Gateway 850 User Manual

your Gateway 850
SCSI storage enclosure
user'sguide
Installing
Configuring

Contents

1 About the Gateway 850 SCSI Storage Enclosure . . . . . . . . . . . . . . . . 1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Converting to a dual-backplane device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cooling fan module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAF-TE Disk I/O card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
RS-232 ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Control and monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Status indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drive LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Audible alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Setup and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Enclosure detailed installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the storage enclosure in a rack cabinet . . . . . . . . . . . . . . . . . . . . . . 15
Enclosure configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Host cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Turning on the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Turning off the enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3 Monitoring Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Enclosure component monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Status indicator LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Drive LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Audible alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
One-touch annunciation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Enclosure monitoring using VT-100 emulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Uploading SAF-TE controller card firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
General enclosure problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Common SCSI bus problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
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Terminal emulator and COM port problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Host SCSI channel problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Device SCSI channel problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Problems during bootup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Common problems and interpreting the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Warning and error events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Disk errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Disk channel errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
5 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Removing the front bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Replacing the cooling fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Replacing a power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Replacing a drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Replacing the SAF-TE Disk I/O card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
A Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
B Port Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
SAF-TE RS-232 serial port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Null-modem cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
C Safety, Regulatory, and Legal Information. . . . . . . . . . . . . . . . . . . . . . .77
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
ii
About the
Gateway 850
SCSI Storage
Enclosure
Read this chapter to le arn about:
Enclosure features
Components and connections
Control and monitoring functions
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1
Chapter 1: About the Gatew ay 850 SCSI Storage E nclosure

Welcome

Congratulations on the purchase of your new Gateway 850 SCSI Storage Enclosure. The enclosure is the new generation of fully fault-tolerant Ultra320 SCSI storage solutions available in a unique 2U design that fits in a compact space, ideally suited for today’s data centers. The enclosure supports as many as twelve 1-inch high Ultra320 dri ves.
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Features

The enclosure is designed for mission-critical applications requiring the highest performance with uncompromised data reliability, such as mid-range and enterprise server storage. It maintains exceptionally high throughput and is ideally suited for high bandwidth data-intensive applications, such as electronic commerce, digital video, CAD, seismic research, digital pre-press, and 3-D imaging.
The following are major features:
Ultra320 storage system enclosure.
Supports as many as 12 drives
Designed to fit EIA 310D standard 19-inch rack enclosures.
Sequential data transfers from disk arrays at over 320 M B/sec sustained.
Operating system-independent—no special software or drivers required.
Ultra320 low-voltage differential single (LVDS) host ports.
As many as two 320 MB/sec SCSI disk channels
Features
All SCSI channels are backward compatible Ultra2 LVD and
Ultra/Fast/Asynchronous single-ended SCSI modes.
All SCSI c hannels su pport SP I-3 Cyclic Redundan cy Check ( CRC) and
Domain Validation.
Continuous runtime diagnostics fo r warnings and automatic sh utdown for
out-of-spec temperatures and voltages, battery failures, and internal errors.
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Chapter 1: About the Gatew ay 850 SCSI Storage E nclosure

Front

Drive Status LEDs
(left column of LEDs)
(right column of LEDs)

Back

swappable independent
power supplies
Drive Activity LEDs
350-watt hot
Dual in-line
80-CFM hot
swappable
cooling fans
SAFTE Disk I/O Card
SAF-TE Service & VT-100 Ports
Power On LED
C
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C
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RESET ALARM
Channel
Status LED
Alarm Reset Button
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BAUD SEL
Fan Status LED
Controller 2
Controller
Controller 1
Cover Plate
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Components

Front bezel

The front bezel houses the status LEDs, drive LEDs, and alarm reset butto n. Remove the bezel to access the drives. You can remove and install the bezel without interrupting current system activities.
Embedded within the front bezel is the electronic package that provides the communication with th e microprocessor. The microprocessor communi cates with SAF-TE processors (SEP) and the drives in the enclosure. It passes information to the front bezel Channel Mode and drive status LEDs . For more information on monitoring functions, see “Control and monitoring” on page 11.
Power is supplied to the front bezel through an edge connector . A control cir cuit monitors the bezel for a correct co nnection. When the bezel is correctly installed and the storage enclosure is turned on, the bezel is immediately powered.
Components
Drive LEDs
Reset Alarm
Status LEDs
Alarm Reset Button
For information about removing the bezel, see “Removing the front bezel” on page 62.
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Chapter 1: About the Gatew ay 850 SCSI Storage E nclosure

Converting to a dual-backplane device

You can convert the enclosure to a dual-backplane device by removing the single bus module.
To con vert the enclosure into a dual-backplane device:
1 Turn off the enclosure. For instructions, see “Turning off the enclosure”
on page 29.
2 Remove the controller cover plate .
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Single-Bus Module
Cover Plate
3 Remove the single bus module from the Controller 1 slot. 4 Reinstall the cover plate.
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AC power

The storage enclosure’s power system consists of two 350-watt, hot-swappable power supplies, each with independent AC power and co oling fans. This p ower system provides the enclosure with “N+1” redundant power. Each power supply has auto-switching circuitry for use with either 110V or 220V AC systems.
Blank Plate
To turn on the enclosure, press each of the two power supply On/Off switches to the “on” position.
Components
A Power LED on each power supply turns on to ind icate that enclosure is turned on. The front bezel power LED turns green when both power supplies are on and operating normally . If only one power supply is operational, t he front bezel power LED turns orange.
The power supplies also have a general Fault LED. If the power supply is installed and the power supply is not receivin g powe r or if th e power supply cooling fan fails, the general power supply Fault LED turns orange and an alarm sounds.
Each power supply has an AC power cord module. The modules have a power cord clip incorporated into the design to secure the power cord after it has been correctly inserted. The clip prevents accidental power cord disconnections.
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Chapter 1: About the Gatew ay 850 SCSI Storage E nclosure

Cooling fan module

The cooling system consists of two high-performance (80-CFM) cooling fans mounted in a single fan module which slides into an open bay at the rear of the enclosure. The design of the fan module provides an easy user-replaceable component in a live environment without interruption of service.
If any one fan should fail, cooling redundancy and efficie ncy are degraded. If a fan fails, the SAF-TE processor communicates status of the cooling fans, which turns on the Fan Status LED and an alarm. The SAF-TE processor will also provide the notification data to any monitoring software.
The enclosure temperature sensors ar e monitored for out-of-tolerance conditions of the established temperature threshold value of 60°C (140°F). If a threshold value is exceeded, the Fa n Status LED will begin flashing orange.
Warning Do not operate the encl osur e for ex tended period s of tim e
(greater than 5 minutes) with the cooling fan module removed. No enclosure coo li ng is av ai lab le w hi le the fa ns are removed.
The fan module can be replaced during normal operation without turning off the enclosure or interrupting normal system operations.
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SAF-TE Disk I/O card

Warning The SAF-TE Disk I/O card is not hot swappab le. You must
turn off the enclosure prior to removing or replacing this card.
The SAF-TE Disk I/O card provides the built-in environmental and system status monitor ing, as wel l as hos t connec tivity to the drives . It also h ouses th e switches for setting SCSI IDs, VT-100 communication protocols, and drive spinup options.
This card contains two SAF-T E processors ( SEPs) tha t continu ously monito r the enclosure for temperature status, fan status, power supply status, and SCSI channel status. The SEPs are responsible for reporting environmental conditions and system status to the front bezel LEDs, audible alarms, external monitoring software, and third-party monitoring software. Using the SAF-TE specification protocol version 1.0, the SEPs communicate through the SCSI bus to report on enclosure status and communicate information about the associated host system.
At power up, the SAF-TE processors read the SCSI switch settings and configure the system for the appropriate addresses. They then execute firmware from the on-board flash memory and perform a self-test. The firmware is flash upgradeable using the SAF-TE RS-232 Service port located below the I/O card slots at the rear of the enclosure. The firmware also contains the necessary functions for enclosure management.
Components
Specific switch settings are discussed later in “Setup and Installation” on page 13.
2
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Chapter 1: About the Gatew ay 850 SCSI Storage E nclosure
The SAF-TE Disk I/O card has two 68-pin VHD/CI SCSI connectors which provide the connectivity from the host computer(s) to the drives. The connectors are labeled “Channel 1” and “Channel 2.”
In JBOD single-bus mode, the Channel 1 connector provides SCSI bus access to all the drive slots, 1 through 12, and the Channel 2 connector provides the automatic SCSI bus termination.
In JBOD Dual-Bus mode, the Channel 1 connector provides SCSI bus access to the drives in slots 7 through 12, and the Channel 2 connector provides access to the drives in slots 1 through 6. Termination is automatic and provided internally on the drive mid-plane circuit board.

