HEIDENHAIN ND 710 User Manual v.3

Page 1
User’s Manual
ND 710 ND 750
Position Display Units for Milling Machines
English (en) 12/2001
Page 2
Position display (ND 710 only two axes)
Select coordinate axes
(ND 710 only X and Y)
Select axis-specific operating parameters
Status display:
SET = Datum setting REF = blinking:
Traverse the reference points. On continuously: Reference points have been traversed.
D = Distance-to-go display 1 2 Datum 1 or 2
Inch = Display in inches
SCL = Scaling factor
->❘❘<- = Touching the edge / centerline R = Radius/diameter display
R+/ = Radius compensation
• Select datum 1 or 2
• Page backward in the list of special functions
• Page backward in the list of parameters
Numerical input
• Change the algebraic sign
• Call the last dialog
• Edit parameters in the list of parameters
• Confirm entry
• Page forward in the list of parameters
Call radius compensation of the current tool
• Select special functions
• Page forward in the list of special functions
• Cancel entry
• Reset the operating mode
• Zero the selected axis
(if activated in P80)
• Select parameters: CL plus two-digit number
Page 3
This manual is for the ND display units with the following software numbers or higher:
Part I Operating Instructions
ND 710 for two axes 246 271-07 ND 750 for three axes 246 271-07
About this manual
This manual is divided into two parts:
Part I: Operating Instructions
 Fundamentals of positioning  ND functions
Part II: Installation and Specifications
 Mounting the display unit on the machine  Description of operating parameters
Fundamentals 4
Switch-On, Traversing the Reference Points 9
Datum Setting 10
Tool Compensation 19
Moving the Axes with Distance-To-Go 20
Bolt Hole Circles and Bolt Hole Circle Segments 22
Linear Hole Patterns 25
Working with a Scaling Factor 28
Error Messages 29
Part II
Installation and Page 31 Specifications and following
Part I Operating Instructions
3
Page 4
Fundamentals
You can skip this chapter if you are already familiar with coordinate systems, incremental and absolute dimensions, nominal positions, actual positions and distance-to-go.
Coordinate system
To describe the geometry of a workpiece, the Cartesian* coordinate
Fundamentals
system is used. The Cartesian coordinate system consists of three mutually perpendicular axes X, Y and Z. The point of intersection of these axes is called the datum or origin of the coordinate system.
Think of the axes as scales with divisions (usually in millimeters) which allow us to fix points in space referenced to the datum.
To determine positions on a workpiece, the coordinate system is laid onto the workpiece.
The machine axes are parallel to the axes of the coordinate system. The Z axis is normally the tool axis.
Y
–X
+Y
+Z
Graduation
+X
Datum or origin
–Z
–Y
Z
X
1)
4
Named in honor of the French mathematician and philosopher René Descartes (1596 to 1650)
Page 5
Datum setting
The workpiece drawing is used as the basis for machining the workpiece. To enable the dimensions in the drawing to be converted into traverse distances of machine axes X, Y and Z, each drawing dimension requires a datum or reference point on the workpiece (since a position can only be defined in relationship to another position).
The workpiece drawing always indicates one absolute datum (the datum for absolute dimensions). However, it may contain additional relative datums.
In the context of a numerical position display unit, datum setting means bringing the workpiece and the tool into a defined position in relation to each other and then setting the axis displays to the value which corresponds to that position. This establishes a fixed relationship between the actual positions of the axes and the displayed positions.
You can set 9 absolute datum points and store them in nonvolatile memory.
1225
750
320
Absolute datum
0
700
125
216,5
900
950
250
216,5 125
0
-125
-216,5
Relative datums
250
Fundamentals
-250
-250
-125
-216,5
150
0
-150
0
300±0,1
0
0
325
450
5
Page 6
Absolute workpiece positions
Each position on the workpiece is uniquely defined by its absolute coordinates.
Example Absolute coordinates of position 1:
Fundamentals
If you are working according to a workpiece drawing with absolute dimensions, then you are moving the tool to the coordinates.
Relative workpiece positions
A position can also be defined relative to the previous nominal position. The datum for the dimension is then located at the previous nominal position. Such coordinates are termed relative coordinates or chain dimensions. Incremental coordinates are indicated by a preceding I.
Example Relative coordinate of position 2 referenced to
If you are working according to a workpiece drawing with incremental dimensions, then you are moving the tool by the dimensions.
Sign for incremental dimensioning
