Page 1
iTNC 530
The Versatile Contouring
Control for Milling, Drilling,
Boring Machines and
Machining Centers
Information for the
Machine Tool Builder
November 2008
Page 2
TNC Contouring Control with Inverter
System from HEIDENHAIN
iTNC 530
•
Contouring control for machines with up to 13 axes and
controlled spindle
•
HEIDENHAIN inverter systems recommended
•
TFT color fl at-panel display
•
Hard disk with at least 30 GB
•
Programming in HEIDENHAIN conversational format, with
smarT.NC or according to ISO
•
Standard milling, drilling and boring cycles
•
Touch probe cycles
•
FK free contour programming
•
Special functions for fast 3-D machining
•
Short block processing time (0.5 ms with MC 422 C)
•
Automatic calculation of cutting data
•
Pallet management
•
Option: Windows XP on dual-processor version
BF 150 color fl at-panel
display with TE 530 B
Main computer and controller unit
with modular inverter system
System tests
Parts subject to wear
Standards
2
Controls, motors and encoders from HEIDENHAIN are usually
integrated as components in larger systems. In these cases,
comprehensive tests of the complete system are required,
irrespective of the specifi cations of the individual devices.
In particular the following parts in controls from HEIDENHAIN are
subject to wear:
Hard disk
•
Buffer battery
•
Fan
•
Standards (ISO, EN, etc.) apply only where explicitly stated in
the catalog.
Page 3
Contents
Tables with Specifi cations, Machine Interfacing, User
Functions and Accessories
Control Systems
Cable Overviews
Technical Description
Overall Dimensions
Documentation
Service
Subject Index
Please refer to the page references in the tables with
the specifi cations.
Page
4
13
27
30
57
71
72
74
The features and specifi cations described here apply for
the following control and NC software version:
iTNC 530 with NC software versions
340 490-05 (export license required)
340 491-05 (no export license required)
340 492-05 (with Windows XP, export license required)
340 493-05 (with Windows XP, no export license required)
Some of these specifi cations require particular machine
confi gurations. Please note also that, for some functions, a special
PLC program must be created by the manufacturer.
This catalog supersedes all previous editions, which thereby
become invalid.
Subject to change without notice
Windows and Windows XP are registered trademarks of
Microsoft Corporation.
3
Page 4
Specifi cations
Specifi cations iTNC 530 Page
Control systems
Main computer MC 422 C or
Controller unit CC 422 or
Visual display unit BF 150 color fl at-panel TFT display 20, 60
Keyboard TE 530 B or
Inverter systems **
Compact inverters
Modular inverters
1)
Axes
Rotary axes Max. 3 30
Synchronized axes
MC 422 C with Windows XP or
MC 420 or
CC 424 B (only with MC 422 C)
TE 535 Q or
TE 520 B
✔
✔
MC 422 C: max. 13
MC 420: max. 5
✔
13
14, 57 – 59
18, 57 – 59
20, 61
**
**
30
32
PLC axes
Spindle
2)
Speed
Operating-mode switchover
Position-controlled spindle
Oriented spindle stop
Gear shifting
Milling-head change Programmable via PLC 43
NC program memory
Input resolution and display step
Linear axes 0.1 µm 30
Rotary axes 0,000 1° 30
1)
As ordered
2)
On motors with two pole pairs
** For further information, refer to the Inverter Systems brochure (ID 622 420-xx)
✔
Max. 2; second spindle can be controlled alternately with the fi rst
Max. 60 000 min
✔
✔
✔
✔
MC 422 C, MC 420: approx 26 GB on hard disk
MC 422 C with 2 processors: approx. 13 GB on hard disk
–1
32, 47
42
42
43
43
43
43
4
Page 5
Specifi cations iTNC 530 Page
Interpolation MC 422 C MC 420
Straight line In 5 axes In 4 axes with option 9:
*
In 5 axes
Circle In 3 axes In 2 axes with option 8:
*
In 3 axes
Helix
Spline
✔
✔
With option 9 36 *
*
Axis feedback control 33
With following error
With feedforward
Axis clamping
Maximum feed rate
Cycle times of main computer
✔
✔
✔
· screw pitch [mm]
60 000 min
No. of pole pairs of the motor
–1
MC 422 C MC 420 34
Block processing time 0.5 ms 3.6 ms
33
33
30
30
36
0.5 ms with option 9
Cycle times of controller unit
CC 424 B
CC 422 34
(only with MC 422 C)
Position controller 0.2 ms/0.1 ms
Speed controller 0.2 ms/0.1 ms
1)
2)
1.8 ms 34
0.6 ms 34
Current controller f
T
PWM
INT
3 333 Hz 150 µs
4 000 Hz 125 µs
5 000 Hz 100 µs
6 666 Hz 150 µs/75 µs
8 000 Hz 125 µs/60 µs
10 000 Hz 100 µs/50 µs
Permissible temperature range
1)
Double speed without position encoder (e.g. for direct drives)
2)
Single/double speed
Operation from 0 °C to 40 °C
* For further information, refer to the iTNC 530 brochure (ID 363 807-xx)
f
PWM
T
INT
34
3 333 Hz 150 µs
4 166 Hz 120 µs
2)
2)
2)
5 000 Hz 100 µs
6 666 Hz 75 µs
8 333 Hz 60 µs
10 000 Hz 50 µs
–
Storage from –35 °C to +65 °C
5
Page 6
Machine Interfacing
Machine interfacing iTNC 530 Page
Feature Content Level (FCL)
Error compensation
Linear axis error
Nonlinear axis error
Backlash
Reversal peaks with circular movement
Hysteresis
Thermal expansion
Stick-slip friction
Sliding friction
Integrated PLC 46
Program format Statement list 46
Program input via TNC
Program input via PC
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
16
39
39
39
39
39
39
39
39
39
46
46
PLC encryption
PLC memory At least 948 MB on hard disk 46
Process memory (RAM) 512 KB 46
PLC cycle time 10.8 ms 46
PLC inputs/outputs
PLC inputs, 24 V– 56 (expandable by PL) 46, 21
PLC outputs, 24 V– 31 (expandable by PL) 46, 21
Analog inputs, ±10 V 3 (expandable by PL) 21
Inputs for thermistors 3 (expandable by PL) 21
Analog outputs, ±10 V 6 –
PLC functions
Small PLC window
Large PLC window
PLC soft keys
✔
✔
✔
✔
✔
✔
46
46, 21
47
47
47
47
PLC positioning
PLC basic program
6
✔
✔
47
49
Page 7
Machine interfacing iTNC 530 Page
Integration of applications 48
High-level language programming Python programming language used in combination with the PLC 48
User interface can be custom-designed Inclusion of specifi c user interfaces from the machine tool builder 48
Commissioning and diagnostic aids 44
DriveDiag Software for diagnosis of digital drive systems 44
TNCopt Software for putting digital control loops into service 44
KinematicsDesign Software for creating the machine kinematics, initialization of DCM 41
Integrated oscilloscope
Trace function
Logic diagram
Table function
Log
✔
✔
✔
✔
✔
45
45
45
45
45
Data interfaces 51
Ethernet (100 BaseT)
✔
51
USB 2 51
RS-232-C/V.24
RS-422/V.11
Protocols
Standard data transfer
Blockwise data transfer
Blockwise data transfer and simultaneous
✔
✔
✔
✔
With program memory on the hard disk 51
51
51
51
51
51
program run
LSV2
✔
Encoder inputs 37
1)
Position MC 422 C: None, 5 or 10
Inkremental/absolute 1 V
/EnDat 38
PP
Shaft speed CC 422: 6, 10 or 12
Inkremental/absolute 1 V
/EnDat 38
PP
; MC 420: 538
1)
; CC 424 B: 6, 8, 10, 12 or 14
1)
Monitoring functions 40
DCM collision monitoring With option 40, only with MC 422 C 40
1)
As ordered
51
38
7
Page 8
Accessories
Accessories iTNC 530 Page
Electronic handwheels
Touch probes
PLC input/output systems
USB hub
PLC basic program
1)
iTNC programming station
Industrial PC
Software
PLCdesignNT
KinematicsDesign
1)
1)
One HR 410, HR 420, HR 130, or up to three HR 150 via HRA 110
One TS 220, TS 440, TS 444, TS 640 or TS 740 workpiece touch probe
One TT 140 or TL tool touch probe
Modular external input/output systems PL 510 or PL 550 consisting of
•
Basic module with HEIDENHAIN PLC interface
PLB 510: for 4 I/O modules
PLB 511: for 6 I/O modules
PLB 512: for 8 I/O modules
or
Basic module with PROFIBUS-DP interface
PLB 550: for 4 I/O modules
PLD 16-8: I/O module with 16 digital inputs and 8 digital outputs
•
PLA 4-4: Analog module with 4 analog inputs for ±10 V and inputs for
•
PT 100 thermistors
✔
✔
Control software for PCs for programming, archiving, and training
IPC 6110 – remote operation of the control and data transfer
PLC software developing environment
Software for creating kinematics and initializing DCM
22
26
21
51
49
*
25
48
41
TNCremoNT
TNCremoPlus
CycleDesign
1)
Software Key Generator
TNCscopeNT
DriveDiag
TNCopt
IOconfi g
TeleService
1)
1)
1)
1)
1)
RemoTools SDK 1.2
1)
1)
Data transfer software
Data transfer software with “live-screen” function
Software for creating cycle structures
Software for enabling SIK options for a limited time
Software for data recording
Software for diagnosis of digital drive systems
Software for putting digital control loops into service
Software for confi guring PROFIBUS-DP components
Software for remote diagnostics, monitoring, and operation
Function library for developing customized applications for communication
with HEIDENHAIN controls
virtualTNC
* For further information, refer to the iTNC 530 brochure (ID 363 807-xx)
1)
For registered customers, these software products are available for downloading from the Internet.
Control component for virtual machines
52
52
50
16
45
44
44
21
45
53
53
8
Page 9
User Functions
User functions
Program entry
Program optimization
Position data coordinates
Tool compensation
Tool tables
Cutting data
Standard
Option
FCL
•
•
•
•
•
•
•
•
•
•
•
•
With smarT.NC, in HEIDENHAIN conversational and according to ISO
42
Direct loading of contours or machining positions from DXF fi les and saving as smarT.NC or
conversational contouring programs, or as point tables
02 Point fi lter for smoothing externally created NC programs
Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates
Incremental or absolute dimensions
Display and input in mm or inches
Display of the handwheel path during machining with handwheel superpositioning
Tool radius in the working plane and tool length
Radius-compensated contour look-ahead for up to 99 blocks (M120)
Three-dimensional tool-radius compensation for changing tool data without having to
recalculate an existing program
Multiple tool tables with any number of tools
Cutting data tables for automatic calculation of spindle speeds and feed rates from
tool-specifi c data (cutting speed, feed per tooth)
Entry of cutting speed as alternative to the spindle shaft speed
Feed rate can also be entered as F
(feed per tooth) or FU (feed per revolution)
Z
Constant contour speed
Parallel operation
Machine optimizing
3-D machining
Rotary table machining
Adaptive Feed Control
Machining settings
Collision monitoring
•
•
•
48 KinematicsOpt: Touch probe cycles for automatic measurement of rotary axes
45 AFC: Adaptive feed control adjusts the contouring feed rate to the current spindle power
44 Global program settings (GS) make it possible to superimpose various coordinate
40
Relative to the path of the tool center
Relative to the tool’s cutting edge
Creating programs with graphic support while another program is being run
9
Motion control with minimum jerk
9
3-D tool compensation through surface normal vectors
9
Tool Center Point Management (TCPM, M128): Using the electronic handwheel to change
the angle of the swivel head during program run without affecting the position of the
tool point
9
Keeping the tool normal to the contour
9
Tool radius compensation normal to the tool direction
9
Spline interpolation
Manual traverse in the active tool-axis system
9 02
8
Programming of cylindrical contours as if in two axes
8
Feed rate in mm/min
transformations and settings in the Program Run operating modes
DCM: Dynamic Collision Monitoring (only with MC 422 C); Fixture monitoring;
DCM in Test Run mode
9
Page 10
User functions
Contour elements
Standard
•
•
•
•
•
•
•
Option
FCL
Straight line
Chamfer
Circular path
Circle center point
Circle radius
Tangentially connecting circular arc
Corner rounding
Approaching and departing
the contour
FK free contour
programming
Program jumps
Fixed cycles
Coordinate transformation
Q parameters
Programming with variables
•
•
•
Via straight line: tangential or perpendicular
Via circular arc
FK free contour programming in HEIDENHAIN conversational format with graphic support
for workpiece drawings not dimensioned for NC
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Subroutines
Program section repeats
Calling any program as subroutine
Cycles for drilling, and conventional and rigid tapping
Drilling cycles for pecking, reaming, boring, counterboring, centering
Cycles for milling internal and external threads
Multioperation machining of rectangular and circular pockets
Cycles for clearing level and inclined surfaces
Multioperation machining of straight and circular slots
Linear and circular point patterns
Contour train, contour pocket—also with contour-parallel machining
OEM cycles (special cycles developed by the machine tool builder) can be integrated
Datum shift, rotation, mirror image, scaling factor (axis-specifi c)
8
Tilting the working plane, PLANE function
Mathematical functions =, +, –, *, /, sin Þ, cos Þ, tan Þ, arcus sin, arcus cos, arcus tan, a
n
e
, In, log,
√a, √a
2
+ b
2
Logical operations (=, = /, <, >)
Calculating with parentheses
Absolute value of a number, constant þ, negation, truncation of digits before or after
the decimal point
•
•
Functions for calculation of circles
Functions for text processing
n
,
Programming aids
Actual position capture
Test run graphics
Display modes
10
•
•
•
•
Calculator
Complete list of all current error messages
Context-sensitive help function for error messages
03
TNCguide: The integrated help system. User information available directly on the iTNC 530
(only with at least 256 MB RAM)
•
•
•
•
•
•
Graphical support for programming cycles
Comment and structure blocks in the NC program
Actual positions can be transferred directly into the NC program
Graphic simulation before a program run, even while another program is running
Plan view / projection in 3 planes / 3-D view, also in tilted working plane
Magnifi cation of details
Page 11
User functions
3-D line graphics
Standard
Option
FCL
02 For verifi cation of programs created offl ine
Programming graphics
Program-run graphics
Display modes
Machining time
Returning to the contour
Preset tables
Datum tables
Pallet tables
Touch probe cycles
•
•• Graphic simulation during real-time machining
•
•
•
•
• One preset table per traverse range for storing reference points
• Several datum tables for storing workpiece-related datums
• Pallet tables (with as many entries as desired for the selection of pallets, NC programs and
•
•
•
•
In the Programming and Editing mode, the contour of the NC blocks is drawn on screen
while the blocks are being entered (2-D pencil-trace graphics), even while another
program is running
Plan view / projection in 3 planes / 3-D view
Calculation of machining time in the Test Run operating mode
Display of the current machining time in the Program Run operating modes
Mid-program startup in any block in the program, returning the tool to the calculated nominal
position to continue machining. The graphic support in smarT.NC also lets you return to
a point pattern.
