Fluke 700PTP-1 Instructions Manual

Pump Valve Assembly Cleaning Instructions

Occasionally, the 700PTP-1 may not work properly due to contamination of the internal valve assembly. Use the following procedure to clean the valve assembly. If the procedure does not fix the problem, a repair kit (part number 2812587) may be ordered.

1.Using a small screwdriver, remove the 2 valve retention caps located on opposite sides of the pump below the pressure/vacuum switch.

2.Gently remove the spring and o-ring assembly. Take care when removing check valve as it contains several small components. See Figure 3.

euz03f.eps

Figure 3. Cleaning the Valve Assembly

3.Set aside the valve assemblies and clean out the valve body using a cotton swab soaked in isopropyl alcohol.

4.Repeat the process several times using a new swab until clean.

5.Operate the pump handles several times and recheck for contamination.

6.Clean the o-ring assembly and the o-ring on the retention caps with isopropyl alcohol and inspect the o-rings closely for any damage or excessive wear. Replacements are included in the repair kit.

7.Inspect the springs for wear or loss of tension. They should be approximately 8.6 mm long in the relaxed state. If shorter, they may provide sufficient sealing tension. Replace if needed.

8.Once all parts have been cleaned and inspected, reinstall the o-ring and spring assembly into the valve body.

9.Reinstall the retention caps and gently tighten each cap.

10.Seal the output port and operate the pump to at least 50 % of capacity.

11.Release the pressure and repeat several times to ensure that the o-rings seat properly.

Replacement Parts

Hose assembly, Fluke PN 2815714

Rebuild kit, Fluke PN 2812587

Bleed Valve Assembly (Needle) Fluke PN 2844329

LIMITED WARRANTY AND LIMITATION OF LIABILITY

This Fluke product will be free from defects in material and workmanship for one year from the date of purchase. This warranty does not cover fuses, disposable batteries, or damage from accident, neglect, misuse, alteration, contamination, or abnormal conditions of operation or handling. Resellers are not authorized to extend any other warranty on Fluke’s behalf. To obtain service during the warranty period, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that Service Center with a description of the problem.

THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some states or countries do not allow the exclusion or limitation of an implied warranty or of incidental or consequential damages, this limitation of liability may not apply to you.

Fluke Corporation	Fluke Europe B.V.
P.O. Box 9090	P.O. Box 1186
Everett, WA 98206-9090	5602 BD Eindhoven
U.S.A.	The Netherlands
11/99

®

Fluke-700PTP-1

Pneumatic Test Pump

Instruction Sheet

Introduction

The Fluke-700PTP-1 Pneumatic Test Pump (hereafter called the “pump”) is a handheld device that develops precise pressure and vacuum. The pump has the following specifications:

•Pressure to 40 bar (600 psi)

•Vacuum to -0.96 bar (-13.9 psi)

•Wetted materials: aluminum, silicon, neoprene, stainless steel, Buna-N

•Weight: 1.03 lb (467 g)

•Dimensions: length 8.7 in (220 mm), width 4.8 in (122 mm), depth 3.5 in (89 mm)

Box Contents

•700PTP-1 Pneumatic Test Pump

•1/4 in NPT male to 1/4 in BSP female

•1 m hose

•(2) 1/8 in NPT male quick connects

•1/8 NPT female to 1/4 in BSP female

•Seal Kit

•Instruction Sheet

Contacting Fluke

To contact Fluke or for service, call one of the following telephone numbers:

USA: 1-888-44-FLUKE (1-888-443-5853)

Canada: 1-800-36-FLUKE (1-800-363-5853)

Europe: [phone]

Japan: [phone]

Singapore: [phone]

Anywhere in the world: [phone]

Or, visit Fluke's Web site at www.fluke.com.

PN 2811824 April 2007

♥2007 Fluke Corporation. All rights reserved. Printed in U.S.A. All product names are trademarks of their respective companies.

Features

1	7	6

8

4

2

9

5

3

			euz01f.eps
	No.	Item	Function
	A	Master	Port for Fluke 700 Series Pressure Module
		instrument port
		Pressure /	Push in from this side for vacuum, and from
	B		the other side for pressure. Use a small
		vacuum button
			screwdriver.
	C	Test pressure	Flexible hose to pressure instrument under
		port hose	test
	D	Quick	1/8 in NPT male
		Connects
		Maximum	To limit the pressure from the hand pump,
	E		tighten these nuts to shorten the compression
		stroke limiter
			stroke.
		Pressure	Unscrew to vent pressure from the pump.
	F		Tighten the valve to close the valve before
		release valve
			applying pressure.
		Fine
	G	adjustment	To precisely adjust the applied pressure
		knob
	H	Adapter	1/8 in NPT female to 1/4 in BSP female
	I	(2) Clean out	See “Pump Valve Assembly Cleaning
		ports	Instructions”

Figure 1. Features

Using the Pump

Test Pump

Pressure

Module

743 DOCUMENTING PROCESS CALIBRATOR

Calibrator

	MEAS	mA	SETUP
	SOURCE
V	V		TC
	Hz		RTD
7	8	9	CLEAR RANGE
			( ZERO)
4	5	6
1	2	3
	0	.	ENTER

V	mA	mA	V		S I G N A L
RTD		RTD
		CAT		+		–
30V	SOURCE	MEAS	300V
MAX	30V	30V	MAX	TC
	MAX	MAX				UUT
					T E S T

Red

Black

euz02c.eps

Figure 2. Using the Pump

WWarning

To avoid a violent release of pressure, always depressurize the system slowly using the pressure release valve (item F) before detaching any pressure line from the pump. Do not connect the pump to an external pressure source.

1.Attach a 700 Series Pressure Module (hereafter called “pressure module”) to the master instrument port. Use Teflon tape or other sealing medium on all NPT thread connections to eliminate leakage.

2.Connect the test pressure port hose (item C) to the pressure input of the pressure instrument under test.

3.Make sure the pressure/vacuum button (item B) is in the desired position.

4.Unscrew the pressure release valve (item F) to vent pressure from the pump.

5.Zero the pressure module. The zeroing procedure depends on which pressure module and calibrator is in use.

6.Turn the fine adjustment knob (item G) to mid-range.

7.Tighten the pressure release valve (item F). Do not over tighten.

8.To limit the maximum pressure that can be developed by the pump, tighten the maximum-stroke limiting adjustment nuts (item E). This also reduces the amount of pressure increase per stroke.

9.To apply very low pressures, use the fine adjustment knob only (item G).

10.Squeeze the handles together to apply incrementally higher pressure. For pressure over 7 bar (100 psi), use two hands.

11.Adjust the pressure using the fine adjustment knob (item G).