A relative dimension has a positive sign when the axis is moved
6
in the positive direction, and a negative sign when it is moved in the negative direction.
X = 10 mm Y = 5 mm Z = 0 mm
position 1
:
IX = 10 mm IY = 10 mm
Z
Y
X
1
5
10
Z
Y
10
1
5
2
10
1
10
X
Page 7
Nominal position, actual position and distance-to-go
The position to which the tool is to move is called the nominal
S
position (
given moment is called the actual position (I).
The distance from the nominal position to the actual position is called
the distance-to-go (
Sign for distance-to-go
When you are using the distance-to-go display, the nominal position becomes the relative datum (display value 0). The distance-to-go is therefore negative when you move in the positive axis direction, and positive when you move in the negative axis direction.
). The position at which the tool is actually located at any
).
R
Y
Z
I
S
R
X
Fundamentals
7
Page 8
Position encoders
The position encoders on the machine convert the movements of the machine axes into electrical signals. The ND display unit evaluates these signals, determines the actual position of the machine axes and displays the position as a numerical value.
Z
Y
Workpiece
If the power is interrupted, the relationship between the machine axis positions and the calculated actual positions is lost. The reference
Fundamentals
marks on the position encoders and the REF reference mark evaluation feature enable the ND to quickly re-establish this relationship again when the power is restored.
Reference marks
The scales of the position encoders contain one or more reference marks. When a reference mark is crossed over, a signal is generated which identifies that position as a reference point (scale datum = machine datum).
When this reference mark is crossed over, the ND's reference mark evaluation feature (REF) restores the relationship between axis slide positions and display values which you last defined by setting the datum. If the linear encoders have distance-coded reference marks, you only need to move the machine axes a maximum of 20 mm to do this.
8
X
Position encoder
Scale in Distance-coded linear encoder reference marks
Reference mark
Page 9
Switch-On, Traversing the Reference Marks
0 è 1
ENT...CL
ENT
Crossing over the reference marks stores the last relationship between axis slide positions and display values for datum points 1 and 2 in nonvolatile memory.
Note that if you choose not to traverse the reference marks (by clearing the dialog ENT ... CL with the CL key), this relationship will be lost if the power is interrupted or when the unit is switched off.
If you wish to use multipoint axis error compensation you must traverse the reference marks (see Multipoint axis error compensation)!
Turn on power (switch located on rear panel). REF and decimal points in status display blink.
Confirm reference traverse mode. REF remains on continuously. Decimal points blink.
Cross over the reference marks in all axes (in any sequence). Each axis display becomes active when its reference mark is crossed over.
Switch-On, Traversing the Reference Marks
9
Page 10
Datum Setting
If you want to save the datum points in nonvolatile memory, you must first cross over the reference marks.
Only after crossing over the reference marks can you set new datums or activate existing ones.
In P70, you can select:
Datum Setting
Two datum points: The selected datum
is displayed via 1 or 2
Nine datum points: The selected datum
is displayed in the lowest axis via d1 to d9.
There are several ways to set datums:
Touch the edge of the workpiece with the tool and then set the desired datum. You can also touch two edges and set the centerline between them as a datum, or touch the inside of a circle and set the circle center as a datum (see examples). The tool data of the tool used for this are automatically considered (see Tool Compensation).
To call a datum point you have set, proceed as follows:
You have set two datum points in P70:
Select datum 1 or 2.
You have set nine datum points in P70:
Press the datum key (d blinks).
ENT
1
Enter a datum number (1 to 9).
10
Page 11
Probing a workpiece edge to find a datum
Datum setting with the tool
The ND display units support the following probing functions:
PROBE EDGE Setting a workpiece edge as datum.
PROBE MIDPOINT Setting a midpoint between two
workpiece edges as datum.
PROBE CIRCLE Setting the center of a circle as datum.
The probing functions are accessible in the SPEC FCT mode of operation.
The functions PROBE EDGE, PROBE MIDPOINT and PROBE CIRCLE are described on the following pages.
Example:
Working plane X / Y
Tool axis Z
Tool radius R = 5 mm
Axis sequence X  Y  Z for datum setting
Z
R=5mm
Y
1
2
Datum Setting
X
11
Page 12
Probing a workpiece edge to find a datum
SPEC
SPEC
FCT
FCT
or
Datum Setting
PROBING
ENT
PROBE EDGE
ENT
X
 