RS-232 ports

The SAF-TE Service RS-232 serial port is located below the I/O card slots, and between the two Control ports. The SAF-TE Ser vice port provides an RS-232 serial interface to the SAF-TE Disk I/O card allowing firmware uploads and maintenance/service monitoring of the SEPs.
10
CTRL 1
SAF-TE
CTRL 2
SAF-TE Service Port
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Control and monitorin g

Control and monitoring
The SAF-TE processors provide monitoring information for the enclosure environmental conditions such as enclosure tem perature, cooling fan status, power supply status, and SCSI bus status. This information is reported to the monitoring system to provide the user with LED and audible alarm notifications. This environmentally monitored information is also communicated to monitoring software. Refer to “Monitoring Systems” on page 31 for more complete details.
Drive Status LEDs
(left column of LEDs)
Drive Activity LEDs
(right column of LEDs)
Reset Alarm
Channel Status LED
Alarm Reset Button
Power Supply Status LED
Fan Status LED
The enclosure incorporates a “One-Touch Annunciation” which provides an LED readout of the current switch configuration, host interface type, bus configuration, communication BAUD setting, drive spin-up settings, and controller status. For more information, see “One-touch annunciation” on page 35.

Status indicator LEDs

The Status Indicator LEDs are grouped on the right side of the front bezel directly above the Alarm Reset button.
Power LED
When the Power LED is green, it indicates that the enclosure is turned on.
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11
Chapter 1: About the Gatew ay 850 SCSI Storage E nclosure
Channel Status LED
The Channel Status LED is green at all times.
Power Supply Status LED
The Power Supply Status LED indicates the condition of the power supplies. The LED is a steady green when both power supplies are functioning normally and will change to orange if one power supply fails or is turned off.
A failed power supply can be identified by the orange “Fault” LED located on the power su pply.
Fan Status LED
The Fan Status LED indicates the condition of th e cooling fans. The LED is green when both fans are functioning normally. Th e LED is orange if any of the fans fail.

Drive LEDs

The Drive LEDs are located on the left side of the front bezel between the ventilation ribs and co mprise the Drive Sta tus LEDs and Drive A ctivity LEDs. The Drive LEDs are grouped in pairs and are in the general location of the drive slot. There are 12 Drive Status a nd Drive Activity LEDs , one group or pair for each drive. For detailed information, see “Drive LEDs” on page 33.

Audible alarm

An audible alarm sounds when an y of the enclosure’s components change to an abnormal state. To silence the alarm, press the Alarm Reset button located on the front bezel. The corresponding alarm’s LED will remain il luminated until the condition returns to a normal state.
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Setup and
Installation

Overview

This chapter describes the procedures to install and set up the enclosure. Each section will step you through the hardware installation, cabling and topology configurations, an d upgrades.
It is important to thoroughly review this information and perform the procedures in the order in which they are presented. This will ensure a smooth and trouble-free installation.
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13
Chapter 2: Setup and In stallation
The installation is divided into three sections:
The first section describes installing the enclosure into the rack cabinet.
See “Enclosure detailed installation” on page 15.
The second section describes setting the SAF-TE Disk I/O card switches and
the enclosure-to-enclosure cabling. The SAF-TE card switch settings determine the SCSI IDs, RAID Addressing, and disk spin -up options. See “Enclosure configuration” o n page 21.
The third section describes the cabling of the enclosure to the host
system(s). This enclosure is very flexible and there are several possible configurations. See “Host cabling” on page 28.
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Enclosure detailed i nstallation

Enclosure detailed installation
This first section describes preparing and installing the enclosure into the rack cabinet.
After installing the hardware components, go to “Enclosure configuration” on page 21 and set the SAF-TE Disk I/ O card switches and encl osure cabling for your drive configuration.

Installing the storage enclosure in a rack cabinet

To install the storage enclosure in a rack c abinet:
1 Select an appropriate location within your rack cabinet. If you are installing
more than one enclosure, you should consider the location of the enclosures in relationship to each other easily reach between enclosures.
to make sure that the c ables will
Warning The power supplies and drives should be removed prior
to installing the enclosure into the rack cabinet. The enclosure chassis could be damaged during installation due to the added weight of the power supplies and drives.
Make sure that the selected location in the rack cabinet has ad equate air flow for the front-to-side and side-to-side areas.
2 Remove the enclosure from its shipping carton and inspect for obvious
damage. Place the enclosure on a flat surface.
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15
Chapter 2: Setup and In stallation
3 Rotate the front bezel thumbscrews counter-clockwise one-quarter turn to
unlock the bezel.
4 Using both hands, grasp and pull the front bezel away from the enclosure.
Store the bezel in a location so that it will not be damaged.
R
eset Alarm
16
R
e
s
e
t A
la
rm
5 Remove each of the power supplies by grasping each handle and pressing
in on the release latch with your thumb as you pull the power supply away from the enclosure.
6 Remove each of the drives.
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Enclosure detailed i nstallation
7 Locate the mounting hardware in the accessory kit (mounting rails, screws,
and nuts. On some rack installations you will use cage nuts and on some racks they will be standard nuts).
It will be helpful to have an assistant available during the installation.
8 Lift and secure the enclosure into the rack cabinet.
a Position the enclosure in the cabinet at the desired location. b Secure the left and right front chassis flanges to the rack cabinet’ s front
vertical posts using the supplied screws and nuts. Make sure that both sides of the enclosure are even.
Front Rack Vertical
Post
Mounting
Screw
Mounting
Screw
Nut
Nut
Chassis Flange
c Install the rear mounting rails using the supplied screws and nuts.
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17
Chapter 2: Setup and In stallation
From the rear of the rack cabinet, slide one of the mounting rails into the slot provided on the left side of the enclosure.
Push the rail into the slot until it fits the depth of the rack cabinet. It shoul d mate w ith the re ar rack c abinet ve rtical p ost.
Make sure that the enclosure is level. Do this by verifying that the same height mounting location slots on both the front and rear rack cabinet vertical post are being used.
d Secure the left side rail to the vertical post using the screws and nuts. e Repeat the substeps 8(c) and 8(d) for the right side rail.
Rail Slot
Rear Rack Vertical Post
J
P
I N A
T I O N
E
8
T E
R
T
M
O D I S
D A B
J
L
U M P E
R
J P
5
A D
JP
6
E R
CHANNEL -1
T E
R
T
M
O
P
S
A
O
U
D
W
P
D
E
P
J
R
L
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Y
M P E
R
JP
7
T E R
T
M
O
I N
D
A
I
D
T
S
I
D
A
O
B
N
J
L
U
E
M
P E R
T E
R
T
M
O
P
S
A
O
U
D
W
P
D
P
J
L
U
Y
CHANNEL -2
M P E
R
Controller 1
Controller 2
TERM POWER
TO
SUPPLY
ADD JUMPER
JP1
JP3
TERM POWER
TO
SUPPL
ADD JUMPER
JP1
TERMINA
Y
JP
TO
2
JP3
DISABLE
ADD JUMPER
TION
JP4
TERMINA
JP2
TO
DISABLE
ADD JUMPER
TION
JP4
C
N
C
F
N
G
F
1
S
G
R
P
2
A
A
S
B
R
ID
P
A
E
A
U
D
1
R
D
LY S
E
RM
S
2
E
T
T
L
S
R
T
T
R
T
A
18
Nut
Mounting
Nut
Screws
Rail Slot
9 Re-install the power supplies. Do this by aligning the power supply with
its open bay and sliding the power supply in. Make sure that the power supply completely seats in the enclosure. The
power supply will fit flush and the latch will reset as the power supply reaches its fully seated position.
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Enclosure detailed i nstallation
10 Install the drives.
a Remove each drive from its shipping container and inspect each drive
for obvious damage.
b From the front of the storage enclosure, install each drive into its drive
slot. Align the carrier rails with the rail grooves in the drive bay. The drive
carrier tension clips ensure that the drive fits very tight, so it requires some force to push the drive into its bay. Make sure that the drive seats completely. Repeat this step to populate all the drive slots.
c Reinstall the front bezel. Make sure that the bezel mounts to the two
stud posts and the bezel lip fits under the chassis top. Secure the front bezel by rotating the thumbscrews clockwise
one-quarter turn.
11 Install the power cords and secure them using the power cord clips.
Warning Make sure that the power supply On/Off switches are in
their Off position.
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19
Chapter 2: Setup and In stallation
a Make sure that the orientation is such that when the power cord is
inserted, the clip will be at the top of the cord and will fit over and onto the cord.
b Connect the other ends of the power cords into three-hole grounded
outlets or a UPS power system.
Clip fits over and onto the power cord.
c Repeat steps 10(a) and 10(b) for the other power cord.
12 Repeat the above steps for each additional enclosure you are installing.
Before you continue...
The next section includes steps and diagrams for setting the SAF-TE Disk I/O card switches and attach ing the required SCSI data cabl es for each drive configuration. Lo cate the applicable co nfiguration and re fer to the steps and diagrams to set the card switches and cable your system.
The last section of this chapter provides the steps to correctly turn on or off your enclosure.
20
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Enclosure configurat ion

Enclosure configuration
In this section, configurations are determined by the SCSI bus configuration. Your enclosure ships with the single-bus module installed. Follow these procedures to set the switches and jumpers, and connect the SCSI data cables.

