and qualified staff.

Copies:

Original for addressee - 1 copy for accompanying documents - 1 copy for file of sender

Harmful substances, gases and/or by-products

Please list all substances, gases, and by-products which the product may have come into contact with:

Trade/product name

Chemical name

(or symbol)

Precautions associated

with substance

Action if human contact

Description of product

Type

Article Number

Serial Number

Reason for return

Operating fluid(s) used (Must be drained before shipping.)

The product is free of any sub-

stances which are damaging to

health yes



This form can be downloaded

from our website.

2) Products thus contam i-

nated will not be ac-

cepted without written

evidence of decontam i-

nation!

General Information 1-5

kina26e Chapter 1.fm Technical Handboook(1209)

1.2.1 Service Centers

Algeria [e-mail] Finland [e-mail]

Agramkow

Sonderborg

Phone: [phone]

Fax: [phone]

Agramkow

Sonderborg

Phone: [phone]

Fax: [phone]

Belarus [e-mail] France [e-mail]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

OLV France

Orsay

Phone: [phone]

Fax: [phone]

Belgium [e-mail] Germany [e-mail]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Brazil [e-mail] Hungary [e-mail]

PV Pest Vácuo Ltda.

Santa de Parnaíba

Phone: [phone]

Fax: [phone]

Kontrade

Budaörs

Phone: [phone]

Fax: [phone]

Bulgaria [e-mail] India [e-mail]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Dashpute

400 064

Phone: [phone]

Fax: [phone]

Canada [e-mail] Ireland [e-mail]

Vacuum Products Canada Ltd.

Ontario

Phone: [phone]

Fax: [phone]

INFICON

Blackburn

Phone: [phone]

Fax: [phone]

Central America [e-mail] Italy [e-mail]

MEISA S.a. de C.V.

Querètaro

Phone: [phone]

Fax: [phone]

INFICON GmbH

Castelnuovo

Phone: [phone]

Fax: [phone]

China [e-mail] Israel [e-mail]

INFICON LTD

Hong Kong

Phone: [phone]

Fax: [phone]

Mark Technologies Ltd.

Kiriat Ono

Phone: [phone]

Fax: [phone]

INFICON LTD

Beijing

Phone: [phone]

Fax: [phone]

Japan [e-mail]

INFICON LTD

Guangzhou

Phone: [phone]

Fax: [phone]

INFICON Co. Ltd.

Yokohama

Phone: [phone]

Fax: [phone]

INFICON LTD

Shanghai

Phone: [phone]

Fax: [phone]

Czech Republic [e-mail] Korea [e-mail]

INFICON GmbH

Pilsen

Phone [phone]

Fax: [phone]

INFICON Ltd.

Sungnam city

Phone: [phone]

Fax: [phone]

Denmark [e-mail] INFICON Ltd.

Suwon City

Phone: [phone]

Fax: [phone]

Agramkow

Sonderborg

Phone: [phone]

Fax: [phone]

INFICON Ltd.

Cheonan City

Phone: [phone]

Fax: [phone]

Egypt [e-mail] Latvia [e-mail]

Agramkow

Sonderborg

Phone: [phone]

Fax: [phone]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Estonia [e-mail] Lithuania [e-mail]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

1-6 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

Mexico [e-mail] Spain [e-mail]

MEISA S.a. de C.V.

Querètaro

Phone: [phone]

Fax: [phone]

Leybold Optics Ibérica

Barcelona

Phone: [phone]

Fax: [phone]

Netherlands [e-mail] Sweden [e-mail]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Agramkow

Sonderborg

Phone: [phone]

Fax: [phone]

Norway [e-mail] Syria [e-mail]

Agramkow

Sonderborg

Phone: [phone]

Fax: [phone]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Poland [e-mail] Taiwan [e-mail]

VAK-POL & GAZ Sp. zo.o

Pulawy

Phone: [phone]

Fax: [phone]

INFICON Company Limited

Chupei City, HsinChu Hsien

Phone: [phone]

Fax: [phone]

Portugal [e-mail] Tunisia [e-mail]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Republic of South Africa [e-mail] Turkey [e-mail]

Vacuquip

Randburg

Phone: [phone] Agramkow

Sonderborg

Phone: [phone]

Fax: [phone]

Russia [e-mail] Ukraine [e-mail]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Singapore [e-mail] United Kingdom [e-mail]

INFICON PTE LTD.