Select a datum number (see page 10).
Select the special functions.
Select the probing function.
Confirm selection.
Confirm Probe edge.
Select the X axis (if not already selected). SET lights. The <- status symbol starts to blink.
PROBE X (appears only briefly))
Touch workpiece edge 1 with the tool.
ENT
X position is captured. SET edge appears briefly. SET starts to blink. Retract tool from workpiece. The <- status symbol lights.
ENT
0
Y
Enter position value for the datum. Tool radius is automatically compensated.
Select the Y axis. SET lights. The <- status symbol starts to blink.
PROBE Y (appears only briefly)
Touch workpiece edge 2 with the tool.
 
12
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ENT
Y position is captured. SET edgeappears briefly. SET starts to blink.
ENT
0
Enter position value for the datum in the Z axis.
Retract tool from workpiece. The <- status symbol lights.
ENT
0
Enter position value for the datum in the Y axis. Tool radius is automatically
SPEC
FCT
or
After setting the datum, exit the
CL
probing funtions.
Datum Setting
compensated.
Z
Select the Z axis. SET lights. The <- status symbol starts to blink.
PROBE Z (appears only briefly)
Touch workpiece surface with the tool.
ENT
Z position is captured. SET edge appears briefly. SET starts to blink. Retract tool from workpiece. The <- status symbol lights.
 
1)
only with ND 750
1)
13
Page 14
Probing workpiece edges to find a midpoint datum
The edges to be probed run parallel to the Y axis.
Follow the procedure below for all midpoints between two edges:
Datum Setting
SPEC
FCT
Select a datum number (see page 10).
Select the special functions.
Z
Y
2
1
M
X?
X
14
SPEC
or
FCT
PROBING
ENT
Select the probing function.
Confirm selection.
  
Page 15
PROBE EDGE
ANTASTEN MITTE
or
Retract tool from workpiece.
Select Probe midpoint.
PROBE MIDP.
ENT
Confirm Probe midpoint. SET lights.
Select the X axis (if not already selected).
X
The ->❘❘<- symbol starts to blink.
1ST POS X (appears only briefly)
Touch workpiece edge 1 with the tool.
ENT
Position value 1 is captured.
  
2ND POS X (appears only briefly)
Touch workpiece edge 2 with the tool.
ENT
SET MIDPOINT appears briefly. SET starts to blink. Retract tool from workpiece. The <- status symbol starts to blink.
Enter position value for the midpoint
6
or
ENT
between the two edges, e.g. 26.
Exit the probing functions.
CL
2
SPEC
FCT
Datum Setting
15
Page 16
Probing the inside of a circle to set its center as datum
To determine the circle center, the tool must probe four points. The points to be probed are located in the X-Y plane.
Select a datum number (see page 10).
Datum Setting
SPEC
FCT
PROBING
PROBE CIRC.
ANTASTEN MITTE
or
16
SPEC
FCT
or
ENT
  
Select the special functions.
Select the probing function.
Confirm selection.
Select Probe circle.
Page 17
PROBE CIRC.
ENT
Confirm Probe circle.
1ST POS X (appears only briefly)
Touch workpiece at position 1 with the tool.
ENT
Position 1 is captured.
ENT
Position 2 is captured.
Retract tool from workpiece.
3RD POS Y (appears only briefly)
Touch workpiece at position 3 with the tool.
Datum Setting
Retract tool from workpiece.
2ND POS X (appears only briefly)
Touch workpiece at position 2 with the tool.
  
ENT
Position 3 is captured.
Retract tool from workpiece.
  
17
Page 18
4TH POS Y (appears only briefly)
Touch workpiece at position 4 with the tool.
Datum Setting
2 6
0
SPEC
FCT
18
ENT
or
ENT
Position 4 is captured. CENTER X appears briefly. Status display SET starts to blink in the X axis.
Enter position value for the X coordinate
ENT
of circle center, e.g. 26. CENTER Y appears briefly. Status display SET starts to blink in the Y axis.
Enter position value for the Y coordinate of circle center, e.g. 0.
Exit the probing functions.
CL
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Tool Compensation
You can enter the axis, length and diameter of the current tool.
SPEC
FCT
SPEC
FCT
or
Select the special functions.
Select tool data.
TOOL DATA
ENT
Confirm tool data input mode.
TOOL DIAM.
Enter the tool diameter, e.g. 20 mm,
2 0
ENT
and confirm with ENT.
TOOL LENGTH
Enter the tool length, e.g. 50 mm, and
5
ENT
0
confirm with ENT.
 