JBOD - 12 drive configuration

The enclosure can be set up as a single-bus (default) or a dual-bus JBOD (Just a Bunch of Drives) configuration using a single enclosure which provides up to a 12-drive storage solution.
Single-bus mode
Single Bus
Module
T= Location of internal termination
(autosense allows the physical connection
to disable termination)
Drives 7 - 12
Drives 1 - 6
SAF-TE Disk I/O
SEP
SEP
Drive I/O Connectors
T
CH 1 CH 2
T
In single-bus mode (default), Channel 1 on the SAF-TE Disk I/O card assesses all the drives (1 through 12). The installed single-bus module connects Channel 1 and Channel 2 together to create a single continuo us SCSI bus.
Dual-bus mode
SAF-TE Disk I/O
T
T
T= Location of internal termination
(autosense allows the physical connection
to disable termination)
Drives 7 - 12
Drives 1 - 6
SEP
SEP
Drive I/O Connectors
T
CH 1 CH 2
T
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21
Chapter 2: Setup and In stallation
In dual-bus mode, the Channel 1 connecto r on the SAF-TE Disk I/O ca rd provides access to drives 7 thro ugh 12 and the Channel 2 connector provides access to drives 1 through 6.
For dual-bus mode, you must remove the s ingle-bus module from the enclosure. For instructions, see “Converting to a dual-backplane device” on page 6.
In the preceding logical view diagrams, the drive slots are used to indicate which drives are connected to which channel. They should not be confused with the drive SCSI IDs. Those IDs are pre-determined by the SCSI Disk I/O card switch settings.
To set the bus mode on the SAF-TE Disk I/O card:
1 Remove the SAF-TE Disk I/O card installed in the enclosure. Loosen the
two thumb screws and pull the card from its slot location.
2 Locate the switches on the card and set them as described in the following
switch setting diagrams. Some configurations have multiple switch setting options available. Choose the setting that is a ppropriate for your system.
SAF-TE Disk I/O card switch and jumper locations
Termination Jumper
22
Channel 1
Channel 1
Channel 2
t
rt
a
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r
e1
r
p
S
2
e
r
UD Rate
a
A
B
elec
S
St
ive
r
e
D
ot
y
a
m
el
Re
D
M
UP (Off -1)
DOWN (On -0)
a
rive St
D
2
on
on 1
i
i
t
t
a
gura
gur
i
i
ID
nf
a
o
p
C
Conf
RA
CN
CNFG 2
FG 1
SPA
RAID
SPAR
BAUD SEL
CHANNEL -1
JP8
T E
R
T
M
O
IN
D
A
A
IS
D
T
IO
D
A
JU
B
N
LE
M P E
R
JP
7
T E
R
T
M
O
IN
D
A
A
IS
D
TIO
D
A
JU
B
N
L
E
M
P
E
R
CHANNEL -2
RE 1
DLY STRT
E 2
RM
T ST
RT
Channel 2 Termination Jumper
S
S
RDA
A
S1BDDLR
0
0
1
1234 5678
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Enclosure configurat ion
There is one switch setting for single-bus mode and two possible settings for dual-bus mode. Refer to the switch setting appropriate for your configuration and set t he switches accordingly.
SAF-TE ID = 15 Host ID (0 or 7)
Single-Bus Mode
Switch Settings
S
RDA
A
S1BDDLR
0
0
1
1234 5678
M
UP (1)
DOWN (0)
SAF-TE ID = 15/15 Host HBA (ID 0 or 7)
Switch Settings
S
RDA
A
S1BDDLR
0
0
1
1234 5678
M
UP (1)
DOWN (0)
SAF-TE ID = 15/15 Host HBA (ID 0 or 7)
Switch Settings
S
S1BDDLR
RDA
A
0
0
1
1234 5678
M
UP (1)
DOWN (0)
Slot 1
Slot 2
Slot 3 Slot 6 Slot 9 Slot 12
Slot 4
ID 1
Slot 5
ID 3
ID 5
Drive IDs of the Drive Slots (Drive Channel Side)
ID 2
ID 4
ID 6
Slot 7
Slot 8
ID 9
ID 11
ID 13
Slot 10
Slot 11
Dual-Bus Mode
Slot 1
Slot 2
Slot 3 Slot 6 Slot 9 Slot 12
Slot 4
ID 1
Slot 5
ID 3
ID 5
Drive IDs of the Drive Slots (Drive Channel Side)
ID 2
ID 4
ID 6
Slot 7
Slot 8
ID 1
ID 3
ID 5
Slot 10
Slot 11
Dual-Bus Mode
Slot 1
ID 9
Slot 2
ID 11
Slot 3 Slot 6 Slot 9 Slot 12
ID 13
Slot 4
ID 10
Slot 5
ID 12
ID 14
Drive IDs of the Drive Slots (Drive Channel Side)
Slot 7
Slot 8
ID 9
ID 11
ID 13
Slot 10
Slot 11
ID 10
ID 12
ID 14
ID 2
ID 4
ID 6
ID 10
ID 12
ID 14
3 Re-install the SAF-TE Disk I/O card. Slide the card into the slot and make
sure that it seats completely. Secure the card by tighten the two thumb screws.
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23
Chapter 2: Setup and In stallation
4 Connect the SCSI data cable(s) from the host system HBAs to the SAF-TE
Disk I/O card Channel connector(s). Use the diagrams for cabling details for each mode.
Power
Supply
Power
Supply
Host Computer
Cooling
Fans
Single-Bus Mode
Host Computer
SAFTE Disk I/O
Chl 1
Ctlr 1 Ctlr 2SAF-TE
SCSI Data Cable
Chl 2
Single Bus
Module
Power Supply
Power Supply
Cooling
Fans
SAFTE Disk I/O
Chl 1
Ctlr 1 Ctlr 2SAF-TE
SCSI Data Cable
Chl 2
SCSI Data Cable
Dual-Bus Mode
This completes the 12-drive configuration setup. Follow your operating system requirements for preparing new drives, then see “Turning on the enclosure” on page 29.
24
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Enclosure configurat ion