Program interruption, leaving and returning to the contour
datums) can be machined workpiece by workpiece or tool by tool
Touch probe calibration
Compensation of workpiece misalignment, manual or automatic
Datum setting, manual or automatic
Automatic tool and workpiece measurement
Global setting of touch-probe parameters
02
Probing cycle for three-dimensional measurements. Results of measurement shown as
03
desired in the coordinate system of the tool or the machine
Conversational languages
•
41
English, German, Czech, French, Italian, Spanish, Portuguese, Swedish, Danish, Finnish,
Dutch, Polish, Hungarian, Russian (Cyrillic), Chinese (traditional, simplifi ed)
For more information, see Options
11
Page 12
Options
Option
number
0
1
2
3
4
5
6
7
8
9
Option As of NC
software
340 49x-
Additional axis 01 354 540-01
Software option 1
(for MC 420)
Software option 2
(for MC 420)
01 367 591-01
01 367 590-01
ID Comment
353 904-01
353 905-01
367 867-01
367 868-01
370 291-01
370 292-01
370 293-01
Additional control loops 1 to 8
Machining with a rotary table
•
Programming of cylindrical contours as if in two axes
•
Feed rate in mm/min
Coordinate transformation
•
Tilting the working plane, PLANE function
Interpolation
•
Circle in 3 axes with tilted working plane
3-D machining
•
Motion control with minimum jerk
•
3-D tool compensation through surface normal vectors
•
Tool Center Point Management (TCPM)
•
Tool radius compensation normal to the tool direction
•
Manual traverse in the active tool-axis system
Interpolation
•
Linear in 5 axes (subject to export permit)
•
Spline: execution of splines (3rd degree polynomials)
Block processing time 0.5 ms
18
40
41
42
44
45
46
48
52
53
HEIDENHAIN DNC 01 526 451-01 Communication with PC applications over COM component
DCM Collision 02 526 452-01 DCM Dynamic Collision Monitoring (only with MC 422 C)
Additional language
02
03
03
03
03
03
04
04
05
DXF Converter 02 526 450-01 Load and convert DXF contours
Global PGM Settings 03 576 057-01 Global program settings
AFC Adaptive Feed Control 03 579 648-01 Adaptive feed control
Python OEM Process 04 579 650-01 Python application on the iTNC (with at least 512 MB RAM)
KinematicsOpt 04 630 916-01 Touch probe cycles for automatic measurement of rotary axes
KinematicsComp 05 661 872-01 Three-dimensional compensation
Feature content level 02 529 969-01 Level of features
530 184-01
530 184-02
530 184-03
530 184-04
530 184-06
530 184-07
530 184-08
530 184-09
530 184-10
Additional conversational language:
Slovenian
Slovak
Latvian
Norwegian
Korean (only with at least 256 MB RAM)
Estonian
Turkish
Romanian
Lithuanian
101
130
12
.
.
OEM option 04 579 651-01
.
.
579 651-30
Options of the machine tool builder
Page 13
HEIDENHAIN Control Systems
Overview
The iTNC 530 contouring control from HEIDENHAIN includes various components, which
can be selected and combined to fi t the application.
Model Page
iTNC 530
Accessories
Main computer MC 420 or MC 422 C or MC 422 C with 2
processors
Controller unit
Keyboard TE 530 B or
Visual display unit
Connecting cables
Machine operating
panel
PLC inputs/outputs PL 510 or
Electronic
handwheels
Touch probes TS 220 or
CC 422
TE 520 B or
TE 535 Q
BF 150 20
27 – 29
MB 420 (integrated in TE 535 Q)
PL 550 (together with PROFIBUS option)
HR 410 or
HR 420 or
HR 130 or
HR 150
TS 440 or
TS 444 or
TS 640 or
TS 740
CC 422 or
CC 424 B
14
18
20
20
21
22
23
26
Industrial PC
Main computer and controller unit
with compact inverter and additional
power module
TT 140 or
TL
IPC 6110 25
Main computer and controller unit
with modular inverter system
13
Page 14
Main Computer
Main computer
Power supply The main computers are powered by the supply unit over the
Export version Because the complete NC software is saved on the hard disk,
MC 420
Components of the MC 420 and MC 422 C main computers:
Processor
•
512 MB RAM memory
•
PLC
•
Interface to CC 4xx controller unit
•
Interface to operating panels and screen
•
Interface to handwheel and touch probes
•
•
Further interfaces (PLC expansion, Ethernet, USB,
RS-232-C/V.24, RS-422/V.11)
To be ordered separately:
•
HDR hard disk with the NC software
•
SIK component (System Identifi cation Key) for enabling
the control loops and software options
CC 42x controller unit.
no export version is required for the main computer itself. Export
versions are available only for the easily replaceable HDR hard disk
and the SIK component.
The MC 420 main computer is available in versions with 5 position
encoder inputs. It can also be provided with software options.
The MC 420 offers up to 6 control loops.
Position inputs
Recommd. controller
Weight
ID
unit
Processor HEROS
Power loss
5 x 1 V
CC 422 with 6 speed inputs
Celeron 400 MHz
† 30 W
4.2 kg
515 929-xx
or EnDat 2.1
PP
Main computer
with 5 position
encoder inputs
14
Page 15
MC 422 C
The MC 422 C main computer is available in versions with 10, 5 or
without position encoders. The version without position encoder
inputs is intended for the CC 424 B controller. The MC 422 C offers
up to 15 control loops.
The MC 422 C is available as a dual-processor version with
Windows XP.
Please note:
The NC software 340 490-02 or 340 491-02, either with service
pack SP5 is required in order to operate the MC 422 C
single-processor version. The NC software 340 492-04 or 340 493-04
is required in order to operate the MC 422 C dual-processor
version.
Main computer
with 10 position
encoder inputs
MC 422 C
Single-processor
version
MC 422 C
Dual-processor
version with
Windows XP
Position inputs
Recommd. controller
unit
Processor HEROS
Power loss
Weight
ID
Position inputs
Recommd. controller
unit
Processor HEROS
Windows XP
Power loss
Weight
ID
Without 5 x 1 VPP or EnDat 2.1 10 x 1 VPP or EnDat 2.1
CC 424 B CC 422 with 6 speed
inputs
Pentium III with 800 MHz
† 34 W
4.3 kg 4.5 kg 4.7 kg
587 929-xx 587 932-xx 587 934-xx
Without 5 x 1 V
CC 424 B CC 422 with 6 speed
inputs
Pentium III with 800 MHz
Pentium M 1.8 GHz
† 36 W
4.8 kg 5.0 kg 5.2 kg
631 209-xx 631 215-xx 631 217-xx
or EnDat 2.1 10 x 1 VPP or EnDat 2.1
PP
CC 422 with 10/12 speed
inputs
CC 422 with 10/12 speed
inputs
Software options
ID with integrated
PROFIBUS interface
The capabilities of the iTNC 530 can also be adapted retroactively
with options to meet new requirements. These options are
described on page 12. They are enabled by entering keywords
based on the SIK number, and are saved in the SIK component.
Please indicate your SIK number when ordering new options.
631 212-xx 631 216-xx 631 201-xx
15
Page 16
Main Computer – HDR Hard Disk, SIK Component
HDR hard disk
SIK component
The HDR hard disk is removable. It contains the current
NC software and a slot for the SIK component.
HDR for MC 420
iTNC 530 with
smarT.NC
iTNC 530 with
smarT.NC
Export version
The SIK component contains the NC software license for
enabling control loops and software options. It gives the main
computer an unambiguous ID code—the SIK number. The SIK
component is ordered and shipped separately. It must be inserted
in a special slot in the HDR.
The SIK component with the NC software license is available in
various versions, depending on the main computer and the
enabled control loops. Further control loops—up to the maximum
number available (see Controller Unit)—can be enabled
retroactively by entering a keyword. HEIDENHAIN provides
the keyword, which is based on the SIK number.
HDR: 524 571-01
with SW 340 490-xx
HDR: 524 571-51
with SW 340 491-xx
MC 422 C
1 processor
MC 422 C
2 processors
with Windows XP
HDR: 617 969-01
with SW 340 492-xx
HDR: 617 969-51
with SW 340 493-xx
HDR hard disk
SIK component
Master keyword
(General Key)
Software Key
Generator
(accessory)
Feature Content
Level (FCL)
When ordering, please indicate the SIK number of your control.
When the keywords are entered in the control, they are saved in
the SIK component. This enables and activates the options. Should
service become necessary, the SIK component must be inserted
in the replacement control to enable all required options.
There is a master keyword (General Key) for putting the iTNC 530
into service that will unlock all control loop options for a duration of
90 days. After this period, the control loop options will be active
only through the correct keywords. The General Key is activated
using a soft key.
The PC software makes it possible to generate an activation code
for software options on HEIDENHAIN controls. The selected
option is enabled for a limited time (10 to 90 days). It can only be
enabled once. You generate the desired activation code by entering
the SIK number, the option to be enabled, the duration and a
manufacturer-specifi c password. The enabling is independent of
the General Key.
Until now, each NC software update contained error fi xes and
software improvements. As of NC software 340 49x-02, error fi xes
and software improvements are separated from each other. This is
done to avoid customers taking advantage of improvements even
though they are only receiving the software update to correct
errors. The corrected NC software is free of charge. The software
improvements can be enabled via the Feature Content Level
option (ID 529 969-01) for a fee.
16
Page 17
NC software license
and enabling
of control loops
depending on CC
and MC
CC 422 CC 424 B
Control loops
Max. 6
Max. 10
Max. 12
Max. 6
Max. 8
Max. 10
Max. 12
Max. 14
1)
389 764-01
4
NC software license for
MC 422 C
1 processor
SIK ID
389 764-51
MC 422 C
2 processors
SIK ID
389 769-01
389 769-51
MC 420
Only with CC 422
SIK ID
510 085-01
510 085-51
389 764-02
5
6
7
7
8
8
9
10
11
12
13
1)
389 764-03
389 764-04
389 764-01
389 764-05
389 764-02
389 764-03
389 764-04
389 764-05
–
389 764-52
389 764-53
389 764-54
389 764-51
389 764-55
389 764-52
389 764-53
389 764-54
389 764-55
Only through subsequent enabling
of control loops (additional axes)
389 769-02
389 769-52
389 769-03
389 769-53
389 769-04
389 769-54
389 769-01
389 769-51
389 769-05
389 769-55
389 769-02
389 769-52
389 769-03
389 769-53
389 769-04
389 769-54
389 769-05
389 769-55
510 085-02
510 085-52
510 085-03
510 085-53
–
–
–
–
–
–
–
–
Subsequent enabling
of control loops
–
14
In italics: Export version (no export license required)
1)
Basic version Useful combinations
If additional control loops are required for retrofi tted options, the CC must make it possible to enable further
control loops.