1)
only with ND 750
TOOL AXIS
TOOL AXIS
1)
SPEC
FCT
Z
or
CL
Set the tool axis.
Exit the special functions.
Tool Compensation
19
Page 20
Moving the Axes with Distance-To-Go Display
Normally, the display shows the actual position of the tool. However, it is often more helpful to display the distance remaining to the nominal position (the distance-to-go). You can then position simply by moving the axis until the display value is zero.
You can enter the absolute coordinates in the distance-to-go display. An active radius compensation will be considered.
Example: Milling a shoulder with distance-to-go
Moving the Axes with Distance-To-Go Display
20
SPEC
FCT
SPEC
or
FCT
DELTA MODE
ENT
0
2
Y
ENT
  
Select the special functions.
Select delta mode.
Confirm your selection, the D symbol lights.
Select the axis, enter the nominal value,
+
R
-
e.g. 20 mm, select radius compensation R+, confirm with ENT.
Page 21
Move the machine axis to zero 1.
X03
+
R
R
-
Y
+
R
SPEC
FCT
or
Select the axis, enter the nominal value, e.g. 30 mm, select radius compensation
+
ENT
-
R, and confirm with ENT.
Move the machine axis to zero 2.
Select the axis, enter the nominal
0
value, e.g. 70 mm, select radius
ENT
-
compensation R+, confirm with ENT.
Move the machine axis to zero 3.
Moving the Axes with Distance-To-Go Display
ENT
If appropriate, switch off the distance­to-go display.
CL
21
Page 22
Bolt Hole Circles and Bolt Hole Circle Segments
Your display unit enables you to quickly and easily drill bolt hole circles and bolt hole circle segments. The required data is requested in the message field.
Each hole can be moved to by traversing to display value zero. This requires entry of the following data:
 Number of holes (maximum: 999)  Circle center  Circle radius  Starting angle for first hole  Angle step between the holes (only for circle segments)  Hole depth
Bolt Hole Circles/Bolt Hole Circle Segments
22
Example
Number of holes 8 Coordinates of the center X = 50 mm
Y = 50 mm Circle radius 20 mm Starting angle 30 degrees Hole depth Z = 5 mm
50
Y
30°
R20
0
0
50
X
Page 23
SPEC
FCT
SPEC
FCT
or
Select the special functions.
Select bolt hole circle.
CENTER X
X
5
ENT
Enter the X coordinate of circle center,
0
e.g. 50 mm, confirm with ENT.
BOLT HOLE
ENT
FULL CIRCLE
If req.
NUMB. HOLES
ENT
8
  
ENT
Confirm your selection.
Confirm full circle.
Enter the number of holes, e.g. 8. Confirm with ENT.
CENTER Y
5
Y
ENT
RADIUS
02
ENT
START ANGLE
3
0
ENT
  
Enter the Y coordinate of circle center,
0
e.g. 50 mm, confirm with ENT.
Enter the radius of the bolt hole circle, e.g. 20 mm. Confirm with ENT.
Enter the start angle for the first hole, e.g. 30°. Confirm with ENT.
Bolt Hole Circles/Bolt Hole Circle Segments
23
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HOLE DEPTH
1)
Z
START
Bolt Hole Circles/Bolt Hole Circle Segments
SPEC
FCT
1)
only with ND 750
ENT
5
ENT
ENT
or
Enter the total hole depth, e.g. 5 mm, and confirm with ENT.
Start the display of the hole positions.
After the start, the distance-to-go mode becomes active ( the D symbol lights). The hole number is shown briefly in the X axis. The individual holes are reached by traversing to zero. The holes can be selected with the ENT key or the 1 2 key. The minus key shows the hole number again.
Exit the bolt hole circle function.
CL
24
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Linear Hole Patterns
The linear hole pattern feature allows you to easily create rows of holes to cover an area. The required data are requested in the message field.
You can position to each hole by traversing to display value zero. The following data are required:
 Coordinates of the first hole  Number of holes per row (maximum: 999)  Spacing between holes  Angle between the rows and the reference axis  Hole depth  Number of rows (maximum: 999)  Spacing between rows
Linear Hole Patterns
Example
Coordinates of the first hole X = 20 mm
Y = 15 mm Number of holes per row 4 Spacing between holes 16 mm Angle 15 degrees Hole depth Z = 30 mm Number of rows 3 Spacing between rows 20 mm
15
Y
12
16
9
8
7
6
5
2
1
0
0
20
3
15°
20
4
X
25
Page 26
SPEC
FCT
SPEC
FCT
or
Select the special functions.
Select hole pattern.
HOLES ROW
4
ENT
Enter the number of holes per row, e.g. 4, and confirm with ENT.
Linear Hole Patterns
26
LIN. HOLE
ENT
1ST HOLE X
2
ENT
0
1ST HOLE Y
ENT
5
1
  