JBOD - 24 drive configuration

The enclosure can also be set up as a single-bus JBOD (Just a Bunch of Drives) configuration with two enclosures which will provide up to a 24 drive (12 per channel) storage solution. In this configuration you can have a single host system with a single HBA that has dual independent ports or a single host system with two single port HBAs.
In this configuration both enclosures will be in single-bus mode. In each enclosure, Channel 1 on the SAF-TE Disk I/O card will access all of the drives 1 through 12. A single-bus module must be installed in the Controller 1 slot. This single-bus module connects Channel 1 and Channel 2 together to create a single continuous SCSI bus.
Single-bus mode
Single Bus
Module
Drives 7 - 12
Drives 1 - 6
SAF-TE Disk I/O
SEP
SEP
T
CH 1 CH 2
T
T= Location of internal termination
(autosense allows the physical connection
to disable termination)
Drive I/O Connectors
In the preceding logical diagram, the drive slots are used to indicate which drives are connected to which channel. They should not be confused with the drive SCSI IDs. Those IDs are pre-determined by the SCSI Disk I/O card switch settings.
1 Remove the SAF-TE Disk I/O card installed in both enclosures. Loosen the
two thumbscrews and pull the card from its slot location.
2 Locate the switches on each card and set them as described in the switch
setting diagram.
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25
Chapter 2: Setup and In stallation
SAF-TE Disk I/O card switch and jumper locations
Channel 1
Termination Jumper
CHANNEL -1
JP8
T E
R M
O
IN
D
A
IS
T IO
A B
N
LE
M P E
R
JP
7
Channel 1
Channel 2
There is one switch setting for both enclosures.
Single-bus JBOD switch setting
SAF-TE ID = 15 Host ID (0 or 7)
t
rt
2
e
r
a
p
A
B
ay Dr
UD Rate Selec
el
D
M
ive
m
Re
t
Star
Drive Sta
e
ot
UP (Off -1)
DOWN (On -0)
2
n
o
on 1
i
t
ti
a
ra
gu
gur
e1
i
i
r
ID
nf
a
o
p
Conf
C
RA
S
CN
CNFG 2
FG 1
SPA
RAID
SPARE 2
BAUD SEL
RE 1
D
LY
RMT STRT
STRT
T
A D
D
JU
TE
R
T
M
O
IN
D
A
A
IS
D
T
IO
D
AB
J
N
L
U
E
M
P
E
R
CHANNEL -2
Channel 2 Termination Jumper
S
S
RDA
A
S1BDDLR
0
0
1
1234 5678
Single-Bus Mode
26
Switch Settings
S
RDA
A
S1BDDLR
0
0
1
1234 5678
M
Slot 1
Slot 2
Slot 3 Slot 6 Slot 9 Slot 12
UP (1)
DOWN (0)
ID 1
ID 3
ID 5
Slot 4
Slot 5
ID 4
ID 6
ID 2
Slot 7
Slot 8
ID 9
ID 11
ID 13
Slot 10
Slot 11
Drive IDs of the Drive Slots (Drive Channel Side)
ID 10
ID 12
ID 14
3 Re-install the SAF-TE Disk I/O card in each enclosure. Slide the card into
the slot and make sure that it seats completely. Secure the card by tighten the two thumb screws.
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Enclosure configurat ion
4 Connect a SCSI data cable from the host system HBA(s) to the SAF-TE Disk
I/O card Channel 1 connectors on each enclosure.
Host Computer
SCSI Data Cable
SAFTE Disk I/O
Chl 1
Power Supply
Power Supply
Power
Supply
Power
Supply
Cooling
Fans
Cooling
Fans
Ctlr 1 Ctlr 2SAF-TE
Single-Bus Mode
SAFTE Disk I/O
Ctlr 1 Ctlr 2SAF-TE
Chl 2
Single Bus
Module
SCSI Data Cable
Chl 1
Chl 2
Single Bus
Module
Single-Bus Mode
This completes the 24 drive configuration setup. Follow your operating system requirements for preparing new drives.
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27
Chapter 2: Setup and In stallation

Host cabling

This section provides instructions for the physical cabling between the primary enclosure and your host system(s). number of RAID controllers installed in your host system and the operating modes of those controllers.

Basic connection instructions

To connect your enclos ure:
1 Install your host bus adapter(s) into the host system(s). 2 For multiple LUN support, make sure that your host operating system is
correctly configured to support this feature. Refer to your host operating system user’s guide for information on how to perform this procedure.
3 Connect the SCSI data cables. Refer to the topology described for your
solution on the following pages, and cable your system based on the diagrams shown.
a Connect the required SCSI data cable(s) to the host system’ s SCSI host
bus adapter port connector(s).
The topologies are determined by the
28
b Connect the other end of those SCSI data cable(s) to the storage
enclosure Host Channel ports on the Host I/O card(s) as indicated .
4 Continue now with “Turning on the enclosure” on page 29. 5 After turning on all the system(s), you may need to set the operating mode. 6 Configure the disk arrays as desired.
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Turning on the enclosure

T urning on the enclosure
After you have the system set up and installed, you are ready to turn o n the enclosure.
Make sure that none of the data cables or power cables are obstructing the air flow exiting the cooling fan module.

To turn on the drive enclosure:

1 Locate the power supply On/Off switches at the rear of the enclosure. 2 Press each power supply power switch to its “On” position. Each enclosure
performs a power on self test (POST) during its initial start.
3 Turn on the host computers connected to the enclosure.

T urning off the enclosure

If you are planning to completely shut down the entire system, turn off the host system first.

To turn off the drive enclosure:

1 Turn off the host system. 2 Press each enclosure’s power supply On/Off switches to their “Off”
position.
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29
Chapter 2: Setup and In stallation
30
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Monitoring
Systems
This chapter contain s information about the on -board monitoring systems found in the enclosure. It also contains information on managing the enclosure’s SAF-TE firmware.
You should monitor your enclosure regularly to make sure that the drives, controllers, arrays, and enclosure components are working correctly. The front bezel LEDs and the “One-Touch Annunciation” feature provide the following monitoring information:
Enclosure component monitoring
Power monitoring
Drive monitorin g
3
31
Chapter 3: Monitoring Systems

Enclosure component monitoring

This section covers notifications provided by the front bezel LEDs and a detailed explanation of the “One -Touch Annunciation” monitoring system.
As part of the monitoring notifications, an audi ble alarm works in conjuncti on with the enclosure’ s LEDs, and will sound an alert for any fa ult that occurs with an enclosure component or drive. To silence the alarm, simply press the Alarm Reset button.

Status indicator LEDs

The Status Indicator LEDs located above the Alarm Reset button, comprise the Power-On LED, Channel Status LED, Power Supply Status LED, and Fan Status LED. The following are descriptions of each of the LEDs.
Power LED
When the Power LED is green, it indicates that the enclosure is turned on.
Channel Status LED
The Channel Status LED is green at all times.
Power Supply Status
The Power Supply Status LED indicates the condition of the power supplies. The LED is a steady green when both power supplies are functioning normally and will change to orange if one of the power supplies should fail or be turned off.
A failed power supply can be identified by the orange “Fault” LED located on the power su pply.
Fan Status
The Fan Status LED indicates the condition o f the cooling fans. The LED is green when both fans are functioning normally. Th e LED is orange if any of the fans fail.
32
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Enclosure componen t monitoring

Drive LEDs

The Drive LEDs are comprised of Drive Status and Drive Activity LEDs and are located on the left side of the front bezel between the ventilation ribs. The Drive LEDs are grouped in pairs and are in the general location of the drive slot.
These Drive LEDs assist with identifying which drive is experiencing I/O activity, array status, and the presence of a drive in a drive slot.
The Drive Status LEDs comprise the “One-Touch Annunciation” monitoring system which can display the status of controllers and SAF-TE card switch settings from the touch of the Alarm Reset button. For more information, see “One-touch annunciation” on page 35.
Drive LEDs
Drive Slot 1 Drive Slot 4 Drive Slot 7 Drive Slot 10
Drive Slot 2 Drive Slot 5 Drive Slot 8 Drive Slot 11
Drive Slot 3 Drive Slot 6 Drive Slot 9 Drive Slot 12
Status LEDs
Activity LEDs
Status LEDs
Activity LEDs
Status LEDs
Activity LEDs
Status LEDs
Activity LEDs
Power LED
Alarm Reset Button
(Press to Display Annunciation)
Channel
Status LED
RESET ALARM
Power Supply Status LED
Cooling Fan Status LED
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33
Chapter 3: Monitoring Systems
Also, on each drive carrier ar e “LitePipes.” They a re loc ated on th e lower rig ht side of each drive carrier. The LitePipes present some of the information provided by the front bezel drive LEDs (drive activity information and drive fault/failure or data rebuilding notifications) when the front bezel is removed.
Drive Status LEDs
There are twelve Drive Status LEDs. The Drive Status LED is the left LED of each pair of Drive LEDs. This LED is green when a drive is present in the slot and powered on. If a drive is not present, the LED will be off.
Fault LED
Activity LED
LitePipes
Drive Activity LEDs
There are twelve Drive Activity LEDs. These LEDs will flash when a drive is being accessed, either during read or write activity . The Drive Activity LED is the right LED of each pair of Drive LEDs.