Control loop
1st additional axis 5th control loop 8th control loop 354 540-01 354 540-01
2nd additional axis 6th control loop 9th control loop 353 904-01 353 904-01
3rd additional axis 7th control loop 10th control loop 353 905-01 –
4th additional axis 8th control loop 11th control loop 367 867-01 –
5th additional axis – 12th control loop 367 868-01 –
6th additional axis – 13th control loop 370 291-01 –
7th additional axis – 14th control loop 370 292-01 –
8th additional axis – 15th control loop 370 293-01 –
The additional axes are always numbered starting from the basic version.
For example: for 13 control loops, the SIK for 11 control loops (= basic version with 7 control loops including
4 additional axes) plus the 5th and 6th additional axes must be ordered.
Corresponds on basic version of CC to
4 control loops 7 control loops ID ID
MC 422 C MC 420
17
Page 18
Controller Unit
Controller unit
Conventional axes The CC 422 and CC 424 B controller units are suited for
Direct drives Direct drives (linear motors, torque motors) require very high
Number of axes The number of enabled control loops depends on the SIK (see
HEIDENHAIN offers the CC 422 and CC 424 B controller units in
various versions. Controller units and main computers operate in
any desired combination. Exception: Only the CC 422 controller
unit with 6 control loops can be connected to the MC 420 main
computer.
Components of the CC 422 and CC 424 B controller units:
•
Position controller (only with CC 424 B)
•
Speed controller
•
Current controller
•
Interfaces to the UM 1xx, UR 2xx, and UE 2xx power modules
(PWM outputs)
•
Interfaces to the speed encoders
•
Interfaces to the position encoders (only CC 424 B)
•
Interfaces for power supply for controller unit and main
computer (supply via UVR 1xx D, UE 2xx D, UR 2xx or UV 105)
conventional digital axes.
quality controllers and very short cycle times. HEIDENHAIN has
developed the CC 424 B controller unit specifi cally for these
applications.
Main Computer), or on additionally enabled control loops, which
can also be ordered as needed at a later date.
CC 422
with max. 6 control
loops
CC 422
The CC 422 is available with max. 6, 10 or 12 digital control loops.
Because the CC 422 controller unit does not have its own position
controllers, it must be combined with main computers with
position encoder inputs. The corresponding position controllers are
then located in the MC 422 C main computer (version with 5 or 10
position encoder inputs) or MC 420 (version with 5 position
encoder inputs).
CC 422 – 6 CC 422 – 10 CC 422 – 12
Digital control loops
Speed inputs
PWM outputs
Power loss
Weight
ID
Max. 6 Max. 10 Max. 12
6 x 1 V
61012
† 9 W † 18 W † 22 W
4.0 kg 4.8 kg 5.0 kg
359 651-xx 359 652-xx 359 653-xx
or EnDat 2.1 10 x 1 VPP or EnDat 2.1 12 x 1 VPP or EnDat 2.1
PP
18
Page 19
CC 424 B
Besides the inputs for rotational speed measurement, the CC 424 B
also includes inputs for position measurement. It is available with
up to 6, 8, 10, 12 or 14 digital control loops and correspondingly
provides 6, 8, 10, 12 or 14 speed and max. 12 position encoder
inputs. Together with the CC 424 B, the MC 422 C main computer
is to be used without position encoder inputs.
Special characteristics of the CC 424 B:
•
Suitability for digital control of direct-drive and conventional
motors
•
Position, speed, and current controllers together in one
assembly
•
Very short cycle times for position, velocity and current
controller (see Digital Control)
•
Very short delay times within the controller (no external
interfaces)
•
High control loop gain
•
High contour accuracy and surface quality
•
Short reaction time to changing cutting forces
CC 424 B
with max. 6 control
loops
CC 424 B – 6 CC 424 B – 8 CC 424 B – 10 CC 424 B – 12 CC 424 B – 14
Digital control loops
Speed inputs
Position inputs
PWM outputs
Control loops
1)
Double speed
Single speed24
Power loss
Weight
ID
1)
Factory default setting; adjustable by machine parameters
Double-speed control loops are used primarily for high-speed
Max. 6 Max. 8 Max. 10 Max. 12 Max. 14
6 x 1 V
PP
or EnDat 2.1
6 x 1 V
PP
or EnDat 2.1
8 x 1 V
PP
or EnDat 2.1
PP
8 x 1 V
or EnDat 2.1
10 x 1 V
PP
or EnDat 2.1
PP
10 x 1 V
or EnDat 2.1
12 x 1 V
PP
or EnDat 2.1
PP
12 x 1 V
or EnDat 2.1
14 x 1 V
or EnDat 2.1
12 x 1 V
or EnDat 2.1
68101214
for
–
8
6
4
4
8
2
12
† 15 W † 15 W † 28 W † 28 W † 28 W
4.1 kg 4.7 kg 4.8 kg 5.6 kg 5.8 kg
580 501-xx 580 510-xx 580 503-xx 580 511-xx 580 512-xx
PP
PP
spindles as well as linear motors and torque motors.
Single-speed control loops are intended for conventional drives
and torque motors.
When switching from single speed to double speed, the number
of available control loops is reduced by one each.
19
Page 20
Keyboard and Screen
Keyboard
TE 530 B
Keyboard
TE 520 B
Keyboard
TE 535 Q
with integrated
machine operating
panel
Machine operating
panel MB 420
•
ID 519 441-11
•
Weight approx. 2.4 kg
•
Axis keys
•
The keys for axes IV and V are replaceable snap-on keys (see
Snap-On Keys).
•
Touch pad and command keys for Windows
•
Contouring keys
•
Operating mode keys
•
ASCII keyboard
•
Spindle-speed and feed-rate override potentiometers
ID 535 835-01
•
Same features as TE 530 B, but without touch pad
•
ID 547 577-03
•
Weight approx. 3 kg
•
NC keyboard same as TE 530 B
•
Machine operating panel with 12 axis keys, 16 function keys,
•
NC start
keys; see Snap-On Keys); emergency stop button, control
voltage on
1)
Keys illuminated
•
ID 293 757-45
•
Weight 0.9 kg
•
21 snap-on keys, freely defi nable via PLC
•
Operation keys
Assigned according to PLC basic program with:
Control voltage on; emergency stop; NC start; NC stop; 5 axis
keys; rapid traverse; retract axis; tool change; unclamp tool;
menu selection; unlock door; spindle start; spindle stop; coolant;
rinse-water jet; chip removal
For further symbol keys, see Snap-On Keys
Additional connections
•
Terminals for 3 PLC inputs and 8 PLC outputs
1)
, NC stop1), spindle start, spindle stop (all snap-on
1)
; 2 holes for additional keys or detachable key switch
TE 530 B
TE 535 Q
MB 420
BF 150 color
fl at-panel display
Screen accessories
BTS 150 screen and
keyboard switch
20
•
ID 353 522-03
•
Weight approx. 4 kg
•
Power supply 24 V–/approx. 45 W
•
15.1-inch (1024 x 768 pixels)
•
8 horizontal soft keys, 6 vertical soft keys for PLC
•
Soft-key row switchover
•
Screen layout
•
Operating mode switchover
Attachable strips to adapt the design
•
ID 339 516-02 (top)
•
ID 339 516-04 (top)
•
For extending the monitor cable and connecting two keyboards and
two screens to one MC. They are mounted on standard NS 35 rails
(DIN 46 227 or EN 50 022).
Connections for 2 x BF 150; 2 x TE 530 B/520 B/535 Q
•
Power supply 24 V–/approx. 0.6 W
•
Weight approx. 1 kg
•
ID 353 544-01
•
BF 150 with strips
BTS 150
Page 21
PLC Inputs/Outputs
Basic modules
PLB 510
PLB 511
PLB 512
PLB 550
If the PLC inputs/outputs of the MC are insuffi cient, additional
PL 510 or PL 550 PLC input/output units can be connected. These
external modular I/O systems consist of a basic module and one or
more input/output modules.
Basic modules are available for HEIDENHAIN PLC interface
(PL 510) or for PROFIBUS-DP (PL 550). They are mounted on
standard NS 35 rails (DIN 46 227 or EN 50 022).
Supply voltage 24 V–
Power consumption Approx. 20 W
Weight 0.36 kg (bare)
Basic modules with HEIDENHAIN PLC interface
Slots for 4 I/O modules ID 358 849-01
Slots for 6 I/O modules ID 556 941-01
Slots for 8 I/O modules ID 557 125-01
Up to four PLB 510, and up to two PLB 511 or PLB 512 can be
connected to the control. The maximum cable length to the last
PLB 51x is 30 meters.
Basic module with PROFIBUS DP interface
Slots for 4 I/O modules
The PLB 550 serves as a PROFIBUS slave. A total of 32 slaves can
be connected to the PROFIBUS interface board (accessory) of the
MC 422 C (PROFIBUS single master). The PROFIBUS components
are confi gured with the PC- software IOconfi g.
ID 507 872-01
PL 510
PROFIBUS interface
PCB
I/O modules
PLD 16-8
PLA 4-4
The PROFIBUS-DP board must be installed in the MC before the
PLB 550 is connected to the control.
PROFIBUS-DP interface PCB for MC 422 C/MC 420
ID 352 517-51
IOconfi g software for PCs
for confi guring PROFIBUS-DP components
ID de: 520 942-01
en: 520 943-01
The I/O modules consist of one module with digital inputs/outputs
and one analog module. For partially assembled basic modules,
the unused slots must be occupied by an empty housing.
I/O module with 16 digital inputs and 8 digital outputs
The maximum power output per module is 200 W. A load of up to
2 A can be placed on each output. No more than 4 outputs may be
loaded with 2 A at any given time.
Weight 0.2 kg
ID 360 916-11
Analog module with
4 analog inputs for PT 100 thermistors
4 analog inputs, ±10 V
Weight 0.2 kg
ID 366 423-01
PL 550
Empty housing
For unused slots
ID 383 022-01
21
Page 22
Electronic Handwheels
HR 410
HR 410 model Mechanical detent
With Without
The standard iTNC 530 supports the use of electronic
handwheels.
The following handwheels can be installed:
One HR 410 or HR 420 portable handwheel, or
•
One HR 130 panel-mounted handwheel, or
•
Up to three HR 150 panel-mounted handwheels via
•
the handwheel adapter HRA 110
Portable electronic handwheel with
•
Keys for the selection of 5 axes
•
Traverse direction keys
•
Keys for three preset feed rates
•
Actual-position-capture key
•
Three keys with machine functions (see below)
•
Two permissive buttons (24 V)
•
Emergency stop button (24 V)
•
Holding magnets
All keys are designed as snap-on keys and can be replaced by keys
with other symbols. (For key symbols see Snap-On Keys)
Weight approx. 1 kg
HR 420 with
display
Standard assignment
with the functions keys FCT A,
FCT B, FCT C
For PLC basic program with
NC start/stop, spindle start
With spindle right/left/stop – 296 469-54
Portable electronic handwheel with
•
Display for operating mode, actual position value, programmed
feed rate and spindle speed, error messages
•
Override potentiometer for feed rate and spindle speed
•
Axis selection via keys and soft keys
•
Actual-to-nominal value transfer
•
NC start/stop
•
Spindle on/off
•
Keys for continuous traverse of the axes
•
Soft keys for machine functions defi ned by the machine tool
builder
•
Emergency stop button
•
Holder for the HR 420, for fastening on machine
Weight approx. 1 kg
HR 420 (without detent) ID 375 239-01
HR 420 (with detent) ID 512 367-01
– 296 469-53
535 220-05 296 469-55
HR 410
HR 420
Connecting cables
22
For HR 410 and HR 420
Connecting cable (spiral cable)
to HR 4x0 (3 m) ID 312 879-01
Connecting cable
with metal armor ID 296 687-xx
Connecting cable
without metal armor ID 296 467-xx
HR 4x0 / MC adapter cable ID 296 466-xx
Dummy plug for emergency stop circuit ID 271 958-03
Page 23
HR 130
Panel-mounted handwheel with ergonomic control knob.
It is connected directly or via extension cable.
Weight approx. 0.7 kg
HR 130 without mechanical detent ID 540 940-03
HR 130 with mechanical detent ID 540 940-01
HRA 110
HR 150
Handwheel adapter for connection of up to three HR 150
panel-mounted handwheels and two switches for axis
selection and for selecting the interpolation factor. The fi rst
two handwheels are permanently assigned to axes 1 and 2.
The third handwheel is assigned to the axes over a selection
switch (accessory) or by machine parameters. The position of
the second selection switch (accessory) is evaluated by the
PLC, for example to set the proper interpolation.
HRA 110
ID 261 097-xx
Weight approx. 1.5 kg
Handwheel selection switch with knob and cable
ID 270 908-xx
Panel-mounted handwheel with ergonomic control knob for
connection to the HRA 110 handwheel adapter.
Weight approx. 0.7 kg
HR 150 without detent ID 540 940-06
HR 150 with detent ID 540 940-07
23
Page 24
Snap-On Keys
The snap-on keys make it easy to replace the symbol keys. In this way, the MB 420 machine operating panel,
TE 535 and the HR 410 handwheel can be adapted to different requirements.
The snap-on keys are available in packs of 5 keys.