Singapur

Phone: [phone]

Fax: [phone]

INFICON

Blackburn

Phone: [phone]

Fax: [phone]

Slovakia [e-mail] United Arab Emirates [e-mail]

INFICON GmbH

Pilsen

Phone [phone]

Fax: [phone]

INFICON GmbH

Cologne

Phone: [phone]

Fax: [phone]

Slovenia [e-mail] USA [e-mail]

Medivac

Ljubljani

Phone: [phone]

Fax: [phone]

Inficon Inc.

East Syracuse, NY

Phone: [phone]

Fax: [phone]

South America except Brazil [e-mail] Inficon Inc.

San Jose, CA

Phone: [phone]

Fax: [phone]

MEISA S.a. de C.V.

Querètaro

Phone: [phone]

Fax: [phone]

Inficon Inc.

Austin, TX

Phone: [phone]

Fax: [phone]

General Information 1-7

kina26e Chapter 1.fm Technical Handboook(1209)

1.3 Unpacking

Unpack the Protec P3000 leak detector immediately after it has been received even

if it is to be put into operation at some later date. Examine the shipping container for

any external damage. Completely remove all packaging materials.

Notice Retain the shipping container and the packaging materials in the event of

possible complaints concerning any damages.

Check if the Protec P3000 leak detector is complete (see Section 1.3.1) and carefully

subject it to a visual inspection. If any damage is discovered please immediately

inform the forwarding agent and the insurers. If it is required to exchange the

damaged part please contact our or ders department.

1.3.1 Supplied Equipment

The Protec P3000 leak detector is ready for operation. Before installation please

read Section 1.5. Included with the leak detector are the following items:

• Protec P3000 (main unit)

• Mains cord, 3m long

• Set of fuses (3 x 10 pcs.)

• Spare air filter

• 8 mm hexagonal wrench

• Documentation

– Operating Instructions (kima26)

– Technical Handbook Protec P3000 (kina26e1)

– Spare Parts List Protec P3000 (kiua26d2)

– Interface Description Protec P3000 (kins26e1)

Notice The SL3000 and SL3000XL sniffer lines are available in different

configurations and need to be ordered separately in the desired length. The

SL3000(XL) sniffer line is not part of the Protec P3000 shipment. (see

Section 1.3.2 Accessories)

Notice The PRO-Check reference leak is an accessory (see Section 1.3.2

Accessories) and needs to be ordered seperately

Notice For the RC versions the display unit and the co nnecting cable ar e not part

of the standard Protec P3000 shipment and need to be ordered separate ly

(see Section 1.3.2)

1-8 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

1.3.2 Accessories

For Protec P3000

For Protec P3000XL only

For RC versions only

SL3000 Sniffer line for Protec P3000 Cat. No. / Ref. No.

SL3000-3, 3 m length 525-001

SL3000-5, 5 m length 525-002

SL3000-10, 10 m length 525-003

SL3000-15, 15 m length 525-004

Sniffer tips for SL3000

ST 312, 120 mm, rigid 122 13

FT 312, 120 mm, flexible 122 14

FT 200, 200 mm, rigid 122 18

FT 250, 250 mm, flexible 122 66

ST 385, 385 mm, rigid 122 15

FT 385, 385 mm, flexible 122 16

FT 600, 600 mm, flexible 122 09

ST 500, 500 mm, rigid, 45° angled 122 75

Water protection tip for sniffer 122 46

SL3000XL Sniffer line for Protec P3000XL

SL3000XL-3, 3 m length 521-011

SL3000XL-5, 5 m length 521-012

SL3000XL-10, 10 m length 521-013

SL3000XL-15, 15 m length 521-014

Sniffer tips for SL3000XL

ST 312XL, 120 mm, rigid 122 80

FT 312XL, 120 mm, flexible 122 81

ST 385XL, 385 mm, rigid 122 82

FT 385XL, 385 mm, flexible 122 83

FT 250XL, 250 mm, flexible 122 85

External display unit

for benchtop use 551-100

for rack mounting 551-101

Connecting cable for external display unit

5m length 551-102

Connecting cable for external display unit

0.7m length 551-003

General Information 1-9

kina26e Chapter 1.fm Technical Handboook(1209)

For all Protec P3000

configurations

1.4 Notes on How to Use This Handbook

Important remarks concerning operational safety and protection are emphasised as

follows:

Notice Indicates special requirements the user must comply with.