Audible alarm

An audible alarm will sound when any of the enclosure’s components change to an abnormal state. To silence the alarm, press the Alarm Reset button located on the front bezel. The corresponding alarm’s LED will remain il luminated until the condition returns to a normal state.
34
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Enclosure componen t monitoring

One-touch annunciation

The “one-touch annunciation” monitoring system is an easily accessible press-to-touch display of the SAF-TE card switch settings, enclosure bus mode, type of host interface , serial co mmunication BAUD ra te, and controller status using the Drive Status LEDs and the Alarm Reset button.
By pressing and holding the Alarm Reset button, the Drive Activity LEDs will all be off and the Drive Status LEDs will turn on in unique combinations to designate certain enclosure conditions. Below is a table that describes the Drive Status LEDs and their meanings:
One-touc h annunci ation - dri ve status L ED inter pretatio n table
Drive Slot 1 Status LED
Bus Configuration On = Dual Bus Off = Single Bus
Drive Slot 2 Status LED
Host Interface Type On = SCSI Host OFF = Fibre Host
Drive Slot 3 Status LED
Not Applicable - Not used.
Drive Slot 4 Status LED
Switch 1 - SCSI IDs (A0)
On = Enabled Off = Disabled
Drive Slot 5 Status LED
BAUD Rate - Switch 6
On = 19,200 BAUD Off = 9,600 BAUD
Drive Slot 6 Status LED
Not Applicable - Not used.
Drive Slot 7 Status LED
Switch 2 - SCSI IDs (A1)
On = Enabled Off = Disabl ed
Drive Slot 8 Status LED
Delay Start - Switch 7
On = Delay Start Disabled
Off = Delay Start Enabled
Drive Slot 9 Status LED
Controller 1 - (CTRL A)
On “GREEN” = Good
Off = Not Installed On “ORANGE” =
Failed
Drive Slot 10 Status LED
Switch 3 - RAID Addressing (RD)
On = Enabled for RAID Off = Disabled for J BOD
Drive Slot 11 Status LED
Remote Start - Switch 8 On = Remote Start
Disabled Off = Remote Start
Enabled
Drive Slot 12 Status LED
Controller 2 - (CTRL B) On “GREEN” = Good Off = Not Installed On “ORANGE” = Failed
Enabled condition equals an UP switch position. Disabled condition equals a DOWN switch position.
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35
Chapter 3: Monitoring Systems
Drive Slot 1 Drive Slot 4 Drive Slot 7 Drive Slot 10
Drive Slot 2 Drive Slot 5 Drive Slot 8 Drive Slot 11
Drive Slot 3 Drive Slot 6 Drive Slot 9 Drive Slot 12
Status LEDs
Activity LEDs
Status LEDs
Activity LEDs
Status LEDs
Activity LEDs
The following are examples of the one-touch annunciation LEDs for switch settings and controller and bus configurations when the Alarm Reset button is pressed.
JBOD single-bus configuration annunciation LED sample
SAF-TE switches 1 (A0) and 2 (A1) work in combinations to create a specific range of SCSI IDs. The LED state provides the following information:
Example of LEDs
Status LEDs
Activity LEDs
36
SAF-TE Disk I/O Card
Switch Settings
S
S1BDDLR
RDA
A
0
M
0
1
1234 5678
UP (1)
DOWN (0)
Explanation of LEDs
Drive Slot 1 Drive Slot 4
Drive Slot 2 Drive Slot 5 Drive Slot 8 Drive Slot 11
Drive Slot 3
Status LEDs
Drive Slot 6 Drive Slot 9 Drive Slot 12
Activity LEDs
LED ON Condition (Green)
LED OFF Condition
Status LEDs
Drive Slot 7 Drive Slot 10
Activity LEDs
Status LEDs
Activity LEDs
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Status LEDs
Activity LEDs
Enclosure componen t monitoring
Drive slot status LED LED
Indication
condition
Drive Slot 1 Off Enclosure in single-bus mode. Drive Slot 2 On SCSI Host Interface. Drive Slot 3 Off N/A Drive Slot 4 Off Switch 1 (A0) is in the DOWN position.
This will set the Driv e Slot SCSI IDs to ID 1, 2, 3, 4, 5, 6, 9, 10, 11, 12, 13, and 14. It reserves IDs 0 and 7 for the HBAs, and ID 15 for the SAF-TE processor.
Drive Slot 5 Off Indicates that Switch 6 is in the DOWN
position which sets th e BAUD rate for the
SAF-TE RS-232 serial port to 9,600. Drive Slot 6 Off N/A Drive Slot 7 Off Switch 2 (A1) is in the DOWN position.
This will set the Drive SCSI IDs of the
slots to IDs 1, 2, 3, 4, 5, 6, 9, 10, 11, 12,
13, 14. It reserves ID s 0 and 7 for the host
bus adapter, and SCSI ID 15 for the
SAF-TE processor. Drive Slot 8 On Switch 7 is in the UP position which sets
the Delay Start mode to be disabled. Drive Slot 9 Off Controller is not installed. Drive Slot 10 Off Switch 3 (reserved) is in the DOWN
position. Drive S lo t 11 On Switch 8 is in the UP po s iti on whi ch set s
the Remote Start mode to be disabled. Drive Slot 12 Off Controller is not installed.
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37
Chapter 3: Monitoring Systems

Enclosure monitoring using VT -100 emulation

Another feature of the enclosure is the monitoring capabilities. The firmware-based monitoring program allows users to view storage system component status and information about the firmware. You may access this program by connecting a VT-100 terminal to the SAF-TE Service port.

To access the monitoring program:

1 Connect one end of the null-modem RS-232 cable to the SAF-TE Serv ice
port located on the rear panel of the enclosure.
CTRL 1
SAF-TE
CTRL 2
38
SAF-TE Service Port
The cable is a DB-9 nul l-modem serial cable.
2 Connect the other end of the cable to either a host system’s serial
communication port or a VT-100 type terminal.
3 On a host system, run a terminal emulation program or start the terminal.
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Enclosure monitori ng using VT-100 emu lation
4 Verify the communication parameters are as follows:
9600 Baud (optional 19,200)
Baud rate set by Switch 6 – up for 19,200 and down for 9,600 (verify the setting by pressing the Alarm Reset button and noting the condition of the Drive Status LED for Drive slot 5).
8 Data bits
1 Stop bit
None (parity)
Flow Control Off
5 At the screen cursor, press CTRL+E. The Enclosure Terminal Utility menu
appears.
6 Press the 1 key to select option 1) Show Enclosure Envir onment Status.
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Chapter 3: Monitoring Systems
The screen provides a status report of the internal components such as drives, slots, temperature, cooling fan status, power supply status, and statistics on enclosure “up time.”
System degradation will occur if the display is left in the “Show Enclosure Environment Status” mode. After you have viewed the information press
SC to remain idle in the main Enclosure Terminal Utility screen.
E
40
7 Press ESC again to return to the Main menu.
Options 2 through 4 are factory and technical support features. Do not access these features unless instructed to do so by a support technician.
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Uploading SAF-TE controller card firmware

Uploading SAF-TE controller card firmware
The following information describes the procedures to upload new firmware to the SAF-TE controller card. The firmware can be uploaded in a “live” environment. There is no need to turn off the enclosure to perform this function.

To upload new firmware:

1 Connect one end of the null-modem RS-232 cable to the SAF-TE Serv ice
port located on the rear panel of the encl osure.
CTRL 1
SAF-TE
CTRL 2
SAF-TE Service Port
The cable is a DB-9 null -modem serial cable.
2 Connect the other end of the cable to either a host system’s serial
communication port or a VT-100-type terminal.
3 On a host system, run a terminal emulation program or start the terminal.
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Chapter 3: Monitoring Systems
4 Verify the communication parameters are as follows:
9600 Baud (optional 19,200)
Baud rate set by Switch 6 – up for 19,200 and down for 9,600 (verify the setting by pressing the Alarm Reset button and noting the condition of the Drive Status LED for Drive slot 5).
8 Data bits
1 Stop bit
None (parity)
Flow Control Off
5 At the cursor, press CTRL+E.
The Enclosure Terminal Utility me nu appears .
42
6 Press the 5 key to select option 5) Firmware Upload.
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Uploading SAF-TE controller card firmware
7 Press the U key (lowercase) to start the upload. Using the mouse, click on
Transfers, then click Send.
8 Click the Browse button, locate the new firmware file, select it, then click
Send. The firmware file will have a “.S3R” extension.
Make sure that the protocol “Xmodem” is selected. From the Xmodem send screen you can monitor the progress of the upload.
You can safely stop the transfer without affecting your existing firmware any time during the transfer until it ha s been compl et ed. The uplo ad do es not overwrite the firmware during the upload process, but it writes the new code into unused EEPROM space until completed, then copies the new firmware code to the EEPROM active region.
If you choose to stop an upload while in progress, make sure that the stop (abort) command was completed by pressing C
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TRL+X at the cursor.
43
Chapter 3: Monitoring Systems
9 After the upload complete s, the Up load program updates the second
SAF-TE proce ssor.
A progress status screen appears. At 100% progress, the following screen appears.
44
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Uploading SAF-TE controller card firmware
After the confirmation is complete, the following screen appears.
10 Verify the new firmware has successfully loaded, then type CTRL+E. 11 Press ESC to return to the Main menu.
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45
Chapter 3: Monitoring Systems
46
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Troubleshooting