Axis keys
Orange
ID 330 816-42
ID 330 816-24
ID 330 816-43
ID 330 816-37
Gray
Machine functions
ID 330 816-26
ID 330 816-23 ID 330 816-25
ID 330 816-95
ID 330 816-96
ID 330 816-97
ID 330 816-98
ID 330 816-99
ID 330 816-0A
ID 330 816-0B
ID 330 816-0C
ID 330 816-70
ID 330 816-0X
ID 330 816-36
ID 330 816-69
ID 330 816-0G
ID 330 816-0H
ID 330 816-71
ID 330 816-72
ID 330 816-63
ID 330 816-64
ID 330 816-18
ID 330 816-17
ID 330 816-76
ID 330 816-38
ID 330 816-45
ID 330 816-0W
ID 330 816-0V
ID 330 816-0N
ID 330 816-0M
ID 330 816-67
ID 330 816-68
ID 330 816-21
ID 330 816-20
ID 330 816-0P
ID 330 816-81
Y
Y
Z
ID 330 816-0R
ID 330 816-0D
ID 330 816-0E
ID 330 816-65
ID 330 816-66
ID 330 816-19
ID 330 816-16
ID 330 816-0L
ID 330 816-0K
ID 330 816-87
Spindle functions
Other keys
ID 330 816-30
ID 330 816-31
ID 330 816-32
ID 330 816-73
ID 330 816-74
ID 330 816-75
ID 330 816-08
ID 330 816-09 ID 330 816-46
ID 330 816-01
ID 330 816-61
(green)
ID 330 816-11
(red)
ID 330 816-12
ID 330 816-77
ID 330 816-78
ID 330 816-79
ID 330 816-80
ID 330 816-0S
ID 330 816-0T
ID 330 816-41
ID 330 816-50
ID 330 816-33
ID 330 816-34
ID 330 816-35
ID 330 816-82
ID 330 816-83
ID 330 816-84
ID 330 816-89
ID 330 816-85
ID 330 816-86
(red)
ID 330 816-47ID 330 816-40
(green)
ID 330 816-90
ID 330 816-27
ID 330 816-28
ID 330 816-29
0
ID 330 816-88
ID 330 816-94
ID 330 816-0U
ID 330 816-91
ID 330 816-48
ID 330 816-93
ID 330 816-0Y
24
ID 330 816-49
ID 330 816-22
ID 330 816-92
Page 25
Industrial PC
IPC 6110
The IPC 6110 is a convenient solution for an additional, remote
station for operating the machine or a machine unit, such as a
tool-changing station. The remote concept, which was designed
with the single-processor version of the iTNC 530 in mind, permits
very simple connection of the IPC 6110, via an Ethernet connection
with a cable up to 100 meters long.
The control automatically detects when remote operation by the
IPC 6110 is active. The IPC 6110 is shut down automatically when
the control is switched off.
The TNCterminal software program included with the IPC 6110
ensures simple connection and convenient operation on the
iTNC 530. The information on the control's screen is displayed on
the IPC identically, and the most important functions of the control
can be operated from the integrated keyboard.
Windows XP Embedded is installed as operating system, and so
is the TNCremo fi le-transmission software. This means that the
transfer of programs and fi les from the IPC 6110 to the control is
very easy, via the USB port located next to the screen. The
machine manufacturer also has the option of installing special
additional software on the IPC 6110.
You can fi nd more information in the IPC 6110 Product Information
brochure.
25
Page 26
Touch Probes
Before the iTNC 530 leaves the factory, it is already prepared for
the use of touch probes for workpiece or tool measurement.
These touch probes generate a trigger signal that captures the
current position value. For more information on the touch probes,
ask for our brochure or CD-ROM entitled Touch Probes.
TS 220
Workpiece
measurement
TS 220 TTL version
TS 440 Compact dimensions
TS 444 Compact dimensions, battery-free power supply through
TS 640 Standard touch probe with wide-range infrared transmission and
TS 740 High probing accuracy and repeatability, low probing force
The TS touch trigger probe has a stylus with which it probes
workpieces. The TNC provides standard routines for datum setting
and workpiece measurement and alignment. The touch probes are
available with various taper shanks. Assorted styli are available as
accessories.
Touch probe with cable connection for signal transmission for
machines with manual tool change
Touch probe with infrared signal transmission for machines with
automatic tool change
integrated air turbine generator over central compressed air supply
long operating time
The infrared transmission is established between the TS touch
probe and the SE transceiver unit. The following SE units can be
combined with the TS touch probes:
SE 640 for mounting in the machine workspace
SE 540 for integration in the spindle head
TS 640 with SE 640
Tool measurement
TT 140 With the triggering TT 140 touch probe, the contact plate is
TL Micro/TL Nano The TL laser systems operate without any contact. A laser beam
The touch probes for tool measurement from HEIDENHAIN are
suited for probing stationary or rotating tools directly on the
machine. The TNC has standard routines for measuring length and
diameter of the tool as well as the individual teeth. The TNC
automatically saves the results of measurement in a tool table. It is
also possible to measure tool wear between two machining steps.
The TNC compensates the changed tool dimensions automatically
for subsequent machining or replaces the tool after a certain
limit—as for example after tool breakage.
defl ected from its rest position, sending a trigger signal to the NC
control, during probing of the stationary or rotating tool.
probes the length, diameter or contour of the tool.
Special measuring cycles in the TNC evaluate the information.
TT 140
TL Micro 150,
TL Micro 300
26
Page 27
Cable Overviews
Control Systems
13.03.2008
Housing must be mounted
VL: Extension cable
for separation points with connecting cable
for extending existing connecting cable
20m
Terminal box
40m
251 249 01
transfer unit
251 250-01
12m
298 429-xx
60m
PP
1 V
298 430-xx
310 199-xx
RCN 729
RCN 226
RCN 228
60m
PP
PP
1 V
1 V
30m
LC x83
309 783-xx
558 714-xx
1m
LC
LC x83
631-xx max. 6m
533
60m
RCN 729
RCN 226
RCN 228
1m
LC x83
631-xx max. 6m
533
60m
LB/LS
PP
1 V
290 110-xx
15-pin male connector
15-pin female connector
315 650-04
TE 535Q
547 577-xx
290 109-xx
315 650-03
40m
MB 420 / MB 520
293 757-xx / 628 040-xx
X
B
TE 520
535 835-xx
B
TE 530
519 441-xx
635 877-xx
37-pin male connector
315 650-07
635 877-xx
629 663-xx
USB touchpad TE 530
354 770-xx: 5m
635 876-xx
635 876-xx
VL
635 878-xx
365 499-xx: 6m...30m
635 877-xx
VL
635 878-xx
X141
X142
Analog output
X8
X45 X46
X149
PLC I/0
X41/X42
MC 420
MC 422 C
CC 42x
X51 ... X62
Position inputs
)
1
)
2
X1 ... X5
X6, X35 ... X38
X201 ... X212
) only CC 424 B
) only MC 422 C
1
2
X15 ... X20
X80 ... X83
X69
332 115-xx
2)
VL
323 897-xx
289 440-xx
509 667-xx
289 440-xx
VL
3)
Voltage controller 5 V
368 210-01
Speed inputs
2)
323 897-xx
336 376-xx
Axes: 15m
KTY
Voltage controller 5 V
336 376-xx
max. 9m
KTY
383 951-01
289 440-xx
20m
Basic configuration
353 545-xx
VL
PP
1 V
336 847-xx
30m
Axes + spindle:
Included with
visual display unit
BF 150
353 522-xx
40m 1)
Adapter connector 544 703-01 for spindle (if necessary)
only for connection of the KTY
1) with 1x BTS 150 353 544-01
3)
2)
VL (max. 6m)
336 847-xx
60m
Axes + spindle:
Voltage controller 5 V
370 226-01
VL
340 302-xx
Voltage controller 5 V
370 224-01
VL (max. 6m)
340 302-xx
Axes: 60m
EnDat 2.1 interface
27
Page 28
Inverter Systems
Compact inverter (regenerative)
KDR 120
CC 42x
UM 111
(if needed)
UR 2xx
X51 ... X62
250 479-07...-16
250 479-07...-16
Three-phase
ac capacitor
348 993-01
325 817-xx
X79
X69
325 816-xx
X69
Line filter
EPCOS 35 A
See Motors catalog
for power cable to motor
15m
3 Vac power supply
UM 1xx UP 110 CC 42x
(if needed)
ZKF 1xx
UM 1xxUM 1xx
D
UVR
1xx
3-phase~ power
EPCOS xx
Line filter
X51 ... X62
250 479-07 ... -16
250 479-07 ... -16
X69
325 817-xx
325 816-xx
X69
X79
Three-phase
ac capacitor
348 993-01
(if needed)
See Motors catalog
for power cable to motor
15m
KDR 1xx
28
UV 105
(if needed)
UM 111 CC 42x
(if needed)
B
D
Compact inverter (nonregenerative)
UE 2xx
UE 21x
3 Vac power supply
X51 ... X62
250 479-07...-16
PW 210
X69
CC 42x
UM 1xxUM 1xxUM 1xx
250 479-07...-16
See Motors catalog
for power cable to motor
15m
Modular inverter (nonregenerative) Modular inverter (regenerative)
D
UV
130
325 817-xx
X79
325 816-xx
X69
X51 ... X62
250 479-07...-16
X69
See Motors catalog
for power cable to motor
250 479-07...-16
325 816-xx
325 817-xx
15m
X69
X79
3 Vac power supply
PW 210
Page 29
Accessories
13.03.2008
50m
HR 410
296 469-xx
535 220-xx
HR 420
375 239-xx
512 367-xx
HR 130
540 940-01
-03
HR 150
540 940-06
-07
20m
TL Nano 557 690-xx
TL Micro 150 557 684-xx
TL Micro 200 557 685-xx
TL Micro 300 557 686-xx
PC
TS 640
620 189-xx
TS 440
620 046-xx
Connector housing must be mounted
VL: Extension cable
for separation points with connecting cable
for extending existing connecting cable
312 879-xx 3 m
296 687-xx
296 467-xx
296 466-xx
30m
VL
371 046-xx
PL 510
100 m
371 046-xx
4 x max.
281 429-xx
max. 20 m
50m
270 909-xx
3 inputs
HRA 110
261 097-xx
366 964-xx
Adapter 9 pin
363 987-02
355 484-xx
Ethernet
X26
X23
X 147
V.24/RS-232-C
274 545-xx
Adapter 25 pin
310 085-01
365 725-xx
X27
V.11/RS 422
Adapter 9 pin
363 987-01
355 484-xx
X28
C
USB hub
5m
354 770-xx
X141
X142
582 884-01
SE 640
631 225-xx
0.5m
517 375-xx
25m
624 775-xx: 6m...25m
310 197-xx
517 376-xx
TS 220
293 488-xx
SE 540
626 001-xx
TT 130
50m
296 537-xx
30m
TT 140
50m
527 797-xx
PUR protective armor
Steel braiding
Accessories
PL 550
32 x max.
516 670-xx
515 845-xx
516 670-xx
X121
(Option)
MC 420
MC 422
PLC
560 040-xx
X12
X13
274 543-xx
335 332-xx
560 039-xx
560 041-xx
29
Page 30
Technical Description
Axes
Linear axes
Display and
programming
Traverse range –99 999.9999 to +99 999.9999 [mm]
Rotary axes
The iTNC 530 can control the linear axes X, Y, Z as well as
U, V, W, depending on the version.
–99 999.9999 to +99 999.9999 [mm]
Feed rate in
mm/min depending on the workpiece contour, or
mm per spindle revolution
Feed rate override: 0 to 150%
Maximum feed rate: · screw pitch [mm]
The machine tool builder defi nes the traverse
range. The user can set additional limits to
the traverse range if he wishes to reduce the
working space.
Three different traverse ranges can be
defi ned (selection by PLC).
The iTNC 530 can control the rotary axes A, B and C.
Special PLC functions are available for rotary axes with Hirth
coupling.
60 000 min
No. of pole pairs
+Y
+A
+B
–1
+Z
+X
Display and
programming
Traverse range –99 999.9999 to +99 999.9999 [°]
Free rotation For milling-turning operations, the rotary axis
Cylindrical surface
interpolation
(option 8)
Axis clamping
0° to 360° or
–99 999.9999 to +99 999.9999 [°]
Feed rate in degrees per minute (°/min)
The machine tool builder defi nes the traverse range. The user can
set additional limits to the traverse range if he wishes to reduce
the working space. Three different traverse ranges can be defi ned
(selection by PLC).
can be started via the PLC with a defi ned feed rate.
A contour defi ned in the machining plane is executed
on the cylindrical surface.
The control loop can be opened through the PLC in
order to clamp specifi c axes.
30
Page 31
Tilting the working
plane
(option 8)
The iTNC 530 has special coordinate
transformation cycles for controlling
swivel heads and tilting tables. The
offset of the swivel axes and the tool
length are compensated by the TNC.
The iTNC 530 can manage more than
one machine confi guration (e.g.
different swivel heads). The machine
confi gurations
are switched via the PLC. The change
in the dimensions of the swivel head
or tilting table caused by a rise in
temperature can be compensated by
the iTNC 530.