1)
only with ND 750
Confirm linear hole pattern.
Enter the X coordinate of the first holes, e.g. 20, and confirm with ENT.
Enter the Y coordinate of the first holes, e.g. 15, and confirm with ENT.
HOLE SPACE
1
6
ENT
ANGLE
1 5
ENT
HOLE DEPTH
0
3
ENT
  
Enter the spacing between holes in the row, e.g. 16, and confirm with ENT.
Enter the angle, e.g. 15 degrees, and confirm with ENT.
1)
Enter the hole depth, e.g. 30 mm, and confirm with ENT.
Page 27
NUMBER ROW
3
ROW SPACE
02
START
ENT
ENT
SPEC
or
FCT
ENT
ENT
CL
Enter the number of rows, e.g. 3, and confirm with ENT.
Enter the spacing of the rows, e.g. 20, and confirm with ENT.
Linear Hole Patterns
Start the display of hole positions.
The distance-to-go mode is now active (the D symbol lights). The hole number is shown briefly in the X axis. Move to the individual hole positions by traversing to the display value zero. Hole can be selected with the ENT key or with the 1 2 key. Pressing the minus key shows the hole number again.
Exit the linear hole patterns function.
27
Page 28
Working with a Scaling Factor
Scaling factors enable you to increase or decrease the display values based on the actual traverse distance. The display values are changed symmetrically about the datum.
Enter scaling factors separately for each axis in parameter P12.
Parameter P11 activates and deactivates the scaling factors in all axes
Scaling Factor
(see Operating Parameters).
Y
3.0
2
28
Example for enlarging a workpiece:
P12.1 3.5 P12.2 3.0 P11 ON
This results in a larger workpiece as shown in the illustration at right: 1 is the original size, 2 is with axis-specific scaling factors.
If a scaling factor is active, SCL lights in the status display.
1
0
3.5
X
0
Page 29
Error Messages
Message Cause and effect
SIGNAL X Encoder signal is too small,
e.g. when an encoder is contaminated.
PROB. ERROR Before touching off on the
workpiece, the tool must move by a distance of at least 0.2 mm.
ERR. REF. X The spacing of the reference
marks as defined in P43 is not the same as the actual spacing.
FRQ. ERR. X The input frequency for this
encoder input is too high. This can occur when the scale is moved too fast.
ERR. MEMORY Check sum error: Check the
datum, operating parameters and compensation values for multi­point axis error compensation. If the error recurs, contact your service agency!
To erase error messages:
After you have removed the cause of error: Press the CL key.
Error Messages
29
Page 30
Part II Installation and
Specifications
Items Supplied 32
Connections on Rear Panel 33
Mounting 34
Power Connection 34
Connecting the Encoders 35
Operating Parameters 36
Entering/changing operating parameters 36 Operating parameter list 37
Linear Encoders 40
Setting the display step 40 Display step, signal period and subdivision 40 Parameter settings for HEIDENHAIN linear encoders with 11 µApp 41
Multipoint Axis Error Compensation 42
Specifications 45
Dimensions of the ND 710/ND 750 46
Part II Installation and Specifications
31
Page 31
Items Supplied
ND 710 for 2 axes
or
ND 750 for 3 axes
Power connector Id. Nr. 257 811-01
Items Supplied
User's Manual
Optional accessories
Tilting base for housing bottom
Id. Nr. 281 619-01
32
Page 32
Connections on Rear Panel
ID label
Power switch
Power input
Connections on Rear Panel
Protective ground Encoder inputs X1 to X3 Rubber feet with M4 thread
The interfaces X1, X2, X3 comply with the requirements for electrical separation according to EN 50 178!
33
Page 33
Mounting
ND 710/ND 750
To mount the display unit on a support, use the M4 threaded holes in the rubber feet. You can also mount the display unit on the optional tilting base.
HEIDENHAIN
Tilting base
Support
Mounting/Power Connection
34
Power Connection
Power leads: L and Connect protective ground to !
Power supply: 100 Vac to 240 Vac (-15 % to +10 %)
A voltage selector is not necessary.
Danger of electrical shock!
Connect a protective ground. This connection must never be interrupted.
 Unplug the power cord before opening the housing.
To increase the noise immunity, connect the ground terminal on the rear panel to the central ground point of the machine. (Minimum cross-section: 6 mm
N
50 Hz to 60 Hz (± 2 Hz)
2
).
Page 34
Connecting the Encoders
Your display unit will accept all HEIDENHAIN linear encoders with sinusoidal output signals (7 to 16 mA reference marks.
Assignment of the encoder inputs
Encoder input X1 is for the X axis. Encoder input X2 is for the Y axis. Encoder input X3 is for the Z axis (ND 750 only).