This chapter provides typical solutions for problems you may encounter while using the enclosure.
4
47
Chapter 4: Troubleshoo ting

General enclosure problems

Symptom Reason Solution
Fails to power on. Power cord(s) not
connected correctly. Power not available at
the outlet. Power switch not in the
correct position. Faulty power cord. Faulty power supply.
Verify that the power cord is correctly connected to the power module.
If the enclosure is plugged into a three-hole grounded outlet, verify that power to the outlet has no t been interrupted. This can be accomplished b y testing the outlet with a known working appliance, like a lamp.
Be sure that the powe r switch is i n the “On” posit ion , lab eled w ith an “I.”
Replace the power cord. Identify the failed PSU, see
“Replacing a power supp ly” on page 66.
If the enclosure is not responding, contact your service provider.
48
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Common SCSI bus pro blems

Common SCSI bus problems
SCSI bus problems can usually be at tributed to c abling issues o r a faulty S AF-TE Disk I/O card. Refer to the chart below and review troubleshooting and fault isolation procedures to assist you in identifying the suspect component.
SCSI bus Symptom
Host SCSI BIOS scan hangs.
Not all drives connected to the HBA channels are displayed during boot.
Probable cause Solution
Possible termination or SCSI ID conflict.
Possible termination or SCSI ID conflict.
Check the Hos t ID and corre ct system configuration.
Check that t he SCSI con nectors are correc tly connected. Check SCSI ID assignments.
If the enclosure is the daisy-chained enclosure, check the I/O card jumper settings in the last enclosure on the chain.
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Chapter 4: Troubleshoo ting
SCSI bus Symptom
SCSI bus hangs, SCSI bus excessively retries, and/or drives drop offline.
Probable cause Solution
Faulty connectivity. Faulty SAF-TE Disk
I/O card (JBOD or Daisy­chained enclosure) or Host I/O card.
Re-check the cable connections to the SAF-TE Disk I/O card and/or Host Disk I/O card.
If you have daisy-chained storage systems connected on the SCSI bus, you will need to perform some fault isolation.
If all the drives on one bus are of fline, start with the daisy-chain storage sy stem. Disconnect the data cable. If the remaining drives return to a normal state it indicates that the isolated storage system has the faulty component.
If this does not return the remaining drives to a normal state, it is a good indication that the problem is in the first st orage system and/or i ts SAF-TE Disk I/O card.
You may use the SAF-TE Disk I/O card from the other storage system or a “new” know n goo d card. Substitute this card for the suspect card and it should return the storage system bus to a normal condition.
NOTE: A return to a normal condition is indicated by the drives coming back online.
After the faulty card is repl aced, begin re-connecting the data cable s on the SAF-TE Disk I/O card, not ing whe the r th e SC SI bus and driv es remain in a normal state.
Re-check the cables to the SAF-TE Disk I/O card, Host I/O card, and the host adapter.
Replace the SAF-TE Disk I/O card or Host I/O card.
50
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Terminal emulator and COM port problems

T erminal emulator and COM port problems
Symptom Reason Solution
Screen continuousl y puts out garbag e characters.
Nothing is displayed on the terminal emulator screen.
Screen is updated, but will not respond to keystrokes.
The likely cause of t his problem is a baud ra te mismatch between the terminal emulator and th e controller. The default baud rate is 115,200. Follow the troubleshooting steps to the right if you set your terminal emulator to this rate and still get garbage characters:
The probable cause of this problem is a bad RS-232 cable co nnection or swapped transmit/receive lines.
Incorrect setting. Disable hardware flow contro l on the terminal
If you are able, shut down the controller. If you are unable to shut down the controller, continue to the next step.
Turn off the power to the enclosure containing the controller.
Press the spacebar of your terminal emul ator. Turn on the power while continuing to press
the spacebar. This will allow the controller to auto-detect the baud rate setting.
When the Flash Util ity appe ars, sele ct option 5 to continue to boot the controller.
Some terminal emulators do not immedia tely change to the new baud rate settings, and you have to exit and restart the emulator to use the new settings.
If the cable is correctly connected on both ends, try another null modem cable.
Make sure that you are not using a straight through RS-232 cable.
or terminal emulator. The controller supports XON/XOFF flow control and works correctly in most cases w ith no flow control.
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Chapter 4: Troubleshoo ting

Host SCSI channel problems

Symptom Solution
The host SCSI BIOS scan hangs.
Check that termination is set correctly in the Configuration Menu and the drive enclosure. Check that the device ID s et in the software does not conflict with any other devices on the host SCSI channel. If you have a long SC SI cable , try a di fferent or shorter cable.

Device SCSI channel problems

Problem Solution
Not all drives connected to the contro ller device channels are displayed during boot, or th e co ntrolle r hangs during display of connected drives.
See “Setup and Installation” on page 13 to be sure that the enclosure is correctly configured. Check termination and ID assig nm ent. If you hav e ena bl ed Ultra/Ultra2 SCSI on any device channels, try disabling i t.
52
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Problems during bo otup

Problems during bootup
The following sections describe problems you might encounter during power on self-test (POST) or during bootup sequence of the enclosure and explains how to resolve those problems. POST shows problems related to the processor, logic, and memory.
Symptom Solution
One of the POST diagnostic tests failed.
The system hangs at CT_srv starting.
The system hangs during a drive scan.
Contact Gateway Technical Support.
Follow these steps to resolve the problem: Verify that there are no SCSI address conflicts. Check the enclosure to make sure everything is correctly
connected. If the enclosure and the drive work correctly, replace the
controller. Follow these steps to resolve the problem:
Check the enclosure to make sure everything is correctly connected.
Remove and replace the drive that failed the scan. If the enclosure and the drive work correctly, replace the
controller.
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Chapter 4: Troubleshoo ting

Common problems and interpreting the LEDs

Symptom Reason Solution
Power Supply Status LED is orange.
Fan Status LED is on.
Drive Status LED is not on and a drive i s present in the slot.
Power supply has failed. Power supply turned off. Power supply missing. Loss of AC power to the
power supply.
Failed cooling fan. Replace cooling fan module.
Fault on the SAF-TE Disk I/O card.
Faulty dr ive. Faulty SAF-TE Disk I/O
card. Faulty Host I/O card.
Replace the suspect faul ty power supply. Make sure that all the pow e r su ppl y s w itch e s
are in their “On” position. Replace the missing pow er suppl y and turn it
on. Verify that correct AC power is a vailable to the
power supplies. If the enclosure is plugged into a three-hole grounded outlet, verify that power to the outlet has not been interrupted. This can be accomplis hed by testi ng the outlet with a kn own wor ki n g a pp li anc e, li ke a lamp.
Reseat the hard drive. Replace a faulty SAF-TE Disk I/O card. Replace the faulty drive. Replace the faulty SAF-TE Disk I/O card. Replace the faulty Host I/O card.
54
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Warning and error e vents

W arning and error events
There are a number of conditions that trigger warning or error events, activate the alarm, and may affect the state of the STATUS and FAULT LEDs. The alarm sounds mainly when monitoring software displays a warning or error event.
The alarm will silence when you acknowledge the event by pressing the Alarm Reset button. The events in these categories are listed below.

Warnings

Warning events let you know that something related to the controller or an array has a problem. You should correct the problem as soon as possible. The table below defines each warning event and recommends the action you should take.
Event Definition Recommended action
VOLT/TEMP WARN
The analog-to-digital converter monitored a temperature and/or voltage in the warning range.
Check that the controller’s fan is runnin g. Check th at the ambient temperature is not too warm. See “Technical Information” on page 73.

Errors

Error events let you know that something related the enclosure, controller, or drives has failed and requires immediate attention. The table below defines each error event and recommends the action you should take.
Event Defin ition Recommended action
VOLT/TEMP FAIL
ENCLOSURE FAIL
The analog -to-digi tal convertor monitored a temperature and/or voltage in the failu re range.
Enclosure specific general purpose I/O triggered a failure condition.
Check that t he enclos ure fans are running . Check th at the ambient temperature is not too warm. See “Technical Information” on page 73.
Check the st atus of t he enclosure.
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Chapter 4: Troubleshoo ting
Event Defin ition Recommended action
DISK CHAN FAILED
An error has occurred in communicating on the disk channel.
Check the c ables on th e channel.

Disk errors

If a disk detects an error, it reports the error, wh ich is recorded in the event log. The following is an example of a disk-detected error.
Using the information in the Sense Key and ASC tables, you can see that this is a medium error, unrecovered read error—recommended reassignment.