5-axis machining
(option 9)
TCPM (Tool Center Point Management)
The offset of the tilting axes is compensated so that the tool tip
remains on the contour. Handwheel commands can also be
superimposed during machining without moving the tool tip from
the programmed contour.
B
Z
X
31
Page 32
1
2
1
2
Synchronized axes
Synchronous axes are moved simultaneously and are programmed
with the same axis designation:
e.g. gantry axes or tandem tables. A maximum of 4 x 2 axes can
be defi ned as synchronous axes.
+Z
+Y
+X
+X
Torque control
PLC axes
Torque control is used on machines with
mechanically coupled motors for which
•
a defi ned distribution of drive torque is
desired,
or
•
parts of the controlled system show
a backlash effect that can be eliminated
by "tensioning" the servo drives.
(e.g. toothed racks).
Axes can be controlled by the PLC. They are
programmed over M functions or OEM cycles.
The PLC axes are positioned independently of
the NC axes and are therefore designated
asynchronous axes.
+Z
+Y
+X
+X
32
Page 33
Digital Control
Integrated inverters
Position controllers, speed controllers, current controllers and
inverters are integrated in the iTNC 530. HEIDENHAIN
synchronous and asynchronous motors are connected to
the iTNC 530.
Axis feedback
control
Servo control with
following error
Servo control with
velocity
feedforward
Compensation of
torque ripples
The iTNC 530 can be operated with lag or feedforward control.
During roughing operations at high speeds, for example, you can
switch to velocity semifeedforward control via an OEM cycle in
order to avoid machining with reduced accuracy.
The term “following error” denotes the distance between the
momentary nominal position and the actual position of the axis.
The velocity is calculated as follows:
· s
v = k
v
k
s
Velocity feedforward means that the speed and the acceleration
are adjusted to fi t the machine. Together with the values calculated
from the following error, it forms the nominal value. In this way,
the following error becomes very small (in the range of a few µm).
The torque of synchronous, torque and linear motors is subject to
periodic oscillations, one cause of which can be permanent
magnets. The amplitude of these oscillations depends on the
motor design, and under certain circumstances can have an effect
on the workpiece surface. After the axes have been commissioned
with the TNCopt software, the Torque Ripple Compensation (TRC)
of the CC 424 B can be used to compensate for this torque ripple.
a
v = velocity
= loop gain
v
= following error
a
33
Page 34
Control loop cycle
times
The cycle time for path interpolation is defi ned as the time
interval during which interpolation points on the path are
calculated. The cycle time for fi ne interpolation is defi ned as the
time interval during which interpolation points are calculated that
lie between the interpolation points calculated for path
interpolation. The cycle time for the position controller is defi ned
as the time interval during which the actual position value is
compared to the calculated nominal position value. The cycle time
for the speed controller is defi ned as the time interval during
which the actual speed value is compared to the calculated
nominal speed value. The cycle time for the current controller is
defi ned as the time interval during which the actual current value
is compared to the calculated nominal current value.
CC 422 CC 424 B
PositionPosition
Time
Path interpolation
Fine interpolation
Position controller
Speed controller
Current controller
Jerk
1)
Double speed without position encoder
2)
Single speed/double speed
The derivative of acceleration is referred to as jerk.
A linear change in acceleration causes a jerk step. However, such
motion sequences may cause the machine to oscillate.
Jerk limiting
To prevent machine oscillations, the jerk is limited to attain
optimum path control.
1.8 ms 3 ms
– 0.2 ms/0.1 ms
1.8 ms 0.2 ms/0.1 ms
0.6 ms 0.2 ms/0.1 ms
0.1 ms 0.1 ms
1)
2)
1)
Time
v
a
j
t
t
34
t
Page 35
Smoother jerk
The jerk is smoothed by a nominal position value fi lter.
The iTNC 530 therefore mills smooth surfaces at the highest
possible feed rate and yet keeps the contour accurate.
The operator programs the permissible tolerance in a cycle.
Nominal position value fi lter for HSC machining (HSC fi lter) with
selectable fi lter characteristic for fi nishing and roughing.
(On MC 420 with software option 9.)
v
a
t
12 000
000
10
8
000
000
6
4
000
2
000
j
t
t
0
Contour path deviation due to acceleration and
deceleration with jerk
Smoother jerk reduces contour path
deviation
35
Page 36
Fast Contour Milling
Short block
processing times
Look-ahead
Spline interpolation
AFC Adaptive Feed
Control
(option 45)
The iTNC 530 provides the following important features for the fast
machining of contours:
The block processing time of the MC 422 C is 0.5 ms. The MC 420
has a block processing time of 3.6 ms. If the MC 420 is used with
software option 9, its block processing time is also reduced to
0.5 ms. This means that the iTNC 530 is able to run long programs
from the hard disk, even with contours approximated with linear
segments as small as 0.2 mm, at a feed rate of up to 24 m/min.
The iTNC 530 calculates the geometry ahead of time in order to
adjust the feed rate (max. 1024 blocks). In this way directional
changes are detected in time to accelerate or decelerate the
appropriate NC axes.
If your CAD system describes contours as splines, you can
transfer them directly to the iTNC 530. The iTNC 530 features a
spline interpolator, with which third-degree polynomials can be
processed. Spline interpolation is also available on the MC 420
with software option 9.
With adaptive feed control (AFC), the contouring feed rate is
regulated depending on the respective spindle power in percent.
Benefi ts of adaptive feed control:
•
Optimization and reduction of machining time
•
Tool monitoring
•
Protection of the machine mechanics
•
Documentation by capturing and saving the learning and
process data
•
Integrated NC function, and therefore an alternative to external
software solutions
•
Already existing NC programs can be used
Constraints:
AFC cannot be used for analog spindles or in volts-per-hertz control
mode.
36
Page 37
Encoders
For speed and position control of the axes and spindle,
HEIDENHAIN offers both incremental as well as absolute
measuring systems.
Incremental
encoders
Incremental encoders have as measuring standard a grating
consisting of alternating lines and spaces. Relative movement
between the scanning head and the scale causes output of
sinusoidal scanning signals. The measured value is calculated
from these signals.
Reference mark When the machine is switched on, the machine axes need to
traverse a reference mark for an accurate reference to be
established between measured value and machine position. For
encoders with distance-coded reference marks, the maximum
travel until automatic reference mark evaluation for linear encoders
is only 20 mm or 80 mm, depending on the model, or 10° or 20°
for angle encoders.
Reference mark
evaluation
The routine for traversing the reference marks can also be started
for specifi c axes via the PLC during operation (reactivation of
parked axes).
Output signals Incremental encoders with sinusoidal output signals with levels
» 1 V
are suitable for connection to HEIDENHAIN numerical
PP
controls.
Absolute encoders
With absolute encoders, the position information is contained in
several coded tracks. Thus, an absolute reference is available
immediately after switch-on. Reference-mark traverse is not
necessary. Additional incremental signals are output for highly
dynamic control loops.
EnDat interface The iTNC 530 is fi tted with the serial EnDat 2.1 interface for the
connection of absolute encoders.
Note: The EnDat interface on HEIDENHAIN encoders differs in its
pin assignment from the interface on Siemens motors with
integrated absolute ECN/EQN rotary encoders. Special adapter
cables are available.
Encoder inputs
Inputs Signal level/
Incremental and absolute linear, angular or rotary encoders from
HEIDENHAIN can be connected to all position encoder inputs of
2)
the MC
Incremental and absolute rotary encoders from HEIDENHAIN can
be connected to all speed encoder inputs of the CC 42x
and CC 424 B.
Interface
2)
.
1)
Input frequency
1)
Position Shaft speed
Incremental » 1 V
Absolute EnDat 2.1
» 1 V
PP
PP
33 kHz/350 kHz 350 kHz
–
33 kHz/350 kHz–350 kHz
1)
Switchable
2)
Depending on the current consumption of the encoders used,
you might need the UV 105 power supply unit in addition (see
Inverter Systems brochure).
37
Page 38
Error Compensation
Linear errors
Nonlinear errors
Backlash
The iTNC 530 automatically compensates mechanical errors on
the machine.
A linear error can be compensated over the entire travel range for
each axis.
The iTNC 530 can compensate for ballscrew pitch errors and
following error simultaneously. The compensation values are
stored in a table.
For length measurements via spindle and rotary encoders, the play
between the table movement and the rotary encoder movement
on direction changes can be compensated. This backlash is outside
the controlled system.
Hysteresis
Reversal peaks
Stick-slip friction
Sliding friction
Thermal expansion
The hysteresis between the table movement and the motor
movement is also compensated in length measurements. In this
case the hysteresis is within the controlled system.
In circular movements, reversal peaks can occur at quadrant
transitions due to mechanical infl uences. The iTNC 530 can
compensate for these reversal peaks.
High static friction can lead to stick-slip: the slide stops and starts
repeatedly for short periods at low feed rates. This is commonly
known as stick-slip. The iTNC 530 can compensate this problem
condition.
Sliding friction is compensated by the speed controller of
the iTNC 530.
To compensate for thermal expansion, the machine expansion
behavior must be known.
The temperature can be recorded via temperature measurement
thermistors connected to the analog inputs of the iTNC 530.
The PLC evaluates the temperature information and transfers
the compensation value to the NC.
38
Page 39
KinematicsOpt
(option 48)
Using the KinematicsOpt function, machine tool builders or end
users can check the accuracy of rotary or swivel axes, and
compensate for possible displacements of the center of rotation
of these axes. The deviations are automatically transferred to the
kinematics description and can be taken into account in the
kinematics calculation.
In order to measure the rotary axes, you must attach a calibration
ball (e.g. KKH 100 or KKH 250 from HEIDENHAIN) to any position
on the machine table. A HEIDENHAIN touch probe uses a special
cycle to probe this calibration ball, and measures the rotary axes of
the machine fully automatically. But fi rst you defi ne the resolution
of the measurement and defi ne for each rotary axis the area that
you want to measure. The results of measurement are the same
regardless of whether the axis is a rotary table, a tilting table or a
swivel head.
Calibration ball
(accessory)
KinematicsComp
(option 52)
HEIDENHAIN offers calibration balls as an accessory for the
measurement of rotary axes with KinematicsOpt:
KKH 100 Height 100 mm ID 655 475-02
KKH 250 Height 250 mm ID 655 475-01
Narrow workpiece tolerances require high machine accuracy.
However, machine tools inevitably have errors due to mounting or
design.
The more axes a machine has, the more sources of errors there
are. For example, according to ISO 230-1, a linear axis can have six
types of error, and a rotary axis can have eleven. The use of
mechanical means to cope with these errors requires considerable
effort. These errors become particularly evident on 5-axis machines
or very large machines. Thermal expansion that can cause highly
complex geometry changes of machine components cannot be
disregarded either.
The KinematicsComp (option 52) function enables the machine
tool builder to improve machine accuracy considerably.
The machine's degrees of freedom and the positions of the
centers of rotation of the rotary axes are described in the standard
kinematics of the iTNC 530. The expanded kinematics description
of KinematicsComp permits the import of compensation-value
tables. Most of the geometry errors of a machine can be described
in compensation-value tables. The errors are compensated in such
a way that the TCP Tool Center Point follows exactly the ideal
nominal contour. Thermally induced errors are also measured and
compensated via sensors and the PLC.
Fault characteristics according to
ISO 230-1: EBA
For example, the spatial errors of the tool tip are measured with a
laser tracer or laser interferometer.
Fault characteristics according to
ISO 230-1: EXA
39
Page 40
Monitoring Functions
DCM – Dynamic
Collision
Monitoring
Option 40 (only with
MC 422 C)
During operation, the iTNC 530 monitors:
•
Amplitude of the encoder signals
•
Edge separation of the encoder signals
•
Absolute position for encoders with distance-coded reference
marks
•
Current position (servo lag monitoring)
•
Actual path traversed (movement monitoring)
•
Position deviation at standstill
•
Nominal shaft speed
•
Checksum of safety-related functions
•
Supply voltage
•
Buffer battery voltage
•
Operating temperature of the MC and CPU
•
Running time of the PLC program
•
Motor current
•
Motor temperature
•
Temperature of power module
•
DC-link voltage
In the case of hazardous errors, an EMERGENCY STOP message
is sent to the external electronics via the control-is-ready output,
and the axes are brought to a stop. The correct connection of the
iTNC 530 into the machine’s EMERGENCY STOP loop is checked
when the control system is switched on.
In the event of an error, the iTNC 530 displays a message in plain
language.
The iTNC 530 features a Dynamic Collision Monitoring (DCM)
software option for cyclically monitoring the working space of
the machine for possible collisions with machine components.
The machine manufacturer must defi ne three-dimensional collision
objects within the working space of the machine that are to be
monitored by the iTNC during all machine motions, including those
made by swivel heads and tilting tables. If two objects monitored
for collision come within a defi ned distance of each other, the TNC
outputs an error message. At the same time, the machine
components concerned are shown in red color in the machine
display. The dynamic collision monitoring is active in both the
manual operating modes as well as the machine operating modes,
and is indicated by a symbol in the operating mode display. Please
note:
•
Only the machine manufacturer can defi ne collision objects
(including clamping fi xtures).