The references to diagrams, e.g. (2-1/6) consist of the Section No., Fig. No. and the

Item No. in that order. For example: (2-1/6) means Section 2, Fig. 1 and Item No. 6

(here: mains switch).

1.4.1 Symbols of Vacuum Technology

In the following some important symbols of vacuum technology as used in this

handbook are shown:

Holder for SL3000(XL) 525-006

PRO-Check reference leak for helium 521-001

Calibrated sniffer leaks for helium

S-TL 4, approx.1 x 10

-4

mbar l/s 122 37

S-TL 5, range 10

-5

mbar l/s 122 38

S-TL 6, range 10

-6

mbar l/s 122 39

Warning

Indicates procedures that must be strictly observed to prevent hazards to persons.

Caution

Indicates procedures that must strictly be observed to prevent damage to or

destruction of the Protec P3000 leak detector.

Diaphragm pump Vacuum gauge

1-10 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

1.4.2 Definition of Terms

Main menu

This menu is shown first after operating the Menu push-button.

Sub-menus

Comprise all menus which may be accessed from the main menu. Unauthorised

changes to many of these sub-menus may be prevented by a password (see also

Section 4.3.1).

Menu item

A single menu line.

Default condition

Status of the Protec P3000 when supplied from the factory.

Service menu

Comprises the menu lines in the “Service” sub-menu. The service menu is accessed

by scrolling in the basic menu using the navigation push-b uttons (see also Section

3.2).

Autozero

Determination and compensation of the helium background. With this function, the

internal ZERO level of the leak rate signal is determined in order to avoid a readout

of the internal helium background and mistaking it as a properly measured value. If

subsequently negative leak rates are obtained due to this correction , the stored offset

values are changed so that ZERO will be the lowest value which can be obtained. In

this way the values adapt automatically to a decaying background (adaptive

background correction).

Internal background

The existing partial pressure in the measurement system. The level of the internal

background is measured all the time and subtracted from the measured signal.

I•Guide Mode

In the I•Guide Mode different testing plans can be pre-programmed. During testing

the operator is then constantly prompted for the next action and thus guid ed through

the testing plan.

Unit under test

Test object that needs to be leak checked.

Display limit

Limits the measurement data displayed depending on the unit of measurement and

the operator settings.

General Information 1-11

kina26e Chapter 1.fm Technical Handboook(1209)

1.5 Instrument Views of the Protec P3000

Fig. 1-2 Instrument views of Protec P3000

Pos. Description Pos. Description

1 Main display 4 Lemo Connector for SL3000 sniffer line

2 Speaker 5 Handle fore carrying the Protec P3000

3 PRO-Check reference leak

1

2

3

4

5

1-12 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

1.6 Installation

1.6.1 Set up

How to remove the transportation lock:

The transportation lock is located on the bottom side of the Protec P3000 and

consists of a yellow knurled screws. Please remove this screw before starting-up the

leak detector. The Protec P3000 is supplied ready for operation. Initial start-up is

described in Section 3.1.

Fig. 1-3 Removing the transportation lock before starting

Caution

Before installation remove the transportation lock.

Caution

In order to ensure adequate ventilation of the Protec P3000, a space of at least

20 cm 8) (8 in.) must be kept unobstructed to the sides. The clearance at the rear

must be no less than 10 cm (4 in.). Moreover, the Protec P3000 handles for carrying

the leak detector at the sides of the main unit must not be covered at any time as

these acts as air inlet and outlet. Avoid the presence of heat sources in the vicinity

of the Protec P3000.

General Information 1-13

kina26e Chapter 1.fm Technical Handboook(1209)

1.6.2 Mechanical Connections

SL3000(XL) Sniffer line

In order to operate the Protec P3000 it is essential for the SL3000(XL) sniffer line to

be connected. The connection for the sn iffe r line is loca te d at the fro nt of the Prot ec

P3000 left of the PRO-Check reference leak. Insert th e plug into the opening with the

red dot on the plug and the slot in the front cover aligned until the connector engage s.

To disconnect the plug, retract the coupling and remove the probe’s line.

Water protection tip

(optional)

If you intend to perform leak testing on parts that are not completely dry (e.g. due to

condensation after performance testing), we strongly recommend to use a water

protection tip.