Encoder monitoring system
Your display unit features a monitoring system for checking the amplitude and frequency of the encoder signals. If it detects a faulty signal, one of the following error messages will be generated:
SIGNAL X FRQ. X
Encoder monitoring can be activated with parameter P45.
If you are using linear encoders with distance-coded reference marks, the encoder monitoring system also checks whether the spacing of the reference marks as defined in parameter P43 is the same as the actual spacing on the scales. If it is not, the following error message will be generated:
) and distance-coded or single
pp
Z Y X
Connecting the Encoders
ERR. REF. X
35
Page 35
Operating Parameters
Entering and changing operating parameters
Operating parameters allow you to modify the operating characteristics of your display unit and define the evaluation of the encoder signals. Operating parameters that can be changed by the user are called user parameters, and can be accessed with the SPEC FCT key and the dialog PARAMETER (user parameters are identified as such in the parameter list). The full range of parameters can only be accessed through the dialog CODE and by entering 95148. Operating parameters are designated by the letter P and a number. Example: P11. The parameter designation is shown
Operating Parameters
in the input field when you select it with the DATUM and ENT key in the X display. The parameter setting is shown in the Y display.
Some operating parameters have separate values for each axis. Such parameters have an additional index number from 1 to 3 with the ND 750 and from 1 to 2 with the ND 710. Example: P12.1 scaling factor, X axis
The operating parameters are preset before the unit leaves the factory. These factory settings are indicated in the parameter list in boldface type.
36
P12.2 scaling factor, Y axis P12.3 scaling factor, Z axis (ND 750 only)
To access the operating parameters
Press the SPEC FCT key. Press the SPEC FCT key or 1 2 , until
PARAMETER appears in the X display.
Confirm your selection by pressing ENT.
To select protected operating parameters
Press the 1 2 key to select user parameter
P00 CODE.
Enter the code number 95148. Confirm with ENT.
To page through the operating parameters
Page forwards by pressing the ENT key. Page backwards by pressing the 1 2 key.
To change parameter settings
Press the minus key or enter the value and confirm
with the ENT key.
To correct an entry
Press CL: the old value reappears in the input line and
becomes effective again.
To leave the operating parameters
Press the SPEC FCT or CL key.
Page 36
List of operating parameters
P00 CODE Enter the code number:
9 51 48: Change protected operating parameters 66 55 44: Display the software version (X display)
Display the date of release (Y display)
10 52 96: Multipoint axis error compensation
P01 Unit of measure
1)
Display in millimeters MM Display in inches INCH
P03.1 to P03.3 Radius/diameter display
1)
Display position value as radius RADIUS Display position value as diameter DIAMETER
P11 Activate scaling factor
1)
Active SCALING ON Not active SCALING OFF
P12.1 to P12.3 Define scaling factor
1)
Enter a scaling factor separately for each axis: Entry value > 1: workpiece will grow Entry value = 1: workpiece will remain the same size Entry value < 1: workpiece will shrink Input range: 0.100000 to 9.999999 Factory default setting: 1.000000
P30. 1 to P3 0.3 Counting direction
Positive counting direction with positive direction of traverse DIRECT. POS
Negative counting direction with positive direction of traverse DIRECT. NEG
P31.1 to P31.3 Signal period of the encoder
Input range: 0.00000001 to 99999.9999 µm Default setting: 20 µm
P33.1 to P33.3 Counting mode
0 - 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 0 - 2 - 4 - 6 - 8 0 - 5
P38.1 to P38.3 Decimal places
1 / 2 / 3 / 4 (up to 6 with inch display)
P40.1 to P40.3 Select type of axis error compensation
No axis error compensation COMP. OFF
Linear error compensation active, multipoint error comp. not active COMP. LIN
Multipoint error compensation active, linear error compensation not active COMP. MULTI
Operating Parameters
1)
User parameter
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P41.1 to P41.3 Linear axis error compensation
Input range (µm): -99999 to +99999 Factory default setting: 0
Example: Displayed length Ld = 620.000 mm
P42.1 to P42.3 Backlash compensation
Operating Parameters
Input range (mm): +9.999 to –9.999 Default setting: 0.000 = no backlash