•
Collisions between machine components (such as swivel heads)
and the workpiece cannot be detected.
•
Collisions during motions with handwheel superimpositioning
with M118 cannot be detected.
•
In servo-lag operation (no feedforward), an oversize must be
taken into account for the collision objects.
•
Checking for collision is not possible in the test run mode.
40
The 3-D collision objects are confi gured with the commissioning
software KinematicsDesign.
Page 41
KinematicsDesign
(accessory)
KinematicsDesign is a PC software for creation of adaptable
machine kinematics. KinematicsDesign also provides a convenient
way to confi gure the DCM 3-D collision monitoring function
(option 40) and to put it into service.
The software makes complete generation possible of the
•
Assignment table
•
Kinematics description table
•
Kinematics subfi le description table
•
Tool-carrier kinematics description table
•
Defi nition table for collision-monitored objects (CMO)
and the transfer of confi guration fi les between control and PC
If KinematicsDesign is connected to a control online (operation is
also possible with the programming station software of the
iTNC 530), then machine movements or the working space can be
simulated when the axes are moved and DCM is active.
Collisions that occur between defi ned machine objects, or
machine components in danger of collision are displayed in a color
that you defi ne.
The comprehensive possibilities for displaying range from a pure
listing of the transformation chain to a wire model to the depiction
of the entire working envelope.
41
Page 42
Spindle
CC 422 controller
unit
CC 424 B controller
unit
Maximum spindle
speed
The iTNC 530 contouring control is used in connection with the
HEIDENHAIN inverter systems with fi eld-oriented control. As an
alternative, an analog nominal speed value can be output.
The individual control loops of the CC 422 controller unit are
divided into several controller groups. A separate DSP is assigned
to each of these controller groups and a separate PWM frequency
can be set for each group (max. 10 kHz).
Normally the iTNC 530 and the HEIDENHAIN inverter system
operate with a PWM frequency of 5000 Hz. For high-speed
spindles, higher PWM frequencies are required. If a frequency
higher than 5000 Hz is adjusted for a controller group, only one
control loop remains available in this group (see Technical Manual
for the iTNC 530). The increased PWM frequency also reduces the
permissible rated current values of the inverters (see Inverters).
With the CC 424 B controller unit, the PWM basic frequency can
be set for each controller assembly of (e.g. 4 kHz). The CC 424 B
with max. 6 or 8 control loops consists of one controller assembly,
the version with max. 10, 12 or 14 control loops consists of two
controller assemblies. Possible basic frequencies are 3.33 kHz,
4 kHz or 5 kHz. For high-speed spindles, this frequency may be
doubled (e.g. 8 kHz for HF spindles). (See Technical Manual for the
iTNC 530.)
The maximum spindle speed is calculated as follows:
n
max
f
PWM
=
· 60 000 min
NPP · 5000 Hz
–1
f
= PWM frequency in Hz
PWM
NPP = number of pole pairs
42
Page 43
Operating mode
switchover
Two parameter blocks can be stored for controlling the spindle
(e.g. for wye/delta connection). You can switch between wye and
delta connection in the PLC.
Analog nominal
Up to 100 000 min
–1
speed value
Position-controlled
The position of the spindle is monitored by the iTNC 530.
spindle
Encoder HEIDENHAIN rotary encoder with sinusoidal voltage signals
) or EnDat interface.
(1 V
PP
Tapping
There are special cycles for tapping with or without fl oating tap
holder. For tapping without fl oating tap holder, the spindle must be
operated under position control.
Oriented spindle
stop
Spindle override
Gear stages
With a position-controlled spindle, the spindle can be positioned
exactly to 0.1°.
0 to 150%
A specifi c nominal speed is defi ned for each of the eight gear
ranges. The gear code is output via the PLC.
Second spindle
Up to two spindles can be controlled alternately.
You can switch from spindle 1 to spindle 2 via the PLC. Because
the second spindle is controlled instead of an axis, the number of
available axes will be reduced by one.
Milling-head
change
The iTNC 530 can manage different milling-head descriptions.
You program the milling-head change in the integrated PLC.
43
Page 44
Commissioning and Diagnostic Aids
Diagnostic function
Electronic ID label Various HEIDENHAIN components feature an electronic ID label to
DriveDiag (accessory) The DriveDiag
The iTNC 530 provides comprehensive, internal commissioning
and diagnostic aids. In addition, highly effective PC software for
diagnosis, optimization and remote control is available.
The integral diagnostic function permits:
Display and evaluation of internal control statuses
•
Display and evaluation of status signals of the inverter
•
components
simplify commissioning and diagnostics. The information, such as
model designation, ID number or serial number, stored in this ID
label can be read with the iTNC 530 or the DriveDiag or TNCopt
software for PCs.
The diagnostic function of the iTNC 530 is especially user friendly.
It automatically recognizes the motor type and, if required,
updates the machine parameter entry every time it is switched on.
1)
software for PCs enables the service technician to
make a simple and fast diagnosis of the drives. It also permits the
display and evaluation of the electronic ID labels.
The following diagnostic functions are available:
•
Reading and displaying the electronic ID labels of QSY motors
with EQN 1325 or ECN 1313
•
Reading and displaying the electronic ID labels of the UVR 1xx D
and UM 1xx D inverter modules
•
Displaying and evaluating the internal control conditions and the
status signals of the inverter components
•
Displaying the analog values available to the drive controller
•
Automatic test for proper function of motors and inverters
•
Automatic test of position and speed encoders
TNCopt (accessory) PC software for commissioning digital control loops
Functions:
•
Commissioning of the current controller
•
(Automatic) commissioning of the speed controller
•
(Automatic) optimization of sliding-friction compensation
•
(Automatic) optimization of reversal-spike compensation
•
(Automatic) optimization of kV factor
•
Circular interpolation test, contour test
Requirements
Context sensitive
help
DriveDiag and TNCopt place the following demands on the PC:
Windows 2000/XP/Vista operating system
•
At least VGA—XGA recommended
•
At least 16 MB RAM
•
At least 15 MB of free hard-disk space
•
Serial or Ethernet interface
•
A HELP key provides the user with context-sensitive help. This
means that in the event of an error message, the iTNC 530
displays information on the cause of the error and proposes
solutions. The machine manufacturer can also use this function for
PLC error messages.
1)
Available in 2009
44
Page 45
Oscilloscope
The iTNC 530 features an integrated oscilloscope. Both X/t and
X/Y graphs are possible. The following characteristic curves can be
recorded and saved in six channels:
•
Actual value of axis feed rate
•
Nominal value of axis feed rate
•
Machining feed rate
•
Actual position
•
Nominal position
•
Nominal position after nominal position value fi lter
•
Servo lag of the position controller
•
Actual values for torque, speed, acceleration and jerk
•
Nominal values for voltage, speed, acceleration and jerk
•
Analog nominal speed value
•
Integral-action component of the nominal current value
•
Torque-determining nominal current value
•
Utilization of drive
•
Current value of I
•
Mechanical and electrical power
•
Block number of the NC program
•
Content of PLC operands
•
Measuring signals from the position encoder
•
Difference between position and speed encoder
•
Difference between synchronized axes
•
Circular interpolation test
2
t monitoring of motor and power module
Nominal and actual position
TNCscopeNT
(accessory)
Logic diagram
Table function
Trace function
Log
TeleService
(accessory)
PC software for transferring the oscilloscope fi les to a PC
Simultaneous graphic representation of the logic states of up to
16 operands (markers, words, inputs, outputs, counters, timers)
The current conditions of the markers, words, inputs, outputs,
counters and timers are displayed in tables. The conditions can be
changed via the keyboard.
The current content of the operands and the accumulators is
shown in the statement list in each line in hexadecimal or decimal
code. The active lines of the statement list are marked.
For the purposes of error diagnostics, all error messages and
keystrokes are recorded in a log. The entries can be read using the
PLCdesignNT or TNCremoNT software for PCs.
PC software for remote diagnosis, remote monitoring, and remote
control of the iTNC 530. For further information, please request
the Remote Diagnosis with TeleService Technical Information
sheet.
Logic diagram
45
Page 46
Integral PLC
PLC expansion
Nominal operating
current per output
PLC programming
The PLC program is created by the machine manufacturer either
at the control or using the PLC development software
PLCdesignNT (accessory).
Machine-specifi c functions are activated and monitored via the
PLC inputs/outputs. The number of PLC inputs/outputs required
depends on the complexity of the machine.
If the PLC inputs/outputs of the MC 422 C/MC 420 are insuffi cient,
the additional input/output units PL 510, PL 511, PL 512 or PL 550
can be connected.
The PROFIBUS-DP compatible PLC input/output system must be
confi gured with the PC software IOconfi g.
Logic unit: 0.15 A
(For PL 5xx see PLC Inputs/Outputs)
Format Statement list
Memory Approx. 16 000 logic commands
Single-processor version:
At least 948 MB on hard disk
Dual-processor version:
At least 957 MB on hard disk
Encryption of
PLC data
Process memory 512 KB RAM
Cycle time † 10.8 ms
Instruction set • Bit, byte und word commands
• Logical operations
• Arithmetic instructions
• Comparisons
• Parenthetic calculations
• Jump commands
• Subprograms
• Stack operations
• Submit programs
• 952 timers
• 48 counters
• Comments
• PLC modules
• 100 strings
Encrypting the PLC partition (PLCE) is an effective tool for the
machine tool builder to prevent third parties from viewing or
changing fi les. The fi les on the PLCE partition can only be read by
the TNC or by using the correct OEM keyword. This ensures that
OEM-specifi c know-how and special custom-designed solutions
cannot be copied or changed.
The machine tool builder can also determine the size of the
encrypted partition. The size is defi ned by the machine tool builder
when the PLCE partition is created.
46
Another advantage is that the data can be backed up from the
control to a separate data carrier (USB drive, network e.g. via
TNCremoNT) in spite of the encryption, and can later be uploaded
again. You need not indicate the password, but the data cannot be
read until the keyword is supplied.
Page 47
PLC window
Small PLC window The iTNC 530 can show additional PLC messages and bar
Large PLC window A complete PLC page can be shown as a window. PLC messages
PLC error messages can be displayed by the iTNC 530 in the
dialog line during operation.
diagrams in the small PLC window.
Small PLC window ........
and graphics can be displayed.
Large PLC window .......................................
PLC soft keys
PLC positioning
With the BF 150, the machine tool builder can defi ne his own soft
keys on the screen, instead of the horizontal NC soft keys.
In addition, he can defi ne his own PLC soft keys in the vertical
soft-key row.
All closed-loop axes can be positioned via the PLC.
PLC positioning of the NC axes cannot be
superimposed on NC positioning.
PLC axes
Axes can be controlled by the PLC. They are programmed over
M functions or OEM cycles. The PLC axes are positioned
independently of the NC axes.
47
Page 48
PLCdesignNT
(accessory)
PC software for PLC program development.
The PC program PLCdesignNT can be used for easy creation of
PLC programs. Comprehensive examples of PLC programs are
included.
Functions:
•
Easy-to-use text editor
•
Menu-guided operation
•
Programming of symbolic operands
•
Modular programming method
•
“Compiling” and “linking” of PLC source fi les
•
Operand commenting, creation of a documentation fi le
•
Comprehensive help system
•
Data transfer between the iTNC 530 and the PC
•
Creation of PLC soft keys
•
Testing of the PLC program of the TNC 426/TNC 430 for symbol
confl icts on the iTNC 530
PC requirements:
•
Operating system Windows 2000/XP/Vista
•
Compatible computer, Pentium 133 or higher
•
Min. 32 MB RAM
•
At least 20 MB free hard-disk space
•
At least VGA
•
Serial interface; Ethernet interface recommended
•
Internet Explorer 4.01 or higher
Python OEM
Process
(option 46)
The Python OEM Process option is an effective tool for the
machine tool builder to use an object-oriented high-level
programming language in the control (PLC).
Python is an easy-to-learn script language that supports the use of
all necessary high-level language elements.
Python OEM Process can be universally used for machine
functions and complex calculations, as well as to display special
user interfaces.
User-specifi c or machine-specifi c solutions can be effi ciently
implemented. Numerous libraries on the basis of Python and GTK
are available, regardless of whether you want to create special
algorithms for special functions, or separate solutions such as an
interface for machine maintenance software.
The applications created can be included via the PLC in the familiar
PLC windows, or they can be displayed in separate free windows
that can be expanded to the TNC's full screen size.
The system requires 512 MB of RAM in the MC main computer.
48
Page 49
Description of
PLC basic program
The PLC basic program serves as a basis for adapting the
iTNC 530 to the requirements of the respective machine.
Registered customers can download it from the Internet.