Sense key descriptions

Sense key Description
56
0h No sense 1h Recovered error 2h Not ready 3h Medium error 4h Hardware error 5h Illegal request 6h Unit attention 7h Data protect 8h Blank check 9h Vendor-specific
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Sense key Description
Ah Copy aborte d Bh Aborted command Bh Aborted command Ch Obsolete Dh Volumes overflow Eh Miscompare Fh Reserved

ASC and ASCQ descriptions

ASC ASCQ Description
0C 02 Write error - auto-reallocation failed. 0C 03 Write error - recommend reassignment. 11 00 Unrecovered read error.
Disk errors
11 01 Read retries exhausted. 11 02 Error too long to correct. 11 03 Multiple read errors. 11 04 Unrecovered read error - auto-reallocation
failed.
11 0B Unrecovered read error - recommend
reassignment.
11 0C Unrecovered rear error - recommend
rewrite data. 47 00 SCSI parity error. 48 00 Initiator-detected error message received.
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Chapter 4: Troubleshoo ting

Disk channel errors

Disk channel errors are similar to disk-detected errors, except they are detected by the controller, instead of the drive. Some disk channel errors are displayed as text strings, others are displayed as hexadecimal values.
The following illustration shows a disk channel error displaying the hexadecimal codes. Most disk channel errors are informational because the controller issues retries to correct any problem. Errors that cannot be corrected with retries will result in another critical event.

Disk channel error codes

Error code Description
58
04 Data overrun or underrun occ urre d w h il e g etti ng sen se
data. 05 Request for sense data failed. 20 Selection time-out occurre d (dis play ed as Sel T im eout). 21 Controller detected an unrecoverable protocol error on
the part of the target. 22 Unexpected bus-free condition occurred (displayed as
Unex Bsfree). 24 Data overrun or underrun has b een detected (dis played
as Data OvUnRn). 30 T arget re ported busy status (displa yed as Dev ice Busy). 31 Target reported queue full status (displayed as Queue
Full). 32 Target has been reserved by another initiator.
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Disk channel error s
Error code Description
40 Controller aborted an I/O request to this targ et because
it timed out (displayed as I/O Timeout). 41 I/O request was aborted because of a channel reset. 42 I/O request was aborted because of controller’s
decision to reset the channel. 43 I/O request was aborted because of third-pa rty chan nel
reset (disp layed as A bort 3PRS T). 44 Controller decided to abort I/O request for reasons other
than bus or target reset. 45 I/O request was aborted because of target reset
requested by controller. 46 T arget did not get respons e correctly to abor t sequence . 4B I/O aborted due to operating mode change (such as
LVD to SE or SE to LVD) (displayed as Abort MdChg). 50 Disk channel hardware failure (displayed as DskChn
Fail). This may be the result of bad termination or
cabling.
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Chapter 4: Troubleshoo ting
60
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Maintenance

In this chapter you will find the maintenance procedures to replace enclosure components.
5
61
Chapter 5: Maintenance

Removing the front bezel

To remove the front bezel:

1 Rotate the two thumbscrews counterclockwise one-quarter turn to unlock
the front bezel.
R
eset A
larm
62
2 Grasp and pull the front bezel from the enclosur e.
R
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s
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t A
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Replacing the cooling fans

The cooling fan module is hot-swappable.
Warning Do not operate the encl osur e for ex tended period s of tim e
(greater than five minutes) with the cooling fan module removed. No cooling is available while the fan module is removed.
Replacing the cooling fans
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63
Chapter 5: Maintenance

To replace a cooling fan:

1 The cooling fan module is located at the rear of the enclosure. Place your
fingers in the fan module handle and press with your thumb to release the latch while pulling the module from the enclosure.
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2 Remove the replacement cooling fan module from the shipping container
and inspect for obvious damage. Save th e packaging material.
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Replacing the cooling fans
3 Align the cooling fan module with the open fan bay and push th e module
into the enclosure until it completely seats. The latch will reset when the module is completely seated, and the front
bezel Fan Status LED will return to a normal state (green).
4 Using the packaging material from the replacement cooling fan module,
re-package and return the failed cooling fan module per your return instructions.
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65
Chapter 5: Maintenance

Replacing a power supply

The power supply i s hot-swappable.

To replace a power supply:

1 Tu rn the On/Off switch to the “Of f” position on the affected power supply. 2 Using your thumb and forefinger, squeeze the power supply release latch
while pulling the power supply from the enclosure.
Channel 1
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TERM POW
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3 Remove the replacement po wer supply from the shipping container and
inspect for obvious damage. Save the packaging material.
4 Install the new power supply by sliding it into its open bay and ensuring
it seats completely and the release latch resets.
5 Turn the On/Off switch to the “On” position on the replacement power
supply. The front bezel Power Supply Status LED will return to a normal state (steady green).
6 Using the packaging material from the replacement power supply,
repackage and return the failed power supply per your return instructions.

Replacing a drive

Warning Drives and printed circu it board co mpone nts ar e sensit ive
to electrostatic discharge. To prevent operating failure or damage, observe the following: Establish a ground for yourself by using t he wri st grou nding s trap, or by t ouching the metal chassis prior to handling or installing the drives or printed circuit board components.
Replacing a drive
There is no need to turn off the enclosure or the host computer system. The drives are hot-swap pable. Be car eful of the “P- factor” effect when removing a drive, which is the twisting of the drive in your hand as a result of the spinning disk. Allow the drive to completely spin down before removing it. To do this, pull the drive slightly from its locked position and allow it to spin down, then remove the drive.

To replace a drive:

1 Remove the front bezel as described in “R emoving the front bezel” on
page 62.
2 Identify the failed drive using the Drive Status LED. For more information,
see “Troubleshooting” on page 47 and “Drive LEDs” on page 33.
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67
Chapter 5: Maintenance
3 Grasp the drive carrier handle and pull the drive from the enclo sure. If
the enclosure is on, first pull the drive slightly from its locked position and allow it to spin down, then remove the drive.
Drive Carrier Lock
Status and Activity LED LitePipe
Disk Drive
Carrier
Tension Clips
The drive carrier has tension clips which ensures that the drive fits very tightly. It requires some force to remove or install the drive.
4 Remove the r eplacement drive from its shipping container. 5 Inspect the drive for obvious damage. Save the packaging material.
68
6 Install the replacement drive into the carrier.
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Replacing a drive
a Align the drive carrier with the rail grooves in the drive bay. b Make sure that the drive seats completely. The drive carrier tension
clips ensure that the drive fits very tight, so it requires some forc e to push the drive into its bay.
7 Re-install and secure the front bezel. Using a Phillips screwdriver, rotate
the fasteners clockwise one-quarter turn to lock.
8 Using the packaging materials from the replacement driv e, repackage the
failed drive and return it per your return instructions.
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69
Chapter 5: Maintenance

Replacing the SAF-TE Disk I/O card

Warning The SAF-TE Disk I/O card is NOT HOT-SW APP ABLE. Y ou
must POWER DOWN the storage system to replace this card.

To replace the SAF-TE disk I/O card:

1 Turn off the enclosure. For more information, see “Turnin g off the
enclosure” on page 29.
2 Locate the faulty SAF-TE Disk I/O card. 3 Disconnect the SCSI data cables attached to the faulty SAF-TE Disk I/O card. 4 Loosen the two thumbscrews that secure the card.
Termination Jumper
70
Channel 1
Channel 1
Channel 2
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Channel 2 Termination Jumper
S
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1
1234 5678
www.gateway.com
Replacing the SAF-TE Disk I/O card
5 Using the handle, gently pull the card from the enclosure.
T
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6 Note the position of the jumpers and the switch settings on the faulty card. 7 Remove the new replacement SAF-TE Disk I/O ca rd from the shipping
container and inspect for obvious damage . Save the packaging materials.
8 Set the jumpers and switches to match the faulty card being replaced. 9 Insert the replacement card by aligning it into the rail guides and pushing
the card until it fully seats.
10 Tighten the two thumbscrews. Do not overtighten the screws. 11 Re -connect the SCSI data cables to the replacement SAF-TE Disk I/O card. 12 Turn on the enclosure. For more information, see “Turning on the
enclosure” on page 29.
13 Using the packaging materials from the replacement card, repackage the
failed card and return it per your return instructions.
www.gateway.com
71
Chapter 5: Maintenance
72
www.gateway.com
Technical
Information