To install the water protection tip,

1 screw off the metallic capillary filter at the very end of the sniffer tip and

2 install the water protection tip instead.

Notice Please do not forget to re-install the little rubber se al when switching to the

water protection tip.

Caution

Twisting the sniffer line spoils the cable.

Do not twist the sniffer line.

Fig. 1-4 Installing water protection tip

1-14 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

PRO-Check Reference

leak (optional)

Please insert the PRO-Check reference leak into the opening in the housing of the

main unit. Make sure that the Sub-D plug is pr operly connected with the PRO-Ch eck

leak.

Notice When properly inserted, the PRO-Check reference leak will still protrude by

approx. 10 mm.

On first usage of your PRO-Check you need to initialize the use of this reference leak

in the Protec P3000 software.

Please perform the following steps:

1 Insert the PRO-Check into the appropriate opening of the Protec P3000

2 In the software menu go to HISTORY & MAINTENANCE / REPLACE PRO-CHECK.

Notice This menu item is only available when the Protec P3000 is set to

ADVANCED

MODE (see Section 4.4.3, Keyword: User Mode)

3 On the certificate, which is delivered with the PRO-Check, you will find a serial

number and a 12-digit-code. Enter the serial number in the first line of the open

submenu and the 12-digit-code in the sec on d line an d press OK.

Notice The PRO-Check reference leak must be installed in the Protec P3000

when pressing

OK.

Notice PRO-Check Warntime Expire Date (See Section 7.7.5).

For RC versions only

The RC version has no built-in display unit but a connectors plate is mounted instead .

Please connect the external display unit with the 5m connecting table (Cat.-no. 551-

002)

Fig. 1-5 Initializing the PRO-Check reference leak

General Information 1-15

kina26e Chapter 1.fm Technical Handboook(1209)

Holder for SL3000

sniffer line (optional)

An optional holder for the SL3000 sniffer line is available as cat.-no. 525-006. The

holder may be installed on the right or left sid e of the main unit (for right- or left

handed operators) as shown in Fig. 1-8.

The installation is described in Fig. 1-8. There are two little slots on the front side at

the very top area of the blue square front of the main unit. Ho ld the holder horizontally

and then insert the two little hooks of the holder into the two slots (either on the right

or the left side). With the hooks still inserted, let the holder flap down. It will

automatically attach to the metal front by the magnet on the backside of the holder.

Now insert the sniffer probe grip into the opening of the holder and let it sink down

until it rests in the holder.

Fig. 1-6 Protec P3000 with external display unit for: (a) benchtop use (left side), (b)

rack mounting (rigth side)

Fig. 1-7 Usage of sniffer line holder

1-16 General Information

kina26e Chapter 1.fm Technical Handboook(1209)

1.6.3 Electri cal Conn ectio ns

Notice The local regulations for electrical connections must always be observed

(in Germany VDE 0100). The mains voltage rating for the Protec P3000

can be read off from the name plate left of the power switch. The mains

voltage setting of the Protec P3000 is fixed and can not be changed. A

separate fuse for each of the mains conductors has been inte g ra te d into

the mains socket (Fig. 1-9/6).

The mains voltage is applied to the Protec P3000 via the detachable mains cable

which is supplied with the leak detector. A main power socket is available for this

purpose at the rear of the main unit.

Fig. 1-8 Installation of sniffer line holder

Fig. 1-9 Electrical connections

Pos. Description Pos. Description

1 Headphone port 4 Name plate

2 I/O Port 5 Power switch

3 RS232 interface 6 Power connector

Caution

Before connecting the Protec P3000 to the mains you must make sure that the

mains voltage rating of the Protec P3000 coincides with the locally available mains

voltage.

1

23 456

General Information 1-17

kina26e Chapter 1.fm Technical Handboook(1209)

1.6.4 RS232 Interface

The Protec P3000 is equipped with a RS232 interface which is located on the rear

right side of the main unit. This interface is of the DCE type (Data Communications

Equipment) and allows the connection of a PC for monitoring and data logging. The

connection is provided through a commercially available Sub-D plug. For further

information see “Interface Description Protec P3000” (kins26e1).

1.6.5 I/O Port

The I/O port allows communication with and control through external equipment via

PLC and analog data. For details see Section 6.1.

Through this connection some functions of the Protec P3000 can be controlled

externally or measurement data or the status of the Protec P3000 may be

communicated to external equipment.