The following functions are covered by the PLC basic program:
•
Controlling all axes
•
Positioning the axes to 0 after the reference run
•
Axes with only one position encoder
•
Clamped axes
•
Homing the axes, reference end positions
•
Compensating the axis temperature
•
Axes with Hirth coupling
•
Feed rate control
•
Axes operated as C axes (moving the axes with the aid of
the spindle drive)
•
Indexing fi xture
•
Gear stages for the spindle
•
Controlling and orienting the spindle
•
Activating tool-specifi c torque monitoring
•
Alternate operation (machining a workpiece alternately on
the left/right side of the machine)
•
Manual or automatic tool change (pick-up device; single gripper
or dual gripper). There is, of course, a larger range of defi nitions
to choose from; the respective type of tool changer must be
adapted to the exact requirements of the specifi c machine by
the PLC programmer.
•
Help functions to confi gure the tool changer
•
Type of tool magazine (controlled by pulses or as
an asynchronous axis)
•
PLC soft keys
•
Diagnosis for axes, spindle, tool changer and tool magazine
•
Displaying and managing PLC error messages
•
Displaying functions in the small PLC window
•
Hydraulic control
•
Electronic handwheel
•
Controlling the coolant system
•
Handling M functions
•
Lubrication
•
Chip conveyor
•
Touch probes
•
Controlling the doors
49
Page 50
OEM Cycles
CycleDesign
(accessory)
OEM options
(option 101 to 130)
The machine manufacturer can create and store his own cycles for
recurring machining tasks. These OEM cycles are used in the
same way as standard HEIDENHAIN cycles.
The soft keys and the soft-key structure for the OEM cycles are
managed using the PC program CycleDesign. In addition,
CycleDesign can be used to store help graphics and soft keys in
BMP format on the hard disk of the iTNC 530.
The machine tool builder can enable his own developments by
using the HEIDENHAIN option management in the SIK menu of
the control. Thirty OEM options are available that can be enabled
separately with a HEIDENHAIN keyword just as any normal option.
These options are requested, for example, by OEM cycles or PLC
modules that are ideally stored on the encrypted PLCE partition of
the control.
Another advantage is that options can be enabled with the
Software Key Generator for a limited time for testing.
Tool Management
Tool measurement
Cutting data
calculation
With integral PLC, the tool changer is moved either via proximity
switch or as a controlled axis. Tool management including tool-life
monitoring and replacement tool monitoring is carried out by the
iTNC 530.
Tools can be measured and checked using the TT 140, or
the TL Micro or TL Nano tool touch probes (accessory).
The iTNC 530 provides standard cycles for automatic tool
measurement. It calculates the probing feed rate and the optimal
spindle speed. The measured data is stored in a tool table.
The user selects the material used and the tool. The optimal
values for feed rate and spindle speed are then calculated by
the iTNC 530. All of this data is stored in cutting data tables and
can be adapted by the user as he wishes.
Pallet Management
Pallet movement can be controlled via PLC axes. The order of
movement, as well as pallet and workpiece datums, must be
defi ned in the pallet table by the user. The pallet table is freely
confi gurable, which means that various information can be stored
in the table and called up later via the PLC. The execution of pallet
tables can be oriented to the work or the tool.
50
Page 51
Data Interfaces
The iTNC 530 is connected to PCs, networks and other data
storage devices via data interfaces.
Ethernet
Protocol The iTNC 530 communicates using the TCP/IP protocol.
Network connection NFS fi le server
Data transfer rate Approx. 40 to 80 Mbps (depending on fi le type and network
RS-232-C/V.24
RS-422/V.11
Data transfer rate 115 200; 57 600; 38 400; 19 200;
Protocols The iTNC 530 can transfer data using various protocols.
Standard data
transfer
Blockwise data
transfer
Blockwise data
transfer and
simultaneous
program run
The iTNC 530 can be interconnected via the Ethernet interface.
The control features a 100 BaseT Ethernet (Twisted Pair Ethernet)
for connection to the data network.
•
Windows networks
•
utilization)
Data interface according to DIN 66 020 or EIA standard RS-232-C.
Maximum transmission distance: 20 m
Data interface according to EIA standard RS-422.
Maximum transmission distance: 1 km
9600; 4800; 2 400; 1 200; 600; 300; 150; 110 bps
The data is transferred character by character. The number of data
bits, stop bits, the handshake and character parity must be set by
the user.
The data is transferred blockwise. A block check character (BCC) is
used for data security, which is improved as a result.
It is possible to run a program while it is being downloaded via the
RS-232-C/V.24 or RS-422/V.11 interface and stored on the hard
disk.
LSV2 Bidirectional transfer of commands and data according to
DIN 66 019. The data is divided into blocks and transferred.
Adapter block For connecting the interface to the electrical cabinet or operating
panel
RS-232-C/V.24 adapter 9-pin ID 363 987-02
25-pin ID 310 085-01
RS-422 / V.11 adapter 9-pin ID 363 987-01
USB
USB hub
Cover The USB hub can be installed in the operating panel in such a way
The MC 4xx features two USB 1.1 interfaces. One of them is
permanently assigned to the touchpad of the TE 530 B keyboard
unit. The other one is available for the connection of standard USB
devices, such as the mouse, drives, etc. The USB interface is rated
for a maximum supply current of 0.5 A. The maximum cable length
for external USB units is 5 m without an amplifi er. For lengths of
6 m and greater, USB connecting cables with integrated amplifi ers
are required.
If you need further USB ports or if the supply current is not
suffi cient, a USB hub is required. The USB hub from HEIDENHAIN
offers four free USB ports.
Power supply: 24 V– / max. 300 mA
ID 582 884-01
that two USB ports can be accessed from the outside.
An optionally available cover can be used to protect the ports from
contamination.
ID 508 921-01
51
Page 52
Software for Data Transfer
TNCremoNT
(accessory)
TNCremoPlus
(accessory)
This PC software package helps the user to transfer data between
the PC and the iTNC 530. The software is available free of charge
on the HEIDENHAIN homepage in the Services/Software area.
Functions:
•
Data transfer
•
File management
•
Data backup
•
Reading out the log
•
Reading out the screen content
•
Pallet management
•
Managing more than one machine
Requirements:
•
Operating system Windows 2000/XP/Vista
•
At least VGA
•
Min. 16 MB RAM
•
At least 10 MB free hard-disk space
•
Serial or Ethernet interface
In addition to the features you are already familiar with from
TNCremoNT, TNCremoPlus can also transfer the current content of
the control’s screen to the PC. This makes is very simple to
monitor the machine.
ID 340 447-xx
52
Page 53
DNC Applications with iTNC
The development environments on Windows operating systems
are particularly well suited as a fl exible platform for application
development in order to come to grips with the increasingly
complex requirements of the machine's environment. The
fl exibility of PC software and the large selection of ready-to-use
software components and standard tools in the development
environment enable you to develop PC applications in a very short
time that can be of great use to your customers, for example:
•
Error reporting systems that, for example, send the customer a
text message reporting problems on the currently running
machining process
•
Standard or customer-specifi c PC software that decidedly
increases process security and equipment availability
•
Software solutions controlling the processes of manufacturing
systems
•
Information exchange with job management software
HEIDENHAIN DNC
(option 18)
RemoTools SDK
(accessory)
virtualTNC
(accessory)
The HEIDENHAIN DNC (available as of NC software 340 49x-02)
software interface of the iTNC 530 is an attractive communication
platform for this purpose. It provides all the data and confi guration
capabilities needed for these processes so that an external PC
application can evaluate data from the control and, if required,
infl uence the manufacturing process.
To enable you to use HEIDENHAIN DNC effectively, HEIDENHAIN
offers the RemoTools SDK development package. It contains the
COM components and the ActiveX control for integration of the
DNC functions in development environments.
ID 340 442-xx
The control software virtualTNC is a control component for
virtual machines available for machine simulations over the
HEIDENHAIN DNC interface.
ID 584 421-xx
For more information about HEIDENHAIN DNC, RemoTools SDK
and virtualTNC, refer to the brochure HEIDENHAIN DNC.
53
Page 54
iTNC 530 with Windows XP
Dual-processor
version
With the MC 422 C dual-processor version, the user can now also
enjoy the advantages of the standard operating system Windows XP
as user interface. One processor attends to the real-time tasks and
the HEIDENHAIN operating system, while the second processor
stays available exclusively for the standard Windows operating
system, giving the user access to the world of Information
Technology.
Here, too, ease of use is the highest priority:
•
The operating panel comprises a complete PC keyboard with
touchpad.
•
The high-resolution 15-inch color fl at-panel display shows both
the iTNC user interface and the Windows applications.
•
Standard PC devices, such as a mouse and drives, are easily
connected with the controls over their USB interfaces.
•
Both processors operate independently and thereby ensure the
maximum possible operational reliability.
Keep the following in mind when installing Windows
applications:
•
HEIDENHAIN does not assist you in installing Windows
applications and offers no guarantee for the function of the
applications you installed.
•
HEIDENHAIN is not liable for faulty hard disk contents caused
by installing Windows updates or additional application
software.
•
If such changes to programs or data require a service visit
from HEIDENHAIN, the costs for this visit shall be borne by
the user.
54
Page 55
Mounting Instructions
Mounting attitude
When installing the MC 422 C, MC 420, CC 42x, UV(R) 1xx,
UM xxx, UE 2xx B, take note of the minimum spacing, space
needed for servicing, and the appropriate length and location of
the connecting cables.
Air outlet
Leave space for air circulation!
Temperatures of > 150 °C may occur
with the UE 21x B with integrated
braking resistor; do not mount any
temperature-sensitive parts!
Leave space for servicing!
Air inlet
UV(R), UE, UM MC 42x, CC 42x
Leave space for air circulation and
servicing!
*) Leave space for exchanging
the HDR hard disk
Leave space for servicing and
connecting cables!
55
Page 56
Mounting and
electrical
installation
Keep the following in mind during mounting and electrical
installation:
National regulations for power installations
•
Interference and noise immunity
•
Conditions of operation
•
Mounting attitude
•
Degrees of
protection
Electromagnetic compatibility
Intended place of
operation
Likely sources of
interference
Protective measures Keep a minimum distance of 20 cm from the MC, CC and its
The following components fulfi ll the requirements for IP 54 (dust
protection and splash-proof protection):
Visual display unit (when properly installed)
•
Keyboard unit (when properly installed)
•
Machine operating panel (when properly installed)
•
Handwheel
•
The unit fulfi lls the requirements for a Class A device in
accordance with the specifi cations in EN 55 022, and is intended
for use primarily in industrially-zoned areas.
Protect your equipment from interference by observing the rules
and recommendations specifi ed in the Technical Manual.
Noise is mainly produced by capacitive and inductive coupling
from electrical conductors or from device inputs/outputs, such as:
Strong magnetic fi elds from transformers or electric motors
•
Relays, contactors and solenoid valves
•
High-frequency equipment, pulse equipment and stray magnetic
•
fi elds from switch-mode power supplies
Power lines and leads to the above equipment
•
•
leads to devices that carry interference signals.
Keep a minimum distance of 10 cm from the MC, CC and its
•
leads to cables that carry interference signals. For cables in
metallic ducting, adequate decoupling can be achieved by using
a grounded separation shield.
Shielding according to EN 50 178
•
Use potential compensating lines with a cross section of 6 mm
•
•
Use only genuine HEIDENHAIN cables, connectors and
couplings.
2
56
Page 57
Overall Dimensions
MC 422 C; MC 420
CC 42x
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
MC 422 C – 5 position encoder inputs
CC 422 – 6 control loops
MC 422 C – Without position encoder inputs
CC 424 B – 6 control loops
MC 420 – 5 position encoder inputs
CC 422 – 6 control loops
57
Page 58
MC 422 C
CC 42x
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
MC 422 C – 10 position encoder inputs
CC 422 – 10 or 12 control loops
MC 422 C – Without position encoder inputs
CC 424 B – 8 or 10 control loops
456+5
58
Page 59
MC 422 C
CC 424 B
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
MC 422 C – Without position encoder inputs
CC 424 B – 12 or 14 control loops
59
Page 60
BF 150
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
10
350
332±0.2
400
376±0.2
20
83.5
81.5
37.5
25
68.5
68.4
25
28549.5
4.8
2.5
332±0.2
376±0.2
m
(2x)
15 x 45°
f
385.5+1
331.5+1
f
4
247123
¬ 10
2
2020
4
f = Cutout in machine panel
m = Mounting surface
1 = Space for air circulation
60
Page 61
TE 520 B; TE 530 B
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
TE 520 B: Without touch pad
TE 530 B: With touch pad
TE 535 Q
294.5
339
0
12
354±0.2
76.50
f = Cutout in machine panel
m = Mounting surface
+1
+1
0
¬ 8
2.2
51.8
M5
+0.4
0
0
X (2x)
2:1
1
4
44.6
0
¬ 22.3
¬ 10
+0.4
+1
0
400
376±0.2
X
+1
0
354
11x45°
f
¬ 5.5
M5
m
8
354±0.2
370
f
f = Cutout in machine panel
m = Mounting surface
376±0.2
384
+1
0
+0.4
0
24.1
61
Page 62
MB 420
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
PL 510; PL 511; PL 512
PL 550
Dimensions in mm
PL 510/550: 139, PL 511: 183, PL 512: 227
51
X2
X1
f = Cutout in machine panel
m = Mounting surface
148
132
95
135 3.25
62
X3
78
Page 63
HR 410
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
Adapter Cable for HR 410 and HR 420
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
M5
32x15
¬ 55
Mounting opening for wall thickness S†4 Mounting opening for wall thickness S>4
44
¬ 34
38
44
Ø 36
14
32
M4
64
19
23
4
¬ 5.5
S
¬ 37
S
63
Page 64
HR 420
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
278
327
71
52
2
76
132
Holder for HR 420
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
105
M5
55
110
93
¬ 7
2
56 6
39
64
112
136
Page 65
HR 130, HR 150 with Control Knob
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
e
¬ 36f8
C
¬ 0.08 B
B
e
0.01
0.02
¬ 10
0.08 A
0.03 A
20±0.5
36.7±0.5
10
A
¬ 6
4.4
¬ 56
¬ 58
3x 120°
¬ 48
3xM3 x 5
¬ 0.25 C
65
Page 66
IPC 6110
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
400
12
8
376±0.2
81+1
5+1
470
459+1
f
454±0.2
(2.5)
454±0.2
(4.75)
0.5
m
f
376±0.2
385.5
15x45°
¬ 5.5
4x M5
M5
¬ 8+1
¬ 10
1
66
Page 67
HRA 110
Dimensions in mm
Step Switch
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
32
24.1
8
2x M 2.5 x 5
SW 14
20 max.