Specifications

A
73
Appendix A: Technica l Information
Technical specifications for the enclosure
Operating environment
Operating Non-operating
Relative humidity
Operating/non-operating 5% - 95% (non-condensing)
Power requirements 100 - 240 VAC (auto-sensing)
Dimensions (H × W × D) 3.47" × 17.65" × 20.25" Weight (w/2 power supplies) 38.55 lbs w/o drives
Altitude -200 to 10,000 feet Number of drives supported 12 per enclosure Total capacity 1,752 GB (146 GB Drives)
+40°F to +95°F (+5°C to +35°C)
-4°F to +158°F (-20°C to +70°C)
3.0 Ampere s (maximum ) 50-60 Hz
2 x 350 Watts
58.00 lbs with twelve drives
74
Host interface Ultra320 SCSI Drive inte rface SCA-80 Ult ra320 SCSI I/O int erface RS-232 (Power Supply , T emperature,
and Fan monitoring)
Electromagnetic emissions requirements (EMI)
Safety requirements ANSI/UL60950
CE compliance (EMC) 89/336/EEC EMC Directive Shock
Operating Non-operating
Vibration
Operating Non-operating
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FCC, Part 15, Class A CISPR 22 EN55022-A VCCI, BSMI
CSA #950
1.0 G, 2 - 50 ms
20.0 G, 2 - 20 ms
5 - 500 Hz, 0.25 G (pk to pk) 5 - 500 Hz, 1.0 G (pk to pk)

Port Information

Connectors

This appendix contains pin signal inform ation for the SC SI connectors located on the SAF-TE Disk I/O and Host I/O cards.
B
75
Appendix B: Port Inform ation

SAF-TE RS-232 serial port

Located below the I/O card slots at the rear of the enclosure are the RS-232 service ports. One RS-232 port is labeled “SAF-TE.” It provides the serial interface to the SAF-TE Disk I/O card allowing for firmware uploads, maintenance and/or service monitoring of the SEPs. Below is the pin signals for this port.

Null-modem cable

This cable is a DB-9 to DB-9 null-modem type.
76
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Safety,
Regulatory , and
Legal Information
Regulatory compliance statements
United States of America
Federal Communications Commission (FCC) Unintentional emitter per FCC Part 15
This device has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when this device is used in a commercial environment.
C
77
Appendix C: Safety, Regu latory, and Legal Infor mation
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may caus e harmful interference to radi o or television reception. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio and television recept ion, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving an tenna
Increase the separation between the equipment and receiver
Connect the equipment to an outlet on a different circuit from that to which the receiver is connected
Consult the dealer or an experienced radio/TV technician for help.
Caution Changes or modifications not expressly approved by
Gateway could voi d t he FCC comp lianc e and negate yo ur authority to operate the product.
Canada
Industry Canada (IC) Unintentional emitter per ICES-003
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in the radio interferenc e regulations of Industry Canada.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de Classe A prescrites dans le règlement sur le brouillage radioélectrique édicté par Industrie Canada.
California Proposition 65 Warning
Warning This product contains chemicals, including lead, known to
the State of California to ca use cancer and/or bi rth defects or reproductive harm.
78
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Notices
Copyright © 2003 Gateway, Inc. All Rights Reserved 14303 Gateway Place Poway, CA92064 USA
All Rights Reserved
This publication is protected by copyright and all rights are reserved. No part of it may be reproduced or transmitted by any means or in any form, without prior consent in writing from Gateway.
The information in this manual has been carefully checked and is believed to be accurate. However, changes are made periodically. These changes are incorporated in newer publication editions. Gateway may improve and/or change products described in this publication at any time. Due to continuing system improvements, Gateway is not responsible for inaccurate information which may appear in this manual. For the latest product updates, consult the Gateway Web site at www.gateway.com special, exemplary, incidental, or consequential damages resulting from any defect or omission in this manual, even if advised of the possibility of such damages.
In the interest of continued product development, Gateway reserves the right to make improvements in this manual and the products it describes at any time, without notices or obligation.
Trademark Acknowledgments
1-800-GATEW A Y , ActiveCPR, ALR, AnyKey, black-and-white spot design, CrystalScan, Destination, DestiVu, EZ Pad, EZ Point, Field Mouse, Gateway 2000, Gateway Country, gateway .net, Gateway stylized logo, Perfect Scholar, Solo, TelePath, Vivitron, stylized “G” design, and “You’ve got a friend in the business” slogan are registered trademarks and black-and-white spotted box logo, GATEWA Y, Gateway Astro, Gateway@Work, Gateway Connected touch pad, Gateway Connected music player, Gateway Cyber:)Ware, Gateway Education:)Ware, Gateway Flex Case, Gateway Gaming:)Ware, Gateway GoBack, Gateway Gold, Gateway Learning:)Ware, Gateway Magazine, Gateway Micro Server, Gateway Money:)Ware, Gateway Music:)Ware, Gateway Networking Solutions, Gateway Online Network (O.N.) solution, Gateway Photo:)Ware, Gateway Professional PCs, Gateway Profile, Gateway Solo, green stylized GATEWA Y, green stylized Gateway logo, Gateway T eacher:)Ware, Gateway Video:)W are, HelpSpot, InforManager , Just click it!, Learn@Gateway , Kids BackPack, SERVE-TO-ORDER, Server Watchdog, the Spotted G Gateway Logo and the Spotted G Logo, SpotShop, Spotshop.com, and Your:)W are are trademarks of Gateway , Inc. Intel, Intel Inside logo, and Pentium are registered trademarks and MMX is a trademark of Intel Corporation. Microsoft, MS, MS-DOS, and Windows are trademarks or registered trademarks of Microsoft Corporation. All other product names mentioned herein are used for identification purposes only, and may be the trademarks or registered trademarks of their respective companies.
. In no event will Gateway be liable for direct, indirect,
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79
Appendix C: Safety, Regu latory, and Legal Infor mation
80
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Index

A
AC Power 7 Alarm Speaker 12, 34 Annunciation LED Sample 36
B
backplane
6
dual
Basic Connectio n Instructions
Topologies
28
C
Channel Status LED 12, 32 Components
AC Power Channel Status LED 12, 32 Cooling Fans 8 Drive Activity LEDs 34 Drive Status LEDs 34 Fan Status LED 12, 32 Front Bezel 5 Power LED 11, 32 Power Supply 7 Power Supply Status LED 12, 32 SAF-TE Dis k I/O Card 9
Single Bus Module 6 Connectors 75 Controller Ports 10 Cooling Fan Module 8 Cooling Fans 8
7
Drive Status LED 35, 54 Drive Status LEDs 34 Drives Supported 74 dual-backplane 6
E
EMC 74 EMI 74 Enclosure Component Identification 4 Enclosure Component Monitoring 32 Enclosure Monitoring
VT-100
Error messages 55
38
F
Fails to power on 48 Fan Status LED 12, 32, 54 Features 3 Front Bezel 5
G
General 48
H
Host Cabling 28 Host SCSI Channel Problems 52
I
Interface Transfer Rate 74 Interpreting the LEDs 54
D
Dimensions 74 Disk Channel Errors 58 Disk Errors 56 Drive Activity LEDs 34 Drive Configuration
JBOD - 12
JBOD - 24 25 Drive LEDs 12, 33
21
L
LED
Channel Status Fan Status 12, 32 Power Supply Status 12, 32
12, 32
N
Null-Modem Cable 76
81
O
One-Touch Annunciation 35 Operating Environment 74
SCSI BIOS ha ngs 49 SCSI Bus Problems 49 SCSI ID conflict 49
P
Pin Signals
Null-modem cable
SAF-TE 76 Power Requirements 74 Power Supply 7 Power Supply Status LED 12, 32 Power Suppy Status LED 54 Powering Off 29 Powering On 29 Power-On LED 11, 32
76
R
Rack Cabinet Installation 15 Relative Humidity 74 Removing the Fro nt Bezel 62 Replacing a Di sk Drive 67 Replacing a SAF-T E Disk I/O card 70 Replacing the Cooling Fans 63 RS-232 Port s 10
S
SAF-TE Card Firmware 41 SAF-TE Dis k I/O Card 9 SAF-TE RS-232 Serial Port 76 SAF-TE Service Port 10 SCSI Bus Hangs 50 SCSI Device Channel Problems 52 Sense Key Descripti ons 56 Single Bus Module 6 Specifications 73 Status Indicator LEDs 11, 32
U
Uploading Firmware 41
W
Warning events 55 Weight 74
T
Technical Specifications 74 Terminal screen problems 51 Troubleshooting
Common Problems
Interpre ting the LEDs 54
82
54
A MAN 850 SCSI JBOD USR GDE R0 8/03
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