A change in direction might cause a clearance between rotary encoder and table. This is referred to as backlash. Positive backlash: The rotary encoder is ahead of the table. The distance traversed by the table is too short (entry of positive value). Negative backlash: The rotary encoder follows the table. The distance traversed by the table is too large (entry of negative value).
P43.1 to P43.3 Reference marks
One reference mark SINGLE REF.M. Distance-coded with 500 SP 500 SP Distance-coded with 1000 SP 1000 SP Distance-coded with 2000 SP 2000 SP Distance-coded with 5000 SP 5000 SP
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(SP: signal period)
Actual length (as determined for example with the VM 101 from HEIDENHAIN)
La = 619.876 mm
Difference DL = L
Compensation factor k: k = DL/Ld =  124 µm/0.62 m =  200 [µm/m]
 Ld =  124 µm
a
compensation
P44.1 to P44.3 Reference mark evaluation
Evaluation REF. X ON No evaluation REF. X OFF
P45.1 to P45.3 Encoder monitoring
Amplitude and frequency monitoring ALARM ON No monitoring ALARM OFF
P48.1 to P48.3 Activate axis display
Axis display active AXIS ON Not active AXIS OFF
P70 Number of datums
2 datums 2 DATUM PT. 9 datums 9 DATUM PT.
P80 Function of the CL key
Reset to zero with CL CL...RESET
No reset to zero with CL CL......OFF
P81 Function of the R+/- key
The R+/- key divides the actual R+/- 1/2 value by two
No division of the actual value R+/- OFF
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P98 Dialog language
German LANGUAGE DE English LANGUAGE EN French LANGUAGE FR Italian LANGUAGE IT Dutch LANGUAGE NL Spanish LANGUAGE ES Danish LANGUAGE DA Swedish LANGUAGE SV Finnish LANGUAGE FI Czech LANGUAGE CS Polish LANGUAGE PL Hungarian LANGUAGE HU Portuguese LANGUAGE PT
1)
Operating Parameters
1)
User parameter
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Linear Encoders
Selecting the display step with linear encoders
To select a certain display step, you must define the following operating parameters:
 Signal period (P31)  Counting mode (P33)  Decimal places (P38)
Linear Encoders
Example
Linear encoder with a signal period of 20 µm
Desired display step ................ 0.000 5 mm
Signal period (P31) ................... 20
Counting mode (P33) ............... 5
Decimal places (P38) ............... 4
The table overleaf will help you select the parameters.
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Parameter settings for HEIDENHAIN linear encoders with 11 µAPP signals
Model
P 31 P 43
CT MT xx01
LIP 401A/401R LF 103/103C
LF 401/401C LIF 101/101C LIP 501/501C
MT xx 10 single 0.0005 5 4 0.00002 2 5
LS 303/303C LS 603/603C
LS 106/106C LS 406/406C LS 706/706C
ST 1201
LB 302/302C
LIDA 10x/10xC
LB 301/301C 100 single/1000 0.005 5 3 0.0002 2 4
Reference marks
Signal period
[µm]
single
2
single
4 single/5000 0.001
20 single/1000 0.01
20
single/1000 3 5
-
40 single/2000 0.005
Millimeters Inches
Display step [mm]
Count
P 33 P 38
0.0005
0.0002
0.0001
0.0005
0.0002
0.005
0.001 1 0.00005 5
0.002
5 2 1
1 5 2
1 5
5 2
4 4 4
3 4 4
2 3
3 3
Decimal
Display step [inch]
places
0.00002
0.00001
0.000005
0.00005
0.00002
0.00001
0.0005
0.0002
0.0002
0.0001
Count
P 33 P 38
2 1 5
5 2 1
5 2
2 1
5 5 6
5 5 5
4 4
4 4
Decimal
places
Linear Encoders
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Multipoint Axis Error Compensation
Entries in the compensation-value table
Your machine may have a non-linear axis error due to factors such as axis sag or drivescrew errors. Such deviations are usually measured with a comparator measuring system (such as the HEIDENHAIN VM 101).
For example, you can determine the screw pitch error X=F(X) for the X axis.
An axis can only be corrected in relation to one axis that has an error. In each axis, a compensation value table with 64 compensation values can be generated. You can select the compensation table with the SPEC FCT key and the
Multipoint Axis Error Compensation
PARAMETER\CODE dialog.
To determine the compensation values (e.g. with a VM 101), the REF display must be selected after selecting the compensation-value table.
The decimal point in the left display field indicates that the values displayed are referenced to the reference point. If the
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decimal point blinks, the reference marks have not been traversed.
If you want to use the multipoint axis error compensation feature, you must  activate this feature with operating parameter 40