¬ 60.03
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
26
M 10
2.6+0.1
12.8+0.3
39
10.1+0.1
67
Page 68
Line Drop Compensator for Encoders with EnDat Interface
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
34
12.5
< 6 mm: ±0.2 mm
58
29
20
15
RS-422/RS-232-C Adapter
Dimensions in mm
¬ 5
¬ 9
64
36
46
*)
32
127
*)
Connection to KTY
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
68
Page 69
BTS 150
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
USB Hub
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
M3
17. 5
¬ 3.4
68
37
50
109
100±0.2
A
93.2
A
180°
28
30±0.2
40
80
70±0.2
50±0.2
m
¬ 2.5
¬ 3.5
17. 5
42
60±0.2
19
69
Page 70
USB Extension Cable with Hubs
Dimensions in mm
Tolerancing ISO 8015
ISO 2768 - m H
< 6 mm: ±0.2 mm
L
n x 5000 50001000...5000
USBA USBB
n = 0 to 4
L = Ordering length
¬ 20
115
70
Page 71
Documentation
Items supplied with the control include:
•
1 User’s Manual for HEIDENHAIN conversational programming
•
1 User’s Manual for ISO programming
•
1 User’s Manual for Touch Probe Cycles
•
1 Pilot (brief user’s programming guide)
This documentation must be ordered separately in the language required.
Further documentation is available from HEIDENHAIN.
Technical
documentation
User
documentation
•
Technical Manual for iTNC 530 On CD-ROM: TNCguide OEM
•
Technical Manual
Inverters and Motors ID 208 962-xx
•
CD-ROM: TNCguide OEM ID 208 935-xx
•
Mounting Instructions for TS 220 ID 312 821-91
•
Mounting Instructions for TS 440 ID 632 756-9x
•
Mounting Instructions for TS 444 ID 632 757-9x
•
Mounting Instructions for TS 640 ID 632 760-9x
•
Mounting Instructions for TS 740 ID 632 761-9x
•
Mounting Instructions for TT 140 ID 297 510-xx
iTNC 530 for NC software 340 49x-xx
•
Conversational User's Manual ID 533 190-xx
•
Touch Probe Cycles User's Manual ID 533 189-xx
•
ISO User's Manual ID 318 179-xx
•
Pilot for iTNC 530 ID 364 816-xx
Miscellaneous
•
User’s Manual for TNCremo in PDF format together with the software
•
User’s Manual for TNCremoNT in PDF format together with the software
•
User’s Manual for TNCremoPlus in PDF format together with the software
•
User’s Manual for PLCdesign in PDF format together with the software
•
User’s Manual for CycleDesign in PDF format together with the software
•
User’s Manual for IOconfi g in PDF format together with the software
•
User’s Manual for KinematicsDesign in PDF format together with the software
•
CD-ROM: TNCguide ID 208 934-xx
Other
documentation
Brochure for iTNC 530 ID 363 807-xx
•
Brochure for Touch Probes ID 208 951-xx
•
Brochure for Inverter Systems ID 622 420-xx
•
Brochure for Motors ID 208 893-xx
•
Product Information for IPC 6110 ID 630 601-xx
•
Brochure for HEIDENHAIN DNC
•
•
Product Overview
Remote Diagnosis with TeleService ID 348 236-xx
•
CD-ROM: Touch Probes ID 344 353-xx
•
CD-ROM: iTNC 530 Presentation ID 373 080-xx
•
CD-ROM: iTNC Programming Station
Demo version ID 384 565-01
ID 628 968-xx
71
Page 72
HEIDENHAIN Service
Technical support
Replacement
control system
Hotline
Machine calibration
HEIDENHAIN offers the machine manufacturer technical support
to optimize the adaptation of the TNC to the machine, including on
site.
In the event of a fault, HEIDENHAIN guarantees the rapid supply
of a replacement control system (usually within 24 hours in
Europe).
Our service engineers are naturally at your disposal by telephone if
you have any questions on the interfacing of the control or in the
event of faults.
TNC support { +49 (8669) 31-3101
E-mail: service.nc-support@heidenhain.de
PLC programming { +49 (8669) 31-3102
E-mail: service.plc@heidenhain.de
NC programming { +49 (8669) 31-3103
E-mail: service.nc-pgm@heidenhain.de
Measuring systems { +49 (8669) 31-3104
E-mail: service.ms-support@heidenhain.de
Lathe controls { +49 (8669) 31-3105
E-Mail: service.lathe-support@heidenhain.de
On request, HEIDENHAIN engineers will calibrate your machine’s
geometry, e.g. with a KGM grid encoder.
Seminars
HEIDENHAIN provides technical customer training in the following
subjects:
•
NC programming
•
PLC programming
•
TNC optimization
•
TNC service
•
Encoder service
•
Special training for specifi c customers
For more information on dates, registration, etc., call in Germany:
{ (08669) 31-2293 or 31-1695
| (08669) 31-1999
E-mail: mtt@heidenhain.de
www.heidenhain.de
72
Page 73
Other HEIDENHAIN Controls
TNC 320 contouring
control
Information:
Brochure
TNC 320
TNC 620 contouring
control
Information:
Brochure
TNC 620
•
Compact contouring control for milling, drilling and boring
machines
•
Three or optionally four closed-loop axes plus one closed-loop
spindle
•
Analog speed command interface
•
Integrated keyboard and fl at-panel color display (15-inch)
•
Program memory: 10 MB on Compact Flash memory card (CFR)
•
Program input in HEIDENHAIN conversational language, ISO
programs entered via USB keyboard
•
FK free contour programming
•
Subprogramming and fi xed cycles
•
User aids: Programming graphics, verifi cation graphics,
program-run graphics
•
Programming aids: Milling, drilling and boring cycles,
parametric programming, coordinate transformation,
subprogramming
•
Machining with rotary or tilting tables (option)
•
Tool and reference-point tables
•
Connection for one HR electronic handwheel and one
TS workpiece touch probe
•
Interfaces: Ethernet 100BaseT, RS-232-C/V.24, USB 1.1
•
Compact contouring control for milling, drilling and boring
machines
•
Up to fi ve closed-loop axes plus one open-loop spindle
•
Digital drive control via HSCI interface
•
Integrated keyboard and fl at-panel color display (15-inch)
•
Program memory on integrated hard disk
•
Program input in HEIDENHAIN conversational language, ISO
programs entered via USB keyboard
•
FK free contour programming
•
Subprogramming and fi xed cycles
•
User aids: Programming graphics, verifi cation graphics,
program-run graphics
•
Programming aids: Milling, drilling and boring cycles,
parametric programming, coordinate transformation,
subprogramming
•
Machining with rotary and tilting tables (option)
•
Tool and reference-point tables
•
Connection for one HR electronic handwheel and one
TS workpiece touch probe
•
Interfaces: Ethernet 100BaseT, RS-232-C/V.24, USB 1.1
MANUALplus 4110
contouring control
for lathes
Information:
Brochure
MANUALplus 4110
•
Simple CNC control for manually operated lathes
•
2 closed-loop axes plus closed-loop spindle
•
Digital drive control
•
10.4-inch color screen
•
Machining via handwheels or MANUALplus 4110 cycles
•
Programming through sequential cycle input, program run in
single-block or full-sequence mode
•
Graphic simulation of machining, interactive graphically
supported contour programming
•
Insertion and execution of ISO programs
•
NC program memory: Hard disk
•
Data interfaces: Ethernet (100 BaseT), RS-232-C/V.24 and
RS-422/V.11
73
Page 74
Subject Index
Symbole
5-axis machining .......................................31
A
Absolute encoders ....................................37
Accessories .................................................8
AFC Adaptive Feed Control ......................36
Axes ..........................................................30
Axis feedback control ...............................33
B
Backlash ....................................................38
BF 150 ................................................ 20, 60
BTS 150 .............................................. 20, 69
C
Cable overviews .......................................27
Calibration ball ...........................................39
CC 422 ......................................................18
CC 424 B ...................................................19
Commissioning and diagnostic aids .........44
Context sensitive help ..............................44
Controller unit ...........................................18
Control loop cycle times ...........................34
Control systems ........................................13
Cutting data calculation ............................50
CycleDesign ..............................................50
D
Data interfaces ..........................................51
DCM ..........................................................40
Digital control ............................................33
DNC applications ......................................53
Documentation .........................................71
DriveDiag...................................................44
Dual-processor version .............................54
E
Electromagnetic compatibility ..................56
Electronic handwheels .............................22
Encoders ...................................................37
Encryption of PLC data .............................46
Error compensation ..................................38
Ethernet ....................................................51
Export version ...........................................14
F
Feature Content Level (FCL) .....................16
Feedforward control .................................33
Following error ..........................................33
H
HDR hard disk ...........................................16
HEIDENHAIN DNC ...................................53
HR 130 ............................................... 23, 65
HR 150 ............................................... 23, 65
HR 410 ............................................... 22, 63
HR 420 ............................................... 22, 64
HRA 110 ....................................................23
Hysteresis .................................................38
74
I
I/O modules ..............................................21
Incremental encoders...............................37
Industrial PC ..............................................25
IPC 6110 ............................................. 25, 66
iTNC 530 with Windows XP .....................54
J
Jerk ............................................................34
Jerk limiting ...............................................34
K
KinematicsComp ......................................39
KinematicsDesign .....................................41
KinematicsOpt ..........................................39
L
Linear axes ................................................30
Linear errors ..............................................38
Log ............................................................45
Logic diagram............................................45
Look-ahead ................................................36
M
Main computer .........................................14
Master keyword ........................................16
MB 420 .............................................. 20, 62
MC 420 ...............................................14, 57
MC 422 C ............................................15, 57
Milling-head change ..................................43
Monitoring functions ................................40
Mounting instructions ...............................55
N
NC-software license .................................17
Nonlinear errors ........................................38
O
OEM cycles...............................................50
OEM options .............................................50
Oscilloscope..............................................45
Overall dimensions ...................................57
P
Pallet management ...................................50
PLA 4-4......................................................21
PLB 510 .....................................................21
PLB 511 .....................................................21
PLB 512 .....................................................21
PLB 550 ....................................................21
PLC ............................................................46
PLC axes ............................................ 32, 47
PLC basic program ...................................49
PLCdesignNT ............................................48
PLC inputs/outputs ...................................21
PLC positioning .........................................47
PLC programming ....................................46
PLC soft keys ............................................47
PLC window .............................................47
PLD 16-8 ...................................................21
PROFIBUS interface PCB .........................21
Python OEM Process ...............................48
R
RemoTools SDK ........................................53
Reversal peaks ..........................................38
Rotary axes ...............................................30
RS-232-C/V.24 ...........................................51
RS-422/RS-232-C adapter .........................68
RS-422/V.11 ...............................................51
S
Second spindle .........................................43
SIK component .........................................16
Sliding friction ...........................................38
Snap-on keys .............................................24
Software Key Generator ...........................16
Software options ......................................15
Spindle ......................................................42
Spindle speed ...........................................42
Spline interpolation ...................................36
Stick-slip friction ........................................38
Synchronized axes ....................................32
T
Table function ............................................45
Tapping ......................................................43
TE 530 B ............................................. 20, 61
Technical description .................................30
TeleService ................................................ 45
Thermal expansion ...................................38
Tilting the working plane ..........................31
TNCopt ......................................................44
TNCremoNT ..............................................52
TNCremoPlus ...........................................52
TNCscopeNT ............................................45
Tool management .....................................50
Tool measurement ....................................50
Torque control ...........................................32
Touch probes .............................................26
Trace function............................................45
U
USB ...........................................................51
USB hub ............................................. 51, 69
V
virtualTNC ..................................................53
Page 75
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