Through relay changeover contacts the trigger levels as well as the operating mode

(Ready) of the Protec P3000 may be monitored.

Warning

Only 3-core mains cables having a protective ground conductor must be used.

Operation of the Protec P3000 with the ground conductor unconnected is not

permissible.

2-1 How the Protec P3000 Works

kina26e Chapter 2.fm Technical Handbook(1209)

2 How the Protec P3000 Works

2.1 Description of the Functions

The Protec P3000 takes in helium through the SL3000 sniffer line, detects the

amount of helium by means of a helium sensitive sensor and converts the sensor

signal into quantitative leak rates.

The Protec P3000 is composed of the following principal subassemblies:

• A Wise Technology sensor as helium detector

• A valve holder for controlling different operating stati

• A diaphragm pump for pumping the gas to the sensor

• An inlet system for the gas flow

• The correspond ing electrical and electronic subassemblies for supplying power

and for signal conditioning.

The detector operates under gross vacuum conditions, i. e. the operating pressure

at the detector is several 100 mbar. T he under pressure is generated by a diaphragm

pump. The pressure in front of the sensor is measured with a piezo-resistant

pressure gauge and is about 250 mbar under normal operating conditions.

2.2 Description of the Subassemblies

2.2.1 Backing Pump

A diaphragm pump in the Protec P3000 serves as the backing pump. All data and

further information on this pump are given in the Operating Instructions. The backing

pump generates the flow of the gas through the SL3000 sniffer line.

2.2.2 Wise Technology

TM

Sensor

The helium detector (Wise Technology

TM

sensor) consists of a closed glass

container with a measurement device for the precise determination of the pressure

inside the glass housing and a mem brane chip wit h a large nu mber of small quartz

windows. The membrane is permeable only for helium, all other components of air

are retained by the membrane and from the inside of the glass housing. The Quartz

membrane is heated so that the permeation for helium is sufficiently high and fast.

Inside of the glass housing the total pressure is measured precisely. As only helium

can enter the glass housing the total pressure is equal to the partial pressure of

helium. The determined total pressure inside the housing is proportional to the

helium partial pressure outside the sensor.

How the Protec P3000 Works 2-2

kina26e Chapter 2.fm Technical Handbook(1209)

2.2.3 Valve Holder

The valve holder carries the valves that control the gas flow to the Wise Technology

sensor. These valves are used to select the sensitivity of the system, to activate a

protection mode against high helium contamination and to set the system into

STANDBY mode. The Protec P3000 software continuously analyses the situtation and

sets the correct valve position via the control unit.

2.2.4 Control Assembly

The control assembly (microprocessor) is the central assembly of the Protec P3000’s

electronics. All other subassemblies are controlled and monitored by this assembly.

The microprocessor which is located here is thus continuously informed about the

status of the entire Protec P3000 and can respond accordingly. In order to accept

commands from the operator and to output measured values and messages, the

control subassembly is linked to the display unit.

2.3 Description of the Displays and User

Interfaces

2.3.1 Main unit display

This subassembly is used to communicate with the operator. It accepts commands

from the 8 keys on both sides of the display and outputs measurement results and

messages via the display.

Fig. 2-1 Main unit display

Pos.Description Pos. Description

1 Menu buttons 1 to 4 2 Menu buttons 5 to 8

2-3 How the Protec P3000 Works

kina26e Chapter 2.fm Technical Handbook(1209)

For RC versions only

The RC version has a connectors plate for the external display unit instead of the

built-in main unit display. Two LED's left of the plug provide information about the

status of the Protec P3000, even when the external display unit is disconnected:

• The green LED will indicate that the Protec P3000 is in operation (switched on).

The green LED will show continuous green light if an external display unit is

connected and will blink if no external display unit is detected.

• The red LED will be blinking in case of an error message, continuous red light

indicates a warning.

If no display unit is connected, error messages or warnings may be acknowledged

by pressing both buttons of the SL3000 sniffer line simultaneously.

The external display unit also offers four buttons:

• The START / STOP buttons have no function (the external displa y unit may also

be used with other INFICON leak detectors which need these buttons)

• The MENU button will open the software menu.

• The ZERO button will set the current background reading to zero. (For details on

the ZERO function see Section 4.4.1)

Fig. 2-2 Conncetor plate with LEDs