(see "Operating Parameters"),
 traverse the reference marks after switching on the
display unit,
 enter compensation-value table.
+
R
-
Select the REF display.
 Axis to be corrected: X, Y or Z (Z axis only with ND 750)
 Axis causing the error: X, Y or Z (Z axis only with ND 750)
 Datum for the axis to be corrected:
Here you enter the point starting at which the axis with error is to be corrected. This point indicates the absolute distance to the reference point.
Do not change the datum point after measuring the axis error and before entering the axis error into the compensation table.
 Spacing of the compensation points
The spacing of the compensation points is expressed as
x
2
[µm].
Enter the value of the exponent x into the compensation value table. Minimum input value: 6 (= 0.064 mm) Maximum input value: 20 (= 8388.608 mm) Example: 900 mm traverse and 15 compensation points:
results in 60.000 mm spacing between points. Nearest power of two: 2
16
[µm] = 65.536 mm
Entry in compensation-value table: 16
 Compensation value
You enter the measured compensation value (in millimeters) for the displayed compensation point. Compensation point 0 always has the value 0 and cannot be changed.
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Selecting the compensation table, entering an axis correction
SPEC
FCT
SPEC
or
FCT
PARAMETER
ENT
CODE
1
0
6
9
AXIS X
X
X FCT. X
X
5 2
ENT
ENT
ENT
Select the special functions.
Select "parameter" (if required) by repeatedly pressing the 1 2 key.
Select the dialog for entering the code number.
Enter code number 105296 and confirm with ENT.
Select the axis to be corrected (e.g. X), and confirm with ENT.
Enter the axis causing the error (e.g. X) (screw pitch error), and confirm with ENT.
DATUM X
2
7
SPACING X
0
1
27.000
ENT
0
0
1
Enter the active datum for the error on
ENT
the axis to be corrected (e.g. 27 mm) and confirm with ENT.
Enter the spacing of the compensation
ENT
points on the axis to be corrected, for example 2 confirm with ENT.
Compensation point no. 1 is displayed. Enter the associated compensation value (e.g. 0.01 mm) and confirm with
ENT
ENT.
10
mm (equals 1.024 mm), and
Multipoint Axis Error Compensation
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28.024
ENT
SPEC
or
FCT
Multipoint Axis Error Compensation
CL
Enter all further compensation points. If you press the minus key, the number of the current compensation point will be shown in the X display. Direct selection of compensation points: Press the minus key together with the number (two-digit) of the desired compensation point.
Conclude entry.
Deleting a compensation table
SPEC
FCT
SPEC
FCT
or
Select the special functions.
Select parameter.
PARAMETER
ENT
Select the dialog for entering the code number.
CODE
1
0
5
ENT
6
9
Enter the code number 105296 and
2
confirm with ENT.
AXIS X
Z
Select the compensation-value table (e.g., for the Z axis), and delete the table.
DELETE Z
ENT
Confirm with ENT, or cancel with CL.
44
SPEC
FCT
Conclude entry.
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Specifications
Housing ND 710/ND 750
Bench-top design, cast-metal housing Dimensions (W H D) 270 mm 172 mm 93 mm
Oper. temperature 0° to 45° C (32° to 113° F)
Storage temperature 20° to 70° C (4° to 158° F)
Weight Approx. 2.3 kg (5 lb)
Relative humidity <75% annual average
<90% in rare cases
Power supply 100 Vac to 240 Vac (-15% to +10%)
50 Hz to 60 Hz (± 2 Hz)
Power consumption 15 W
Protection IP 40 as per IEC 529
Encoder inputs For encoders with 7 to 16 µA
Grating period 2, 4, 10, 20, 40, 100, and 200 µm Reference mark evaluation for distance-coded and single reference marks
Input frequency Max. 100 kHz for 30 m
cable length
Display step Adjustable
(see Linear Encoders)
Datums 9 (nonvolatile)
Functions - Tool radius compensation
- Distance-to-go display
- Touching off function with tool
- Circular & linear hole patterns
- Scaling factor
PP
Specifications
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Dimensions mm/inches Tilting base
38 ± 0.5
1.5 ±.02"
20°
Specifications
46
56
2.205"
.6"
8
.32"
4.5
.18"
15
92
3.622"
210 ± 0.2
8.268 ± .008" 240
9.45"
4.5
.18"
120 + 0.5
4.73 + .02"
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HEIDENHAIN (G.B.) Limited
200 London Road, Burgess Hill West Sussex RH15 9RD, Great Britain
{ (01444) 247711 | (01444) 870024
341 695-23 · SW246 271-07 · 6 · 12/2001 · F&W · Printed in Germany · Subject to change without notice
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